Non-coal-mine non-ferrous mine roadway supporting device
By designing a support device for non-coal mine roadways with supporting and detection mechanisms, the problem of the inability to detect roadway deformation in a timely manner in existing technologies has been solved. This enables timely alarm and reinforcement of roadway deformation, improving safety and flexibility.
Patent Information
- Application Number
- CN202511491318.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-18
- Publication Date
- 2025-12-23
AI Technical Summary
The existing tunnel support structure cannot detect and alarm on minor deformations within the tunnel in a timely manner, resulting in the inability to reinforce it in time and posing a safety hazard.
A roadway support device for non-coal and non-ferrous mines was designed, comprising a support mechanism and a detection mechanism. It utilizes a movable trigger bracket and a buzzer alarm to trigger an alarm when the roadway is deformed, and adapts to different roadway shapes and locations through an adjustable keel assembly and a moving track.
It enables timely alarms for roadway deformation, prompting staff to conduct timely inspections and reinforcements, thereby improving the safety and flexibility of roadway support.
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Figure CN121184166A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of roadway support, and particularly relates to a non-coal mine non-ferrous mine roadway support device. BACKGROUND
[0002] The non-ferrous mine refers to a mine for mining non-ferrous metal mineral resources such as copper, aluminum, lead, zinc, nickel, cobalt, tungsten, tin, antimony and molybdenum. Roadway support is a core link for ensuring safety and efficiency in underground engineering such as mines and tunnels. After roadway excavation, the original stress balance of rock mass is destroyed. Support such as anchor rods and steel frames is used for active or passive reinforcement to prevent roof fall, rib spalling and other accidents. For example, the suspension effect of anchor rods can fix loose rock layers on stable rock mass.
[0003] The existing roadway support structure can only provide a single support function. When slight deformation occurs in the roadway, the traditional support device cannot sense it in time and issue an alarm, so that the staff cannot take reinforcement measures in time.
[0004] Therefore, the non-coal mine non-ferrous mine roadway support device is proposed to solve the problems in the background art.
[0005] The above information disclosed in the background art is only used to increase the understanding of the background art of the application, and therefore, it can include prior art known by those skilled in the art. SUMMARY
[0006] The purpose of the present application is to provide a non-coal mine non-ferrous mine roadway support device to solve the problems in the background art.
[0007] To achieve the above purpose, the present application provides the following technical scheme:
[0008] A non-coal mine non-ferrous mine roadway support device comprises:
[0009] A support mechanism comprises a base and a stand column fixedly installed on the upper surface of the base. A mobile track is arranged below the base. A lifting groove is formed in the stand column. A lifting column is installed in the lifting groove. The lifting column and the lifting groove are in sliding fit. A cross bar is fixedly installed on the upper surface of the lifting column. A keel assembly is arranged at both ends of the cross bar.
[0010] The detection mechanism comprises a threaded groove opened in the side surface of the column, a threaded cylinder screwed on the side surface of the threaded groove, an outer sleeve ring arranged on the side surface of the threaded cylinder, a reinforcing rib fixedly installed between the column and the base, a support rod arranged on the side surface of the threaded cylinder, a first trigger bracket arranged on the support rod, a second trigger bracket arranged on the reinforcing rib, a first sliding groove and a second sliding groove respectively opened in the first trigger bracket and the second trigger bracket, an extrusion block arranged at one end of the first trigger bracket, the extrusion block being in sliding fit with the second sliding groove, a movable sliding plate arranged on the side surface of the second trigger bracket, a movable sliding groove opened in the movable sliding plate, and the movable sliding plate being in sliding fit with the second trigger bracket through the movable sliding groove.
[0011] Preferably, one side surface of the movable sliding plate is provided with a press switch, one surface of the movable sliding plate is provided with a buzzer alarm, the buzzer alarm is electrically connected with the press switch, and the extrusion block is in contact with the press switch.
[0012] Preferably, the first trigger bracket and the second trigger bracket are both arc-shaped plate structures, the first trigger bracket and the second trigger bracket are respectively provided with a second movable shaft and a first movable shaft, and the first trigger bracket and the second trigger bracket are respectively in rotary fit with the support rod and the reinforcing rib through the second movable shaft and the first movable shaft.
[0013] Preferably, the keel assembly comprises a first hinge arranged at two ends of the horizontal rod, a first rotating plate hingedly connected to the first hinge, and a main support keel fixedly connected to the first rotating plate.
[0014] Preferably, the support rod is respectively provided with a second hinge and a third hinge at two ends, and the support rod is movably connected to the outer sleeve ring and the main support keel through the second hinge and the third hinge.
[0015] Preferably, one surface of the main support keel is provided with a plurality of linking perforations, a plurality of linking steel bars are inserted into the linking perforations, and the linking steel bars are provided with a plurality of auxiliary support keels on the side surfaces.
[0016] Preferably, a moving assembly is arranged between the column and the base, the moving assembly comprises an adjusting guide rail arranged on the lower surface of the column and a horizontal moving rail groove opened in the upper surface of the base, the adjusting guide rail is in sliding fit with the horizontal moving rail groove, and two bases are provided with a telescopic hydraulic cylinder.
[0017] Preferably, a hydraulic cylinder is fixedly installed in the lifting groove, one end of the hydraulic cylinder comprises a jacking shaft, and one end of the jacking shaft is connected with the lifting column.
[0018] Preferably, a bearing is arranged between the threaded cylinder and the outer sleeve ring, and the outer sleeve ring is movably connected to the threaded cylinder through the bearing.
[0019] Compared with the prior art, the present application has the following advantages:
[0020] (1) The present application sets a keel assembly for supporting the roadway, and sets movable first and second trigger supports on the support rod for providing bearing measures for the keel assembly and between the reinforcing ribs, respectively. The first trigger support can move along the track of the second trigger support through the sliding cooperation of the extrusion block and the second sliding groove, and the movable sliding plate is slid on the second trigger support through the movable sliding groove, so that the press switch on the movable sliding plate is in contact with the extrusion block on the first trigger support, and the movable sliding groove and the second trigger support have damping between them to allow the movable sliding plate to be locked and fixed. When the supported roadway deforms to a certain extent, the first trigger support will move a certain distance, at which time the extrusion block will move downward along the second trigger support and trigger the press switch to start the buzzer alarm, thereby prompting the staff to timely overhaul and reinforce the roadway support device.
[0021] (2) The present application sets a main support keel with a second hinge and a third hinge, which can adjust the main support keel to the corresponding shape according to the cross-sectional shape of the roadway, and adjust the height of the sleeve ring by screwing the threaded cylinder with the threaded groove, thereby positioning the angle of the main support keel, and a plurality of auxiliary support keels can be installed on the main support keel through the connecting steel bars, thereby increasing the support distance.
[0022] The above summary is only for the purpose of the description and is not intended to limit in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features will be readily apparent to those skilled in the art by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is a front perspective structure schematic diagram of the present application;
[0024] Figure 2 is a first trigger support detailed structure schematic diagram of the present application;
[0025] Figure 3 is a bottom perspective structure schematic diagram of the present application;
[0026] Figure 4 is an enlarged schematic diagram of the local structure at A of the present application;
[0027] Figure 5 is an enlarged schematic diagram of the local structure at B of the present application;
[0028] Figure 6A front view of the present application.
[0029] In the figure: 1, base; 2, mobile track; 3, stand; 4, lifting groove; 5, lifting column; 6, threaded groove; 7, crossbar; 8, threaded cylinder; 9, outer sleeve ring; 10, first hinge; 11, first rotating plate; 12, main support keel; 13, link perforation; 14, link reinforcement; 15, auxiliary support keel; 16, transverse movement rail groove; 17, adjusting guide rail; 18, second hinge; 19, support rod; 20, third hinge; 21, reinforcing rib; 22, first movable shaft; 23, second movable shaft; 24, first trigger bracket; 25, second trigger bracket; 26, second sliding groove; 27, first sliding groove; 28, extrusion block; 29, movable sliding plate; 30, movable sliding groove; 31, buzzer alarm; 32, telescopic hydraulic cylinder. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0031] Embodiment one:
[0032] Please refer to Figures 1-6 As shown in the figure, a non-coal mine colored mine roadway supporting device comprises:
[0033] The supporting mechanism comprises a base 1 and a stand 3 fixedly installed on the upper surface of the base 1. A mobile track 2 is arranged below the base 1. A lifting groove 4 is formed in the stand 3. A lifting column 5 is installed in the lifting groove 4. The lifting column 5 is in sliding cooperation with the lifting groove 4. A crossbar 7 is fixedly installed on the upper surface of the lifting column 5. Keel assemblies are arranged at both ends of the crossbar 7.
[0034] The detection mechanism comprises a threaded groove 6 formed in the circumferential surface of the stand 3. A threaded cylinder 8 is screwed on the circumferential surface of the threaded groove 6. An outer sleeve ring 9 is arranged on the circumferential surface of the threaded cylinder 8. A reinforcing rib 21 is fixedly installed between the stand 3 and the base 1. A support rod 19 is arranged on the circumferential surface of the threaded cylinder 8. A first trigger bracket 24 is arranged on the support rod 19. A second trigger bracket 25 is arranged on the reinforcing rib 21. A first sliding groove 27 and a second sliding groove 26 are respectively formed in the first trigger bracket 24 and the second trigger bracket 25. An extrusion block 28 is arranged at one end of the first trigger bracket 24. The extrusion block 28 is in sliding cooperation with the second sliding groove 26. A movable sliding plate 29 is arranged on the circumferential surface of the second trigger bracket 25. A movable sliding groove 30 is formed in the movable sliding plate 29. The movable sliding plate 29 is in sliding cooperation with the second trigger bracket 25 through the movable sliding groove 30.
[0035] Specifically, the movable sliding plate 29 is provided with a press switch on one side, and a buzzer 31 is arranged on one surface of the movable sliding plate 29, the buzzer 31 is electrically connected with the press switch, and the extrusion block 28 is in contact with the press switch.
[0036] As can be seen from the above, the device is used for supporting the roadway by arranging the keel assembly, and the movable first trigger bracket 24 and the movable second trigger bracket 25 are arranged on the support rod 19 for providing bearing measures for the keel assembly and between the reinforcing ribs 21 respectively, the first trigger bracket 24 can move along the track of the second trigger bracket 25 through the sliding cooperation of the extrusion block 28 and the second sliding groove 26, the movable sliding plate 29 is slid on the second trigger bracket 25 through the movable sliding groove 30, so that the press switch on the movable sliding plate 29 is in contact with the extrusion block 28 on the first trigger bracket 24, and the movable sliding groove 30 and the second trigger bracket 25 have damping between them, so that the movable sliding plate 29 can be locked and fixed, when the supported roadway deforms to a certain extent, the first trigger bracket 24 will move a certain distance, at this time, the extrusion block 28 will move downward along the second trigger bracket 25 and trigger the press switch to start the buzzer 31, thereby prompting the staff to timely overhaul and reinforce the roadway support device.
[0037] Embodiment two:
[0038] Please refer to Figures 1-6 As shown in the figure, the support mechanism includes a base 1 and a column 3 fixedly installed on the upper surface of the base 1, a moving track 2 is arranged below the base 1, a lifting groove 4 is formed in the column 3, a lifting column 5 is installed in the lifting groove 4, the lifting column 5 is in sliding cooperation with the lifting groove 4, a cross bar 7 is fixedly installed on the upper surface of the lifting column 5, and the cross bar 7 is provided with a keel assembly at both ends;
[0039] The detection mechanism includes a threaded groove 6 formed in the lateral surface of the column 3, a threaded cylinder 8 is screwed on the lateral surface of the threaded groove 6, an outer sleeve ring 9 is arranged on the lateral surface of the threaded cylinder 8, a reinforcing rib 21 is fixedly installed between the column 3 and the base 1, a support rod 19 is arranged on the lateral surface of the threaded cylinder 8, a first trigger bracket 24 is arranged on the support rod 19, a second trigger bracket 25 is arranged on the reinforcing rib 21, a first sliding groove 27 and a second sliding groove 26 are respectively formed in the first trigger bracket 24 and the second trigger bracket 25, an extrusion block 28 is arranged at one end of the first trigger bracket 24, the extrusion block 28 is in sliding cooperation with the second sliding groove 26, a movable sliding plate 29 is arranged on the lateral surface of the second trigger bracket 25, a movable sliding groove 30 is formed in the movable sliding plate 29, and the movable sliding plate 29 is in sliding cooperation with the second trigger bracket 25 through the movable sliding groove 30;
[0040] Specifically, the first trigger bracket 24 and the second trigger bracket 25 are both arc-shaped plate structures, and the first trigger bracket 24 and the second trigger bracket 25 are respectively provided with the second movable shaft 23 and the first movable shaft 22, and the first trigger bracket 24 and the second trigger bracket 25 are respectively rotatably connected with the supporting rod 19 and the reinforcing rib 21 through the second movable shaft 23 and the first movable shaft 22.
[0041] Specifically, the keel assembly comprises a first hinge 10 arranged at both ends of the horizontal rod 7, a first rotating plate 11 hingedly connected to the first hinge 10, and a main supporting keel 12 fixedly connected to the first rotating plate 11.
[0042] Specifically, the supporting rod 19 is provided with a second hinge 18 and a third hinge 20 at both ends, and the supporting rod 19 is movably connected with the outer sleeve ring 9 and the main supporting keel 12 through the second hinge 18 and the third hinge 20.
[0043] Specifically, the main supporting keel 12 has a plurality of connection holes 13 formed on one surface, a plurality of connection steel bars 14 are inserted into the connection holes 13, and a plurality of auxiliary supporting keels 15 are arranged on the side surface of the connection steel bars 14.
[0044] Specifically, the mobile assembly is arranged between the stand column 3 and the base 1, and the mobile assembly comprises an adjusting guide rail 17 arranged on the lower surface of the stand column 3 and a horizontal moving track groove 16 formed on the upper surface of the base 1, the adjusting guide rail 17 is slidably connected with the horizontal moving track groove 16, a telescopic hydraulic cylinder 32 is arranged between the two bases 1, and the entire supporting device can be carried and moved by installing the mobile track 2 on the base 1, which facilitates flexible adjustment of the supporting position according to the construction progress, and the distance between the two mobile tracks 2 can be adjusted by the telescopic hydraulic cylinder 32.
[0045] Specifically, the lifting groove 4 is fixedly provided with a hydraulic cylinder, and one end of the hydraulic cylinder comprises a jacking shaft connected with the lifting column 5.
[0046] Specifically, a bearing is arranged between the threaded cylinder 8 and the outer sleeve ring 9, and the outer sleeve ring 9 is movably connected with the threaded cylinder 8 through the bearing.
[0047] As can be seen from the above, the main supporting keel 12 is provided with the second hinge 18 and the third hinge 20, so that the main supporting keel 12 can be adjusted to a corresponding shape according to the cross-sectional shape of the roadway, the height of the outer sleeve ring 9 can be adjusted by rotating the threaded cylinder 8 to be screwed with the threaded groove 6, so that the angle of the main supporting keel 12 can be positioned, and a plurality of auxiliary supporting keels 15 can be installed on the main supporting keel 12 through the connection steel bars 14, so that the supporting distance can be increased.
[0048] All standard parts used in this invention can be purchased commercially, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all use conventional models in the prior art, and the circuit connections also use conventional connection methods in the prior art, which will not be detailed here. Any content not described in detail in this specification belongs to the prior art known to those skilled in the art.
[0049] In the description of this invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. "A plurality of" means two or more, unless otherwise explicitly specified.
[0050] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0051] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0052] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0053] The accompanying drawings of the embodiments disclosed in this invention only involve structures relevant to the embodiments disclosed in this invention. Other structures can be referred to with common designs. Unless otherwise specified, the same embodiment and different embodiments of this invention can be combined with each other.
[0054] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A support device for roadways in non-coal and non-ferrous metal mines, characterized in that, include: The support mechanism includes a base (1) and a column (3) fixedly installed on the upper surface of the base (1). A moving track (2) is provided below the base (1). A lifting groove (4) is provided inside the column (3). A lifting column (5) is installed in the lifting groove (4). The lifting column (5) is slidably engaged with the lifting groove (4). A crossbar (7) is fixedly installed on the upper surface of the lifting column (5). Both ends of the crossbar (7) are provided with keel assemblies. The testing mechanism includes a threaded groove (6) formed on the circumferential side of the column (3), a threaded cylinder (8) threaded to the circumferential side of the threaded groove (6), an outer sleeve (9) provided on the circumferential side of the threaded cylinder (8), a reinforcing rib (21) fixedly installed between the column (3) and the base (1), a support rod (19) provided on the circumferential side of the threaded cylinder (8), a first trigger bracket (24) provided on the support rod (19), and a second trigger bracket (25) provided on the reinforcing rib (21). The bracket (24) and the second trigger bracket (25) are respectively provided with a first sliding groove (27) and a second sliding groove (26). One end of the first trigger bracket (24) is provided with a pressing block (28), which slides in cooperation with the second sliding groove (26). The second trigger bracket (25) is provided with a movable slide plate (29) on its peripheral side. The movable slide plate (29) is provided with a movable groove (30), which slides in cooperation with the second trigger bracket (25) through the movable groove (30).
2. The support device for non-coal and non-ferrous mine roadways according to claim 1, characterized in that: A push-button switch is provided on one side of the movable slide plate (29), and a buzzer alarm (31) is provided on one surface of the movable slide plate (29). The buzzer alarm (31) is electrically connected to the push-button switch, and the pressing block (28) is in contact with the push-button switch.
3. The support device for non-coal and non-ferrous mine roadways according to claim 1, characterized in that: The first trigger bracket (24) and the second trigger bracket (25) are both arc-shaped plate structures. The first trigger bracket (24) and the second trigger bracket (25) are respectively provided with a second movable shaft (23) and a first movable shaft (22). The first trigger bracket (24) and the second trigger bracket (25) are rotatably connected with the support rod (19) and the reinforcing rib (21) through the second movable shaft (23) and the first movable shaft (22), respectively.
4. A support device for non-coal and non-ferrous mine roadways according to claim 1, characterized in that: The keel assembly includes a first hinge (10) at both ends of the crossbar (7), a first rotating plate (11) is hinged to the first hinge (10), and a main support keel (12) is fixedly connected to the first rotating plate (11).
5. A support device for non-coal and non-ferrous mine roadways according to claim 4, characterized in that: The support rod (19) is provided with a second hinge (18) and a third hinge (20) at both ends. The support rod (19) is movably connected with the outer ring (9) and the main support keel (12) through the second hinge (18) and the third hinge (20).
6. A support device for non-coal and non-ferrous mine roadways according to claim 5, characterized in that: The main support keel (12) has several connecting holes (13) on one surface, and several connecting steel bars (14) are inserted into the connecting holes (13). Several secondary support keels (15) are provided on the periphery of the connecting steel bars (14).
7. A support device for non-coal and non-ferrous mine roadways according to claim 6, characterized in that: A movable component is provided between the column (3) and the base (1). The movable component includes an adjusting guide rail (17) provided on the lower surface of the column (3) and a transverse moving rail groove (16) opened on the upper surface of the base (1). The adjusting guide rail (17) and the transverse moving rail groove (16) are slidably engaged. A telescopic hydraulic cylinder (32) is provided between the two bases (1).
8. A support device for non-coal and non-ferrous mine roadways according to claim 1, characterized in that: A hydraulic cylinder is fixedly installed inside the lifting groove (4). One end of the hydraulic cylinder includes a lifting shaft, and one end of the lifting shaft is connected to the lifting column (5).
9. A support device for non-coal and non-ferrous mine roadways according to claim 1, characterized in that: A bearing is provided between the threaded cylinder (8) and the outer ring (9), and the outer ring (9) is movably engaged with the threaded cylinder (8) through the bearing.