An auxiliary installation device for fabricated building construction
By using a U-shaped base and a fluid medium dynamic counterweight adjustment device in prefabricated building construction, the problem of center of gravity shift during hollow column tilt angle adjustment was solved, improving safety and accuracy, reducing the risk of tipping over, and enhancing the device's versatility and installation success rate.
Patent Information
- Application Number
- CN202511704678.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2045-11-20
AI Technical Summary
When adjusting the tilt angle of the existing hollow column, the center of gravity of the device shifts due to the tilt of the base and the failure to adjust the counterweight synchronously. This can easily lead to tipping over due to mechanical vibration or improper operation, posing a safety hazard.
The system adopts a U-shaped base, combined with lateral and forward flow guiding components. The counterweight is dynamically adjusted between the lateral and forward counterweight chambers through the fluid medium, which compensates for the center of gravity shift caused by the tilt of the base in real time. The hollow column and the embedded parts are precisely aligned through the lifting component and motor drive.
It significantly reduces the risk of equipment tipping over, improves operational safety and installation accuracy, enhances the multi-functional integration of the equipment, reduces environmental interference, and increases the installation success rate.
Smart Images

Figure CN121162056B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of building construction, and in particular to an auxiliary installation device for fabricated building construction. BACKGROUND
[0002] Compared with traditional reinforced concrete buildings, fabricated buildings have the characteristics of fast construction speed, small environmental pollution, and low cost. In recent years, with the continuous progress of fabricated building construction technology and building materials, fabricated buildings have been widely promoted and well developed. The core is to transfer a large number of on-site operations in traditional construction methods to factories, prefabricate building components and accessories (such as floors, walls, stairs, balconies, etc.) in factories, and then transport them to the construction site. Through reliable connection methods, it is assembled and formed on site. In the construction process of fabricated buildings, the installation of prefabricated hollow columns is one of the key links. First, the crane lifts the hollow column and moves it to the designated position of the construction operation surface; then, the construction personnel adjust the hollow column to the appropriate angle to ensure accurate positioning; finally, after the installation is completed, the connection device between the crane and the hollow column is released, and the entire lifting process is completed.
[0003] The existing Chinese invention patent with the publication number CN116971627B proposes to use a movable trolley that can fix the hollow column for installation. This method helps to reduce the occupancy rate of the crane and can adjust the inclination of the hollow column according to the unevenness of the bottom surface to ensure accurate docking of the connecting steel and the connecting sleeve. However, this patent has obvious limitations: it can only adjust the inclination of the hollow column in a single direction, and during the adjustment process, because of the unevenness of the bottom surface, the trolley is already in an inclined state, and the center of gravity is not stable. It is prone to rollover under mechanical vibration or worker operation interference, causing safety hazards.
[0004] Therefore, in view of the above technical problems, it is necessary to design a hollow column inclination angle adjustment structure that can adjust the device's center of gravity while adjusting the column's posture, keeping the whole body stable and effectively preventing rollover. This structure should rely on mechanical transmission to achieve synchronous center of gravity compensation, with the characteristics of simple operation, rapid response, and strong applicability, thereby ensuring construction safety and installation accuracy. SUMMARY
[0005] In order to overcome the problem that the center of gravity of the hollow column deviates during the adjustment of the inclination angle, the base itself is inclined and the counterweight is not adjusted synchronously, which can easily cause rollover due to mechanical vibration or improper operation, and poses a safety hazard.
[0006] The technical scheme of the present application is: an auxiliary installation device for prefabricated building construction, comprising a U-shaped structure base composed of a bearing platform area and a positioning area, a rear walking wheel installed at the lower end of the bearing platform area, a front walking wheel installed at the lower end of the positioning area, a support frame installed at the upper end of the bearing platform area, a rear back component movably connected to the support frame, a middle bin component rotatably connected to the rear back component, a lifting assembly installed on the support frame, the rear back component installed at the output end of the lifting assembly, the lifting assembly used for driving the rear back component to move in the vertical direction; a locking assembly rotatably connected to the middle bin component, the locking assembly comprising a clamping module and a detachable fastening module installed on the clamping module, the clamping module and the fastening module used for fixing the hollow column, a lateral driving assembly installed on the rear back component, the middle bin component installed at the output end of the lateral driving assembly, the lateral driving assembly used for driving the middle bin component to swing in a preset direction, a forward driving assembly installed on the middle bin component, the locking assembly installed at the output end of the forward driving assembly, the forward driving assembly used for driving the locking assembly to swing in a preset direction, the middle bin component and the locking assembly respectively swing in two perpendicular planes; a lateral flow guide assembly installed on the rear back component, the input end of the lateral flow guide assembly connected to the output end of the lateral driving assembly, a first lateral counterweight bin and a second lateral counterweight bin installed on the base, the first lateral counterweight bin and the second lateral counterweight bin respectively arranged on the two sides of the swinging direction of the middle bin component, the lateral driving assembly used for controlling the fluid medium in the lateral flow guide assembly to flow into the first lateral counterweight bin or the second lateral counterweight bin; a forward flow guide assembly installed on the middle bin component, the input end of the forward flow guide assembly connected to the output end of the forward driving assembly, a first forward counterweight bin and a second forward counterweight bin installed on the base, the first forward counterweight bin and the second forward counterweight bin respectively arranged on the two sides of the swinging direction of the locking assembly, the forward driving assembly used for controlling the fluid medium in the forward flow guide assembly to flow into the first forward counterweight bin or the second forward counterweight bin.
[0007] As a preferred, the lifting assembly comprises a main motor installed on the support frame and a lead screw connected at one end to the output end of the main motor, the rear back component connected to the lead screw, the main motor used for driving the lead screw to rotate, when the lead screw rotates, the rear back component moves in the vertical direction, and further drives the hollow column fixed by the locking assembly to approach or move away from the embedded part.
[0008] As a preferred, the rear back component comprises a support frame, a back plate, a sliding frame and a guide disc, the back plate installed at one side of the support frame, the sliding frame fixedly connected to one side of the back plate, the guide disc fixedly installed at the other side of the back plate, the sliding frame slidably connected to the support frame, the sliding frame threadedly connected to the lead screw, when the lead screw rotates, it drives the sliding frame to move vertically along the support frame; the middle bin component comprises a U-shaped structure surrounding plate composed of a panel and two side plates, a guide block fixedly connected to the panel and a rotary shaft, the guide block slidably connected in the guide disc, the rotary shaft movably connected to the back plate, the guide disc designed as a circular arc structure with the center overlapping the rotary shaft, the surrounding plate swings around the rotary shaft.
[0009] As preferred, the engaging module comprises a positioning frame of U-shaped structure composed of a support plate and two wall plates, the support plate is parallel to the face plate, the wall plate is parallel to the side plate, the wall plate is rotatably connected to the corresponding side plate, and the bracket is used for supporting the bottom end of the hollow column; the support plate and the wall plate are both movably installed with a first side pressing plate through a screw knob, and the first side pressing plate can be close to or away from the side surface of the hollow column; the fastening module comprises a cross beam which is detachably installed on the wall plate through a fastener, and a second side pressing plate which is movably installed on the cross beam through a screw knob and can be close to or away from the side surface of the hollow column.
[0010] As preferred, the lateral driving assembly comprises a first motor installed on the back plate, a first main gear fixedly installed on the output end of the first motor, and a first gear wheel movably connected to the back plate, the first gear wheel is fixedly connected to the rotating shaft, the first main gear is engaged with the first gear wheel, the first motor drives the first gear wheel to rotate through the first main gear, and the surrounding plate rotates when the first gear wheel rotates; the lateral flow guide assembly comprises a lateral water cavity installed on the back plate, a lateral plunger movably connected to the lateral water cavity at one end, and a lateral rocker arm movably connected to the other end of the lateral plunger at one end, the other end of the lateral rocker arm is movably connected to the eccentric position of the first gear wheel, one end of the lateral water cavity is connected to a first lateral counterweight chamber through a lateral flow guide pipe, the other end of the lateral water cavity is connected to a second lateral counterweight chamber through another lateral flow guide pipe, and a lateral electric valve is installed on each of the two lateral flow guide pipes.
[0011] As preferred, the forward driving assembly comprises a second motor installed on the face plate, a second worm gear fixedly connected to the output end of the second motor, a second worm shaft movably connected to the side plate, a second main sprocket fixedly connected to both ends of the second worm shaft, a second auxiliary sprocket and a second driven sprocket movably connected to the side plate, and a chain belt drivingly connected to the same side second main sprocket, second auxiliary sprocket and second driven sprocket, the second worm gear is engaged with the second worm shaft, the second driven sprocket is fixedly connected to the positioning frame, the second motor is used to drive the second worm gear to rotate, the second worm gear in turn drives the second worm shaft to rotate, the second worm shaft drives the second main sprocket to rotate, and the positioning frame rotates in the surrounding plate through the second auxiliary sprocket, the second driven sprocket and the chain belt; the forward flow guide assembly comprises a forward water cavity installed on the face plate, a forward plunger movably connected to the forward water cavity at one end, and a forward rocker arm movably connected to the other end of the forward plunger at one end, a turntable is installed on the second worm gear, the other end of the forward rocker arm is movably connected to the eccentric position of the turntable, one end of the forward water cavity is connected to a first forward counterweight chamber through a forward flow guide pipe, the other end of the forward water cavity is connected to a second forward counterweight chamber through a forward flow guide pipe, and a forward electric valve is installed on each of the two forward flow guide pipes.
[0012] As preferred, the back assembly and the middle bin assembly are both installed with sensing units, the sensing units include torsional springs and torque sensors installed on the torsional springs, the torque sensors are used to detect the torque values of the corresponding torsional springs, the sensing unit signal on the back assembly is connected to the control unit of the lateral electric valve, and the sensing unit signal on the middle bin assembly is connected to the control unit of the forward electric valve. (According to the signal of the torque sensor, the opening and closing of the electric valve is triggered through PLC or microcontroller) Dynamic balance is achieved through the transfer of fluid medium, when the torque F1 is detected in the H1 direction, the system needs to transfer water from the low side counterweight bin (such as the first lateral counterweight bin) to the high side counterweight bin (such as the second lateral counterweight bin), forming a torque M=F1×L to resist the torque, and similarly, when the torque F2 is detected in the H2 direction, the water quantity of the forward counterweight group is adjusted through the forward guide assembly.
[0013] As preferred, the base is installed with a linkage assembly and an air outlet, the air outlet is installed with a spray pipe, the input end of the linkage assembly is connected with the rear walking wheel, and the output end of the linkage assembly is connected with the input end of the air outlet; when the base moves close to the embedded part through the rear walking wheel and the front walking wheel, the rear walking wheel drives the air outlet to discharge air flow through the linkage assembly; the base is installed with a water storage bin, a spray head and a transmission assembly, the water storage bin is installed with a turbine, the input end of the transmission assembly is connected with the output end of the linkage assembly, and the output end of the transmission assembly is connected with the turbine; when the base moves away from the embedded part through the rear walking wheel and the front walking wheel, the rear walking wheel drives the turbine to rotate through the linkage assembly and the transmission assembly, the turbine is used to accelerate the water in the water storage bin to flow to the spray head, and the water is sprayed to the surface of the hollow column and the embedded part through the spray head.
[0014] As preferred, the linkage assembly includes a linkage worm gear movably connected to the base, a second linkage bevel gear, a linkage worm fixedly installed on the rear walking wheel, and a first linkage bevel gear coaxially installed on the linkage worm gear, the first linkage bevel gear is engaged with the second linkage bevel gear; the air outlet includes a fan blade movably connected in a fan cover installed on the base, the fan blade is fixedly connected with the second linkage bevel gear, the first linkage bevel gear drives the fan blade to rotate through the second linkage bevel gear, and the fan cover is installed with a spray pipe; when the base moves to the vicinity of the embedded part through the rear walking wheel and the front walking wheel, the fan blade rotates and accelerates the gas to flow out of the spray pipe.
[0015] As preferred, the transmission assembly comprises a first synchronous wheel and a second synchronous wheel movably connected to the base, a synchronous belt movably connected between the first synchronous wheel and the second synchronous wheel, and a transmission swing arm movably connected to the eccentric position of the second synchronous wheel at one end, the first synchronous wheel is fixedly installed on the first linkage bevel gear, one end of the turbine member is provided with a transmission disc, the other end of the transmission swing arm is movably connected to the eccentric position of the transmission disc, the first synchronous wheel drives the second synchronous wheel to rotate through the synchronous belt, the second synchronous wheel drives the transmission disc and the turbine member to rotate through the transmission swing arm, when the base moves away from the embedded member through the rear walking wheel and the front walking wheel, the turbine member rotates and accelerates the water flow from the water storage bin to the spray head.
[0016] The beneficial effects of the present application are:
[0017] 1. By the lateral flow guide assembly and the forward flow guide assembly, and the synergistic effect of the lateral counterweight bin and the forward counterweight bin, the counterweight is dynamically adjusted in the H1 and H2 vertical directions, the center of gravity deviation caused by the inclination of the base is compensated in real time, and the risk of device rollover is significantly reduced.
[0018] 2. The counterweight flow is triggered by the torque sensor, realizing "on-demand counterweight", without manual intervention, and improving the operation safety.
[0019] 3. The transmission of the main motor and the lead screw realizes the vertical distance adjustment of the hollow column and the embedded member, further improving the installation precision.
[0020] 4. The linkage assembly converts the kinetic energy of the walking wheel into the wind blowing and water spraying functions, improving the multifunctional integration of the device.
[0021] 5. The air outlet member can automatically blow dust and debris when the device approaches the embedded member, which can reduce environmental interference, thereby significantly improving the installation success rate. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 The overall structure of the auxiliary installation device for fabricated building construction is shown.
[0023] Figure 2 The first structure of the base of the auxiliary installation device for fabricated building construction is shown.
[0024] Figure 3 The second structure of the base of the auxiliary installation device for fabricated building construction is shown.
[0025] Figure 4 The back plate and the surrounding plate structure of the auxiliary installation device for fabricated building construction is shown.
[0026] Figure 5The positive driving assembly structure schematic view of the auxiliary installation device for fabricated building construction is shown;
[0027] Figure 6 The locking assembly structure schematic view of the auxiliary installation device for fabricated building construction is shown;
[0028] Figure 7 The rear walking wheel, linkage assembly and transmission assembly structure schematic view of the auxiliary installation device for fabricated building construction is shown;
[0029] Figure 8 The lateral flow guide assembly structure schematic view of the auxiliary installation device for fabricated building construction is shown;
[0030] Figure 9 The positive flow guide assembly structure schematic view of the auxiliary installation device for fabricated building construction is shown;
[0031] Figure 10 The auxiliary installation device for fabricated building construction is shown Figure 3 The enlarged schematic view of the middle A is shown;
[0032] Figure 11 The auxiliary installation device for fabricated building construction is shown Figure 7 The enlarged schematic view of the middle B is shown;
[0033] Figure 12 The auxiliary installation device for fabricated building construction is shown Figure 7 The enlarged schematic view of the middle C is shown.
[0034] Explanation of reference signs: 101, bearing platform area; 102, alignment area; 2, rear walking wheel; 3, front walking wheel; 4, support frame; 17, air outlet; 18, spray pipe; 19, water storage bin; 20, spray head; 22, turbine; 23, embedded part; 24, hollow column; 501, main motor; 502, lead screw; 601, back plate; 602, slide; 603, guide disc; 701, surrounding plate; 702, guide block; 703, rotary shaft; 801, positioning frame; 802, bracket; 803, No. 1 side pressing plate; 804, cross beam; 805, No. 2 side pressing plate; 901, No. 1 motor; 902, No. 1 main gear; 903, No. 1 driven gear; 1001, No. 2 motor; 1002, No. 2 worm gear; 1003, No. 2 worm; 1004, No. 2 main sprocket; 1005, No. 2 secondary sprocket; 1006, No. 2 driven sprocket; 1007, chain belt; 1101, lateral water cavity; 1102, lateral plunger; 1103, lateral rocker arm; 1104, lateral flow guide pipe; 1105, lateral electric valve; 1201, No. 1 lateral counterweight bin; 1202, No. 2 lateral counterweight bin; 1301, forward water cavity; 1302, forward plunger; 1303, rotary disc; 1304, forward rocker arm; 1305, forward flow guide pipe; 1306, forward electric valve; 1401, No. 1 forward counterweight bin; 1402, No. 2 forward counterweight bin; 1501, torsional spring; 1502, torque sensor; 1601, linkage worm; 1602, linkage worm gear; 1603, No. 1 linkage bevel gear; 1604, No. 2 linkage bevel gear; 2101, No. 1 synchronous wheel; 2102, No. 2 synchronous wheel; 2103, synchronous belt; 2104, transmission disc; 2105, transmission rocker arm. DETAILED DESCRIPTION
[0035] The application will be further described below in conjunction with the drawings and examples.
[0036] Please refer to Figures 1-12The application provides an embodiment: an auxiliary installation device for prefabricated building construction, which comprises a U-shaped base composed of a bearing platform area 101 and a positioning area 102, a rear walking wheel 2 installed at the lower end of the bearing platform area 101, a front walking wheel 3 installed at the lower end of the positioning area 102, a support frame 4 installed at the upper end of the bearing platform area 101, a rear back component movably connected to the support frame 4, a middle warehouse component rotatably connected to the rear back component, a lifting component installed on the support frame 4, the rear back component installed at the output end of the lifting component, the lifting component used for driving the rear back component to move in the vertical direction, a locking component rotatably connected to the middle warehouse component, the locking component comprising a clamping module and a detachable fastening module installed on the clamping module, the clamping module and the fastening module used for fixing a hollow column 24, a lateral driving component installed on the rear back component, the middle warehouse component installed at the output end of the lateral driving component, the lateral driving component used for driving the middle warehouse component to swing in a preset direction, a forward driving component installed on the middle warehouse component, the locking component installed at the output end of the forward driving component, the forward driving component used for driving the locking component to swing in a preset direction, the middle warehouse component and the locking component swing in two vertical planes respectively, a lateral flow guide component installed on the rear back component, the input end of the lateral flow guide component connected to the output end of the lateral driving component, a first lateral counterweight warehouse 1201 and a second lateral counterweight warehouse 1202 installed on the base, the first lateral counterweight warehouse 1201 and the second lateral counterweight warehouse 1202 arranged on the two sides of the swinging direction of the middle warehouse component, the lateral driving component used for controlling the fluid medium in the lateral flow guide component to flow into the first lateral counterweight warehouse 1201 or the second lateral counterweight warehouse 1202, a forward flow guide component installed on the middle warehouse component, the input end of the forward flow guide component connected to the output end of the forward driving component, a first forward counterweight warehouse 1401 and a second forward counterweight warehouse 1402 (lateral counterweight component) installed on the base, the first forward counterweight warehouse 1401 and the second forward counterweight warehouse 1402 (forward counterweight component) arranged on the two sides of the swinging direction of the locking component, the forward driving component used for controlling the fluid medium in the forward flow guide component to flow into the first forward counterweight warehouse 1401 or the second forward counterweight warehouse 1402. After the hollow column 24 is fixed by the locking component, the hollow column 24 is moved to the embedded part 23 by the rear walking wheel 2 and the front walking wheel 3, the alignment (the positioning of the connecting steel bars and the connecting sleeves) between the hollow column 24 and the embedded part 23 is adjusted according to the inclination of the base, the lateral driving component and the forward driving component provide the rotating driving force in the H1 and H2 directions of the hollow column 24 (namely, the rotating of the middle warehouse component and the locking component is controlled), the counterweight change in the lateral counterweight component and the forward counterweight component is controlled by the power transmission effect of the lateral flow guide component and the lateral driving component and the power transmission effect of the forward flow guide component and the forward driving component, and the base is ensured to be more stable.
[0037] Please refer to Figures 3-6In the embodiment, the linkage assembly and the air outlet 17 are installed on the base, the nozzle 18 is installed on the air outlet 17, the input end of the linkage assembly is connected with the rear traveling wheel 2, the output end of the linkage assembly is connected with the input end of the air outlet 17, when the base moves by the rear traveling wheel 2 and the front traveling wheel 3 and approaches the embedded part 23, the rear traveling wheel 2 drives the air outlet 17 to discharge air flow through the linkage assembly; the water storage bin 19, the spray head 20 and the transmission assembly are installed on the base, the turbine part 22 is installed in the water storage bin 19, the input end of the transmission assembly is connected with the output end of the linkage assembly, the output end of the transmission assembly is connected with the turbine part 22, when the base moves by the rear traveling wheel 2 and the front traveling wheel 3 and moves away from the embedded part 23, the rear traveling wheel 2 drives the turbine part 22 to rotate through the linkage assembly and the transmission assembly, the turbine part 22 is used for accelerating the water in the water storage bin 19 to flow to the spray head 20, and the water is sprayed to the hollow column 24 and the surface of the embedded part 23 through the spray head 20
[0038] Please refer to Figures 1-2 and Figures 4-6In the embodiment, the lifting assembly includes a main motor 501 mounted on the support frame 4 and a lead screw 502 connected at one end to the output end of the main motor 501, and the back assembly is connected with the lead screw 502. The main motor 501 is used to drive the lead screw 502 to rotate, and when the lead screw 502 rotates, the back assembly moves in the vertical direction, thereby driving the hollow column 24 fixed by the locking assembly to approach or move away from the embedded part 23. The back assembly includes a support frame 4, a back plate 601, a sliding frame 602, and a guide disc 603. The back plate 601 is mounted on one side of the support frame 4, the sliding frame 602 is fixedly connected on one side of the back plate 601, and the guide disc 603 is fixedly mounted on the other side of the back plate 601. The sliding frame 602 is slidably connected with the support frame 4, and the sliding frame 602 is threadedly connected with the lead screw 502. When the lead screw 502 rotates, it drives the sliding frame 602 to move vertically along the support frame 4. The middle bin assembly includes a U-shaped surrounding plate 701 composed of a panel and two side plates, a guide block 702 fixedly connected to the panel, and a rotary shaft 703. The guide block 702 is slidably connected in the guide disc 603, and the rotary shaft 703 is movably connected to the back plate 601. The guide disc 603 is designed as a circular arc structure with the center overlapping the rotary shaft 703, and the surrounding plate 701 is designed to swing around the rotary shaft 703. The clamping module includes a positioning frame 801 composed of a support plate and two wall plates in a U-shaped structure, and a bracket 802 fixedly connected to the lower end of the positioning frame 801. The support plate is parallel to the panel, and the wall plate is parallel to the side plate. The wall plate is rotatably connected to the corresponding side plate. The bracket 802 is used to support the bottom end of the hollow column 24. The support plate and the wall plate are both movably mounted with a first side pressing plate 803 through a screw knob. The first side pressing plate 803 can approach or move away from the side surface of the hollow column 24. The fastening module includes a cross beam 804 detachably mounted on the wall plate through a fastener, and a second side pressing plate 805 movably mounted on the cross beam 804 through a screw knob. The second side pressing plate 805 can approach or move away from the side surface of the hollow column 24. The main motor 501 drives the sliding frame 602 connected with the lead screw 502 to move by controlling the rotation of the lead screw 502, thereby driving the back plate 601 to slide up and down, and making the hollow column 24 approach or move away from the embedded part 23 (connecting the steel bar with the connecting sleeve). In actual application, the positioning frame 801 can be replaced and adapted according to the hollow column 24 of different cross-sectional sizes. During installation, the hollow column 24 is first hoisted and placed inside the positioning frame 801, and then the cross beam 804 is fixed with the positioning frame 801. By adjusting the screw knob, the first side pressing plate 803 and the second side pressing plate 805 can be controlled to move synchronously and tightly fit the surface of the hollow column 24, thereby achieving precise positioning and stable fixation.
[0039] Please refer to Figures 1-2 , Figures 4-6 and Figure 8In the embodiment, the lateral driving assembly comprises a first motor 901 mounted on the back plate 601, a first main gear 902 fixedly mounted on the output end of the first motor 901, and a first from gear 903 movably connected to the back plate 601. The first from gear 903 is fixedly connected to the rotating shaft 703. The first main gear 902 is engaged with the first from gear 903. The first motor 901 drives the first from gear 903 to rotate through the first main gear 902. When the first from gear 903 rotates, the surrounding plate 701 rotates accordingly. The lateral flow guide assembly comprises a lateral water cavity 1101 mounted on the back plate 601, a lateral plunger 1102 movably connected to the lateral water cavity 1101, and a lateral rocker arm 1103 movably connected to the lateral plunger 1102 at one end and movably connected to the eccentric position of the first from gear 903 at the other end. One end of the lateral water cavity 1101 is connected to a first lateral counterweight chamber 1201 through a lateral flow guide pipe 1104, and the other end of the lateral water cavity 1101 is connected to a second lateral counterweight chamber 1202 through a lateral flow guide pipe 1104. The two lateral flow guide pipes 1104 are each provided with a lateral electric valve 1105. In the open state of the lateral electric valve 1105, as the surrounding plate 701 rotates, the lateral plunger 1102 is displaced in the lateral water cavity 1101, causing the water in the lateral water cavity 1101 to flow to the lateral counterweight chamber on the side with higher elevation of the base, thereby improving the overall stability of the base.
[0040] Please refer to Figures 1-3 , Figure 7 and Figure 9In the embodiment, the forward driving assembly comprises a second motor 1001 mounted on the panel, a second worm wheel 1002 fixedly connected to the output end of the second motor 1001, a second worm gear 1003 movably connected to the side plate, a second main sprocket 1004 fixedly connected to both ends of the second worm gear 1003, a second secondary sprocket 1005 and a second slave sprocket 1006 movably connected to the side plate, and a chain belt 1007 drivingly connected to the second main sprocket 1004, the second secondary sprocket 1005 and the second slave sprocket 1006 on the same side, the second worm wheel 1002 is engaged with the second worm gear 1003, the second slave sprocket 1006 is fixedly connected with the positioning frame 801, the second motor 1001 is used for driving the second worm wheel 1002 to rotate, the second worm wheel 1002 in turn drives the second worm gear 1003 to rotate, the second worm gear 1003 drives the second main sprocket 1004 to rotate, and the positioning frame 801 rotates in the surrounding plate 701 through the second secondary sprocket 1005, the second slave sprocket 1006 and the chain belt 1007; the forward flow guide assembly comprises a forward water cavity 1301 mounted on the panel, a forward plunger 1302 movably connected to one end of the forward water cavity 1301, and a forward rocker arm 1304 movably connected to the other end of the forward plunger 1302, a turntable 1303 is mounted on the second worm wheel 1002, the other end of the forward rocker arm 1304 is movably connected to the eccentric position of the turntable 1303, one end of the forward water cavity 1301 is connected with a first forward counterweight bin 1401 through a forward flow guide pipe 1305, the other end of the forward water cavity 1301 is connected with a second forward counterweight bin 1402 through a forward flow guide pipe 1305, and a forward electric valve 1306 is mounted on each of the two forward flow guide pipes 1305. When the forward electric valve 1306 is in an open state, with the rotation of the positioning frame 801, the forward plunger 1302 generates displacement in the forward water cavity 1301, so that the water in the forward water cavity 1301 flows to the forward counterweight group on the side with higher elevation of the base, thereby improving the overall stability of the base.
[0041] Please refer to Figures 1-2 、 Figure 4 、 Figures 8-9In the embodiment, the back assembly and the middle assembly are both installed with sensing units, which include torsional springs 1501 and torque sensors 1502 installed on the torsional springs 1501, the torque sensors 1502 being used to detect the torque value of the corresponding torsional springs 1501. The sensing unit on the back assembly is signal-connected to the control unit of the lateral electric valve 1105, and the sensing unit on the middle assembly is signal-connected to the control unit of the positive electric valve 1306. When the middle assembly rotates, the corresponding sensing unit detects that the torque value reaches a set F1, and then sends a trigger signal to the control unit of the lateral electric valve 1105, instructing the lateral electric valve 1105 to open, so that the water flow channel in the lateral flow guide assembly is opened. Similarly, when the locking assembly rotates, the corresponding sensing unit detects that the torque value reaches a set F2, and sends a trigger signal to the control unit of the positive electric valve 1306, instructing the positive electric valve 1306 to open, so as to allow the water in the positive flow guide assembly to start flowing. Through the opening and closing control of the above-mentioned valves, the dynamic stability of the water quantity inside the lateral water cavity 1101 and the positive water cavity 1301 is realized.
[0042] Please refer to Figures 1-3 , Figure 7 and Figures 11-12In the embodiment, the linkage assembly includes a linkage worm gear 1602 movably connected to the base, a second linkage bevel gear 1604, a linkage worm 1601 engaged with the linkage worm gear 1602, and a first linkage bevel gear 1603 coaxially installed on the linkage worm gear 1602, the first linkage bevel gear 1603 is engaged with the second linkage bevel gear 1604, the linkage worm 1601 is fixedly installed on the rear walking wheel 2, when the rear walking wheel 2 rotates, the linkage worm 1601 drives the linkage worm gear 1602 and the first linkage bevel gear 1603 to rotate; the air outlet 17 includes a wind cover installed on the base and a fan blade movably connected in the wind cover, the fan blade is fixedly connected with the second linkage bevel gear 1604, the first linkage bevel gear 1603 drives the fan blade to rotate through the second linkage bevel gear 1604, the wind cover is provided with a nozzle 18, when the base moves to the vicinity of the embedded part 23 through the rear walking wheel 2 and the front walking wheel 3, the fan blade rotates and accelerates the gas to flow out of the nozzle 18. The transmission assembly includes a first synchronous wheel 2101 and a second synchronous wheel 2102 movably connected to the base, a synchronous belt 2103 transmissionally connected between the first synchronous wheel 2101 and the second synchronous wheel 2102, and a transmission swing arm 2105 movably connected at one end to an eccentric position of the second synchronous wheel 2102, the first synchronous wheel 2101 is fixedly installed on the first linkage bevel gear 1603, one end of the turbine 22 is provided with a transmission disc 2104, the other end of the transmission swing arm 2105 is movably connected to an eccentric position of the transmission disc 2104, the first synchronous wheel 2101 drives the second synchronous wheel 2102 to rotate through the synchronous belt 2103, the second synchronous wheel 2102 drives the transmission disc 2104 and the turbine 22 to rotate through the transmission swing arm 2105, when the base moves away from the embedded part 23 through the rear walking wheel 2 and the front walking wheel 3, the turbine 22 rotates and accelerates the water to flow from the water storage bin 19 to the spray head 20.
[0043] Work flow: First, use the tower crane or crane to vertically hoist the prefabricated hollow column 24 into the positioning frame 801 (the cross-sectional size of the positioning frame matches the cross-sectional size of the hollow column), so that the lower end edge of the hollow column 24 accurately falls on the bracket 802, and the bracket 802 supports the hollow column 24; second, through the operation window on the back plate 601 and the surrounding plate 701, twist the screw knob to push the first side pressing plate 803 to extrude the surface of the hollow column 24 and strengthen the lateral locking force; third, install the cross beam 804 on the positioning frame 801 using fasteners (bolts and nuts) (note that the length of the cross beam 804 should not exceed the width of the wall plate); finally, adjust the screw knob on the second side pressing plate 805 to extrude the second side pressing plate 805 on the surface of the hollow column 24. At this point, the hollow column 24 is fastened and supported on the bracket 802 by the first side pressing plate 803 and the second side pressing plate 805;
[0044] The base gradually approaches the embedded part 23 on the ground through the rolling of the rear walking wheel 2 and the front walking wheel 3 (it is worth noting that the rear walking wheel 2 and the front walking wheel 3 both have self-locking devices, which are locked when stopping to prevent accidental movement), until the embedded part 23 enters the alignment area 102, and the hollow column 24 is above the embedded part 23. By slightly adjusting the position of the base, the connecting steel bars at the bottom of the hollow column 24 are corresponded to the connecting sleeves on the embedded part 23 one by one (roughly corresponded, because the surface of the floor is not flat during pouring or installation, causing the base to be in an inclined state, so the hollow column 24 may be in a relative inclined state relative to the embedded part 23, and it is difficult for the connecting steel bars and the connecting sleeves to be fully connected). During the approach of the device to the embedded part 23, the rear walking wheel 2 drives the linkage worm gear 1601 to rotate, which in turn drives the linkage worm gear 1602 and the first linkage bevel gear 1603 to rotate, and the first linkage bevel gear 1603 drives the second linkage bevel gear 1604 to rotate (it is worth noting that the transmission ratio of the first linkage bevel gear 1603 and the second linkage bevel gear 1604 is less than 1, that is, speed increasing transmission), which drives the fan blades to rotate at high speed in the fan cover, and drives the air flow to be discharged through the nozzle 18. At this time, the operator can hold the nozzle 18 to blow the connection position of the embedded part 23 and the hollow column 24 with air flow to remove the dust on the surface of the connecting steel bars. During the movement of the equipment, the nozzle can also be used to blow away the concrete debris and blocks on the floor surface to enhance the overall stability of the device during movement and reduce the risk of excessive inclination of the base caused by the accumulation of debris;
[0045] When the hollow column 24 and the embedded part 23 are inclined, the operator can choose to start the first motor 901 or the second motor 1001 in sequence or simultaneously according to the actual inclination direction; as shown in the accompanying Figure 1 When the hollow column 24 and the embedded part 23 are inclined in the H1 direction, the first motor 901 is started to drive the first main gear 902 to rotate, and the engagement of the first main gear 902 and the first slave gear 903 drives the surrounding plate 701 and the hollow column 24 locked in the positioning frame 801 to rotate in the H1 direction for corresponding adjustment, until the bottom surface of the hollow column 24 and the top surface of the embedded part 23 are parallel (the embedded part 23 is calibrated by a level during installation, so its plane is in a horizontal state, and therefore the hollow column 24 is also in a horizontal state after correction); as shown in the accompanying Figure 1As shown, when the hollow column 24 and the embedded part 23 are inclined in the H2 direction, the second motor 1001 drives the second worm gear 1002 to rotate, and then the second worm gear 1002 is engaged with the second worm 1003 to drive the transmission structure of the second main sprocket 1004, the second secondary sprocket 1005, the second slave sprocket 1006 and the chain belt 1007, so as to drive the positioning frame 801 and the hollow column 24 locked in the positioning frame 801 to rotate in the H2 direction until the bottom surface of the hollow column 24 is parallel to the top surface of the embedded part 23, so as to realize horizontal correction.
[0046] In the starting process of the first motor 901 or the second motor 1001, the torque sensor 1502 in the corresponding sensing unit monitors the torque value of the corresponding torsional spring 1501 in real time (the torque value reflects the rotation angle of the surrounding plate 701 in the H1 direction and the rotation angle of the positioning frame 801 in the H2 direction), respectively sends signals to the lateral electric valve 1105 and the forward electric valve 1306, and opens the corresponding lateral guide pipe 1104 and the forward guide pipe 1305. In the process of rotating the surrounding plate 701, the lateral plunger 1102 moves in the lateral water cavity 1101 under the swing action of the lateral rocker arm 1103, and then drives the water in the lateral water cavity 1101, the first lateral counterweight bin 1201 and the second lateral counterweight bin 1202 to flow alternately (when the base is inclined in the H1 direction, the water in the lateral water cavity 1101 flows to the side with higher elevation in the lateral counterweight group, and the water on the other side is pumped into the lateral water cavity 1101, so that the weight of the base on the side with higher elevation is heavy, and the weight on the side with lower elevation is light, which effectively enhances the stability of the base in the H1 direction during the installation of the hollow column 24, and reduces the risk of overturning); in the process of rotating the positioning frame 801, the forward plunger 1302 moves in the forward water cavity 1301 under the swing action of the forward rocker arm 1304, and then drives the water in the forward water cavity 1301, the first forward counterweight bin 1401 and the second forward counterweight bin 1402 to flow alternately (when the base is inclined in the H2 direction, the water in the forward water cavity 1301 flows to the side with higher elevation in the forward counterweight group, and the water on the other side is pumped into the forward water cavity 1301, so that the weight of the base on the side with higher elevation is heavy, and the weight on the side with lower elevation is light, which significantly improves the anti-overturning ability of the base in the H2 direction and ensures the overall stability of the hollow column installation operation.).
[0047] With the hollow column 24 tilt angle adjustment in place, start the main motor 501, through the lead screw 502 drive with the carriage 602 back plate 601 down to move, make the connection reinforcement and the connection sleeve close. The operator then rotates the sleeve for connection, after the completion of the connection, the beam 804 from the positioning frame 801 removed, and remove the rear walking wheel 2 and front walking wheel 3 of the locking state, make the device move away from the embedded part 23. In the process of rear walking wheel 2 rotation, the first synchronous wheel 2101 follow-up linkage worm gear 1602 rotation, through the second synchronous wheel 2102 and synchronous belt 2103 will power transmission to the transmission swing arm 2105, make the transmission disc 2104 and turbine high speed rotation, in the water storage warehouse 19 form high pressure, the water storage warehouse 19 in the water from the nozzle 20 to the bottom of the hollow column 24 and embedded part 23 (it is worth noting that here is the device away from the embedded part 23, the rotation direction of the turbine is positive, in the water storage warehouse 19 form positive pressure; If the forward movement, then reverse rotation, no water pressure), the wet processing helps to improve the subsequent pouring of concrete and hollow column 24 and embedded part 23 of the combination quality.
Claims
1. An auxiliary installation device for fabricated building construction, characterized by: The base comprises a U-shaped structure composed of a bearing platform area (101) and a positioning area (102), a rear walking wheel (2) is installed at the lower end of the bearing platform area (101), a front walking wheel (3) is installed at the lower end of the positioning area (102), a support frame (4) is installed at the upper end of the bearing platform area (101), a rear back assembly is movably connected to the support frame (4), a middle warehouse assembly is rotatably connected to the rear back assembly, a lifting assembly is installed on the support frame (4), the rear back assembly is installed at the output end of the lifting assembly, and the lifting assembly is used to drive the rear back assembly to move in the vertical direction; A locking assembly is rotatably connected to the middle warehouse assembly, the locking assembly comprises a clamping module and a detachable fastening module installed on the clamping module, the clamping module and the fastening module are used to fix the hollow column (24), a lateral driving assembly is installed on the rear back assembly, the middle warehouse assembly is installed at the output end of the lateral driving assembly, the lateral driving assembly is used to drive the middle warehouse assembly to swing in a preset direction, a forward driving assembly is installed on the middle warehouse assembly, the locking assembly is installed at the output end of the forward driving assembly, and the forward driving assembly is used to drive the locking assembly to swing in a preset direction; the middle warehouse assembly and the locking assembly swing in two perpendicular planes respectively; A lateral flow guide assembly is installed on the rear back assembly, the input end of the lateral flow guide assembly is connected with the output end of the lateral driving assembly, a first lateral counterweight warehouse (1201) and a second lateral counterweight warehouse (1202) are installed on the base, the first lateral counterweight warehouse (1201) and the second lateral counterweight warehouse (1202) are respectively arranged on the two sides of the swinging direction of the middle warehouse assembly, and the lateral driving assembly is used to control the fluid medium in the lateral flow guide assembly to flow into the first lateral counterweight warehouse (1201) or the second lateral counterweight warehouse (1202); A forward flow guide assembly is installed on the middle warehouse assembly, the input end of the forward flow guide assembly is connected with the output end of the forward driving assembly, a first forward counterweight warehouse (1401) and a second forward counterweight warehouse (1402) are installed on the base, the first forward counterweight warehouse (1401) and the second forward counterweight warehouse (1402) are respectively arranged on the two sides of the swinging direction of the locking assembly, and the forward driving assembly is used to control the fluid medium in the forward flow guide assembly to flow into the first forward counterweight warehouse (1401) or the second forward counterweight warehouse (1402); The lifting assembly comprises a main motor (501) installed on the support frame (4) and a lead screw (502 connected at one end to the output end of the main motor (501), the rear back assembly is connected with the lead screw (502), the main motor (501) is used to drive the lead screw (502 to rotate, when the lead screw (502 rotates, the rear back assembly moves in the vertical direction, thereby driving the hollow column (24) fixed by the locking assembly to approach or move away from the embedded part (23). The back assembly comprises a support frame (4), a back plate (601), a sliding frame (602) and a guide disc (603); the back plate (601) is installed on one side of the support frame (4), the sliding frame (602) is fixedly connected to one side of the back plate (601), and the guide disc (603) is fixedly installed on the other side of the back plate (601); the sliding frame (602) is slidably connected to the support frame (4), and the sliding frame (602) is threadedly connected to the lead screw (502); when the lead screw (502) rotates, the sliding frame (602) is driven to move vertically along the support frame (4); The middle bin assembly comprises a U-shaped surrounding plate (701) formed by a panel and two side plates, a guide block (702) fixedly connected to the panel and a rotary shaft (703); the guide block (702) is slidably connected to the guide disc (603), the rotary shaft (703) is movably connected to the back plate (601), the guide disc (603) is designed in a circular arc structure, and the center of the circular arc structure is overlapped with the rotary shaft (703); the surrounding plate (701) is designed to be driven to swing around the rotary shaft (703) as a shaft; The lateral driving assembly comprises a first motor (901) installed on the back plate (601), a first main gear (902) fixedly installed on the output end of the first motor (901) and a first from gear (903) movably connected to the back plate (601); the first from gear (903) is fixedly connected to the rotary shaft (703), the first main gear (902) is engaged with the first from gear (903), the first motor (901) drives the first from gear (903) to rotate through the first main gear (902), and the surrounding plate (701) rotates when the first from gear (903) rotates; The lateral flow guide assembly comprises a lateral water cavity (1101) installed on the back plate (601), a lateral plunger (1102) movably connected to one end of the lateral water cavity (1101), and a lateral rocker arm (1103) movably connected to one end of the lateral plunger (1102) and the other end of the lateral plunger (1102); the other end of the lateral rocker arm (1103) is movably connected to the eccentric position of the first from gear (903); one end of the lateral water cavity (1101) is connected to a first lateral counterweight bin (1201) through a lateral flow guide pipe (1104), and the other end of the lateral water cavity (1101) is connected to a second lateral counterweight bin (1202) through another lateral flow guide pipe (1104); the lateral flow guide pipes (1104) are provided with lateral electric valves (1105).
2. The auxiliary mounting device for fabricated building construction of claim 1, wherein: The clamping module comprises a positioning frame (801) in a U-shaped structure formed by a support plate and two wall plates, and a bracket (802) fixedly connected to the lower end of the positioning frame (801); the support plate is parallel to the panel, and the wall plate is parallel to the side plate; the wall plate is rotatably connected to the corresponding side plate; the bracket (802) is used for supporting the bottom end of the hollow column (24); the support plate and the wall plate are movably provided with a first side pressing plate (803) through a screw knob; the first side pressing plate (803) can be close to or away from the side surface of the hollow column (24); The fastening module comprises a crossbeam (804) detachably mounted on the wallboard through fasteners, and a second side pressing plate (805) movably mounted on the crossbeam (804) through a screw knob, and the second side pressing plate (805) can be close to or away from the side surface of the hollow column (24).
3. The prefabricated building construction auxiliary installation device according to claim 2, characterized in that: The forward driving assembly comprises a second motor (1001) mounted on the panel, a second worm wheel (1002) fixedly connected to the output end of the second motor (1001), a second worm gear (1003) movably connected to the side plate, a second main sprocket (1004) fixedly connected to both ends of the second worm gear (1003), a second auxiliary sprocket (1005) and a second slave sprocket (1006) movably connected to the side plate, and a chain belt (1007) drivingly connected to the same side of the second main sprocket (1004), the second auxiliary sprocket (1005) and the second slave sprocket (1006), the second worm wheel (1002) is engaged with the second worm gear (1003), and the second slave sprocket (1006) is fixedly connected with the positioning frame (801); the second motor (1001) drives the second worm wheel (1002) to rotate, the second worm wheel (1002) in turn drives the second worm gear (1003) to rotate, the second worm gear (1003) drives the second main sprocket (1004) to rotate, and the positioning frame (801) rotates in the surrounding plate (701) through the second auxiliary sprocket (1005), the second slave sprocket (1006) and the chain belt (1007); The forward flow guide assembly comprises a forward water cavity (1301) mounted on the panel, a forward plunger (1302) movably connected to one end of the forward water cavity (1301), and a forward rocker arm (1304) movably connected to the other end of the forward plunger (1302); a turntable (1303) is mounted on the second worm wheel (1002), and the other end of the forward rocker arm (1304) is movably connected to the eccentric position of the turntable (1303); one end of the forward water cavity (1301) is connected with a first forward counterweight bin (1401) through a forward flow guide pipe (1305), and the other end of the forward water cavity (1301) is connected with a second forward counterweight bin (1402) through a forward flow guide pipe (1305), and a forward electric valve (1306) is mounted on each of the two forward flow guide pipes (1305).
4. The prefabricated building construction auxiliary installation device according to claim 3, characterized in that: The back assembly and the middle bin assembly are both provided with an induction unit, the induction unit comprises a torsion spring (1501) and a torque sensor (1502) mounted on the torsion spring (1501), the torque sensor (1502) is used for detecting the torque value of the corresponding torsion spring (1501), the induction unit signal of the back assembly is connected to the control unit of the lateral electric valve (1105), and the induction unit signal of the middle bin assembly is connected to the control unit of the forward electric valve (1306).
5. The prefabricated building construction auxiliary installation device according to claim 4, characterized in that: The base is provided with a linkage assembly and an air outlet (17), and a nozzle (18) is installed on the air outlet (17); the input end of the linkage assembly is connected with the rear traveling wheel (2), the output end of the linkage assembly is connected with the input end of the air outlet (17), when the base moves by the rear traveling wheel (2) and the front traveling wheel (3) and approaches the embedded part (23), the rear traveling wheel (2) drives the air outlet (17) to discharge air flow through the linkage assembly; The base is provided with a water storage bin (19), a spray head (20) and a transmission assembly; a turbine (22) is installed in the water storage bin (19), the input end of the transmission assembly is connected with the output end of the linkage assembly, and the output end of the transmission assembly is connected with the turbine (22); when the base moves by the rear traveling wheel (2) and the front traveling wheel (3) and moves away from the embedded part (23), the rear traveling wheel (2) drives the turbine (22) to rotate through the linkage assembly and the transmission assembly; the turbine (22) is used to accelerate the water in the water storage bin (19) to flow to the spray head (20), and the water is sprayed to the hollow column (24) and the surface of the embedded part (23) through the spray head (20).
6. The prefabricated building construction auxiliary installation device according to claim 5, characterized in that: The linkage assembly comprises a linkage worm gear (1602) and a second linkage bevel gear (1604) movably connected to the base, a linkage worm (1601) engaged with the linkage worm gear (1602), and a first linkage bevel gear (1603) coaxially installed on the linkage worm gear (1602), the first linkage bevel gear (1603) is engaged with the second linkage bevel gear (1604), and the linkage worm (1601) is fixedly installed on the rear traveling wheel (2); when the rear traveling wheel (2) rotates, the linkage worm (1601) drives the linkage worm gear (1602) and the first linkage bevel gear (1603) to rotate; The air outlet (17) comprises a fan cover installed on the base and a fan blade movably connected in the fan cover, the fan blade is fixedly connected with the second linkage bevel gear (1604), and the first linkage bevel gear (1603) drives the fan blade to rotate through the second linkage bevel gear (1604); the fan cover is provided with the nozzle (18), when the base moves by the rear traveling wheel (2) and the front traveling wheel (3) to the vicinity of the embedded part (23), the fan blade rotates and accelerates the gas to flow out of the nozzle (18).
7. The prefabricated building construction auxiliary mounting device according to claim 6, characterized in that: The transmission assembly comprises a first synchronous wheel (2101) and a second synchronous wheel (2102) movably connected to the base, a synchronous belt (2103) drivingly connected between the first synchronous wheel (2101) and the second synchronous wheel (2102), and a transmission swing arm (2105) movably connected at one end to an eccentric position of the second synchronous wheel (2102); the first synchronous wheel (2101) is fixedly installed on the first linkage bevel gear (1603), one end of the turbine member (22) is provided with a transmission disc (2104), and the other end of the transmission swing arm (2105) is movably connected to an eccentric position of the transmission disc (2104); the first synchronous wheel (2101) drives the second synchronous wheel (2102) to rotate through the synchronous belt (2103); the second synchronous wheel (2102) drives the transmission disc (2104) and the turbine member (22) to rotate through the transmission swing arm (2105); when the base moves away from the embedded member (23) through the rear walking wheel (2) and the front walking wheel (3), the turbine member (22) rotates and accelerates water to flow from the water storage bin (19) to the spray head (20).
Citation Information
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