Ultrasonic cleaning system and application in optical ball lens
By designing an automated ultrasonic cleaning system, efficient cleaning of optical spherical lenses was achieved, solving the problems of high processing intensity and low efficiency caused by manual transfer of cleaning frames by workers in existing technologies, and improving cleaning efficiency and the cleanliness of cleaning fluid.
Patent Information
- Application Number
- CN202511539373.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2025-12-26
AI Technical Summary
Existing ultrasonic cleaning equipment requires workers to manually move the cleaning frame when cleaning optical spherical lenses, resulting in high processing intensity and low cleaning efficiency.
An ultrasonic cleaning system was designed, including a support ring, a rotating ring, a lifting rod, a lifting cylinder, a lifting frame, and multiple cleaning tanks. The support frame is automatically rotated and lifted by a drive mechanism, and the product transfer between the cleaning tanks is automated, reducing manual operation.
It achieves efficient cleaning of optical spherical lenses, reduces the processing intensity of workers, improves cleaning efficiency, and ensures the cleanliness of the cleaning solution through overflow rings and drain pipes.
Smart Images

Figure CN121198673A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of ultrasonic cleaning, and relates to an ultrasonic cleaning system and application in optical ball lenses. BACKGROUND
[0002] Ultrasonic cleaning is to use the cavitation effect, acceleration effect and direct flow effect of ultrasonic waves in liquid to directly or indirectly act on liquid and dirt, so that the dirt layer is dispersed, emulsified and peeled to achieve the cleaning purpose. In the currently used ultrasonic cleaning machine, the cavitation effect and direct flow effect are used more.
[0003] The ultrasonic cleaner mainly comprises a water tank and an ultrasonic generator located on the inner wall of the water tank, and is used in many fields. For example, in the production process of glass lenses, the lens material needs to be first rough polished, then washed with medicine, and then cleaned with clean water for several times, and then dried and fine polished. In actual use, several ultrasonic cleaning devices are usually arranged side by side, and a frame is used to load the glass lens blanks to be cleaned, and the frame is placed in the ultrasonic cleaning device one by one for medicine washing or cleaning. SUMMARY
[0004] The application aims to provide a new ultrasonic cleaning system and application in optical ball lenses.
[0005] To achieve the above technical effects, the application provides an ultrasonic cleaning system, which comprises:
[0006] A support ring, which is annular, and the inner wall of the support ring is horizontally rotationally provided with a rotating ring;
[0007] A first driving mechanism, which is used to drive the rotating ring to rotate;
[0008] A lifting rod, which is vertically provided with a plurality of groups on the top of the rotating ring, and each lifting rod is vertically movably sleeved with a lifting cylinder on the outer wall thereof, and each lifting cylinder is horizontally provided with a lifting arm on the outer side thereof;
[0009] A lifting frame, which is connected with the free ends of all the lifting arms of the same group on the top thereof, and the outer side of the bottom of the lifting frame is horizontally provided with a support frame;
[0010] A second driving mechanism, which is used to drive the lifting cylinder to lift;
[0011] A cleaning tank, which is provided with a plurality of cleaning tanks, and the plurality of cleaning tanks are uniformly distributed on the outer side of the support ring, and each cleaning tank is provided with a support frame therein during cleaning.
[0012] The application further provides that the inner wall of the cleaning tank is provided with an ultrasonic generator, the top of the ultrasonic generator is provided with an annular overflow ring, the top of the overflow ring is lower than the top of the cleaning tank, the top of the overflow ring is jagged, the side wall of the cleaning tank is provided with a liquid feeding pipe and a liquid discharging pipe, the liquid feeding pipe communicates with the bottom of the cleaning tank, the liquid discharging pipe communicates with the top of the cleaning tank, and the liquid discharging pipe communicates with the top of the cleaning tank.
[0013] The application further provides that the top of the periphery of the support frame is provided with a limiting plate, the two sides of the top of the cleaning tank are provided with a reflux plate, the bottom of the reflux plate is connected with the cleaning tank, the reflux plate is located between two adjacent cleaning tanks, the top of two adjacent reflux plates is connected, the top of the side close to the lifting rod of the reflux plate and the top of the side away from the lifting rod are vertically provided with a splash-proof plate, and the reflux plate and the splash-proof plate are used for guiding the falling water into the cleaning tank.
[0014] The application further provides that the second driving mechanism comprises a vertical positioning cylinder and a driving piece, the inner cavity of the positioning cylinder is rectangular in cross section, a lifting seat matched with the positioning cylinder is vertically movably arranged in the positioning cylinder, a linkage arm higher than the positioning cylinder is horizontally arranged on the side of the lifting seat, and the piston rod of the driving piece is connected with the bottom of the linkage arm.
[0015] The top of the driving column is vertically provided with a driving column, a rotating cylinder is horizontally rotatably sleeved on the driving column, a plurality of rotating arms are horizontally arranged on the outer wall of the rotating cylinder, and each lifting cylinder is fixedly connected with the free end of the rotating arm.
[0016] The application further provides that a shaking cylinder is vertically movably sleeved on the outer wall of the driving column, the inner wall of the shaking cylinder is attached to the outer wall of the driving column, the top and bottom outer walls of the shaking cylinder are horizontally provided with anti-disengagement rings, the inner wall of the rotating cylinder is rotatably attached to the inner wall of the shaking cylinder, and the top and bottom are movably attached to the anti-disengagement rings, the outer wall of the driving column is provided with a first disc body, and a first elastic piece in a continuously compressed state is vertically arranged between the top of the first disc body and the bottom of the anti-disengagement ring located below.
[0017] The application further provides that the cross section of the driving column is circular, elliptical or square, the top of the driving column is provided with a second disc body, and a second elastic piece is vertically arranged between the bottom of the second disc body and the top of the anti-disengagement ring located above.
[0018] The application is further provided with a unitary ring, the top of all the lifting rods is fixedly connected with the unitary ring, the top of the unitary ring is provided with a plurality of L-shaped synchronous frames, the bottom of the free end of all the synchronous frames is vertically provided with a synchronous column, and the synchronous column is coaxial with the supporting ring;
[0019] The first driving mechanism comprises an L-shaped driving frame arranged at the top of the driving column, the free end of the driving frame is vertically provided with a driving arm, the top of the driving arm is horizontally provided with a driving part, a plurality of driving grooves are formed in the outer wall of the synchronous column, the driving grooves comprise vertical grooves and inclined grooves, the bottom of the vertical grooves and the bottom of the inclined grooves penetrate the bottom of the synchronous column, the top of the vertical grooves communicates with the top of the inclined grooves, the depth of the vertical grooves decreases with the increase of the height, and the maximum depth of the vertical grooves is smaller than the depth of the inclined grooves, the free end of the driving part can enter any vertical groove from bottom to top, and enter the top of the inclined groove through the vertical groove, when the driving part moves downward, the free end of the driving part moves against the inner wall of the inclined groove, and the driving part drives the synchronous column to rotate through the inner wall of the inclined groove, wherein:
[0020] The driving arm is made of elastic material, or;
[0021] The driving arm is made of hard material, the top of the driving arm is horizontally provided with a telescopic cylinder, the driving part horizontally moves through the telescopic cylinder, and the outer wall of the driving part is attached to the inner wall of the telescopic cylinder, a reset member is arranged between the outer end of the driving part and the outer end of the telescopic cylinder, when the free end of the driving part is located at the bottom of the vertical groove, the reset member is in the original length state, and when the free end of the driving part is located in the inclined groove, the reset member is in the elongated state.
[0022] The application further provides that the side of the driving column is horizontally provided with an anti-rotation plate, the bottom of the anti-rotation plate is provided with an L-shaped anti-rotation frame, the bottom of the anti-rotation frame is horizontally arranged, the free end of the bottom of the anti-rotation frame is vertically provided with an anti-rotation cylinder, the inner wall of the anti-rotation cylinder is vertically movably provided with an anti-rotation column, the anti-rotation column penetrates through the anti-rotation cylinder, and the outer wall of the anti-rotation column movably abuts against the inner wall of the anti-rotation cylinder, a third elastic member is vertically arranged between the top of the anti-rotation column and the top of the anti-rotation cylinder, a plurality of anti-rotation holes are vertically formed through the rotating ring, the top periphery of the anti-rotation hole is chamfered or rounded, when the driving part is higher than the middle part of the driving groove, the anti-rotation rod is higher than the rotating ring, when the driving part is lower than the middle part of the driving groove, the side wall of the anti-rotation rod abuts against the inner wall of an anti-rotation hole, or the bottom of the anti-rotation rod movably abuts against the top of the rotating ring, and the third elastic member is in an elongated state, and the bottom of the anti-rotation rod is rotatably provided with a drag-reducing ball.
[0023] The application further provides that the anti-rotation frame is vertically provided with a stabilizing column, the stabilizing column movably abuts against the inner wall of the stabilizing groove, and the two sides of the anti-rotation frame movably abut against the stabilizing plates.
[0024] The application further provides an application of the ultrasonic cleaning system in the production of optical ball lenses.
[0025] Compared with the prior art, the application provides an ultrasonic cleaning system and an application in optical ball lenses, the number of cleaning tanks is related to or equal to the number of times of cleaning, for example, in the ultrasonic cleaning of optical lens glass balls, two times of chemical washing and three times of water washing are needed, so the number of cleaning tanks needs to be at least five, so as to meet the chemical washing and water washing, and if other cleaning scenes are needed, the number can be adjusted according to actual conditions.
[0026] In the cleaning time, the product to be cleaned is placed in a hollow frame (according to the product condition, it can also be directly placed on the support frame), and then the frame is placed in the support frame for ultrasonic cleaning. After the cleaning is completed, the second driving mechanism drives the lifting cylinder to rise, and all the products are also raised to be higher than the cleaning tank through the lifting arm, the lifting frame and the support frame; then the worker manually takes down the frame at the end which is cleaned, and places a new frame which needs to be cleaned on the support frame at the end; then the first driving mechanism drives the rotating ring to rotate by an angle, so that each support frame moves to the upper side of the adjacent next cleaning tank, and then the second driving mechanism lowers the height of the support frame, so that each support frame and the supported product enter the corresponding cleaning tank, so that the first cleaning tank is provided with new products to be cleaned, and then each subsequent cleaning tank is provided with products corresponding to the step, so that the efficient cleaning can be realized, and the worker does not need to manually transfer the frame provided with the product at each cleaning tank, thereby reducing the processing intensity. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 is a structure diagram of the embodiment one of the present application Figure 1 ;
[0028] Figure 2 is an enlarged view of A part in Figure 1
[0029] Figure 3 is an enlarged view of B part in Figure 1
[0030] Figure 4 is an enlarged view of C part in Figure 1
[0031] Figure 5 is an enlarged view of D part in Figure 1
[0032] Figure 6 is a structure diagram of the embodiment one of the present application Figure 2 ;
[0033] Figure 7 is an enlarged view of E part in Figure 6
[0034] Figure 8 is a sectional view of the embodiment one of the present application
[0035] Figure 9 is an enlarged view of F part in Figure 8
[0036] Figure 10 is an enlarged view of G part in Figure 8
[0037] Figure 11 is a schematic view of the lifting frame, support frame part in the embodiment one of the application;
[0038] Figure 12 is a schematic view of the rotating ring, lifting rod and integral ring part in the embodiment one of the application;
[0039] Figure 13 is an exploded view of the anti-rotation frame, anti-rotation column part in the embodiment one of the application;
[0040] Figure 14 is a schematic view of the driving frame part in the embodiment two of the application.
[0041] Wherein, 1, support ring; 2, rotating ring; 3, lifting rod; 4, lifting cylinder; 5, lifting arm; 6, lifting frame; 7, support frame; 8, cleaning tank; 9, ultrasonic generator; 10, overflow ring; 11, liquid adding pipe; 12, liquid discharge pipe; 13, limiting plate; 14, backflow plate; 15, anti-spill plate; 16, positioning cylinder; 17, driving piece; 18, lifting seat; 19, linkage arm; 20, driving column; 21, rotating cylinder; 22, rotating arm; 23, shaking cylinder; 24, anti-dropping ring; 25, first disc body; 26, first elastic member; 27, second disc body; 28, second elastic member; 29, integral ring; 30, synchronization frame; 31, synchronization column; 32, driving frame; 33, driving arm; 34, driving part; 35, driving groove; 35a, vertical groove; 35b, inclined groove; 36, telescopic cylinder; 37, reset member; 38, anti-rotation plate; 39, anti-rotation frame; 40, anti-rotation cylinder; 41, anti-rotation column; 42, third elastic member; 43, anti-rotation hole; 44, drag reduction ball; 45, stabilizing plate; 46, stabilizing groove; 47, stabilizing column. DETAILED DESCRIPTION
[0042] The application will be further described below in conjunction with the drawings and specific embodiments. The advantages and features of the application will be more apparent according to the following description. It should be noted that the drawings are very simplified and all use non-precise proportions, only for the purpose of facilitating and clearly assisting the description of the embodiments of the application. The same or similar reference signs in the drawings represent the same or similar parts.
[0043] Embodiment 1
[0044] An ultrasonic cleaning system, as shown in Figures 1 to 13 , comprising:
[0045] A support ring 1, the support ring 1 is annular, the inner wall of the support ring 1 is horizontally rotatably provided with a rotating ring 2;
[0046] A first driving mechanism for driving the rotating ring 2 to rotate;
[0047] Lifting rods 3 are vertically arranged on the top of the rotating ring 2, and the outer wall of each lifting rod 3 is vertically movably sleeved with a lifting cylinder 4, and the outer side of each lifting cylinder 4 is horizontally provided with a lifting arm 5;
[0048] Lifting frames 6 are connected to the free ends of all the lifting arms 5 of the same group at the top, and the outer side of the bottom of each lifting frame 6 is horizontally provided with a supporting frame 7;
[0049] A second driving mechanism is used to drive the lifting cylinder 4 to lift;
[0050] Cleaning tanks 8 are provided, and the cleaning tanks 8 are evenly distributed on the outer side of the supporting ring 1, and each cleaning tank 8 has a supporting frame 7 in cleaning.
[0051] The inner wall of each cleaning tank 8 is provided with an ultrasonic generator 9, the top of the ultrasonic generator 9 is provided with an annular overflow ring 10, the top of the overflow ring 10 is lower than the top of the cleaning tank 8, and the top of the overflow ring 10 is jagged, the side wall of the cleaning tank 8 is communicatively provided with a liquid adding pipe 11 and a liquid discharging pipe 12, the liquid adding pipe 11 communicates with the bottom of the cleaning tank 8, the liquid discharging pipe 12 communicates with the top of the cleaning tank 8, and the communication part of the liquid discharging pipe 12 and the cleaning tank 8 is opposite to the outer wall of the overflow ring 10.
[0052] The top of the periphery of each supporting frame 7 is provided with a limiting plate 13, the top of the two sides of each cleaning tank 8 is obliquely provided with a backflow plate 14, the bottom of the backflow plate 14 is connected to the cleaning tank 8, the backflow plate 14 is located between two adjacent cleaning tanks 8, and the top of two adjacent backflow plates 14 is connected, the top of the side close to the lifting rod 3 and the top of the side away from the lifting rod 3 of the backflow plate 14 are vertically provided with a splash-proof plate 15, and the backflow plate 14 and the splash-proof plate 15 are used to guide the dripping water into the cleaning tank 8.
[0053] The second driving mechanism comprises a vertical positioning cylinder 16 and a driving member 17, the inner cavity of the positioning cylinder 16 is rectangular in cross section, the positioning cylinder 16 is vertically movably provided with a lifting seat 18 matched with the positioning cylinder 16, the side of the lifting seat 18 is horizontally provided with a linkage arm 19 higher than the positioning cylinder 16, and the piston rod of the driving member 17 is connected to the bottom of the linkage arm 19;
[0054] The top of the driving member 17 is vertically provided with a driving column 20, a rotating cylinder 21 is horizontally sleeved on the driving column 20, the outer wall of the rotating cylinder 21 is horizontally provided with a plurality of rotating arms 22, and each lifting cylinder 4 is fixedly connected with the free end of the rotating arm 22.
[0055] The outer wall of the driving column 20 is vertically movably sleeved with a shaking cylinder 23, the inner wall of the shaking cylinder 23 is attached to the outer wall of the driving column 20, the top and bottom outer walls of the shaking cylinder 23 are horizontally provided with anti-disengagement rings 24, the inner wall of the rotating cylinder 21 is rotatably attached to the inner wall of the shaking cylinder 23, and the top and bottom are movably attached to the anti-disengagement rings 24, the outer wall of the driving column 20 is provided with a first disc body 25, and the top of the first disc body 25 is vertically provided with a first elastic member 26 in a compressed state between the bottom of the anti-disengagement ring 24 located below.
[0056] The cross section of the driving column 20 is circular or elliptical or square (if it is elliptical or square, the shaking cylinder 23 cannot rotate relative to the driving column 20, but can only be lifted and lowered; secondly, the rotating cylinder 21 is provided with balls on the top, bottom and inner wall for reducing resistance), the top of the driving column 20 is provided with a second disc body 27, and the bottom of the second disc body 27 is vertically provided with a second elastic member 28 between the top of the anti-disengagement ring 24 located above.
[0057] Further comprising a one-piece ring 29, the top of all the lifting rods 3 is fixedly connected with the one-piece ring 29, the top of the one-piece ring 29 is provided with a plurality of L-shaped synchronous frames 30, the bottom of the free end of all the synchronous frames 30 is vertically provided with a synchronous column 31, and the synchronous column 31 is coaxial with the support ring 1.
[0058] The first driving mechanism comprises an L-shaped driving frame 32 arranged on the top of the driving column 20, a driving arm 33 vertically arranged on the free end of the driving frame 32, a driving part 34 horizontally arranged on the top of the driving arm 33, a plurality of driving grooves 35 arranged on the outer wall of the synchronous column 31, wherein the driving grooves 35 comprise vertical grooves 35a and inclined grooves 35b, the bottom of the vertical grooves 35a and the bottom of the inclined grooves 35b penetrate the bottom of the synchronous column 31, the top of the vertical grooves 35a communicates with the top of the inclined grooves 35b, the depth of the vertical grooves 35a decreases with the increase of the height, and the maximum depth of the vertical grooves 35a is smaller than the depth of the inclined grooves 35b, the free end of the driving part 34 can enter any vertical groove 35a from bottom to top, and then enter the top of the inclined groove 35b through the vertical groove 35a, when the driving part 34 moves downward, the free end of the driving part 34 moves and abuts against the inner wall of the inclined groove 35b, and the driving part 34 drives the synchronous column 31 to rotate through the inner wall of the inclined groove 35b, and wherein:
[0059] The driving arm 33 is made of elastic material.
[0060] The side of the driving column 20 is horizontally provided with an anti-rotation plate 38, the bottom of the anti-rotation plate 38 is provided with an L-shaped anti-rotation frame 39, the bottom of the anti-rotation frame 39 is horizontally arranged, the top of the anti-rotation frame 39 is vertically arranged, and the inner side of the vertical part of the anti-rotation frame 39 is provided with a vertical dovetail strip or a cylindrical auxiliary strip, and the outer wall of the positioning cylinder 16 is provided with an auxiliary column, and the outer side of the auxiliary column is provided with an auxiliary groove matched with the dovetail strip or the auxiliary strip, so that when the anti-rotation frame 39 moves vertically up and down, the auxiliary groove and the auxiliary column can support and limit the anti-rotation frame 39, and the position and shape stability of the anti-rotation frame 39 can be improved.
[0061] The free end of the bottom of the anti-rotation frame 39 is vertically provided with an anti-rotation cylinder 40, the inner wall of the anti-rotation cylinder 40 is vertically movably provided with an anti-rotation column 41, the anti-rotation column 41 penetrates the anti-rotation cylinder 40, and the outer wall of the anti-rotation column 41 movably abuts against the inner wall of the anti-rotation cylinder 40, the top of the anti-rotation column 41 and the top of the anti-rotation cylinder 40 are vertically provided with a third elastic member 42, a plurality of anti-rotation holes 43 vertically penetrate the rotating ring 2, the top periphery of the anti-rotation hole 43 is chamfered or rounded, when the driving part 34 is higher than the middle part of the driving groove 35, the anti-rotation rod is higher than the rotating ring 2, when the driving part 34 is lower than the middle part of the driving groove 35, the side wall of the anti-rotation rod abuts against the inner wall of the anti-rotation hole 43, or the bottom of the anti-rotation rod movably abuts against the top of the rotating ring 2, and the third elastic member 42 is in an elongated state, and the bottom of the anti-rotation rod is rotatably provided with a drag-reducing ball 44.
[0062] Further comprising two opposite setting stabilizing plates 45, opposite sides of the stabilizing plates 45 are vertically provided with stabilizing grooves 46, the anti-rotation frame 39 is vertically provided with a stabilizing column 47, the stabilizing column 47 vertically and movably abuts to the inner wall of the stabilizing groove 46, and the two sides of the anti-rotation frame 39 movably abut to the stabilizing plates 45. Wherein the support ring 1 is fixedly placed on the ground, and the driving member 17 and the stabilizing plates 45 are also fixed on the ground, and the ground is provided with an opening for the anti-rotation rod to be inserted.
[0063] The application further provides an application of the ultrasonic cleaning system in the production of optical ball lenses.
[0064] The ultrasonic cleaning system and the application in the optical ball lenses provided by the application are characterized in that the number of the cleaning tanks 8 is related to or equal to the number of cleaning times, for example, in the ultrasonic cleaning of the optical lens glass ball, two times of chemical cleaning and three times of water cleaning are required, so the number of the cleaning tanks 8 needs to be at least five, so as to meet the chemical cleaning and the water cleaning; and if other cleaning scenes are required, the number can be adjusted according to the actual situation.
[0065] During the cleaning, the products to be cleaned are placed in a hollow frame (which can also be directly placed on the support frame 7 according to the product situation), and then the frame is placed in the support frame 7 for ultrasonic cleaning. After the cleaning is completed, the second driving mechanism drives the lifting cylinder 4 to be raised, and at the same time, all the products are raised to be higher than the cleaning tank 8 through the lifting arm 5, the lifting frame 6 and the support frame 7; then the worker manually takes down the frame at the end of which the cleaning is completed, and places a new frame to be cleaned on the support frame 7 at the end; then the first driving mechanism drives the rotating ring 2 to rotate by an angle, so that each support frame 7 is moved to the upper side of the adjacent next cleaning tank 8, and then the second driving mechanism lowers the height of the support frame 7, so that each support frame 7 and the supported products enter the corresponding cleaning tank 8, so that the first cleaning tank 8 is provided with new products to be cleaned, and each subsequent cleaning tank 8 is provided with corresponding products, so that the reciprocating cleaning can be realized efficiently, and the worker does not need to manually transfer the frame with the products to each cleaning tank 8, thereby reducing the processing intensity.
[0066] In actual cleaning, because the cleaning liquid will carry the impurities washed down, such as the cleaning of optical lens glass, there will be glass powder in the medicine and cleaning water, so it is necessary to regularly or continuously supplement new liquid to the cleaning tank 8 through the liquid adding pipe 11 (according to the actual situation, it can also be manually added directly at the top of the cleaning tank 8), while the liquid with impurities is discharged outward through the overflow ring 10 and finally automatically discharged outward through the liquid discharge pipe 12, so as to ensure the cleanliness of the cleaning liquid and ensure the cleaning effect. The ultrasonic generator 9 is a product purchased directly on the market, and its structure and principle are the same as those of the products on the market, and will not be described in detail here. Moreover, the cleaning structure of the present application can also be applied to conventional cleaning, that is, without ultrasonic generator 9 generating ultrasonic waves, but only through several rinsing of clean water or medicine, which can also improve the cleaning efficiency and reduce the rinsing intensity.
[0067] When all the cleaning tanks 8 complete the corresponding cleaning steps, the driving member 17 (preferably a gas cylinder, oil cylinder or electric push rod, etc. conventional structure) raises the lifting seat 18 (its cross section is rectangular, only vertical lifting, and cannot change the angle) through the linkage arm 19, and also raises the driving column 20, the anti-rotation plate 38, the anti-rotation frame 39, the anti-rotation cylinder 40, the anti-rotation column 41, the first disc body 25, the shaking cylinder 23, the rotating cylinder 21, the rotating arm 22, the lifting cylinder 4, the lifting arm 5, the lifting frame 6 and the support frame 7. Among them, the anti-rotation column 41 keeps the angle of the rotating ring 2 during the lifting process, so that it can only be vertically lifted and cannot move horizontally.
[0068] When it is raised to a certain height, the bottom of the support frame 7 is higher than the top of the cleaning tank 8 and the top of the backflow plate 14 and the anti-splashing plate 15 (i.e. during the subsequent horizontal movement of the support frame 7, it will not interact with the cleaning tank 8, backflow plate 14, etc.), so that the liquid droplets adhered to the product and the support frame 7 can fall back into the cleaning tank 8. At the same time, the driving column 20 is suddenly stopped at this time, but because the top and bottom of the rotating cylinder 21 are respectively limited and supported by the first elastic member 26 and the second elastic member 28, the support frame 7 and other structures can move up and down under the action of inertia, and the support frame 7 can reciprocate several times, so that the liquid adhered to the product can be shaken off, and the shaking amplitude and frequency are relatively low, which will not make the product fall off from the support frame 7.
[0069] After the driving column 20 stays for a short time (the support frame 7 is stable), the driving column 20 continues to rise, and in the process of rising, the driving part 34 moves into the bottom of the vertical slot 35a (at this time, preferably, there is a gap between the free end of the driving part 34 and the inner wall of the bottom of the vertical slot 35a, or the bottom of the vertical slot 35a is chamfered or rounded, which is convenient for the driving part 34 to naturally enter the vertical slot 35a), and when the subsequent driving part 34 rises, it is resisted by the inner wall of the vertical slot 35a, and the driving arm 33 is elastically deformed outward.
[0070] When the driving part 34 moves to the middle of the vertical slot 35a, the anti-rotation column 41 just comes out of the anti-rotation hole 43 at this time, but since the driving part 34 at this time can limit the side wall of the vertical slot 35a, the synchronous column 31 still cannot rotate relatively. With the continuous rising of the driving part 34, the anti-rotation column 41 is higher than the rotating ring 2 and the driving part 34 passes the top of the vertical slot 35a and enters the top of the inclined slot 35b. Since the depth of the inclined slot 35b is greater than that of the vertical slot 35a, the driving arm 33 is elastically recovered, and the free end of the driving part 34 is resisted by the inner wall of the inclined slot 35b (at this time, the driving arm 33 is still in an elastically deformed state).
[0071] Then the driving column 20 is lowered, the driving part 34 acts on the inner wall of the inclined slot 35b, so that the synchronous column 31 rotates, and at the same time, the synchronous frame 30, the integral ring 29, all the lifting rods 3, the rotating ring 2, the support frame 7 and the like rotate. In the process of rotating, the liquid dripping on the support frame 7 will drip onto the backflow plate 14, and will be limited and guided by the anti-splashing plate 15, so as to flow back into the cleaning tank 8.
[0072] When the driving part 34 is lowered to the middle part of the inclined groove 35b, the bottom of the anti-rotation column 41 is in contact with the top of the rotating ring 2 at this time through the resistance-reducing ball 44. Then, as the driving part 34 continues to descend, the rotating ring 2 changes the angle relative to the anti-rotation column 41, but the anti-rotation column 41 cannot descend, but the rotating cylinder continues to descend, so that the third elastic member 42 can be elastically elongated; and when the driving part 34 is just out of the inclined groove 35b, the anti-rotation column 41 is inserted into the corresponding anti-rotation hole 43, so that the anti-rotation column 41 can further ensure the angle of the rotating ring 2, so that each support frame 7 can vertically descend, and will not hit the inner wall of the cleaning tank 8. When the anti-rotation column 41 is just inserted into the anti-rotation hole 43, the support frame 7 is still higher than the cleaning tank 8 at this time, so that the subsequent driving column 20 needs to continue to descend to send the support frame 7 and the product above into the cleaning tank 8. Since the anti-rotation rod is in contact with the top of the rotating ring 2 through the resistance-reducing ball 44, the anti-rotation rod can easily move relative to the rotating ring 2; at the same time, since the top periphery of the anti-rotation hole 43 is chamfered or rounded, the anti-rotation rod can be easily guided into the anti-rotation hole 43.
[0073] The position of the entire support frame 7 is adjusted in sequence, the driving column 20 needs to be raised to the middle height and then stopped, and the liquid on the product is shaken off; then it is directly raised to the highest height and directly lowered to the lowest height, so that the support frame 7 can be stably adjusted in position, which is simple and convenient.
[0074] When the anti-rotation frame 39 is raised and lowered with the driving column 20, the two sides of the anti-rotation frame 39 are limited by the stabilizing plate 45, and the two sides of the stabilizing column 47 are also limited by the stabilizing groove 46 (the diameter of the stabilizing column 47 is greater than the diameter of the anti-rotation frame 39), so that the anti-rotation frame 39 can be stably vertically raised and lowered, and can also be better changed in angle or deformed, so that the anti-rotation column 41 can stably cooperate with the anti-rotation hole 43. When the anti-rotation column 41 is just inserted into the anti-rotation hole 43, the inertia of the support frame 7 and the like needs to be borne by the anti-rotation column 41 at this time, so that the stabilizing plate 45 can well support the anti-rotation column 41, greatly reducing the torque generated between the anti-rotation frame 39 and the driving part 17 (the stabilizing plate 45 is very close to the rotating ring 2, and can easily bear the inertia of the support frame 7, the product and the like), which protects the entire system.
[0075] Embodiment 2
[0076] The difference from embodiment one is that, as Figure 14As shown, the driving arm 33 is made of hard material, the top of the driving arm 33 is horizontally provided with a telescopic cylinder 36, the driving part 34 horizontally penetrates the telescopic cylinder 36, and the outer wall of the driving part 34 is attached to the inner wall of the telescopic cylinder 36, the reset member 37 is arranged between the outer end of the driving part 34 and the outer end of the telescopic cylinder 36, when the free end of the driving part 34 is located at the bottom of the vertical groove 35a, the reset member 37 is in the original length state, when the free end of the driving part 34 is located in the inclined groove 35b, the reset member 37 is in the elongated state.
[0077] When the reset member 37 is in the original length state, the free end of the driving part 34 can directly enter the bottom of the vertical groove 35a; then as the driving part 34 rises, the inner end of the driving part 34 movably abuts against the inner wall of the vertical groove 35a, and at the same time, the reset member 37 is elongated. When the driving part 34 enters the inclined groove 35b, the free end of the driving part 34 abuts against the inner wall of the inclined groove 35b under the elastic force of the reset member 37, but at the same time, the reset member 37 is still in the elongated state; thus, when the driving part 34 descends subsequently, the bottom of the driving part 34 can act on the inner wall of the inclined groove 35b, and the driving synchronous column 31 rotates.
[0078] It should be further noted that all the "provides" and similar descriptions in the present application (especially the specification) express that there is a connection relationship between the two structures, but the specific connection means is not limited too much, and it is usually a conventional connection means, that is, it should be understood that the means is prior art, and does not need to be described too much. For example, "m is provided with n", only expresses that m structure has n structure, and the specific connection between the two is through welding, riveting, adhesive connection or integral molding, which is within the protection scope of the present application; for example, "x is rotatably provided with y", only expresses that y and x can rotate relative to each other, and as to whether the two are connected through a bearing or y directly penetrates x to be connected with x in rotation, or other realizable modes, which are within the protection scope of the present application.
[0079] The above description is only a description of the preferred embodiments of the present application, and is not any limitation on the scope of the present application, any change or modification of the present application by the person skilled in the art according to the above disclosure is within the protection scope of the claims.
Claims
1. An ultrasonic cleaning system, characterized by, Include: Supporting ring (1), the supporting ring (1) is annular, the inner wall of the supporting ring (1) is horizontally rotatably provided with rotating ring (2); First drive mechanism, the first drive mechanism is used for driving the rotating ring (2) to rotate; Lifting rod (3), the lifting rod (3) is vertically provided with several groups on the top of the rotating ring (2), the outer wall of each lifting rod (3) is vertically movably sleeved with a lifting cylinder (4), the outer side of each lifting cylinder (4) is horizontally provided with a lifting arm (5); Lifting frame (6), the top of the lifting frame (6) is connected with the free end of all the lifting arms (5) of the same group, the outer side of the bottom of the lifting frame (6) is horizontally provided with a supporting frame (7); Second drive mechanism, the second drive mechanism is used for driving the lifting cylinder (4) to lift; Cleaning tank (8), the cleaning tank (8) is provided with several, several cleaning tanks (8) are evenly distributed on the outer side of the supporting ring (1), each cleaning tank (8) has a supporting frame (7) in cleaning.
2. The ultrasonic cleaning system of claim 1, wherein, The inner wall of the cleaning tank (8) is provided with an ultrasonic generator (9), the top of the ultrasonic generator (9) is provided with an overflow ring (10) in the form of a ring, the top of the overflow ring (10) is lower than the top of the cleaning tank (8), and the top of the overflow ring (10) is jagged, the side wall of the cleaning tank (8) is communicatively provided with a liquid adding pipe (11) and a liquid discharge pipe (12), the liquid adding pipe (11) communicates with the bottom of the cleaning tank (8), the liquid discharge pipe (12) communicates with the top of the cleaning tank (8), and the communication part of the liquid discharge pipe (12) and the cleaning tank (8) is opposite to the outer wall of the overflow ring (10).
3. The ultrasonic cleaning system of claim 1 or 2, wherein, The top of the periphery of the supporting frame (7) is provided with a limiting plate (13), the top of the two sides of the cleaning tank (8) is obliquely provided with a backflow plate (14), the bottom of the backflow plate (14) is connected with the cleaning tank (8), the backflow plate (14) is located between the adjacent two cleaning tanks (8), and the top of the adjacent two backflow plates (14) is connected, the top of the side close to the lifting rod (3) and the top of the side away from the lifting rod (3) of the backflow plate (14) are vertically provided with a splash-proof plate (15), the backflow plate (14) and the splash-proof plate (15) are used for guiding the dripping water into the cleaning tank (8).
4. The ultrasonic cleaning system of claim 1, wherein, The second drive mechanism includes a vertical positioning cylinder (16) and a driving member (17), the cross section of the inner cavity of the positioning cylinder (16) is rectangular, the positioning cylinder (16) is vertically movably provided with a lifting seat (18) matched with the positioning cylinder (16), the side of the lifting seat (18) is horizontally provided with a linkage arm (19) higher than the positioning cylinder (16), the piston rod of the driving member (17) is connected with the bottom of the linkage arm (19); The top of the driving piece (17) is vertically provided with a driving column (20), a rotating cylinder (21) is horizontally rotatably sleeved on the driving column (20), the outer wall of the rotating cylinder (21) is horizontally provided with a plurality of rotating arms (22), and each lifting cylinder (4) is fixedly connected with the free end of the rotating arm (22).
5. The ultrasonic cleaning system of claim 4, wherein, The outer wall of the driving column (20) is vertically movably sleeved with a shaking cylinder (23), the inner wall of the shaking cylinder (23) is attached to the outer wall of the driving column (20), the top and bottom outer walls of the shaking cylinder (23) are horizontally provided with anti-disengagement rings (24), the inner wall of the rotating cylinder (21) is rotatably attached to the inner wall of the shaking cylinder (23), and the top and bottom are movably attached to the anti-disengagement rings (24), the outer wall of the driving column (20) is provided with a first disc body (25), and the top of the first disc body (25) and the bottom of the anti-disengagement ring (24) located below are vertically provided with a first elastic element (26) in a continuously compressed state.
6. The ultrasonic cleaning system of claim 5, wherein, The cross section of the driving column (20) is circular or elliptical or square, the top of the driving column (20) is provided with a second disc body (27), and the bottom of the second disc body (27) and the top of the anti-disengagement ring (24) located above are vertically provided with a second elastic element (28).
7. The ultrasonic cleaning system of claim 4, wherein, There is also a one-piece ring (29), the top of all the lifting rods (3) is fixedly connected with the one-piece ring (29), the top of the one-piece ring (29) is provided with a plurality of L-shaped synchronous frames (30), the bottom of the free end of all the synchronous frames (30) is vertically provided with a synchronous column (31), and the synchronous column (31) is coaxial with the support ring (1); The first driving mechanism comprises an L-shaped driving frame (32) arranged at the top of the driving column (20), a driving arm (33) vertically arranged at the free end of the driving frame (32), a driving portion (34) horizontally arranged at the top of the driving arm (33), a plurality of driving grooves (35) formed in the outer wall of the synchronous column (31), the driving grooves (35) comprising vertical grooves (35a) and inclined grooves (35b), the bottom of the vertical grooves (35a) and the bottom of the inclined grooves (35b) penetrating the bottom of the synchronous column (31), the top of the vertical grooves (35a) being communicated with the top of the inclined grooves (35b), the depth of the vertical grooves (35a) decreasing with the increase of height, and the maximum depth of the vertical grooves (35a) being smaller than the depth of the inclined grooves (35b), the free end of the driving portion (34) being capable of entering any vertical groove (35a) from bottom to top, and entering the top of the inclined groove (35b) through the vertical groove (35a), when the driving portion (34) moves downward, the free end of the driving portion (34) movably abuts against the inner wall of the inclined groove (35b), and the driving portion (34) drives the synchronous column (31) to rotate through the inner wall of the inclined groove (35b), wherein: The driving arm (33) is made of elastic material, or; The driving arm (33) is made of hard material, the top of the driving arm (33) is horizontally provided with a telescopic cylinder (36), the driving part (34) horizontally penetrates the telescopic cylinder (36), and the outer wall of the driving part (34) is attached to the inner wall of the telescopic cylinder (36), a reset member (37) is arranged between the outer end of the driving part (34) and the outer end of the telescopic cylinder (36), when the free end of the driving part (34) is located at the bottom of the vertical groove (35a), the reset member (37) is in the original length state, when the free end of the driving part (34) is located in the inclined groove (35b), the reset member (37) is in the elongated state.
8. The ultrasonic cleaning system of claim 7, wherein, The side of the driving column (20) is horizontally provided with an anti-rotation plate (38), the bottom of the anti-rotation plate (38) is provided with an L-shaped anti-rotation frame (39), the bottom of the anti-rotation frame (39) is horizontally arranged, and the free end of the bottom of the anti-rotation frame (39) is vertically provided with an anti-rotation cylinder (40), the inner wall of the anti-rotation cylinder (40) is vertically movably provided with an anti-rotation column (41), the anti-rotation column (41) penetrates the anti-rotation cylinder (40), and the outer wall of the anti-rotation column (41) movably attaches to the inner wall of the anti-rotation cylinder (40), a third elastic member (42) is vertically arranged between the top of the anti-rotation column (41) and the top of the anti-rotation cylinder (40), a plurality of anti-rotation holes (43) are vertically arranged through the rotating ring (2), the top periphery of the anti-rotation hole (43) is chamfered or rounded, when the driving part (34) is higher than the middle of the driving groove (35), the anti-rotation rod is higher than the rotating ring (2), when the driving part (34) is lower than the middle of the driving groove (35), the side wall of the anti-rotation rod is attached to the inner wall of an anti-rotation hole (43), or the bottom of the anti-rotation rod movably abuts against the top of the rotating ring (2), and the third elastic member (42) is in the elongated state, the bottom of the anti-rotation rod is rotatably provided with a drag-reducing ball (44).
9. The ultrasonic cleaning system of claim 8, wherein, Two oppositely arranged stabilizing plates (45) are further included, the opposite sides of the stabilizing plate (45) are vertically provided with a stabilizing groove (46), the anti-rotation frame (39) is vertically provided with a stabilizing column (47), the stabilizing column (47) vertically movably attaches to the inner wall of the stabilizing groove (46), and the two sides of the anti-rotation frame (39) movably attach to the stabilizing plate (45).
10. The application of the ultrasonic cleaning system of any one of claims 1-9 in the production of optical ball lenses.