Monomer solar cell cleaning basket and use method thereof

Abstract

The invention provides a single solar cell cleaning basket and a using method, the single solar cell cleaning basket comprises an adjustable battery bearing frame and two oppositely arranged supporting plates, and the battery bearing frame comprises two basket side frames which are oppositely arranged and are connected between the two supporting plates; at least one flower basket side frame is movably connected with the supporting plate so as to adjust the distance between the two flower basket side frames, and a plurality of clamping grooves are formed in the opposite sides of the flower basket side frames. The invention provides a use method of a single solar battery cleaning basket. The distance between two basket side frames is adjusted to be compatible with different battery sizes. The washing basket has the beneficial effects that the washing basket is compatible with bearing of batteries with more specifications and sizes through the variable battery bearing frame, the specification of the washing basket is reduced, the utilization rate of the washing basket is improved, production management is facilitated, and the operation efficiency is improved.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of solar cell automatic production, in particular to a kind of monomer solar cell cleaning basket and use method. BACKGROUND

[0002] In the prior art, solar wings are welded by monomer solar cells (referred to as "cells"), and the surface of the cells needs to be cleaned before welding. Usually, the cleaning process needs to use a cleaning basket of the same specification as the cell to be cleaned as a cell cleaning tool. The cell is taken out from the cell carrying box with tweezers or suction cups, and then placed in the cleaning basket. After cleaning, the cell is placed in the cell tray used in the welding equipment of the subsequent process. However, with the increasing diversification of cell specifications and sizes, different specifications and sizes of cells need to be matched with corresponding storage space cleaning baskets. However, the storage space of each specification cleaning basket is fixed, and the management difficulty of multi-specification cleaning baskets is increased. It includes more on-site cleaning basket tooling of different specifications, which is not convenient to manage and can also affect the unified automation scheduling of subsequent processes. The changing production requirements lead to the long-term stagnation of some specification cleaning baskets in the warehouse, which has low utilization rate and is not convenient for inventory management and production procurement evaluation. When the cleaning basket placement area is far away from the operation area, frequent replacement of cleaning basket specifications can also affect production efficiency. The cleaning basket with fixed cell storage space cannot meet the production requirements of multi-specification and size cells, which affects the operation efficiency and increases the management difficulty. SUMMARY

[0003] To solve the above technical problems, the present application provides a kind of monomer solar cell cleaning basket and use method, especially suitable for reducing the specification and size of cleaning basket, and compatible with different specifications and sizes of cells through adjustable cell support frame, improve the utilization rate of cleaning basket, facilitate production management, and improve operation efficiency.

[0004] The technical scheme adopted by the present application is: a kind of monomer solar cell cleaning basket, including adjustable cell support frame and two oppositely arranged support plates, cell support frame includes two oppositely arranged basket side frames connected between two support plates, at least one basket side frame is movably connected with the support plate to adjust the distance between the two basket side frames, and the opposite side of the basket side frame has a plurality of clamping grooves.

[0005] Further, the cell support frame further includes a basket bottom frame, and the two ends of the basket bottom frame are movably connected with the corresponding support plates to adjust the position.

[0006] Further, the basket bottom frame has a plurality of support grooves, and the support grooves can be matched with the clamping grooves to place the cells.

[0007] Further, it further includes a fixing member, the support plate is provided with an adjusting hole, and the fixing member is connected with the basket side frame or the basket bottom frame through the adjusting hole.

[0008] Further, the card slot has color distinguishing marks.

[0009] Further, a handle is further included, and the handle is rotationally connected with the support plate.

[0010] Further, the support plate has a stacking positioning structure, and the stacking positioning structure comprises a positioning protrusion connected to the top of the support plate and a positioning groove formed in the bottom of the support plate.

[0011] Further, the application further provides a use method of the single solar cell cleaning flower basket, and the use method comprises the following steps:

[0012] According to the size of the battery to be cleaned, the spacing between the two flower basket side frames is adjusted;

[0013] According to the color distinguishing marks, the battery is inserted into the corresponding card slot.

[0014] The application has the advantages and positive effects that: due to the above technical scheme, the cleaning flower basket specifications can be reduced, the production management is facilitated, the operation efficiency is improved, the adjustable battery support frame can support more specifications and sizes of batteries, the utilization rate of the cleaning flower basket is improved, and the application has the advantages of simple structure and low processing cost. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 is a three-dimensional structure schematic diagram of an embodiment of the application;

[0016] Fig. 2 is a plane structure schematic diagram of an embodiment of the application;

[0017] Fig. 3 is a plane structure schematic diagram of another embodiment of the application;

[0018] In the figure: 1, support plate; 2, flower basket side frame; 3, flower basket bottom frame; 4, handle; 5, battery; 6, fixing piece; 11, adjusting hole; 12, connecting column; 13, positioning protrusion; 21, color distinguishing mark; 31, supporting groove; 41, handle connecting nail. DETAILED DESCRIPTION

[0019] The embodiments of the application will be described below in conjunction with the accompanying drawings, and the described embodiments are only part of the embodiments of the application, not all the embodiments.

[0020] The embodiments of the application will be described in detail below, and the examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference signs represent the same or similar units or units with the same or similar functions throughout.

[0021] The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. In the description of the present invention, it should be understood that terms such as "installation," "connection," and "fixing" should be interpreted broadly, and can refer to direct connection, installation, or fixing, or indirect connection, installation, or fixing. The present invention does not impose any limitations in this regard.

[0022] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the structure or unit referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0023] Example 1:

[0024] like Figs. 1-2 As shown in the schematic diagram, an embodiment of the present invention for cleaning a single solar cell flower basket includes an adjustable battery support frame and two opposing support plates 1. The battery support frame includes two opposing flower basket side frames 2, each connected between the two support plates 1. At least one flower basket side frame 2 is movably connected to the support plate 1 to adjust the distance between the two flower basket side frames 2. The opposing sides of the flower basket side frames 2 have multiple slots.

[0025] Understandably, this embodiment, through an adjustable battery support structure, changes the internal battery storage space by adjusting the battery support structure while maintaining a fixed support plate spacing (i.e., keeping the overall dimensions of the individual solar cell cleaning basket unchanged). The movable basket side frames 2 allow for adjustable spacing between two oppositely positioned basket side frames, enabling cleaning baskets of the same specification to accommodate batteries of different sizes. However, it must be understood that batteries placed in the same cleaning basket must maintain the same size to avoid mixing batteries of different specifications. Cleaning baskets of the same external dimensions reduce the variety of on-site tooling, avoid cluttering the production site, improve the versatility and utilization of cleaning baskets, reduce inventory stagnation, and allow multiple cleaning baskets to be stacked vertically for easy on-site management. The same external dimensions of the supporting tooling maintain production continuity, meet the material loading and scheduling requirements of subsequent automated processes, improve tooling utilization, and enhance automation and production efficiency.

[0026] Preferably, in this embodiment, each flower basket side frame 2 is movably connected to the support plate 1.

[0027] In this embodiment, the battery support frame also includes a basket base 3, with both ends of the basket base 3 being movably connected to the corresponding support plate 1 to adjust its position. The basket base 3 is used to support the battery 5, providing additional support for the battery 5 during cleaning and other operations, ensuring the stability of the operation.

[0028] In this embodiment, the flower basket base 3 has multiple support slots 31, which can cooperate with the slots to hold the battery 5. Preferably, the number of support slots 31 is the same as the number of slots in each flower basket side frame 2, which are used to support and hold the battery 5 to prevent the battery 5 from shaking or being damaged during cleaning.

[0029] In this embodiment, a fixing member 6 is also included. The support plate 1 has adjustment holes 11, and the fixing member 6 is connected to the flower basket side frame 2 or the flower basket base frame 3 through the adjustment holes 11. In different embodiments, the adjustment holes 11 can be in groups of multiple, preferably three, to accommodate the position adjustment of the flower basket base frame 3 or the flower basket side frame 2. In this embodiment, the adjustment hole 11 is an elongated hole, and there are multiple adjustment holes 11, such as three, which are used for the position adjustment of the flower basket base frame 3 and the two flower basket side frames 2, respectively. The fixing member 6 is a fixing screw, which can pass through the adjustment hole 11 and be screwed into the corresponding flower basket side frame 2 or flower basket base frame 3 to fix its position. This embodiment has a simple structure, low manufacturing cost, and facilitates rapid adjustment and fixation of the battery storage space.

[0030] In this embodiment, the card slot has a color-coded marking 21. In other embodiments, the support slot 31 may also have a suitable color-coded marking. In this embodiment, multiple slot arms that are spaced apart and connected to the side frame of the flower basket form a card slot for fixing the battery 5. The color-coded marking 21 can be formed on the surface of the slot arm. Preferably, the color-coded marking 21 is formed on the top surface of the slot arm, and different colors are used for differentiation. In this embodiment, adjacent slot arms have different colors, and slot arms that are spaced apart have the same color, forming a regular color differentiation pattern. This embodiment can avoid the problem of too many card slots or too large a distance between the two side frames of the flower basket affecting the manual insertion and placement of the battery 5. The color-coded marking can reduce the error rate of manual operation, improve production efficiency, optimize visual recognition, facilitate the insertion of the battery 5, and avoid misoperation.

[0031] In this embodiment, a handle 4 is also included, which is rotatably connected to the support plate 1. Preferably, the handle 4 is detachably connected to the support plate 1. Each handle 4 includes two connecting arms and a connecting rod for connecting the connecting arms. The two ends of the connecting rod are detachably connected to the corresponding connecting arms via handle connecting pins 41. The support plate 1 is connected to a connecting post 12, and the connecting arms are rotatably connected to the support plate 1 via the connecting post 12. The handle 4 facilitates the handling and operation of the washing flower baskets, and the rotatable handle 4 does not affect the vertical stacking of multiple washing flower baskets.

[0032] In this embodiment, the flower basket side frame 2 can be injection molded, and the material is polytetrafluoroethylene. This ensures molding accuracy, does not react with commonly used cleaning solutions, and is not prone to deformation during long-term use. The flower basket side frame 2 has multiple slot arms on opposite sides to form slots for inserting batteries 5, and the multiple slot arms are marked with different colors for easy identification.

[0033] In this embodiment, the present invention also provides a method for using a single solar cell to clean a flower basket, comprising the following steps:

[0034] Adjust the spacing between the two flower basket side frames 2 according to the specifications and dimensions of the battery 5 to fit the size of the battery 5. Specifically, loosen the fixing piece 6, move the flower basket side frame 2 or the flower basket base frame 3 to a suitable position, and then tighten it again with the fixing piece 6 to ensure that the spacing between the two flower basket side frames 2 is adapted to the battery 5 to be cleaned and that the flower basket base frame 3 can stably support the battery 5.

[0035] Insert the battery 5 into the corresponding slot according to the color-coded marking 21. Specifically, place the battery 5 in the corresponding slot according to its color. The color-coded marking 21 serves as an indicator, preventing misplacement and improving placement accuracy and production efficiency.

[0036] When storing or transporting cleaning baskets, multiple individual solar cell cleaning baskets are stacked vertically. This vertical stacking method of on-site management saves lateral space and improves the utilization rate of the production site.

[0037] Example 2:

[0038] like Fig. 3 As shown, in this embodiment, the support plate 1 has a stacking positioning structure, which includes a positioning protrusion 13 connected to the top of the support plate 1 and a positioning groove opened at the bottom of the support plate 1.

[0039] The structural design of the positioning protrusion 13 and the corresponding positioning groove makes it convenient for operators to stack and align different cleaning baskets, improving operational convenience. The stacking positioning structure can ensure the stability of stacking multiple cleaning baskets.

[0040] The embodiments of the present invention have been described in detail above, but the content described is only a preferred embodiment of the present invention and should not be considered as limiting the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A monolithic solar cell cleaning basket characterized by: The battery holder comprises two oppositely arranged support plates and an adjustable battery holder, the battery holder comprises two oppositely arranged basket side frames, at least one of the basket side frames is movably connected with the support plates to adjust the distance between the two basket side frames, and the opposite sides of the basket side frames are provided with a plurality of clamping grooves.

2. The monolithic solar cell cleaning basket of claim 1, wherein: The battery holder further comprises a basket bottom frame, the two ends of the basket bottom frame are movably connected with the corresponding support plates to adjust the position.

3. The monolithic solar cell cleaning basket of claim 2, wherein: The basket bottom frame is provided with a plurality of holding grooves which can be matched with the clamping grooves to place the batteries.

4. The monolithic solar cell cleaning basket according to claim 2 or 3, characterized in that: Further comprising a fixing member, the support plates are provided with adjusting holes, and the fixing member is connected with the basket side frames or the basket bottom frame through the adjusting holes.

5. The monosolar cell cleaning basket according to any one of claims 1 to 3, characterized in that: The clamping grooves are provided with color-differentiated marks.

6. The monosolar cell cleaning basket according to any one of claims 1 to 3, characterized in that: Further comprising a handle, the handle is rotatably connected with the support plates.

7. The monosolar cell cleaning basket according to any one of claims 1 to 3, characterized in that: The support plates are provided with a stacking positioning structure, the stacking positioning structure comprises a positioning protrusion connected with the top of the support plate and a positioning groove opened in the bottom of the support plate.

8. A method of using a monolithic solar cell cleaning basket comprising the monolithic solar cell cleaning basket of claim 5, wherein, The use steps comprise: Adjusting the distance between the two basket side frames according to the size of the batteries to be cleaned; According to the color-differentiated marks, the batteries are inserted into the corresponding clamping grooves.

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