Rice milling pressure continuous adjusting assembly, rice milling device and rice yield detection system
By introducing a continuous rice milling pressure adjustment component and an automatic cleaning system into the rice milling device, the problems of complex rice milling pressure control and low automation level have been solved, achieving accurate detection of rice yield and improved equipment efficiency.
Patent Information
- Application Number
- CN202511523990.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2025-12-26
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing rice milling equipment suffers from complex pressure control and low automation, which affects the accuracy of rice yield detection and equipment efficiency.
The system employs a continuous rice milling pressure adjustment component, which adjusts the mass of the main pressing block through a water injection counterweight unit. Combined with flexible components and a water pump, it achieves continuous adjustment of rice milling pressure and is equipped with an automatic cleaning and cooling system to improve the automation level of the equipment.
It achieves precise control of rice milling pressure and dynamic adjustment of rice yield, improves the accuracy of rice yield detection and the degree of automation of the equipment, and extends the service life of the equipment.
Smart Images
Figure CN121198380A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of grain detection equipment, in particular to a rice milling pressure continuous adjustment assembly, a rice milling device and a rice yield detection system. BACKGROUND
[0002] In the rice milling process, accurate control of the rice milling pressure is the core. The existing technology mostly uses a lever with a counterweight, which has the following disadvantages: (1) Complex structure: the lever structure is heavy, easy to wear and inconvenient to maintain.
[0003] (2) Complicated operation: first, the weight is hooked to the notch of the processing part, and the weight is pressed on the weight block, and the distance of the weight on the slide rod is adjusted to change the weight applied to the weight block.
[0004] (3) Difficulty in automatic control: the traditional method is not easy to integrate directly and efficiently with modern servo drive mechanisms.
[0005] In addition, the existing rice milling device has low automation degree, especially low automatic cleaning and cooling efficiency, which affects the overall rice milling efficiency.
[0006] Therefore, the present application is proposed. SUMMARY
[0007] The present application aims to provide a rice milling pressure continuous adjustment assembly, a rice milling device and a rice yield detection system to solve the technical problems existing in the prior art.
[0008] To achieve the above-mentioned purpose, the technical solution adopted by the present application is as follows: a rice milling pressure continuous adjustment assembly, comprising: a main weight block floating up and down in a rice milling cavity for keeping the rice milling pressure in the rice milling cavity constant; The top of the main weight block is connected with a flexible member, and the flexible member is always in a relaxed state when the main weight block applies the rice milling pressure; A temporary water cavity is arranged in the main weight block, and the temporary water cavity is flexibly connected with a water injection counterweight unit on one side of the main weight block; the water injection counterweight unit injects water into the temporary water cavity or pumps out water in the temporary water cavity to change the rice milling pressure applied by the main weight block.
[0009] In an optional embodiment, the water injection counterweight unit is provided with a water pump, one end of the water pump is connected with a water injection pipe and a water suction pipe respectively, and the other end of the water injection pipe and the water suction pipe is connected with the temporary water cavity and a water storage tank respectively; the temporary water cavity and the water storage tank are connected through a drain pipe.
[0010] In an optional embodiment, the water injection pipe, the water suction pipe and the drain pipe are all flexible hoses.
[0011] In an optional embodiment, the flexible member is one of a rope, a cable, a wire, or a chain.
[0012] In another aspect, the application also provides a rice milling device using the continuous rice milling pressure adjusting assembly as described above, comprising a rice milling assembly. The rice milling assembly is provided with a rice milling unit, a screen cleaning unit, and a rice milling cavity cleaning unit, a roller knife cleaning unit, and a screen provided on a moving unit; When the moving unit is located at the first station, the rice milling unit performs the rice milling work; When the moving unit is located at the second station, the rice milling cavity cleaning unit cools the rice milling cavity; When the moving unit is located at the third station, the rice milling cavity cleaning unit cleans the rice milling cavity, and the screen cleaning unit cleans the screen handle and the arc-shaped screen of the screen; the cleaning of the rice milling cavity, the screen handle, and the arc-shaped screen is performed synchronously; When the moving unit is located at the fourth station, the roller knife cleaning unit cleans the roller knife in the rice milling cavity.
[0013] In an optional embodiment, the rice milling unit is provided with a rice milling box body, and the roller knife in the rice milling box body is in transmission connection with a second driving device; The bottom of the main pressing block is a pressing arc surface; The pressing arc surface and the screen constitute at least a part of the rice milling cavity.
[0014] In an optional embodiment, the rice milling cavity cleaning unit comprises a hollow brush roller, the outer part of the brush roller is provided with first brush hairs, the brush roller is in communication with a fan, and the brush roller is in transmission connection with a third driving device; The rice milling box body is provided with a water inlet and a water outlet.
[0015] In an optional embodiment, the screen cleaning unit comprises a fixedly arranged pen-shaped steel wire brush and a steel wire brush; The screen is in transmission connection with a fourth driving device.
[0016] In an optional embodiment, the roller knife cleaning unit comprises a brush rod and second brush hairs arranged integrally, and the brush rod is in transmission connection with a fifth driving device.
[0017] In another aspect, the application also provides a rice yield detection system using the rice milling device as described above, comprising a screening assembly.
[0018] The application has the following beneficial effects: (1) The application can continuously increase or decrease the overall mass of the main pressure block by injecting water into the temporary water cavity in the main pressure block through the water injection counterweight unit or discharging water from the temporary water cavity, which can better improve the rice output effect compared to applying counterweight blocks or other methods, dynamically adjust the rice milling pressure according to the type of rice, and help improve the accuracy of rice output rate detection.
[0019] (2) The rice milling, cleaning of the rice milling cavity and roller knife, cooling of the rice milling cavity, cleaning of the screen, and all automatic completion, the degree of automation of the equipment is high, which effectively improves the rice milling efficiency, rice milling precision and service life of the equipment. It should be pointed out that the cleaning of the rice milling cavity and the cleaning of the screen are carried out at the same time, which can further improve the rice milling efficiency. It should be pointed out that the rice output effect can be coarsely adjusted by changing the pressure applied by the main pressure block, and the rice output effect can be finely adjusted by changing the rotating speed of the roller knife. The adjustment strategy of mainly adjusting the counterweight and secondarily adjusting the rotating speed can further improve the rice output effect. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0021] Figure 1 The external structure schematic diagram of the rice output rate detection system provided by an embodiment of the present application.
[0022] Figure 2 The internal structure partial schematic diagram of the rice output rate detection system provided by an embodiment of the present application.
[0023] Figure 3 The structure schematic diagram of the rice milling pressure continuous adjustment assembly provided by an embodiment of the present application.
[0024] Figure 4 The structure schematic diagram of the rice milling assembly located at the rice milling station provided by an embodiment of the present application.
[0025] Figure 5 The partial structure schematic diagram of the rice milling unit provided by an embodiment of the present application.
[0026] Figure 6 The structure schematic diagram of the rice milling assembly located at the cooling station provided by an embodiment of the present application.
[0027] Figure 7 The structure schematic diagram of the rice milling assembly located at the rice milling cavity wall cleaning station provided by an embodiment of the present application. Figure 1
[0028] Figure 8 A structure schematic diagram of the rice milling assembly provided by an embodiment of the present application is located at a rice milling cavity wall cleaning station Figure 2 .
[0029] Figure 9 A structure schematic diagram of the rice milling assembly provided by an embodiment of the present application is located at a rice milling cavity wall cleaning station Figure 3 .
[0030] Figure 10 A structure schematic diagram of the rice milling assembly provided by an embodiment of the present application is located at a roller knife cleaning station.
[0031] Figure 11 A structure schematic diagram of the screening assembly provided by an embodiment of the present application.
[0032] Wherein, the reference signs are: 1 - shell assembly; 2 - feeding assembly; 3 - touch screen assembly; 4 - rice milling pressure continuous adjustment assembly, 41 - first chain wheel, 42 - chain, 43 - mounting frame, 44 - first driving device, 45 - second chain wheel, 46 - flexible member, 47 - water injection counterweight unit, 471 - drain pipe, 472 - water injection pipe, 473 - water pump, 474 - water suction pipe, 475 - water storage tank, 48 - main pressing block, 481 - pressing camber; 5 - rice milling assembly; 51 - rice milling unit, 511 - rice milling cavity, 512 - first feeding hopper, 513 - second feeding hopper, 514 - second driving device, 515 - roller knife, 516 - rice milling box body, 517 - screen handle, 518 - arc-shaped screen; 52 - rice milling cavity cleaning unit, 521 - fan, 522 - brush roller, 5221 - first brush, 523 - third driving device, 524 - water inlet, 525 - water outlet; 53 - screen cleaning unit, 531 - pen-shaped steel wire brush, 532 - steel wire brush, 533 - fourth driving device; 54 - moving unit, 541 - longitudinal moving module, 542 - transverse moving module, 543 - sliding table plate; 55 - roller knife cleaning unit, 551 - brush rod, 552 - second brush, 554 - fifth driving device; 6 - screening assembly, 61 - guide hopper, 62 - screen body, 63 - screen cover, 64 - locking buckle, 65 - transmission rod; 66 - sixth driving device, 67 - seventh driving device, 68 - base, 69 - discharge port. DETAILED DESCRIPTION
[0033] In order to make the technical problems, technical solutions and beneficial effects of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are intended to explain the present application, and are not intended to limit the present application.
[0034] It should be noted that when a component is referred to as being "fixed" or "attached" to another component, it can be directly or indirectly on the other component. When a component is referred to as being "connected to" another component, it can be directly or indirectly connected to the other component. The terms "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate the orientation or position shown in the drawings, and are only for the convenience of description, and cannot be understood as a limitation on the technical solutions. The terms "first", "second" are only for the convenience of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "multiple" is two or more, and the meaning of "several" is any number including one, unless otherwise explicitly specified.
[0035] Please refer to the accompanying drawings Figures 1-11 The purpose of the embodiment is to provide a rice milling pressure continuous adjustment assembly (4), which comprises: a main pressing block (48) floating up and down in a rice milling cavity (511) and used for keeping the rice milling pressure in the rice milling cavity (511) constant; the top of the main pressing block (48) is connected with a flexible member (46), the flexible member (46) is always in a relaxed state when the main pressing block (48) applies the rice milling pressure, and the flexible member (46) is one of a rope, a cord, a wire or a chain; the overall mass of the main pressing block (48) is basically not affected when the flexible member (46) is always in the relaxed state; a temporary storage water cavity is arranged in the main pressing block (48), and the temporary storage water cavity is flexibly connected with a water injection counterweight unit (47) on one side of the main pressing block (48); the water injection counterweight unit (47) injects water into the temporary storage water cavity or pumps out water in the temporary storage water cavity to change the rice milling pressure applied by the main pressing block (48). By injecting water into the temporary storage water cavity in the main pressing block (48) or pumping out water from the temporary storage water cavity, the overall mass of the main pressing block (48) can be continuously increased or decreased, which can better improve the rice milling effect compared with applying a counterweight block or other ways, the rice milling pressure can be dynamically adjusted according to the type of rice, and the accuracy of the rice yield detection can be improved. It should be noted that the mass of the main pressing block (48) is changed by water injection to adjust the rice milling pressure, so that the adjustment of the rice milling pressure is continuous in value, and different rice milling requirements can better meet the use requirements.
[0036] In the embodiment, the water injection counterweight unit (47) is provided with a water pump (473) connected to one end of a water injection pipe (472) and a water suction pipe (474) respectively, and the other end of the water injection pipe (472) and the water suction pipe (474) are connected to the temporary water cavity and the water storage tank (475) respectively; the temporary water cavity and the water storage tank (475) are connected through a drain pipe (471). The water injection pipe (472), the water suction pipe (474) and the drain pipe (471) are all flexible hoses, so that the water injection counterweight unit (47) basically does not affect the overall mass of the main pressure block 48 and the applied rice milling pressure.
[0037] The above-mentioned continuous adjustment assembly 4 of rice milling pressure can be applied to a rice milling device, which comprises a rice milling assembly 5; The rice milling assembly 5 is provided with a rice milling unit 51, a screen cleaning unit 53, and a rice milling cavity cleaning unit 52, a roller knife cleaning unit 55 and a screen provided on a moving unit 54. The moving unit 54 comprises a longitudinal movement module 541, a transverse movement module 542 and a sliding table plate 543. In the embodiment, the rice milling cavity cleaning unit 52, the roller knife cleaning unit 55 and the screen are all arranged on the sliding table plate 543, and the rice milling cavity cleaning unit 52, the roller knife cleaning unit 55 and the screen can move transversely and longitudinally under the action of the moving unit 54 and automatically run to each station.
[0038] When the moving unit is located at the first station, the rice milling unit 51 performs the rice milling work. Specifically, the rice milling unit 51 is provided with a rice milling box body 516, and the roller knife 515 in the rice milling box body 516 is in transmission connection with the second driving device 514; the bottom of the main pressure block 48 is a pressure combined arc surface 481; the pressure combined arc surface 481 and the screen constitute at least part of the rice milling cavity 511. At this time, the pressure combined arc surface 481 and the screen are located in the rice milling box body 516 and thus constitute the rice milling cavity 511, and the roller knife 515 rotates at high speed to perform the rice milling work. Since the main pressure block 48 is in sliding connection with the rice milling box body 516, the main pressure block 48 will produce slight floating during the rice milling process. It should be pointed out that the rice milling effect can be coarsely adjusted by changing the pressure applied by the main pressure block 48, and the rice milling effect can be finely adjusted by changing the rotating speed of the roller knife 515. The adjustment strategy of giving priority to the counterweight and giving priority to the rotating speed can further improve the rice milling effect.
[0039] When the moving unit is located at the second station, the rice milling cavity cleaning unit 52 cools the rice milling cavity 511. Specifically, the rice milling cavity cleaning unit 52 comprises a hollow brush roller 522, the outer part of the brush roller 522 is provided with first bristles 5221, the brush roller 522 is in communication with a fan 521, and the brush roller 522 is in transmission connection with a third driving device 523; the rice milling box body 516 is provided with a water inlet 524 and a water outlet 525. At this time, the screen is moved out of the rice milling box body 516 under the action of the moving unit, the end part of the brush roller 522 enters the circular opening of the rice milling box body 516 from the part of the screen moving out position, and the cooling airflow generated by the fan 521 cools and lowers the temperature of the rice milling box body 516 and the roller cutter 515 through the hollow inside of the brush roller 522. Meanwhile, the side wall of the rice milling box body 516 is provided with a cooling pipeline, the cooling pipeline is connected with the water inlet 524 and the water outlet 525, and the rice milling box body 516 is cooled and lowered in temperature through the cooling pipeline.
[0040] When the moving unit is located at the third station, the rice milling cavity cleaning unit 52 cleans the rice milling cavity 511, and the screen cleaning unit 53 cleans the screen handle 517 and the arc-shaped screen 518 of the screen; the cleaning of the rice milling cavity 511, the screen handle 517 and the arc-shaped screen 518 is performed synchronously; specifically, at this time, the brush roller 522 completely enters the inside of the rice milling box body 516, and the brush roller 522 rotates under the action of the third driving device 523 to clean the inner wall of the rice milling box body 516, i.e. the rice milling cavity 511. It should be noted that the roller cutter 515 performs the rice whitening work in the rice milling cavity, and the arc-shaped screen 518 leaks the chaff generated by the rice whitening.
[0041] It should be noted that the screen cleaning unit 53 comprises fixedly arranged pen-shaped steel brushes 531 and 532, and the screen is in transmission connection with a fourth driving device 533. When the brush roller 522 performs the cleaning work, the screen also moves to the screen cleaning unit 53, the circular screen handle 517 abuts against the pen-shaped steel brush 531, the outer surface of the arc-shaped screen 518 is in contact with the steel brush 532, the screen rotates under the action of the fourth driving device 533, and the pen-shaped steel brush 531 and the steel brush 532 respectively complete the cleaning work of the screen handle 517 and the arc-shaped screen 518.
[0042] When the moving unit is located at the fourth station, the roller cutter cleaning unit 55 cleans the roller cutter 515 in the rice milling cavity 511. The roller cutter cleaning unit 55 comprises a brush rod 551 and second bristles 552 which are integrally arranged, and the brush rod 551 is in transmission connection with a fifth driving device 553. The brush rod 551 and the second bristles 552 are moved to the upper part of the roller cutter 515 in the rice milling box body 516 and are in contact with the roller cutter 515, the brush rod 551 and the second bristles 552 can realize reciprocating motion under the action of the fifth driving device 553, and the roller cutter 515 rotates, and the second bristles 552 can complete the overall cleaning of the roller cutter 515.
[0043] The above rice milling, cleaning of the rice milling cavity 511 and the roller cutter 515, cooling, and cleaning of the screen are all automatically completed, the degree of automation is high, and the rice milling efficiency, rice milling precision, and service life of the equipment are effectively improved.
[0044] The rice milling device can be applied to a rice yield detection system, which comprises a screening assembly 6, the screening assembly 6 is provided with a guide hopper 61, the guide hopper 61 is detachably connected with a screen body 62 through a locking buckle 64 and a screen cover 63, the guide hopper 61 is connected with a sixth driving device 66 through a transmission rod 65, the sixth driving device 66 is arranged on a base 68, the base 68 is in transmission connection with a seventh driving device 67, the bottom of the guide hopper 61 is provided with a discharge port 69, and the screening assembly 6 and the rice milling device are arranged in a shell assembly 1. The guide hopper 61 of the screening assembly 6 is provided with the discharge port 69, and the impurities screened out can be continuously discharged.
[0045] The rice yield detection system weighs the sample before rice milling, the sample is subjected to rice milling by the rice milling device, and then is subjected to screening by the screening assembly 6 after the rice milling is completed, the impurities screened out are discharged by the screening assembly 6, and then the screening assembly 6 is turned over by the seventh driving device 67 to pour out the rice on the screen body 62 and weigh the rice, and then the rice yield is calculated.
[0046] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A rice milling pressure continuous adjustment component (4), characterized in that, include: The main pressure block (48) floats up and down in the rice milling chamber (511) to maintain a constant rice milling pressure in the rice milling chamber (511). The top of the main pressing block (48) is connected to the flexible member (46), and the flexible member (46) is always in a relaxed state when the main pressing block (48) applies rice milling pressure; The main pressing block (48) is provided with a temporary water storage chamber, which is flexibly connected to a water injection counterweight unit (47) on one side of the main pressing block (48). The water injection counterweight unit (47) injects water into the temporary water storage chamber or extracts water from the temporary water storage chamber to change the rice milling pressure applied by the main pressing block (48).
2. The rice milling pressure continuous adjustment component (4) as described in claim 1, characterized in that, The water injection counterweight unit (47) is equipped with a water pump (473), which is connected to one end of the water injection pipe (472) and the water suction pipe (474). The other ends of the water injection pipe (472) and the water suction pipe (474) are connected to the temporary water storage chamber and the water storage tank (475) respectively. The temporary water storage chamber and the water storage tank (475) are connected through a drain pipe (471).
3. The rice milling pressure continuous adjustment component (4) as described in claim 2, characterized in that, The water injection pipe (472), water suction pipe (474), and water drain pipe (471) are all flexible hoses.
4. The rice milling pressure continuous adjustment component (4) as described in claim 1, characterized in that, The flexible component (46) is one of a rope, cord, filament or chain.
5. A rice milling device, using the rice milling pressure continuous adjustment component (4) as described in any one of claims 1-4, characterized in that, include: Rice milling components (5); The rice milling assembly (5) is provided with a rice milling unit (51), a screen cleaning unit (53), and a rice milling chamber cleaning unit (52), a roller knife cleaning unit (55), and a screen, which are provided on the moving unit (54); When the moving unit is located at the first working position, the rice milling unit (51) performs rice milling work; When the moving unit is in the second working position, the rice milling chamber cleaning unit (52) cools the rice milling chamber (511); When the moving unit is in the third working position, the rice milling chamber cleaning unit (52) cleans the rice milling chamber (511), and the screen cleaning unit (53) cleans the screen handle (517) and the arc screen (518); the cleaning of the rice milling chamber (511), the screen handle (517), and the arc screen (518) is carried out simultaneously. When the moving unit is in the fourth station, the roller knife cleaning unit (55) cleans the roller knife (515) in the rice milling chamber (511).
6. The rice milling apparatus as described in claim 5, characterized in that, The rice milling unit (51) is provided with a rice milling box (516), and the roller blade (515) inside the rice milling box (516) is connected to the second drive device (514) for transmission. The bottom of the main pressure block (48) is a pressing arc surface (481). The pressed arc surface (481) and the screen form at least a part of the rice milling cavity (511).
7. The rice milling apparatus as described in claim 6, characterized in that, The rice milling chamber cleaning unit (52) includes a hollow brush roller (522), the outside of which is provided with first bristles (5221), the brush roller (522) is connected to the fan (521), and the brush roller (522) is connected to the third drive device (523) for transmission. The rice milling box (516) is provided with a water inlet (524) and a water outlet (525).
8. The rice milling apparatus as described in claim 5, characterized in that, The screen cleaning unit (53) includes a fixed pen-shaped wire brush (531) and a wire brush (532). The screen drive is connected to the fourth drive device (533).
9. The rice milling apparatus as described in claim 5, characterized in that, The roller cleaning unit (55) includes an integrally formed brush rod (551) and a second brush bristle (552), and the brush rod (551) is connected to the fifth drive device (553) for transmission.
10. A rice yield detection system, using the rice milling device as described in any one of claims 5-9, characterized in that, include: Screening component (6).