Cleaning device for gear machining

Abstract

The utility model discloses a cleaning device for gear machining, and aims to solve the problems that most of the conventional cleaning devices for gear machining adopt a spray-washing mode, and the spray-washing angle is limited, so that cleaning liquid is difficult to effectively touch each tooth groove for a gear with a relatively complicated shape, cleaning dead angles are easy to exist, and the cleaning effect is influenced. According to the technical scheme, the cleaning device for gear machining is characterized by comprising a rack, two cleaning boxes are arranged at the bottom of the rack side by side, ultrasonic transducers are arranged on the outer walls of the bottoms of the two cleaning boxes, and an ultrasonic generator electrically connected with the ultrasonic transducers is arranged on the rack. According to the cleaning device for gear machining, the first driving assembly and the second driving assembly are arranged to flexibly transfer the bearing bracket in the two cleaning boxes, the bearing bracket can be used for preliminary cleaning and clear water rinsing respectively, an ultrasonic cleaning mode is adopted, comprehensive, effective and rapid cleaning of gears is achieved, and the cleaning efficiency is improved. And the bearing bracket is used for cleaning batch gears.

Description

Technical Field

[0001] This utility model relates to the field of gear cleaning technology, and more specifically, to a cleaning device for gear processing. Background Technology

[0002] In mechanical transmission devices, the precision of gears is crucial to the operation of the equipment. During the production process, metal shavings, oil stains and other impurities can easily remain on the surface of the gears and inside the gear teeth. These impurities can affect the meshing precision of the gears, increase wear, and reduce transmission efficiency. Therefore, it is necessary to clean the gears.

[0003] Most existing gear cleaning devices use spray washing. While this method ensures cleaning efficiency, the limited spray angle makes it difficult for the cleaning fluid to effectively reach every tooth groove, especially for gears with complex shapes. This can result in cleaning dead zones and affect the cleaning effect. Utility Model Content

[0004] To address the shortcomings of existing technologies, the present invention aims to provide a cleaning device for gear processing. By setting a first drive assembly and a second drive assembly, the support bracket can be flexibly transferred between two cleaning chambers, which can be used for preliminary cleaning and rinsing with clean water, respectively. Furthermore, by employing ultrasonic cleaning, it achieves comprehensive, effective, and rapid cleaning of gears.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a cleaning device for gear processing, including a frame, two cleaning boxes arranged side by side at the bottom of the frame, an ultrasonic transducer being provided on the bottom outer wall of each of the two cleaning boxes, an ultrasonic generator electrically connected to the ultrasonic transducer being provided on the frame, a horizontal frame being provided above the two cleaning boxes on the frame, a first drive assembly for driving the horizontal frame to move laterally being provided on the frame, a support bracket being provided below the horizontal frame, and a second drive assembly for controlling the lifting and lowering of the support bracket being provided on the horizontal frame.

[0006] The present invention is further configured to include a reflux device, the reflux device comprising a reflux box, a purification component disposed within the reflux box, a water outlet pipe connected to the bottom of the cleaning box, a first drain pipe and a second drain pipe connected to the water outlet pipe via a tee, control valves disposed on the first drain pipe and the second drain pipe respectively, the other end of the first drain pipe being located above the reflux box, a reflux pipe connected to the bottom of the reflux box, a circulation pump disposed on the reflux pipe, and the other end of the reflux pipe extending to the top of the cleaning box.

[0007] The present invention is further configured such that the purification component includes a filter cloth and an oil stain adsorption sheet arranged sequentially from top to bottom.

[0008] The present invention is further configured such that: the supporting bracket includes four uprights, and several partition plates with hollow structures are arranged vertically and vertically between the four uprights.

[0009] The present invention is further configured such that: a positioning sleeve is provided at the bottom of the upright, the bottom of the positioning sleeve has a tapered structure that is wider at the bottom and narrower at the top, and a positioning rod that matches the inner diameter of the narrow end of the positioning sleeve is provided inside the cleaning box.

[0010] The present invention is further configured such that: the first driving assembly includes a driving sprocket, a driven sprocket, a conveyor chain, a first motor, a slide table, and a slide rail; the driving sprocket and the driven sprocket are rotatably mounted on the frame; the first motor is fixedly connected to the frame to drive the driving sprocket to rotate; the conveyor chain is sleeved on the driving sprocket and the driven sprocket; the horizontal frame is fixedly connected to the conveyor chain; the slide rail is fixedly connected to the frame; and the slide table is disposed on the horizontal frame and slides in cooperation with the slide rail.

[0011] The present invention is further configured such that: the second drive assembly includes a first rotating shaft symmetrically rotatably connected to both sides of the horizontal frame, a winding belt symmetrically wound on the first rotating shaft, the lower end of the winding belt being fixedly connected to the top of the support bracket, a second rotating shaft rotatably connected to the middle of the horizontal frame, a second motor driving the rotation of the second rotating shaft being connected to one end of the second rotating shaft, two driving wheels fixedly sleeved on the second rotating shaft, driven wheels fixedly sleeved on the two first rotating shafts respectively, and transmission belts sleeved between the two driving wheels and the driven wheels on both sides respectively.

[0012] In summary, this utility model has the following beneficial effects:

[0013] By setting up a first drive component and a second drive component, the carrier can be flexibly moved between two cleaning tanks, which can be used for preliminary cleaning and water rinsing respectively. The ultrasonic cleaning method is adopted to achieve comprehensive, effective and rapid cleaning of gears. The carrier can clean batches of gears, ensuring cleaning efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the cleaning device of this utility model. Figure 1 ;

[0015] Figure 2 This is a three-dimensional structural diagram of the cleaning device of this utility model. Figure 2 ;

[0016] Figure 3 This is a three-dimensional structural diagram of the cleaning device of this utility model. Figure 3 ;

[0017] Figure 4This is a schematic diagram of the ultrasonic transducer and ultrasonic generator of this utility model.

[0018] In the diagram: 1. Cleaning tank; 2. Ultrasonic transducer; 3. Ultrasonic generator; 4. Horizontal frame; 5. Support bracket; 6. Return tank; 7. Water outlet pipe; 8. First drain pipe; 9. Second drain pipe; 10. Return pipe; 11. Circulation pump; 12. Filter cloth; 13. Oil stain adsorption sheet; 501. Upright pole; 502. Divider plate; 14. Positioning sleeve; 15. Positioning rod; 16. Conveyor chain; 17. Slide table; 18. Slide rail; 19. First rotating shaft; 20. Winding belt; 21. Second rotating shaft; 22. Driving wheel; 23. Driven wheel; 24. Transmission belt. Detailed Implementation

[0019] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other.

[0020] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "set up / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] The present invention will now be described in detail with reference to the accompanying drawings.

[0023] Reference Figures 1-4A gear cleaning device includes a frame, two cleaning tanks 1 fixed side by side at the bottom of the frame, an ultrasonic transducer 2 fixedly installed on the bottom outer wall of each of the two cleaning tanks 1, an ultrasonic generator 3 electrically connected to the ultrasonic transducer 2 fixedly installed on the frame, a horizontal frame 4 above the two cleaning tanks 1 on the frame, a first drive assembly for driving the horizontal frame 4 to move laterally on the frame, a support bracket 5 below the horizontal frame 4, and a second drive assembly for controlling the lifting and lowering of the support bracket 5 on the horizontal frame 4.

[0024] It also includes a reflux device, which includes a reflux box 6. The reflux box 6 is equipped with a purification component. The bottom of the cleaning box 1 is connected to a water outlet pipe 7. The water outlet pipe 7 is connected to a first drain pipe 8 and a second drain pipe 9 via a T-junction. The first drain pipe 8 and the second drain pipe 9 are respectively equipped with control valves. The other end of the first drain pipe 8 is located above the reflux box 6. The bottom of the reflux box 6 is connected to a reflux pipe 10. The reflux pipe 10 is equipped with a circulation pump 11. The other end of the reflux pipe 10 extends to the top of the cleaning box 1.

[0025] After cleaning, the cleaning solution / water in the cleaning tank 1 is discharged through the outlet pipe 7. It can be selectively discharged into the return tank 6 for recycling through the first drain pipe 8 or directly discharged through the second drain pipe 9. The purification component in the return tank 6 filters and purifies the returned cleaning solution / water, removing impurities and oil. The purified cleaning solution / water is then pumped back to the top of the cleaning tank 1 through the circulation pump 11 on the return pipe 10, realizing the recycling of the cleaning solution / water.

[0026] The purification assembly includes a filter cloth 12 and an oil adsorption sheet 13 fixed from top to bottom. The filter cloth 12 is used to trap impurity particles, while the oil adsorption sheet 13 is used to adsorb the oil components in the cleaning solution / clean water.

[0027] The support bracket 5 includes four uprights 501, and several partition plates 502 with hollow structures are fixed between the four uprights 501 at vertical intervals. The multiple partition plates 502 can support multiple gears, and the hollow structure allows cleaning liquid / water to penetrate and contact various parts of the gears.

[0028] A positioning sleeve 14 is fixedly provided at the bottom of the upright 501. The bottom of the positioning sleeve 14 has a tapered structure that is wider at the bottom and narrower at the top. A positioning rod 15 that matches the inner diameter of the narrow end of the positioning sleeve 14 is fixedly provided inside the cleaning tank 1. When the support bracket 5 descends, the positioning rod 15 is inserted into the positioning sleeve 14 to ensure the stable position of the support bracket 5 in the cleaning tank 1. The structure of the positioning sleeve 14, which is wider at the bottom and narrower at the top, can guide the positioning rod 15 during insertion, which helps the positioning rod 15 to be inserted smoothly.

[0029] The first drive assembly includes a drive sprocket, a driven sprocket, a transmission chain 16, a first motor (not shown in the figure), a slide table 17, and a slide rail 18. The drive sprocket and the driven sprocket are rotatably mounted on the frame. The first motor is fixedly connected to the frame and drives the drive sprocket to rotate. The transmission chain 16 is sleeved on the drive sprocket and the driven sprocket. The horizontal frame 4 is fixedly connected to the transmission chain 16. The slide rail 18 is fixedly connected to the frame. The slide table 17 is fixed on the horizontal frame 4 and slides in cooperation with the slide rail 18. After the first motor starts, the transmission chain 16 drives the horizontal frame 4 under the action of the drive sprocket and the driven sprocket, thereby realizing the lateral movement of the horizontal frame 4. The horizontal frame 4 is stable when it is driven to move through the cooperation of the slide table 17 and the slide rail 18.

[0030] The second drive assembly includes a first rotating shaft 19 symmetrically rotatably connected to both sides of the horizontal frame 4. A winding belt 20 is symmetrically wound on the first rotating shaft 19. The lower end of the winding belt 20 is fixedly connected to the top of the support bracket 5. A second rotating shaft 21 is rotatably connected to the middle of the horizontal frame 4. One end of the second rotating shaft 21 is connected to a second motor that drives its rotation. Two drive wheels 22 are fixedly sleeved on the second rotating shaft 21. Driven wheels 23 are fixedly sleeved on the two first rotating shafts 19 respectively. A transmission belt 24 is sleeved between the two drive wheels 22 and the driven wheels 23 on both sides respectively. The second motor drives the second rotating shaft 21 and the drive wheels 22 on it to rotate. The transmission belt 24 drives the driven wheels 23 on both sides to rotate, thereby driving the first rotating shaft 19 to rotate to realize the winding belt 20 to be unwound and retracted, thereby realizing the lifting and lowering of the support bracket 5.

[0031] Working principle: When using this cleaning device, the gear to be cleaned is placed on the support bracket 5. The first drive component drives the horizontal frame 4 and the support bracket 5 below it to move laterally on the frame until they are directly above one of the cleaning tanks 1. Then, the second drive component controls the support bracket 5 to descend, immersing the gear in the cleaning fluid in the cleaning tank 1. The ultrasonic generator 3 is activated, and the electrical signal generated by the ultrasonic generator 3 is converted into high-frequency mechanical vibration through the ultrasonic transducer 2. These vibrations are transmitted to the cleaning fluid, forming an ultrasonic cleaning effect, which effectively removes metal debris, oil stains and other impurities from the surface and grooves of the gear. After cleaning with the cleaning fluid, the first and second drive components are used again to transfer the support bracket 5 to another cleaning tank 1. The clean water in the cleaning tank 1 washes away the cleaning fluid from the surface of the gear.

[0032] This utility model flexibly moves the support bracket 5 between two cleaning tanks 1 by setting a first drive component and a second drive component, which can be used for preliminary cleaning and water rinsing respectively. It adopts ultrasonic cleaning method to achieve comprehensive, effective and rapid cleaning of gears. The support bracket 5 can clean batches of gears, ensuring cleaning efficiency.

[0033] The first motor, second motor, control valve, ultrasonic generator 3, and circulating pump 11 of this utility model are all electrically connected to the controller to achieve coordinated operation. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.

[0034] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A cleaning device for gear processing, comprising a frame, characterized in that: Two cleaning tanks (1) are arranged side by side at the bottom of the frame. An ultrasonic transducer (2) is provided on the bottom outer wall of each of the two cleaning tanks (1). An ultrasonic generator (3) electrically connected to the ultrasonic transducer (2) is provided on the frame. A horizontal frame (4) is provided above the two cleaning tanks (1) on the frame. A first drive assembly for driving the horizontal frame (4) to move laterally is provided on the frame. A support bracket (5) is provided below the horizontal frame (4). A second drive assembly for controlling the lifting and lowering of the support bracket (5) is provided on the horizontal frame (4).

2. The gear cleaning device according to claim 1, characterized in that: It also includes a reflux device, which includes a reflux box (6) and a purification component inside the reflux box (6). A water outlet pipe (7) is connected to the bottom of the cleaning box (1). A first drain pipe (8) and a second drain pipe (9) are connected to the water outlet pipe (7) via a tee. Control valves are provided on the first drain pipe (8) and the second drain pipe (9). The other end of the first drain pipe (8) is located above the reflux box (6). A reflux pipe (10) is connected to the bottom of the reflux box (6). A circulation pump (11) is provided on the reflux pipe (10). The other end of the reflux pipe (10) extends to the top of the cleaning box (1).

3. The gear cleaning device according to claim 2, characterized in that: The purification component includes a filter cloth (12) and an oil adsorption sheet (13) arranged sequentially from top to bottom.

4. The gear cleaning device according to claim 1, characterized in that: The support bracket (5) includes four uprights (501), and several partition plates (502) with hollow structures are arranged vertically and vertically between the four uprights (501).

5. A cleaning device for gear processing according to claim 4, characterized in that: The bottom of the upright (501) is provided with a positioning sleeve (14), the bottom of the positioning sleeve (14) is a tapered structure that is wider at the bottom and narrower at the top, and the cleaning box (1) is provided with a positioning rod (15) that is adapted to the inner diameter of the narrow end of the positioning sleeve (14).

6. A cleaning device for gear processing according to claim 1, characterized in that: The first drive assembly includes a drive sprocket, a driven sprocket, a conveyor chain (16), a first motor, a slide table (17), and a slide rail (18). The drive sprocket and the driven sprocket are rotatably mounted on the frame. The first motor is fixedly connected to the frame to drive the drive sprocket to rotate. The conveyor chain (16) is sleeved on the drive sprocket and the driven sprocket. The horizontal frame (4) is fixedly connected to the conveyor chain (16). The slide rail (18) is fixedly connected to the frame. The slide table (17) is set on the horizontal frame (4) and slides in cooperation with the slide rail (18).

7. A cleaning device for gear processing according to claim 1, characterized in that: The second drive assembly includes a first rotating shaft (19) symmetrically rotatably connected to both sides of the horizontal frame (4). A winding belt (20) is symmetrically wound on the first rotating shaft (19). The lower end of the winding belt (20) is fixedly connected to the top of the support bracket (5). A second rotating shaft (21) is rotatably connected to the middle of the horizontal frame (4). One end of the second rotating shaft (21) is connected to a second motor that drives its rotation. Two driving wheels (22) are fixedly sleeved on the second rotating shaft (21). Driven wheels (23) are fixedly sleeved on the two first rotating shafts (19). A transmission belt (24) is sleeved between the two driving wheels (22) and the driven wheels (23) on both sides.

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