A rice grabbing and breaking device

By introducing filtration, blowing, and suction components into the rice bag-grabbing and breaking equipment, the problem of impurities mixing into the rice has been solved, achieving efficient removal of plastic debris and braided threads, thus improving product quality and equipment operational stability.

CN121178432BActive Publication Date: 2026-03-27GUANGZHOU XIEAN ELECTROMECHANICAL EQUIP CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-05
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing rice bag-splitting and breaking equipment tends to produce plastic scraps and loose threads when cutting woven bags, causing impurities to mix into the rice, affecting product quality, and potentially clogging equipment pipelines, increasing maintenance costs.

Method used

Design a rice bag grabbing and breaking device, which includes a filter component, a blowing component, and a suction component in an air separation box. The filter component initially removes large-sized impurities, the blowing component performs a primary air separation to remove coarse impurities, and the suction component performs a secondary air separation to remove fine impurities. The position of the waste frame is adjusted by a pneumatic telescopic component to collect impurities.

Benefits of technology

It effectively removes plastic debris and woven threads from rice, ensuring the sensory quality of the product, preventing customers from accidentally ingesting it, avoiding equipment blockage, and reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121178432B_ABST
    Figure CN121178432B_ABST
Patent Text Reader

Abstract

The application provides a rice grabbing and breaking equipment, which comprises an equipment main body, a storage tank, a feeding mechanism, an air selection tank, a filtering assembly, a blowing assembly, an air suction assembly, a waste frame and an air pressure expansion piece; rice flows into the air selection tank, and then flows through the filtering assembly, the blowing assembly and the air suction assembly in sequence; the filtering assembly is used for preliminarily filtering plastic debris and heavy braided thread ends with large sizes; the blowing assembly is used for removing coarse impurities through primary air selection; and the air suction assembly is used for removing fine impurities through secondary air selection; therefore, the application effectively solves the problem of effectively removing plastic debris and braided thread ends remaining in rice, guarantees the sensory quality of the mixed rice product, prevents customers from mistakenly eating, and prevents the equipment pipeline from being blocked and the increase of equipment maintenance cost.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of grain processing, in particular to a rice bag grabbing and breaking equipment. BACKGROUND

[0002] Grain processing can be divided into primary processing and deep processing according to the depth of processing and the form of product. There are differences in processing targets, process complexity and product use between the two. For example, the primary processing of rice takes "purification of raw grains and basic shaping" as the core target, mainly removes the non-edible part of raw grains through physical means, and converts paddy into basic rice products that can be directly circulated. The specific procedures include cleaning (removing stones, weeds, soil and other impurities in paddy), hulling (removing paddy husks to obtain brown rice), milling (removing the bran layer of brown rice to form white rice), and air separation (using air flow to separate light impurities such as broken rice bran and dust from rice), and finally a single variety of rice that meets basic edible standards is produced.

[0003] Deep processing of rice focuses on "product value-added and function optimization", which further processes basic rice to meet the diversified consumer demand and industrial production requirements. Common directions include precise proportioning and mixing (such as mixing indica rice and japonica rice with different tastes and nutrients in proportion to create "home mixed rice"; or adding a small amount of glutinous rice to improve viscosity to make "sushi special rice"), functional processing (such as germ rice processing with retained germ and nutrient rice processing with fortified vitamins), etc.

[0004] In the deep processing scene of mixed rice of multiple varieties, raw material pretreatment needs to be completed by a rice bag grabbing and breaking equipment. The equipment is usually equipped with a mechanical grabbing arm and a bag breaking cutting assembly. The grabbing arm first accurately grabs a woven bag (such as a 25kg / 50kg polypropylene woven bag) containing different varieties of rice, and transfers it to the designated bag breaking station. Then, through a rotating blade or a hydraulic driven cutting knife, an opening is cut along the bag opening or the bottom of the woven bag, so that the rice in the bag is naturally unloaded and enters the subsequent mixing bin for proportioning.

[0005] However, this bag breaking process has obvious impurity pollution risk. The woven bag is usually made of polypropylene or polyethylene. When the cutting knife cuts the bag, plastic debris and woven threads of different sizes are easily generated. These impurities will be unloaded with the rice and mixed into the raw materials. Such impurities not only affect the sensory quality of the product, but also may cause customers to mistakenly eat them. At the same time, if the impurities are not removed in time, they may block the equipment pipeline in the subsequent mixing and packaging process, increasing the equipment maintenance cost. Therefore, a rice bag grabbing and breaking equipment with an air separation mechanism is needed. SUMMARY

[0006] The purpose of the present application is to provide a rice bag grabbing and breaking equipment which at least does not have one of the above-mentioned disadvantages.

[0007] To achieve the above object, the present application provides the following technical scheme: a rice grabbing and breaking equipment, comprising an equipment main body for grabbing and breaking, a storage box arranged on the equipment main body, a winnowing box in communication with the storage box through a feeding mechanism, the winnowing box is internally provided with a filtering assembly, a blowing assembly and a suction assembly from top to bottom in sequence; rice flows through the filtering assembly, the blowing assembly and the suction assembly in sequence; the blowing assembly has a wind power greater than that of the suction assembly, and the blowing assembly is provided with a waste frame for receiving impurities in the rice, a material receiving port of the waste frame is aligned with an air outlet of the blowing assembly, and the rice falls between the waste frame and the blowing assembly; the waste frame is fixedly connected to a pneumatic telescopic member, and the pneumatic telescopic member is used for dynamically adjusting the distance between the waste frame and the blowing assembly.

[0008] Further, the pneumatic telescopic member comprises a cylinder body fixedly connected to the blowing assembly and a piston rod connected to the cylinder body, an end of the piston rod is fixedly connected to the waste frame, the blowing assembly comprises a blowing cavity and a pressure cavity with the same pressure, a plurality of air outlets are arranged on the blowing cavity, one end of the cylinder body away from the waste frame is in communication with the pressure cavity, a first spring is arranged in the cylinder body, the first spring is sleeved on the piston rod, one end of the first spring is connected to an end face of the cylinder body, and the other end is connected to an end of the piston rod, and the air pressure inside the pneumatic telescopic member for driving the piston rod to move is consistent with the air pressure in the blowing assembly.

[0009] Further, the width size of the material receiving port is greater than the overall width size of the plurality of air outlets, and the waste frame comprises a first vertical plate provided with the material receiving port, and a horizontal plate, a first inclined plate, a second vertical plate and a second inclined plate fixedly connected to the first vertical plate in sequence, the bottom of the first vertical plate is fixedly connected to the second inclined plate, the horizontal plate and the second vertical plate are both provided with an air suction assembly in communication with the waste frame, the second vertical plate is located below the first vertical plate, and a sieve plate is arranged between the first vertical plate and the second inclined plate.

[0010] Further, the bottom of the blowing assembly is provided with a third inclined plate, a baffle is arranged between the blowing assembly and the suction assembly, a conical plate is arranged between the baffle and the inner wall of the winnowing box, there is a gap between the conical plate and the second inclined plate, rice flows into a storage box at the bottom of the winnowing box from a discharging port of the conical plate, and the suction assembly is located between the discharging port and the storage box; there is a discharging gap between the third inclined plate and the second inclined plate, and the discharging gap is located above the conical plate.

[0011] Further, a vibration motor is arranged on the first inclined plate or the second inclined plate.

[0012] Further, a temporary storage box is arranged between the blowing assembly and the filtering assembly, a discharging assembly with adjustable discharging speed is arranged at the discharging end of the temporary storage box, the discharging assembly is arranged between the waste frame and the blowing assembly, and an isolation net frame is arranged at the top of the temporary storage box and aligned with the waste outlet in the filtering assembly.

[0013] Further, the filtering assembly comprises a filtering cylinder arranged inside the winnowing box and driven by a driving mechanism and arranged obliquely downward, a supporting table arranged inside the winnowing box, an adjusting shaft rotatably connected with the supporting table, and a steel wire rope fixed to one end of the adjusting shaft away from the supporting table; the adjusting shaft penetrates through the filtering cylinder, and the filtering cylinder is rotatably connected with the adjusting shaft; the steel wire rope adjusts the oblique angle of the filtering cylinder under the action of a winding mechanism; a plurality of waste outlets are arranged at the lower end of the filtering cylinder, one end of the filtering cylinder away from the waste outlets is communicated with a feeding hose, and the feeding hose is communicated with the discharging end of the feeding mechanism.

[0014] Further, the adjusting shaft comprises a steel pipe communicated with the feeding hose, a supporting seat fixed to the steel pipe and rotatably connected with the supporting table, a limiting plate fixed to the steel pipe, a plurality of connecting rods fixed to the limiting plate, and an adjusting seat fixed to one end of the connecting rods away from the limiting plate; the connecting rods are arranged inside the filtering cylinder; the steel wire rope is connected with the adjusting seat; one end of the filtering cylinder is rotatably connected with the adjusting seat, and the other end is arranged between the supporting seat and the limiting plate and rotatably connected with the steel pipe; one end of the filtering cylinder rotatably connected with the steel pipe is connected with the driving mechanism; and one end of the steel pipe away from the feeding hose is arranged inside the filtering cylinder.

[0015] Further, the bottom of the steel pipe arranged inside the filtering cylinder is provided with a feeding port, and the end of the steel pipe is slidably connected with a moving cylinder; the moving cylinder is connected with the limiting plate through a plurality of second springs; the bottom of one end of the moving cylinder away from the limiting plate is provided with a counterweight; and the moving cylinder dynamically adjusts the opening size of the feeding port according to the oblique degree of the filtering cylinder.

[0016] Further, the filtering cylinder comprises coaxial outer and inner filtering cylinders; the diameter size of the filter holes on the inner filtering cylinder is larger than that of the filter holes on the outer filtering cylinder; one end of the inner and outer filtering cylinders away from the supporting table is provided with the waste outlet; and the waste outlets on the inner and outer filtering cylinders are staggered with each other.

[0017] Further, the device body comprises a feeding mechanism, a lifting mechanism, a bag grabbing mechanism, a bag breaking mechanism, a vibrating mechanism and a storage mechanism, the bag grabbing mechanism adopts a gantry type bag grabbing mechanism capable of grabbing no less than two bags of rice at the same time, the vibrating mechanism is provided with a screw rod mechanism for rubbing and forming a ball on the side away from the bag breaking mechanism, and the storage tank is arranged below the vibrating mechanism and communicates with the feeding mechanism.

[0018] Compared with the prior art, the rice flows through the filter assembly, the air blowing assembly and the air suction assembly in sequence after flowing into the air separation box; the plastic debris with large size and the heavy braided thread are preliminarily filtered in the filter assembly, the coarse impurities are removed by primary air separation in the air blowing assembly, and the fine impurities are removed by secondary air separation in the air suction assembly; therefore, the plastic debris and the braided thread remaining in the rice are effectively removed by preliminary filtering, primary air separation for removing coarse impurities and final air separation for removing fine impurities, so that the product quality after mixing the rice is ensured, the customer is prevented from eating by mistake, and the device pipeline is prevented from being blocked, and the device maintenance cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description only show some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative effort on the basis of these drawings.

[0020] Figure 1 It is a schematic diagram of the overall structure of the device body.

[0021] Figure 2 It is a schematic diagram of the overall structure of the air separation box.

[0022] Figure 3 It is a sectional view of the air separation box.

[0023] Figure 4 It is a sectional view of the air pressure telescopic part.

[0024] Figure 5 It is a structural schematic diagram of the filter assembly.

[0025] Figure 6 It is a sectional view of the filter assembly.

[0026] Wherein: 1, grab the bag mechanism; 2, feeding mechanism; 3, lifting mechanism; 4, storage mechanism; 5, auger screw mechanism; 6, vibration mechanism; 7, broken bag mechanism; 8, feeding hose; 9, storage box; 10, winnowing box; 11, steel wire rope; 12, filter cylinder; 13, support table; 14, temporary storage box; 15, discharge assembly; 16, blowing assembly; 17, suction assembly; 18, sieve plate; 19, waste frame; 20, air suction assembly; 21, air pressure expansion piece; 22, second inclined plate; 23, cylinder; 24, first spring; 25, piston rod; 26, baffle; 27, third inclined plate; 28, receiving port; 29, adjusting seat; 30, isolation net frame; 31, limiting plate; 32, second spring; 33, moving cylinder; 34, counterweight; 35, feeding port. DETAILED DESCRIPTION

[0027] In order to further illustrate the technical means and effects adopted by the present application to achieve the predetermined object, the specific embodiments, structures, features and effects according to the present application are described in detail below in combination with the drawings and preferred embodiments.

[0028] Embodiment: Please refer to Figures 1-6 A rice bag grabbing and breaking device, comprising a device main body for grabbing and breaking bags, wherein the device main body can adopt a common device main body, such as a device comprising a feeding mechanism 2, a lifting mechanism 3, a bag grabbing mechanism 1, a bag breaking mechanism 7, a vibration mechanism 6 and a storage mechanism 4, as long as it can realize the grabbing, breaking and mixing of rice; in other embodiments, the side of the vibration mechanism 6 away from the bag breaking mechanism 7 is provided with an auger screw mechanism 5 for rubbing and forming a ball of waste bags, facilitating the collection of rice bags, and the lower side of the vibration mechanism 6 is provided with a storage box, thereby realizing the mixing and storage of different rice.

[0029] In addition, different brands of rice that need to be mixed can be transferred to the same storage mechanism 4 for mixing by simply stacking them on the feeding mechanism 2 in sequence; wherein the storage mechanism 4 is a storage box, and the winnowing box 10 is in communication with the storage box through a feeding mechanism, wherein the winnowing box 10 removes plastic debris and woven thread ends remaining in the rice, and the feeding mechanism adopts a common material transfer mechanism for transferring materials from a low place to a high place, as the structure is relatively common and has little relation to the actual technical problems focused on by the present application, therefore it will not be described in detail here.

[0030] In the process of mixing multiple varieties of rice, since different varieties of rice can come from different manufacturers, this leads to a more significant difference in the quality of the rice bag, so the size of the plastic debris and the braided thread is more diverse, which leads to the limited quality of removing plastic debris and braided thread by a single air separation mechanism, such as a single blowing assembly 16 or a suction assembly 17; therefore, in this embodiment, the inside of the air separation box 10 is sequentially provided with a filtering assembly, a blowing assembly 16 and a suction assembly 17 from top to bottom; the mixed rice, i.e. the rice lifted from the feeding mechanism, will flow through the filtering assembly, the blowing assembly 16 and the suction assembly 17 from the top inside of the air separation box 10 in turn; the filtering assembly performs preliminary filtering on the larger plastic debris and heavier braided thread; the blowing assembly 16 has a greater wind force than the suction assembly 17, and performs a first air separation in the blowing assembly 16, and a second air separation in the suction assembly 17; in this application, the suction assembly 17 is placed behind the blowing assembly 16, because:

[0031] Through experiments, it has been proved that the blowing assembly 16 actively sends air to the air separation cavity by a fan to form a positive pressure, and the airflow directly acts on the falling rice and impurity mixture, blowing the larger impurities with smaller density transversely away from the falling trajectory of the rice and falling into the impurity collection area, but due to improper control of the wind speed, it is easy to blow away the broken rice and produce dust diffusion, so it is placed before the suction assembly 17 to preliminarily air separate the rice and remove the coarse impurities; the suction assembly 17 forms a negative pressure by a fan outside the air separation cavity, and the airflow can drive fine impurities (such as small threads, dust, and fine plastic residues) to move towards the suction port, and the rice normally falls due to the gravity being greater than the adsorption force, so the suction assembly 17 is more accurate in impurity separation and has low rice loss and no dust overflow, so it is placed behind the blowing assembly 16 to finally air separate the rice and remove the fine impurities; therefore, the application preliminarily filters, preliminarily air separates to remove coarse impurities, and finally air separates to remove fine impurities, thereby effectively solving the effective removal of plastic debris and braided thread remaining in the rice, ensuring the sensory quality of the mixed rice product and preventing customers from mistakenly eating; at the same time, it prevents the equipment pipeline from being blocked and increases the equipment maintenance cost.

[0032] Since different varieties of rice may come from different manufacturers, the quality of the rice bag may be significantly different, and the size of the plastic debris and the woven thread end is more diverse. Therefore, when mixing different batches of rice, the size of the plastic debris and the woven thread end is not the same. At this time, the air volume of the air outlet in the air blowing assembly 16 needs to be adjusted appropriately to adapt to the size of the plastic debris and the woven thread end occupying a larger part. Therefore, in this embodiment, the air blowing assembly 16 is provided with a waste frame 19 for receiving impurities in the rice. The material receiving port 28 of the waste frame 19 is aligned with the air outlet of the air blowing assembly 16, and the rice falls between the waste frame 19 and the air blowing assembly 16. The waste frame 19 is fixedly connected to the air pressure expansion piece 21, which is used to dynamically adjust the distance between the waste frame 19 and the air blowing assembly 16. The air pressure in the air pressure expansion piece 21 is consistent with the air pressure in the air blowing assembly 16, so that the waste frame 19 can adaptively collect the plastic debris or woven thread end blown away by the air blowing assembly 16, preventing the waste from blowing back into the rice.

[0033] In one embodiment, the air pressure expansion piece 21 includes a cylinder body 23 fixedly connected to the air blowing assembly 16 and a piston rod 25 connected to the cylinder body 23. The end of the piston rod 25 is fixedly connected to the waste frame 19. The air blowing assembly 16 includes a blowing cavity and a pressure cavity with the same pressure. The blowing cavity is provided with a plurality of air outlets. The end of the cylinder body 23 away from the waste frame 19 is in communication with the pressure cavity. The cylinder body 23 is provided with a first spring 24. The first spring 24 is sleeved on the piston rod 25. One end of the first spring 24 is connected to the end face of the cylinder body 23, and the other end is connected to the end of the piston rod 25. The blowing cavity and the pressure cavity have the same pressure, which can be controlled by a flow valve. At this time, by adjusting the appropriate compression force of the first spring 24, when the air outlet wind force is greater, the distance between the waste frame 19 and the air blowing assembly 16 is farther, and when the wind force is smaller, the distance between the waste frame 19 and the air blowing assembly 16 is closer, so that the distance between the waste frame 19 and the air blowing assembly 16 changes with the pressure of the air outlet, which is conducive to the collection of waste.

[0034] In one embodiment, the width of the material receiving port 28 is greater than the overall width of the air outlets, which is conducive to the entry of waste into the waste frame 19. The waste frame 19 includes a first vertical plate provided with a material receiving port 28, a horizontal plate, a first inclined plate, a second vertical plate, and a second inclined plate 22 connected in sequence. The bottom of the first vertical plate is fixedly connected to the second inclined plate 22. The horizontal plate and the second vertical plate are both provided with an air suction assembly 20 in communication with the waste frame 19, so as to suck the impurities blown into the waste frame 19. The second vertical plate is located below the first vertical plate. A sieve plate 18 is arranged between the first vertical plate and the second inclined plate 22, which is conducive to the flow of the blown rice out of the waste frame 19 and prevents the accumulation of too much rice in the waste frame 19.

[0035] In one embodiment, the bottom of the blowing assembly 16 is provided with a third inclined plate 27, and a baffle 26 is arranged between the blowing assembly 16 and the suction assembly 17, and a conical plate is arranged between the baffle 26 and the inner wall of the winnowing box 10, and a gap is arranged between the conical plate and the second inclined plate 22, and the rice flows into the storage box 9 at the bottom of the winnowing box 10 from the discharge port of the conical plate, and the suction assembly 17 is located between the discharge port and the storage box 9; the third inclined plate 27 and the second inclined plate 22 have a discharging gap, which is located above the conical plate, thereby isolating the blowing assembly 16 and the suction assembly 17, and ensuring the stability of the blowing and suction processes; and the first inclined plate or the second inclined plate 22 is provided with a vibration motor, so that the rice in the waste frame 19 flows into the discharge port and is subjected to secondary winnowing.

[0036] In one embodiment, the blowing assembly 16 is provided with a temporary storage box 14 between the blowing assembly 16 and the filtering assembly, and the discharge end of the temporary storage box 14 is provided with a discharge assembly 15 with adjustable discharging speed, which can be a common roller type discharging assembly, that is, a plurality of slots are arranged on a rotating shaft to hold the rice, and the rice in the slots is discharged by rotating the rotating shaft; and the discharge assembly 15 is located between the waste frame 19 and the blowing assembly 16, thereby facilitating the initial winnowing; and the top of the temporary storage box 14 is provided with an isolation net frame 30 aligned with the waste outlet of the filtering assembly, thereby isolating large-sized plastic debris or woven thread ends.

[0037] Since different varieties of rice may come from different manufacturers, the quality of the rice bags may have significant differences, and therefore the size of the plastic debris and woven thread ends is more diverse. Therefore, when different batches of rice are mixed, the size of the plastic debris and woven thread ends is also different, and the filtering efficiency of the filtering assembly also needs to be adjusted appropriately. For example, when the size of the plastic debris and woven thread ends is small, the filtering efficiency of the filtering assembly should be increased. Therefore, in one embodiment, the filtering assembly includes a filtering cylinder 12 installed inside the winnowing box 10 and driven by a driving mechanism and arranged inclined downward, a support table 13 arranged inside the winnowing box 10, an adjusting shaft in rotational connection with the support table 13, and a steel wire rope 11 fixed to one end of the adjusting shaft away from the support table 13.

[0038] The driving mechanism can be in the form of a common motor-driven synchronous belt transmission mechanism, which will not be described in detail here. The adjusting shaft penetrates the filtering cylinder 12, and the filtering cylinder 12 is in rotational connection with the adjusting shaft. The lower end of the filtering cylinder 12 is provided with a plurality of waste outlets, and one end of the filtering cylinder 12 away from the waste outlets is in communication with the feeding hose 8, and the feeding hose 8 is in communication with the discharge end of the feeding mechanism. Therefore, when the inclined downward filtering cylinder 12 rotates, the rice will be preliminarily filtered, and the large-sized plastic debris or woven thread ends will fall into the isolation net frame 30 for temporary storage through the waste outlets.

[0039] In addition, the steel wire rope 11 is adjusted under the action of the winding mechanism to adjust the inclination angle of the filter cylinder 12, so as to adjust the time of the rice in the filter cylinder 12. When the quality of a batch of rice bags is good, that is, the size of the plastic debris and the braided wire head is relatively small, the steel wire rope 11 will be released, at this time, the inclination angle of the filter cylinder 12 is increased, and the filtering efficiency of the filter cylinder 12 is improved.

[0040] In one embodiment, the adjusting shaft includes a steel pipe in communication with the feeding hose 8, a support seat fixedly connected with the steel pipe and rotationally connected with the support table 13, a limiting plate 31 fixedly connected with the steel pipe, a plurality of connecting rods fixedly connected with the limiting plate 31, and an adjusting seat 29 fixedly connected with one end of the connecting rods away from the limiting plate 31. The connecting rods are located in the interior of the filter cylinder 12. The steel wire rope 11 is connected with the adjusting seat 29. One end of the filter cylinder 12 is rotationally connected with the adjusting seat 29, and the other end is located between the support seat and the limiting plate 31 and is rotationally connected with the steel pipe. The end of the filter cylinder 12 rotationally connected with the steel pipe is connected with the driving mechanism, and the end of the steel pipe away from the feeding hose 8 is located in the interior of the filter cylinder 12, so that the filter cylinder 12 can be rotated and the inclination angle of the filter cylinder 12 can be adjusted at the same time.

[0041] In one embodiment, the bottom of the steel pipe located in the interior of the filter cylinder 12 is provided with a feeding port 35. The end of the steel pipe is slidingly connected with a moving cylinder 33. The moving cylinder 33 is connected with the limiting plate 31 through a plurality of second springs 32. The bottom of the end of the moving cylinder 33 away from the limiting plate 31 is provided with a counterweight 34. The moving cylinder 33 dynamically adjusts the opening size of the feeding port 35 according to the inclination degree of the filter cylinder 12. When the filter cylinder 12 is inclined, the moving cylinder 33 will move under the action of the counterweight 34, so as to adjust the opening size of the feeding port 35. When the inclination degree of the filter cylinder 12 is increased, the opening of the feeding port 35 will be increased, so as to further improve the filtering efficiency of the rice. Conversely, the opening is reduced.

[0042] In one embodiment, the filter cylinder 12 includes coaxial outer and inner filter cylinders. The diameter size of the filter holes on the inner filter cylinder is greater than that of the outer filter cylinder. The ends of the inner and outer filter cylinders away from the support table 13 are each provided with a waste outlet. The waste outlets on the inner and outer filter cylinders are staggered with each other, so as to improve the filtering quality of the rice.

[0043] Working principle: the rice lifted from the feeding mechanism will enter the air separation box 10 from the feeding hose 8, and flow into the inside of the filter cylinder 12 through the steel pipe, at this time, the filter cylinder 12 rotates to filter the rice, wherein the large size plastic debris and braided thread head will fall into the isolation net frame 30 through the waste outlet for temporary storage, and the filtered rice will enter the temporary storage box 14, and fall from the discharge end of the temporary storage box 14, the falling rice will pass through the blowing assembly 16 and the air suction assembly 17 in turn, and the blowing assembly 16 is used for removing coarse impurities by air separation for the first time, and the air suction assembly 17 is used for removing fine impurities by air separation for the second time; therefore, the plastic debris and braided thread head remaining in the rice are effectively removed through preliminary filtering, removing coarse impurities by preliminary air separation, and removing fine impurities by final air separation, so that the product quality of the mixed rice is ensured, and the customer is prevented from eating by mistake; meanwhile, the equipment pipeline is prevented from being blocked, and the situation of increasing equipment maintenance cost is prevented.

[0044] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can also be present. As used herein the terms "upper", "lower", "left", "right", "front", "rear", and the like as can be used in this description should be interpreted to be for the purpose of illustration only and not as an indication of a specific relative direction.

[0045] The above description is only the preferred embodiment of the present application, and is not intended to limit the present application in any form. Although the present application has been disclosed as above with the preferred embodiment, it is not intended to limit the present application, and any person skilled in the art can make some changes or modifications to the above disclosed technical content to make equivalent embodiments with equivalent changes, as long as the changes do not deviate from the technical solution of the present application. Any modification, change, equivalent change and modification of the above embodiments according to the technical essence of the present application are still within the scope of the technical solution of the present application.

Claims

1. A rice bag grabbing and breaking device, comprising a main body for grabbing and breaking bags, and a storage box disposed on the main body of the device, characterized in that, It also includes an air separator (10) connected to the storage box via a feeding mechanism. The air separator (10) is provided with a filter assembly, a blowing assembly (16), and a suction assembly (17) from top to bottom inside. Rice flows through the filter assembly, the blowing assembly (16), and the suction assembly (17) in sequence. The air force of the blowing assembly (16) is greater than that of the suction assembly (17). The blowing assembly (16) is provided with a waste frame (19) for collecting impurities in the rice. The receiving port (28) of the waste frame (19) is aligned with the air outlet of the blowing assembly (16). The rice falls between the waste frame (19) and the blowing assembly (16). The waste frame (19) is fixed to a pneumatic telescopic component (21). The pneumatic telescopic component (21) is used to dynamically adjust the distance between the waste frame (19) and the blowing assembly (16). The pneumatic telescopic component (21) includes a cylinder (23) fixed to the blower assembly (16) and a piston rod (25) connected to the cylinder (23). The end of the piston rod (25) is fixed to the waste frame (19). The blower assembly (16) includes a blowing chamber and a pressure chamber with the same pressure. The blowing chamber is provided with a plurality of air outlets. The end of the cylinder (23) away from the waste frame (19) is connected to the pressure chamber. The air pressure inside the pneumatic telescopic component (21) used to push the piston rod (25) to move is the same as the air pressure in the blower assembly (16). The cylinder (23) is provided with a first spring (24), which is sleeved on the piston rod (25). One end of the first spring (24) is connected to the end face of the cylinder (23), and the other end is connected to the end of the piston rod (25).

2. The rice bag-grabbing and breaking device according to claim 1, characterized in that, The width of the receiving port (28) is greater than the overall width of the plurality of air outlets, and the waste frame (19) includes a first vertical plate with the receiving port (28) and a horizontal plate, a first inclined plate, a second vertical plate and a second inclined plate (22) that are fixedly connected to the first vertical plate in sequence. The bottom of the first vertical plate is fixedly connected to the second inclined plate (22). Both the horizontal plate and the second vertical plate are provided with an air suction component (20) that communicates with the waste frame (19), and the second vertical plate is located below the first vertical plate. A sieve plate (18) is provided between the first vertical plate and the second inclined plate (22).

3. The rice bag-grabbing and breaking device according to claim 2, characterized in that, The bottom of the blowing assembly (16) is provided with a third inclined plate (27), and a baffle (26) is provided between the blowing assembly (16) and the suction assembly (17). A conical plate is provided between the baffle (26) and the inner wall of the air separator (10). There is a gap between the conical plate and the second inclined plate (22). Rice flows from the discharge port of the conical plate into the storage box (9) at the bottom of the air separator (10). The suction assembly (17) is located between the discharge port and the storage box (9). There is a discharge gap between the third inclined plate (27) and the second inclined plate (22). The discharge gap is located above the conical plate.

4. The rice bag-grabbing and breaking device according to claim 2 or 3, characterized in that, A vibration motor is provided on the first inclined plate or the second inclined plate (22).

5. The rice bag-grabbing and breaking device according to claim 1, characterized in that, A temporary storage box (14) is provided between the blowing assembly (16) and the filter assembly. The discharge end of the temporary storage box (14) is provided with a discharge assembly (15) with adjustable discharge speed. The discharge assembly (15) is located between the waste frame (19) and the blowing assembly (16). The top of the temporary storage box (14) is provided with an isolation mesh frame (30) aligned with the waste outlet in the filter assembly.

6. The rice bag-grabbing and breaking device according to claim 5, characterized in that, The filter assembly includes a filter cylinder (12) installed inside the air separator (10) and driven by a drive mechanism and arranged at an incline downwards, a support platform (13) located inside the air separator (10), an adjustment shaft rotatably connected to the support platform (13), and a steel wire rope (11) fixed to one end of the adjustment shaft away from the support platform (13); the adjustment shaft passes through the filter cylinder (12) and the filter cylinder (12) is rotatably connected to the adjustment shaft; the steel wire rope (11) adjusts the inclination angle of the filter cylinder (12) under the action of the winding mechanism; the lower end of the filter cylinder (12) is provided with a plurality of waste outlets, and one end of the filter cylinder (12) away from the waste outlets is connected to a feed hose (8); the feed hose (8) is connected to the discharge end of the feeding mechanism.

7. The rice bag-grabbing and breaking device according to claim 6, characterized in that, The adjusting shaft includes a steel pipe connected to the feed hose (8), a support seat fixed to the steel pipe and rotatably connected to the support platform (13), a limiting plate (31) fixed to the steel pipe, a plurality of connecting rods fixed to the limiting plate (31), and an adjusting seat (29) fixed to one end of the connecting rods away from the limiting plate (31). The connecting rods are located inside the filter cylinder (12). The wire rope (11) is connected to the adjusting seat (29). One end of the filter cylinder (12) is rotatably connected to the adjusting seat (29), and the other end is located between the support seat and the limiting plate (31) and rotatably connected to the steel pipe. One end of the filter cylinder (12) rotatably connected to the steel pipe is connected to the driving mechanism, and the end of the steel pipe away from the feed hose (8) is located inside the filter cylinder (12).

8. The rice bag-grabbing and breaking device according to claim 7, characterized in that, The bottom of the steel pipe located inside the filter cylinder (12) is provided with a feed inlet (35). The end of the steel pipe is slidably connected to a movable cylinder (33). The movable cylinder (33) is connected to the limiting plate (31) through several second springs (32). The bottom of the movable cylinder (33) away from the limiting plate (31) is provided with a counterweight (34). The movable cylinder (33) dynamically adjusts the opening size of the feed inlet (35) according to the tilt of the filter cylinder (12).

9. The rice bag-grabbing and breaking device according to claim 1, characterized in that, The main body of the equipment includes a feeding mechanism (2), a lifting mechanism (3), a bag-grabbing mechanism (1), a bag-breaking mechanism (7), a vibration mechanism (6), and a storage mechanism (4). The bag-grabbing mechanism (1) is a gantry-type bag-grabbing mechanism (1) that can grab no less than two bags of rice at the same time. The vibration mechanism (6) is provided with a screw mechanism (5) for kneading waste bags into balls on the side away from the bag-breaking mechanism (7). The storage box is provided below the vibration mechanism (6), and the storage box is connected to the feeding mechanism.

Citation Information

Patent Citations

  • Paddy shelling rice-polishing mill

    CN101961666A

  • Rice processing system with multiple impurity removal functions and processing method thereof

    CN112337530A