Assembly apparatus and assembly method for automobile handle spring support
By using a combination of turntable and positioning components in the automotive handle spring support assembly equipment, the automated assembly of components such as spring shells and ring springs has been achieved, solving the problems of low efficiency and poor consistency in traditional assembly, and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-03-17
AI Technical Summary
The assembly of traditional car handle spring supports relies on manual or semi-automated operation, which is inefficient and makes it difficult to guarantee assembly consistency and reliability.
The assembly equipment, which includes a first turntable and a second turntable, combined with multiple positioning components and assembly devices, enables precise division of labor, positioning, and automatic assembly of components such as spring housings, ring springs, and positioning shafts. The turntable structure and transfer device achieve full-process integration and automation.
It significantly improves assembly efficiency and consistency, reduces manual intervention, and minimizes defects caused by human error, making it suitable for large-scale continuous production.
Smart Images

Figure CN121199658B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of automotive parts assembly, and in particular to assembly equipment and assembly methods for automotive handle spring supports. Background Technology
[0002] With the continuous development of the automotive industry, higher requirements are being placed on the production efficiency and assembly precision of automotive parts. As an important external operating component of a vehicle, the door handle has a complex internal structure, especially the spring support part, which undertakes the important functions of rebound and positioning.
[0003] In related technologies, see Figures 1-2 A car handle spring support includes a base 200. A protrusion 230 is formed on the lower side of the base 200 along the Z-direction. A snap-fit groove 210 is also formed on the base 200 along the Z-direction, penetrating the protrusion 230. An elastic clip 500 is installed inside the snap-fit groove 210 from top to bottom along the Z-direction, with two clips 500 respectively embedded in the inner wall of the snap-fit groove 210. A mounting groove 220 is provided on the other side of the snap-fit groove 210 along the X-axis. A spring housing 300 is disposed within the mounting groove 220. A positioning strip 310 is formed on the outer side of the spring housing 300. The length direction of the positioning strip 310 is parallel to the Y-direction, and the length of the positioning strip 310 is shorter than the axial length of the spring housing 300. One side of the positioning strip 310 is flush with one end face of the spring housing 300. A ring spring 400 is embedded within the spring housing 300. One end of the ring spring 400 is bent outward along the X direction to form a bent portion 410, which is embedded in the base 200 along the X direction. The other end of the ring spring 400 is bent to form a fixing portion 420. A groove 320 is formed inside the spring housing 300. When the bent portion 410 is embedded in the base 200, the fixing portion 420 is embedded in the groove 320. A mounting hole 240 is also formed on the base 200. A positioning shaft 600 is inserted through the mounting hole 240. The axis of the positioning shaft 600 is parallel to the Y direction. The positioning shaft 600 passes through the base 200 and the spring housing 300 along its own axis, thereby fixing the spring housing 300 relatively on the base 200 along the X direction. The positioning shaft 600 and the spring housing 300 are coaxially arranged.
[0004] Traditional handle spring supports, due to their complex structure, are usually assembled manually or with semi-automated equipment, which is not only inefficient but also makes it difficult to guarantee assembly consistency and reliability. Summary of the Invention
[0005] To achieve automated assembly and improve assembly efficiency, this application provides assembly equipment and assembly method for automotive handle spring supports.
[0006] The assembly equipment and assembly method for automotive handle spring supports provided in this application adopt the following technical solution:
[0007] An assembly device for automotive handle spring supports includes: a frame; a first turntable, horizontally mounted on the frame and rotating relative to the frame about its own axis; a first positioning assembly, mounted on the first turntable, for positioning the spring housing, the ring spring, and the positioning shaft, wherein multiple first positioning assemblies are arranged circumferentially around the axis of the first turntable, forming multiple workstations; a first assembly device, mounted on the circumference or upper side of the first turntable, for assembling the spring housing and the ring spring; and a second turntable, horizontally mounted on the frame and rotating relative to the frame about its own axis; and a second... A positioning assembly, mounted on the second turntable, is used to position the base, spring housing, and positioning shaft. Multiple positioning assemblies are arranged in a circumferential array around the second turntable, forming multiple workstations. A second assembly device, mounted on the circumference or upper side of the second turntable, is used to assemble the base and elastic clamp, the base and spring housing, and the base and positioning shaft at different workstations. A transfer device, mounted on the frame, is used to move the spring housing and positioning shaft with an annular spring mounted on the first positioning assembly at the corresponding workstation on the first turntable to the second positioning assembly at the corresponding workstation on the second turntable. A turntable drive device drives the first and second turntables to rotate around their respective axes. A feeding device conveys the base, elastic clamp, spring housing, annular spring, and positioning shaft to the first positioning assembly or the second positioning assembly at the corresponding workstation.
[0008] By adopting the above technical solution, and by setting up a first turntable and a second turntable, combined with multiple first positioning components and second positioning components, precise division of labor and positioning of each component of the automotive handle spring support is achieved. The turntable structure drives each component to flow sequentially to different workstations, and cooperates with the first assembly device and the second assembly device to realize the automatic assembly of the spring shell and the ring spring, the base and the elastic clip, the base and the spring shell, and the positioning shaft. At the same time, the transfer device set up enables the intermediate parts (the spring shell with the ring spring and the positioning shaft) between the first turntable and the second turntable to be smoothly transferred, opening up the entire assembly process, realizing a high degree of structural integration and automation, and effectively improving assembly efficiency and consistency.
[0009] Preferably, the peripheral stations of the first turntable include a spring housing loading station, a ring spring loading station, a positioning shaft loading station, and a transfer station. The first assembly device is disposed on the upper side of the first turntable, and the first assembly device is disposed corresponding to the positioning shaft loading station.
[0010] By adopting the above technical solution, by sequentially arranging the spring housing, ring spring, and positioning shaft loading stations and transfer stations around the first turntable, the assembly process of the spring housing and ring spring is completely closed on the first turntable; the first assembly device is set on the first turntable, which can complete the combination of the spring housing and ring spring while loading the positioning shaft, which facilitates subsequent transfer, forms the first stage sub-component, and improves the station utilization rate and assembly cycle.
[0011] Preferably, the second turntable includes a base loading station, an elastic clip loading station, a placement station corresponding to the transfer station, an assembly station for the base and elastic clip, and an assembly station for the base and spring housing.
[0012] By adopting the above technical solution, the second turntable is circumferentially arranged with loading stations for the base and elastic clamps, as well as assembly stations, and a placement station corresponding to the transfer station is reserved to ensure that the entire process from loading to final assembly of the components is completed in a closed loop on the second turntable. Through station rotation, the base is installed, the spring shell and positioning shaft are received, and the assembly of the entire support is finally completed, improving the overall collaboration efficiency and station reusability.
[0013] Preferably, it also includes a control device, wherein the frame is provided with a plurality of position detection components for detecting the position of each component of the car handle spring support, any one of the position detection components is electrically connected to the control device, and each drive unit of the drive device, the feeding device, the first assembly device and the second assembly device is electrically connected to the control device.
[0014] By adopting the above technical solution and setting up control devices and position detection components, real-time control and status feedback of the first and second turntables can be achieved, ensuring the correct positioning of components at each workstation and the accurate execution of the assembly sequence; all drive units are electrically connected to the control device to ensure smooth transmission of information commands, possess strong automatic control capabilities, and ensure the safety and stability of system operation.
[0015] Preferably, the second assembly device includes a third assembly component for assembling the positioning shaft and the spring housing. The third assembly component is disposed on the upper side of the second turntable and is disposed corresponding to the assembly station of the positioning shaft and the spring housing.
[0016] By adopting the above technical solution, the positioning shaft and the base can be assembled immediately after the base and spring housing are assembled, thereby achieving rapid assembly of the support.
[0017] Preferably, a material unloading station is also provided on the periphery of the second turntable, and a slide rail is also provided on the frame. The slide rail extends out of the frame and is inclined downwards to the outside of the frame. The slide rail corresponds to the material unloading station. The frame is also provided with a material unloading device for moving the assembled car handle spring support onto the slide rail.
[0018] By adopting the above technical solution, setting up a material unloading station around the second turntable and an inclined slide rail on the frame, the finished product can be smoothly unloaded after assembly. The unloading device can accurately place the product onto the slide rail, allowing it to slide out of the frame automatically. The whole process does not require manual intervention, effectively improving the degree of automation and reducing manpower input.
[0019] Preferably, the second assembly device further includes a second assembly assembly for assembling the spring housing and the base. The second assembly assembly is located outside the assembly station of the base and the spring housing on the second turntable. A torsion mechanism for torsion of the ring spring is also provided outside the assembly station of the base and the spring housing.
[0020] By adopting the above technical solution and setting the second assembly component, the spring shell can be accurately inserted into the base; in conjunction with the torsion mechanism, the ring spring is rotated and adjusted so that its bent part faces the correct installation direction, thereby facilitating its movement and embedding into the base mounting slot, ensuring the relative position of the spring shell and the base, creating conditions for the subsequent insertion of the positioning shaft, and improving the overall assembly success rate and mechanical fit accuracy.
[0021] Preferably, the torsion mechanism includes a lateral telescopic cylinder, the piston rod of the lateral telescopic cylinder extending in the direction of extension and retraction pointing towards the center of the second turntable, a rotary motor fixed to the end of the piston rod of the lateral telescopic cylinder, a rotary shaft coaxially fixed on the output shaft of the rotary motor, an embedding groove for embedding the bent part provided on the side of the rotary shaft away from the rotary motor, the embedding groove being open on the side away from the rotary motor, and the embedding groove penetrating the rotary shaft in any radial direction.
[0022] By adopting the above technical solution, when the second positioning component moves to the assembly station of the base and the spring shell, the piston rod of the transverse telescopic cylinder extends, so that the rotating shaft of the rotary motor corresponds to the second positioning component. When the second assembly device assembles the spring shell and the base, the spring shell passes through the rotating shaft, and the bent part enters the embedding groove from one side. The rotary motor drives the rotating shaft to rotate 180 degrees, and the bent part faces the mounting groove. The second assembly device continues to drive the spring shell to move until it is embedded in the base.
[0023] The assembly method for automotive handlebar spring supports includes the following steps: Material loading: Workers load materials onto a material loading device. Start the turntable drive device. The turntable drive device drives the first and second turntables to rotate around their respective axes. The control device controls the turntable drive device so that the first positioning component on the first turntable moves to its corresponding station and then pauses rotation, waiting for the device at that station to activate. Simultaneously, the second positioning component on the second turntable moves to its corresponding station and then pauses rotation, waiting for the device at that station to activate. Start the material loading device: The control device controls the material loading device to load the first or second positioning components at each station. Start the first and second assembly devices: The control device controls the first or second assembly devices to assemble the components on the first or second positioning components at the corresponding stations together. After passing through all stations, the assembly of multiple automotive handlebar spring supports is completed.
[0024] By adopting the above technical solution, this method operates on assembly equipment with control and feeding devices. After initial manual feeding, the equipment can automatically drive the turntable to complete component positioning, workstation correspondence, and sequential pause, and cooperate with the assembly device to complete the assembly between components. Each step is coordinated by the control device to automatically complete the tasks of each process, ensuring large-scale, highly consistent automated assembly production.
[0025] Preferably, the control device stops the first turntable from rotating, the feeding device places a spring shell onto the first positioning assembly at the spring shell feeding station, and the turntable drive device drives the first turntable to rotate, moving the first positioning assembly to the annular spring feeding station; the control device stops the first turntable from rotating, the feeding device places an annular spring onto the first positioning assembly at the annular spring feeding station, and the turntable drive device drives the first turntable to rotate, moving the first positioning assembly to the positioning shaft feeding station; simultaneously, the control device stops the second turntable from rotating, the feeding device places a base onto the second positioning assembly at the base feeding station, and the turntable drive device drives the second turntable to rotate, moving the second positioning assembly to the elastic clamp feeding station; the control device stops the first turntable from rotating, the feeding device places a positioning shaft onto the first positioning assembly at the positioning shaft feeding station, the first assembly device pushes the annular spring into the spring shell, and the turntable drive device drives the first turntable to rotate. The first positioning component is moved to the transfer station; simultaneously, the control device stops the second turntable from rotating, and the feeding device places the elastic clamp onto the base of the second positioning component at the elastic clamp feeding station. The turntable drive device drives the second turntable to rotate, moving the second positioning component to the assembly station of the base and the elastic clamp. The second assembly device presses the elastic clamp into the base, and the turntable drive device drives the second turntable to rotate, moving the second positioning component to the placement station. The transfer device moves the spring housing and positioning shaft of the first positioning component at the transfer station to the second positioning component at the placement station. The turntable drive device drives the second turntable to rotate, moving the second positioning component to the assembly station of the base and the spring housing. The control device stops the second turntable from rotating, and the second assembly device pushes the spring housing into the mounting groove of the base, making the spring housing and the mounting hole coaxial. The second assembly device then pushes the positioning shaft into the base and the spring housing, completing the assembly.
[0026] By adopting the above technical solution, the feeding and assembly devices at different workstations are started sequentially, and the turntable is synchronously controlled, so that the components are assembled step by step by each sub-workstation. In particular, after the ring spring is assembled into the spring shell, it is smoothly transferred to the second turntable through the transfer device, realizing the fully automated process of mating with the base and finally inserting the positioning shaft. The steps are closely connected, the assembly rhythm is efficient, and finished products can be continuously output.
[0027] In summary, this application includes at least one of the following beneficial technical effects:
[0028] 1. By setting up a first turntable and a second turntable and their multiple corresponding first or second positioning components, the entire process of division of labor and positioning of components such as spring shell, ring spring, positioning shaft, base and elastic clamp is realized. Combined with the collaborative work of assembly device and transfer device, the entire process from material feeding to finished product output is automated, which greatly improves assembly efficiency and product consistency.
[0029] 2. The assembly equipment uses a partitioned layout of the first and second turntables to allow the pre-assembly of the spring housing, ring spring and positioning shaft and the final assembly of the base-related components to be carried out independently in different areas. Each turntable can operate synchronously, effectively avoiding process conflicts and waiting, improving the overall assembly cycle control capability, and is suitable for the needs of large-scale continuous production.
[0030] 3. The feeding device, assembly device, and unloading device in the invention are all linked to the control system. Through turntable and workstation cycle control, the assembly process is completed in a closed loop. This not only reduces manual intervention and improves operational safety, but also reduces assembly defects caused by human error, thereby enhancing the stability and production adaptability of the system. Attached Figure Description
[0031] Figure 1 This is the isometric drawing that mainly illustrates the overall structure of the automotive handle spring support in this application;
[0032] Figure 2 This is an exploded view of the main components of the automotive handle spring support in this application;
[0033] Figure 3 This is an isometric view of the assembly equipment for the automobile handle spring support, which is the main feature of Embodiment 1 of this application.
[0034] Figure 4 This is an isometric view of the main structural components of the first turntable in Embodiment 1 of this application;
[0035] Figure 5 This is an isometric view of the main structural components of the second turntable in Embodiment 1 of this application;
[0036] Figure 6 This is an isometric view of the overall structure of the first feeding assembly, which is the main feature of Embodiment 1 of this application.
[0037] Figure 7 This is a partial isometric view of the main structure of the first feeding component in Embodiment 1 of this application;
[0038] Figure 8 This is an isometric view of the overall structure of the second feeding assembly, which is the main feature of Embodiment 1 of this application.
[0039] Figure 9 This is an isometric view of the overall structure of the third feeding component, which is the main feature of Embodiment 1 of this application.
[0040] Figure 10 This is an isometric view of the overall structure of the transfer device in Embodiment 1 of this application;
[0041] Figure 11 This is an isometric view of the overall structure of the fourth feeding component, which is the main feature of Embodiment 1 of this application.
[0042] Figure 12 This is an isometric view of the main structure of the fourth feeding component in Embodiment 1 of this application;
[0043] Figure 13 This is an isometric view of the overall structure of the fifth feeding component, which is the main feature of Embodiment 1 of this application.
[0044] Figure 14 This is an isometric view of Embodiment 1 of this application, which mainly illustrates the overall structure of the first assembly component;
[0045] Figure 15 This is an isometric view of the overall structure of the third positioning component, which is the main feature of Embodiment 1 of this application.
[0046] Figure 16 This is an isometric view of Embodiment 1 of this application, which mainly illustrates the overall structure of the second assembly component;
[0047] Figure 17 This is an isometric view of the main structure of the second assembly component in Embodiment 1 of this application;
[0048] Figure 18 This is an isometric view of the overall structure of the feeding device, which is the main feature of Embodiment 1 of this application.
[0049] Reference numerals: 1. Frame; 11. Control device; 12. Position detection component; 13. Third positioning component; 131. Seventh support frame; 132. Seventh vertical drive cylinder; 133. Top column;
[0050] 2. First turntable; 21. First positioning component; 22. First base plate; 23. First positioning block; 24. First positioning groove; 25. Sixth clearance groove; 26. First guide groove; 261. First guide surface; 27. Second positioning groove; 28. Seventh clearance groove; 29. Third positioning groove;
[0051] 3. Second turntable; 31. Second positioning component; 32. Second base plate; 321. Fourth positioning groove; 33. Placement block; 331. Placement groove; 332. Through hole; 333. Eighth clearance groove; 34. Second positioning block; 341. Second guide groove; 342. Second guide surface; 343. Fifth positioning groove; 344. Ninth clearance groove; 345. Third guide groove;
[0052] 41. First drive motor; 42. First reducer; 43. Second drive motor; 44. Second reducer;
[0053] 51. First feeding assembly; 511. First vibrating feeding plate; 512. First conveying track; 513. First support; 514. First positioning seat; 5141. First sliding groove; 5142. First picking groove; 5143. First clearance groove; 515. First sliding block; 5151. First drive cylinder; 516. Push cylinder; 5161. First push rod; 517. First support frame; 5171. First vertical drive cylinder; 5172. First vertical sliding frame; 518. First horizontal drive cylinder; 5181. First horizontal sliding frame; 519. First pneumatic finger; 5191. First fixing block; 5192. Gear; 5193. Rotary drive cylinder; 5194. Rack;
[0054] 52. Second feeding assembly; 521. Second vibrating feeding plate; 5211. Second conveying track; 522. Second bracket; 523. Second positioning seat; 5231. Third clearance groove; 5232. Fourth clearance groove; 524. Second sliding block; 5241. Second clearance groove; 525. Second drive cylinder; 526. Second support frame; 527. Second vertical drive cylinder; 5271. Second vertical sliding frame; 528. Second horizontal drive cylinder; 5281. Second horizontal sliding frame; 529. Second pneumatic finger; 5291. Second fixing block; 5292. Positioning protrusion;
[0055] 53. Third feeding assembly; 531. Third vibrating feeding plate; 5311. Third conveying track; 532. Third support; 533. Third positioning seat; 5331. Third sliding groove; 534. Third sliding block; 5341. Fifth clearance groove; 5342. Third drive cylinder; 535. Third support frame; 536. Third vertical drive cylinder; 5361. Third vertical sliding frame; 537. Third horizontal drive cylinder; 5371. Third horizontal sliding frame; 538. Third pneumatic finger; 539. Third fixing block;
[0056] 54. Fourth feeding assembly; 541. Fourth vibrating feeding plate; 5411. Fourth conveying track; 542. Fourth support; 543. Reverse slide cylinder; 5431. Fourth positioning seat; 544. Fourth drive cylinder; 5441. Push plate; 545. Fourth support frame; 546. Fourth vertical drive cylinder; 5461. Fourth vertical sliding frame; 547. Fourth horizontal drive cylinder; 5471. Fourth horizontal sliding frame; 548. Sixth pneumatic finger; 5481. Sixth fixing block;
[0057] 55. Fifth feeding assembly; 551. Fifth vibrating feeding plate; 5511. Fifth conveying track; 552. Fifth support; 553. Fifth positioning seat; 5531. Fifth sliding groove; 554. Fifth sliding block; 555. Fifth drive cylinder; 556. Fifth support frame; 557. Fifth vertical drive cylinder; 5571. Fifth vertical sliding frame; 558. Fifth horizontal drive cylinder; 5581. Fifth horizontal sliding frame; 559. Seventh pneumatic finger; 5591. Seventh fixing block;
[0058] 6. First assembly device; 61. First base; 62. First horizontal drive cylinder; 63. First sliding frame; 64. Second push rod; 641. Tenth clearance groove;
[0059] 7. Transfer device; 71. Transfer support frame; 72. First linear motor; 721. First motor; 722. First guide rail; 723. First sliding block; 73. Fixing frame; 74. First vertical slide cylinder; 75. Fourth pneumatic finger; 751. Fourth fixing block; 752. Fixing plate; 7521. Third positioning block; 76. Second vertical slide cylinder; 77. Fifth pneumatic finger; 78. Fifth fixing block;
[0060] 81. First assembly component; 811. Sixth support frame; 812. Sixth vertical drive cylinder; 813. Positioning frame; 814. Downward pressure rod; 815. Sixth transverse drive cylinder; 816. Sixth positioning seat; 817. Support seat; 818. Support block; 819. Compression spring;
[0061] 82. Second assembly component; 821. Sixth bracket; 822. Eighth support frame; 823. Second linear motor; 8231. Second motor; 8232. Second guide rail; 8233. Second slider; 824. Third vertical slide cylinder; 825. Eighth pneumatic finger; 826. Eighth fixing block; 827. Ninth fixing block; 828. Fourth vertical slide cylinder; 8281. Positioning plate; 829. Lateral slide cylinder; 8291. Abutment plate; 8292. Abutment post; 8293. Limiting plate; 8294. Limiting block; 83. Torsion mechanism; 831. Lateral telescopic cylinder; 832. Motor sliding frame; 833. Rotary motor; 834. Rotating shaft; 8341. Embedding slot;
[0062] 84. Third assembly component; 841. Second base; 842. Second horizontal drive cylinder; 843. Second sliding frame; 844. Third push rod;
[0063] 9. Feeding device; 91. Slide rail; 92. Horizontal cylinder; 93. Ninth support frame; 94. Eighth vertical drive cylinder; 941. Sixth vertical sliding frame; 95. Seventh horizontal drive cylinder; 951. Sixth horizontal sliding frame; 96. Ninth pneumatic finger; 961. Tenth fixing block;
[0064] 200, base; 210, snap-fit groove; 220, mounting groove; 230, protrusion; 240, mounting hole; 300, spring housing; 310, positioning strip; 320, snap-fit groove; 400, ring spring; 410, bent part; 420, fixing part; 500, elastic clip; 600, positioning shaft. Detailed Implementation
[0065] The following is in conjunction with the appendix Figure 1 - Appendix Figure 18 This application will be described in further detail.
[0066] This application discloses an assembly device for automotive handle spring supports.
[0067] Example 1
[0068] See Figures 3-5 The assembly equipment for automotive handle spring supports includes a frame 1, on which a first turntable 2 and a second turntable 3 are respectively mounted. The first turntable 2 and the second turntable 3 are horizontally arranged and spaced apart along the length of the frame 1. A turntable drive device is installed inside the frame 1. The turntable drive device includes a first drive motor 41 and a first reducer 42 for driving the first turntable 2 to rotate around its own axis, and a second drive motor 43 and a second reducer 44 for driving the second turntable 3 to rotate around its own axis. Both the first turntable 2 and the second turntable 3 rotate counterclockwise.
[0069] A first positioning component 21 is provided on one side of any radial direction on the first turntable 2. Multiple first positioning components 21 are arranged in a circular array around the axis of the first turntable 2 to form multiple workstations, which are sequentially set as the spring housing 300 loading workstation, the annular spring 400 loading workstation, the positioning shaft 600 loading workstation and the transfer workstation. A first assembly device 6 is also provided on the first turntable 2, and the first assembly device 6 is set in correspondence with the positioning shaft 600 loading workstation.
[0070] The spring housing 300 loading station and the positioning shaft 600 loading station are located on both sides of the first turntable 2 along the width direction of the frame 1, respectively. The line connecting the spring loading station and the positioning shaft 600 loading station is collinear with the corresponding radial direction of the first turntable 2. The annular spring 400 loading station and the transfer station are located on both sides of the first turntable 2 along the length direction of the frame 1, respectively. The line connecting the annular spring 400 loading station and the transfer station is collinear with the corresponding radial direction of the first turntable 2. The line connecting the spring loading station and the positioning shaft 600 loading station is perpendicular to the line connecting the annular spring 400 loading station and the transfer station.
[0071] A second positioning component 31 is provided on one side of any radial direction on the second turntable 3. Multiple second positioning components 31 are arranged in a circumferential array around the axis of the second turntable 3, forming multiple workstations. These workstations are sequentially configured as follows: a base 200 loading station, a base 200 inspection station, an elastic clamp 500 loading station, an assembly station for the base 200 and elastic clamp 500, a placement station corresponding to the transfer station, a base 200 positioning station, an assembly station for the base 200 and spring housing 300, and a unloading station. In this embodiment, eight first positioning components 21 and eight second positioning components 31 are provided respectively, thereby facilitating the synchronous rotation of the two turntables and ensuring the correspondence between the transfer station and the placement station.
[0072] The frame 1 is equipped with a feeding device around its perimeter. The feeding device includes a first feeding assembly 51 for feeding the spring housing 300, a second feeding assembly 52 for feeding the ring spring 400, a third feeding assembly 53 for feeding the positioning shaft 600, a fourth feeding assembly 54 for feeding the base 200, and a fifth feeding assembly 55 for feeding the elastic clamp 500. The frame 1 is also equipped with a first assembly device 6, a second assembly device, and a transfer device 7, which is located between the first turntable 2 and the second turntable 3.
[0073] The frame 1 also includes a control device 11, which can be configured as a PLC integrated module including a processor and components such as a power supply, control screen, and buttons electrically connected to the processor. It connects to the drive units of each device via circuitry or wireless signals. The frame 1 also includes multiple position detection components 12 for detecting the positions of various parts of the car handle spring support. Each position detection component 12 is electrically connected to the control device 11. The position detection components 12 can be photoelectric detection elements.
[0074] See Figure 3 , Figures 6-7The first feeding assembly 51 is located outside the feeding station of the spring housing 300. The first feeding assembly 51 includes a first vibrating feeding plate 511, which is disposed on the outside of the frame 1. The first vibrating feeding plate 511 includes a first conveying track 512 for discharging material. The first conveying track 512 extends onto the frame 1, and its length direction is parallel to the width direction of the frame 1. When discharging material, the first conveying track 512 ensures that the positioning strip 310 on the spring housing 300 is located on its upper vertical side. A first bracket 513 is fixed on the frame 1, and the first conveying track 512 is relatively fixed to the first bracket 513 through a shock-absorbing structure.
[0075] A first positioning seat 514 is also fixed on the first bracket 513. A first sliding groove 5141 is formed on the upper side of the first positioning seat 514. A first sliding block 515 is arranged in the first sliding groove 5141. The first sliding block 515 slides in the first sliding groove 5141 along the length of the frame 1. A first limiting groove is formed on the first sliding block 515 and extends through the first sliding block 515 along the length of the first material conveying track 512. A first sliding groove for the spring shell 300 to pass through is formed on the first positioning seat 514. The first sliding groove is correspondingly arranged with the discharge port of the first material conveying track 512. A first driving cylinder 5151 is provided at one end of the first sliding block 515 along the length of the frame 1. The cylinder body of the first driving cylinder 5151 is fixed relative to the first positioning seat 514, and the piston rod end of the first driving cylinder 5151 is fixed relative to the first sliding block 515. When the piston rod of the first drive cylinder 5151 retracts, the first limiting groove corresponds to the position of the first sliding groove. The first positioning seat 514 is also provided with a position detection component 12, which is used to detect whether the spring shell 300 has moved into the first limiting groove and the relative position of the positioning strip 310 on the spring shell 300, thereby detecting the front and back of the spring shell 300.
[0076] A first picking groove 5142 is provided on the side of the first positioning seat 514 away from the first drive cylinder 5151 along the length direction of the frame 1. The first picking groove 5142 is located on the side of the first sliding groove 5141 away from the first conveying track 512 along the length direction of the first conveying track 512. The upper side of the first picking groove 5142 is open, and the spring shell 300 passes through the side wall of the first picking groove 5142 near the first sliding groove 5141 along its own axis. A first clearance groove 5143 is also provided on the first positioning seat 514. The first clearance groove 5143 passes vertically downward through the first positioning seat 514, and the first clearance groove 5143 is arranged intersecting with the first picking groove 5142. A push cylinder 516 is provided on the side of the first positioning seat 514 opposite to the first picking groove 5142 along the first feeding track 512. The cylinder body of the push cylinder 516 is fixed relative to the first positioning seat 514. A first push rod 5161 is fixed to the end of the piston rod of the push cylinder 516. The first push rod 5161 slides and engages with the first positioning seat 514 along the length direction of the first feeding track 512 via a slide rail slider. The first push rod 5161 passes through the side wall of the first sliding groove 5141 along its own axis. The first push rod 5161 is coaxially arranged with the first picking groove 5142. When the piston rod of the first driving cylinder 5151 extends, the first push rod 5161 is coaxially arranged with the first limiting groove.
[0077] During the feeding process, the first vibrating feeding plate 511 arranges the spring shells 300 sequentially on the first conveying track 512, with each spring shell 300 maintaining the positioning strip 310 above it in the vertical direction. The first driving cylinder 5151 retracts, causing the first sliding block 515 to slide, aligning the first limiting groove with the first sliding groove. The foremost spring shell 300 gradually moves forward, passes through the first sliding groove, and moves into the first limiting groove. After the corresponding position detection component 12 detects that all the foremost spring shells 300 have moved into the first limiting groove, the control device 11 controls the piston rod of the first driving cylinder 5151 to extend, aligning the first sliding groove 5141 with the first picking groove 5142. The control device 11 then controls the piston rod of the pushing cylinder 516 to extend, causing the first push rod 5161 to extend, pushing the spring shell 300 in the first sliding groove 5141 to move into the first picking groove 5142.
[0078] A first support frame 517 is also fixed to the first bracket 513. A first vertical drive cylinder 5171 is fixed to the first support frame 517. The piston rod of the first vertical drive cylinder 5171 extends and retracts in the vertical direction. A first vertical sliding frame 5172 is fixed to the end of the piston rod of the first vertical drive cylinder 5171. The first vertical sliding frame 5172 slides and engages with the first support frame 517 in the vertical direction via a slide rail slider. A first horizontal drive cylinder 518 is also fixed to the first vertical sliding frame 5172. The piston rod of the first horizontal drive cylinder 518 extends and retracts along the length of the first material conveying track 512. A first horizontal sliding frame 5181 is fixed to the end of the piston rod of the first horizontal drive cylinder 518. The first horizontal sliding frame 5181 slides and engages with the first vertical sliding frame 5172 along the length of the first material conveying track 512 via a slide rail slider. A first pneumatic finger 519 is provided on the first transverse sliding frame 5181. The first pneumatic finger 519 is vertically arranged, and two fingers of the first pneumatic finger 519 are respectively fixed with a first fixing block 5191, which can grip the spring shell 300 and ensure that the positioning strip 310 is above the spring shell 300 when clamped. When the two first fixing blocks 5191 are close to each other, they can clamp the upper spring shell 300 and the positioning strip 310. A first clearance groove 5143 is used to avoid the two first fixing blocks 5191. When the piston rod of the first transverse drive cylinder 518 retracts, the first pneumatic finger 519 is located above the first picking groove 5142 in the vertical direction. When the piston rod of the first transverse drive cylinder 518 extends, the first pneumatic finger 519 is located above the first positioning component 21 in the vertical direction on the spring shell 300 loading station.
[0079] A rotating shaft 834 is fixed to the upper end of the cylinder body of the first pneumatic finger 519. The rotating shaft 834 is vertically arranged and is rotatably connected to the first transverse sliding frame 5181 in the vertical direction. A transmission mechanism is also provided on the first transverse sliding frame 5181, including a gear 5192 coaxially fixed to the rotating shaft 834. A rotary drive cylinder 5193 is also fixed on the first transverse sliding frame 5181. The extension and retraction direction of the piston rod of the rotary drive cylinder 5193 is parallel to the length direction of the first material conveying track 512. A rack 5194 is fixed to the end of the piston rod of the rotary drive cylinder 5193, and the rack 5194 slides and engages with the first transverse sliding frame 5181. The rack 5194 and the gear 5192 mesh with each other. When the position detection component 12 on the first positioning seat 514 detects that the direction of the spring shell 300 is opposite to the preset direction, after the two first fixing blocks 5191 on the first pneumatic finger 519 clamp the spring shell 300 in the first picking groove 5142, the first vertical drive cylinder 5171 retracts, and the piston rod of the rotation drive cylinder 5193 extends and retracts, thereby driving the first pneumatic finger 519 to rotate 180 degrees, so that the spring shell 300 rotates to the preset direction. The piston rod of the first horizontal drive cylinder 518 extends, and the first pneumatic finger 519 moves to the upper side of the corresponding first positioning component 21 at the spring shell 300 loading station. After the piston rod of the first vertical drive cylinder 5171 extends, the first pneumatic finger 519 drives the two first fixing blocks 5191 to separate, so that the spring shell 300 is placed on the first positioning component 21, thereby completing the loading of the spring shell 300.
[0080] See Figure 3 , Figure 8 The second feeding assembly 52 is located outside the feeding station of the annular spring 400. The second feeding assembly 52 includes a second vibrating feeding plate 521, which is disposed outside the frame 1. The second vibrating feeding plate 521 includes a second conveying track 5211 for discharging material. The second conveying track 5211 extends towards the frame 1, and its length direction is parallel to the length direction of the frame 1. When discharging material, the second conveying track 5211 ensures that the bent portion 410 of the annular spring 400 is in front. A second support 522 is fixed on the frame 1, and the second conveying track 5211 is relatively fixed to the second support 522 through a shock-absorbing structure.
[0081] A second positioning seat 523 is also fixed on the second bracket 522. A second sliding groove is formed on the upper side of the second positioning seat 523, and a second sliding block 524 is arranged in the second sliding groove. The second sliding block 524 slides in the second sliding groove along the width direction of the frame 1. A second limiting groove is formed on the second sliding groove, and the second limiting groove passes through the second sliding block 524 along the length direction of the second feeding track 5211. A second sliding groove for the ring spring 400 to pass through is formed on the second positioning seat 523, and the second sliding groove is correspondingly arranged with the discharge port of the second feeding track 5211. A second clearance groove 5241 is formed on the second sliding block 524, and the second clearance groove 5241 passes through the second sliding block 524 along the width direction of the frame 1. A third clearance groove 5231 is also formed on the second positioning seat 523, and the third clearance groove 5231 passes through the side wall of the second positioning seat 523 opposite to the second feeding track 5211 along the width direction of the frame 1. When the annular spring 400 is located in the second slide groove, the bent portion 410 of the annular spring 400 is inserted into the second clearance groove 5241, and the second sliding block 524 slides relative to the annular spring 400. When the annular spring 400 is located in the second limiting groove, the bent portion 410 of the annular spring 400 is inserted into the third clearance groove 5231, and the second sliding block 524 drives the annular spring 400 to slide, with the bent portion 410 sliding within the third clearance groove 5231. The second positioning seat 523 is also provided with a fourth clearance groove 5232, which is intersected with the second slide groove. The fourth clearance groove 5232 passes through the second positioning seat 523 along the length of the second conveying track 5211, and its upper side is open.
[0082] A second drive cylinder 525 is also provided on one side of the second sliding block 524 along the width direction of the frame 1. The cylinder body of the second drive cylinder 525 is fixed relative to the second positioning seat 523, and the end of the piston rod of the second drive cylinder 525 is fixed relative to the second sliding block 524. When the piston rod of the second drive cylinder 525 extends, the second limiting groove corresponds to the second sliding groove. When the piston rod of the second drive cylinder 525 retracts, the second limiting groove corresponds to the fourth clearance groove 5232.
[0083] During the feeding process, the second vibrating feeding plate 521 arranges the annular springs 400 sequentially on the second conveying track 5211, with each annular spring 400 maintaining its bent portion 410 at the front end. The foremost annular spring 400 gradually moves forward into the second sliding groove, and its bent portion 410 inserts into the second clearance groove 5241. The piston rod of the first driving cylinder 5151 extends, driving the second sliding block 524 to slide, aligning the second limiting groove with the second sliding groove. The foremost annular spring 400 continues to move forward into the second limiting groove. The second positioning seat 523 is also equipped with a position detection component 12 for detecting whether all the annular springs 400 have moved into the second limiting groove. When the position detection device detects that all the foremost annular springs 400 have entered the second limiting groove, the control device 11 controls the piston rod of the second driving cylinder 525 to retract, aligning the second limiting groove with the fourth clearance groove 5232.
[0084] A second support frame 526 is also fixed to the second bracket 522. A second vertical drive cylinder 527 is fixed to the second support frame 526. The piston rod of the second vertical drive cylinder 527 extends and retracts in the vertical direction. A second vertical sliding frame 5271 is fixed to the end of the piston rod of the second vertical drive cylinder 527. The second vertical sliding frame 5271 slides and engages with the second support frame 526 in the vertical direction via a slide rail slider. A second horizontal drive cylinder 528 is also fixed to the second vertical sliding frame 5271. The piston rod of the second horizontal drive cylinder 528 extends and retracts along the length of the second material conveying track 5211. A second horizontal sliding frame 5281 is fixed to the end of the piston rod of the second horizontal drive cylinder 528. The second horizontal sliding frame 5281 slides and engages with the second vertical sliding frame 5271 along the length of the second material conveying track 5211 via a slide rail slider. A second pneumatic finger 529 is fixed to the second transverse sliding frame 5281. The second pneumatic finger 529 is vertically arranged, and two fingers of the second pneumatic finger 529 are respectively fixed with a second fixing block 5291 that can grip the annular spring 400 after clamping. A positioning protrusion 5292 for pressing down the bent part 410 is also formed on one side of the second fixing block 5291. The positioning protrusion 5292 ensures that after the second pneumatic finger 529 grips the annular spring 400, the bent part 410 of the annular spring 400 remains in a horizontal state. The fourth clearance groove 5232 is used to avoid the two second fixing blocks 5291.
[0085] See Figure 3 , Figure 9The third feeding assembly 53 is located outside the feeding station of the positioning shaft 600. The third feeding assembly 53 includes a third vibrating feeding plate 531, which is disposed outside the frame 1. The third vibrating feeding plate 531 includes a third conveying track 5311 for discharging material. The third conveying track 5311 extends onto the frame 1, and its length direction is parallel to the width direction of the frame 1. When discharging material, the third conveying track 5311 ensures that the axis of the positioning shaft 600 is parallel to the length direction of the third conveying track 5311. A third support 532 is fixed on the frame 1, and the third conveying track 5311 is relatively fixed to the third support 532 through a shock-absorbing structure.
[0086] A third positioning seat 533 is also fixed on the third support 532. A third sliding groove 5331 is provided on the upper side of the third positioning seat 533. A third sliding block 534 is provided in the third sliding groove 5331. The third sliding block 534 slides in the third sliding groove 5331 along the length of the frame 1. A third sliding groove is provided on the third sliding groove 5331. The third sliding groove passes through the third sliding block 534 along the length of the third conveying track 5311. A third limiting groove is provided on the third positioning seat 533 for the positioning shaft 600 to pass through. The third limiting groove is corresponding to the discharge port of the third conveying track 5311. A fifth clearance groove 5341 is provided on the third sliding block 534. The fifth clearance groove 5341 passes through the third sliding block 534 along the width of the frame 1. The upper side of the third clearance groove 5341 is open. The third positioning seat 533 is also equipped with a position detection component 12 for detecting whether the positioning shaft 600 has fully entered the third limit groove.
[0087] A third drive cylinder 5342 is also provided on one side of the third sliding block 534 along the width direction of the frame 1. The cylinder body of the third drive cylinder 5342 is fixed relative to the third positioning seat 533, and the end of the piston rod of the third drive cylinder 5342 is fixed relative to the third sliding block 534. When the piston rod of the third drive cylinder 5342 retracts, the third limiting groove corresponds to the third sliding groove. During the feeding process, the third vibrating feeding plate 531 causes the positioning shafts 600 to be arranged sequentially on the third conveying track 5311. The piston rod of the third drive cylinder 5342 retracts, and the foremost positioning shaft 600 gradually moves forward, passing through the third sliding groove and entering the third limiting groove. When the position detection component 12 on the third positioning seat 533 detects that all the foremost positioning shafts 600 have entered the third limiting groove, the piston rod of the third drive cylinder 5342 extends, pushing the third sliding block 534 to move.
[0088] A third support frame 535 is also fixed to the third bracket 532. A third vertical drive cylinder 536 is fixed to the third support frame 535. The piston rod of the third vertical drive cylinder 536 extends and retracts in the vertical direction. A third vertical sliding frame 5361 is fixed to the end of the piston rod of the third vertical drive cylinder 536. The third vertical sliding frame 5361 slides and engages with the third support frame 535 in the vertical direction via a slide rail slider. A third horizontal drive cylinder 537 is also fixed to the third vertical sliding frame 5361. The piston rod of the third horizontal drive cylinder 537 extends and retracts along the length of the third material conveying track 5311. A third horizontal sliding frame 5371 is fixed to the end of the piston rod of the third horizontal drive cylinder 537. The third horizontal sliding frame 5371 slides and engages with the third vertical sliding frame 5361 along the length of the third material conveying track 5311 via a slide rail slider. A third pneumatic finger 538 is fixed on the third transverse sliding frame 5371. The third pneumatic finger 538 is vertically arranged, and two fingers of the third pneumatic finger 538 are respectively fixed with third fixing blocks 539 that can grip the annular spring 400 after clamping. The fifth clearance groove 5341 is used to avoid the two third fixing blocks 539. When the third transverse drive cylinder 537 retracts and the piston rod of the third drive cylinder 5342 extends, the third pneumatic finger 538 is aligned with the third limit groove.
[0089] See Figure 3 , Figure 4The first positioning component 21 includes a first base plate 22, which is detachably fixed to the first turntable 2. The length direction of the first base plate 22 is parallel to the corresponding radial direction of the first turntable 2. A first positioning block 23 is provided on one side of the length direction of the first base plate 22. The first positioning block 23 is provided with a first positioning groove 24 for positioning the spring shell 300. The axis of the first positioning groove 24 is parallel to the length direction of the first base plate 22. A first guide groove 26 for positioning and guiding the annular spring 400 is provided on the side of the first positioning groove 24 near the center of the first turntable 2. The first guide groove 26 and the first positioning groove 24 are coaxially arranged. A first guide surface 261 for positioning and guiding the bent portion 410 of the annular spring 400 is provided on one side of the first guide groove 26. A second positioning groove 27 for positioning the positioning shaft 600 is provided on the side of the first positioning groove 24 opposite to the first guide surface 261. The first positioning block 23 is also provided with a sixth clearance groove 25. The length direction of the sixth clearance groove 25 is parallel to the width direction of the first base plate 22. The upper side of the sixth clearance groove 25 is open. The sixth clearance groove 25 intersects with the first positioning groove 24. The sixth clearance groove 25 is used to avoid the two first fixing blocks 5191 on the first pneumatic finger 519. The first positioning block 23 is also provided with a seventh clearance groove 28. The length direction of the seventh clearance groove 28 is parallel to the width direction of the first base plate 22. The upper side of the seventh clearance groove 28 is open. The seventh clearance groove 28 intersects with the second positioning groove 27. The seventh positioning groove is used to avoid the two third fixing blocks 539 on the third pneumatic finger 538. The first positioning block 23 is also provided with a third positioning groove 29. The third positioning groove 29 is located on the side of the first positioning groove 24 away from the center of the first turntable 2.
[0090] See Figure 3 , Figure 5The second positioning component 31 includes a second base plate 32, which is detachably fixed to the second turntable 3. The length direction of the second base plate 32 is parallel to the corresponding radial direction of the second turntable 3. A placement block 33 is provided on the side of the second base plate 32 near the center of the second turntable 3. A placement groove 331 is provided on the placement block 33, and the upper side of the placement groove 331 is open. The placement groove 331 is used to place the positioning shaft 600. A through hole 332 is provided on the placement block 33, which passes through the placement block 33 along the length direction of the second base plate 32. An eighth clearance groove 333 is also provided on the placement block 33, and the upper side of the eighth clearance groove 333 is open. The eighth clearance groove 333 intersects with the placement groove 331 and is used to avoid the two third fixing blocks 539 on the third pneumatic finger 538. The second base plate 32 is also provided with a fourth positioning groove 321, and the protrusion 230 on the base 200 is embedded in the fourth positioning groove 321 in the vertical direction. When the protrusion 230 is embedded in the fourth positioning groove 321, the through hole 332 and the mounting hole 240 are coaxially arranged. The second base plate 32 is also fixed with a second positioning block 34. When the protrusion 230 on the base 200 is embedded in the fourth positioning groove 321, the second positioning block 34 is located on the side of the base 200 close to the mounting groove 220 along the width direction of the base plate. The second positioning block 34 is provided with a second guide groove 341, which penetrates the second positioning block 34 along the width direction of the second base plate 32, and the second guide groove 341 is correspondingly arranged with the mounting groove 220. The spring housing 300 slides within the second guide groove 341 along the width direction of the second base plate 32. A second guide surface 342 is formed on the side of the second guide groove 341 opposite to the placement block 33. When the spring housing 300 slides, the bent portion 410 slides along the width direction of the second base plate 32 on the second guide surface 342. A fifth positioning groove 343 is also provided on the second positioning block 34. The fourth positioning groove 321 is located on the side of the second guide groove 341 closest to the placement block 33, and the fifth positioning groove 343 is located on the side of the second guide groove 341 opposite to the fourth positioning groove 321 along the width direction of the base plate. A ninth clearance groove 344 is also provided on the second positioning block 34. The ninth clearance groove 344 is located on the side of the second guide groove 341 opposite to the first placement block 33. The ninth clearance groove 344 passes through the second positioning block 34 along the length direction of the second base plate 32 and communicates with the second guide groove 341. A third guide groove 345 is also provided on the side wall of the second guide groove 341 near the ninth clearance groove 344. The bent part 410 is embedded in the third guide groove 345 and slides along the width direction of the bottom plate.
[0091] The first assembly device 6 includes a first base 61, which is fixed to the center of the first turntable 2. A first sliding frame 63 is provided on the first base 61. The length direction of the first sliding frame 63 is parallel to any radial direction of the first turntable 2. The first sliding frame 63 slides along its own length direction and engages with the first base 61 via a slide rail slider. A first horizontal drive cylinder 62 is provided on one side of the length direction of the first sliding frame 63. The cylinder body of the first horizontal drive cylinder 62 is fixed to the first base 61, and the piston rod of the first horizontal drive cylinder 62 is fixedly connected to the first sliding frame 63. A second push rod 64 is fixed on the side of the first sliding frame 63 away from the first horizontal drive cylinder 62. The second push rod 64 is coaxially arranged with the first guide groove 26 on the corresponding first positioning component 21. A tenth clearance groove 641 is formed on the end face of the second push rod 64 away from the first sliding frame 63. The tenth clearance groove 641 extends inward along the axis of the second push rod 64. The tenth clearance groove 641 is used to avoid the bent portion 410 of the annular spring 400, and the bent portion 410 slides along the axis of the second push rod 64 with the tenth clearance groove 641. After the annular spring 400 is loaded at the feeding station, the first horizontal drive cylinder 62 pushes the annular spring 400 to be embedded in the spring housing 300, and the fixing portion 420 of the annular spring 400 is embedded in the slot 320.
[0092] See Figure 3 , Figure 10The transfer device 7 includes a transfer support frame 71, which is fixed to the frame 1 and located between the first turntable 2 and the second turntable 3. A first linear motor 72 is fixed to the top of the transfer support frame 71. The first linear motor 72 includes a first motor 721, a first guide rail 722, and a first sliding block 723. The length direction of the first guide rail 722 is parallel to the length direction of the frame 1. The first sliding block 723 slides along the length direction of the first guide rail 722. A fixing frame 73 is fixed to the first sliding block 723. A first vertical slide cylinder 74 and a second vertical slide cylinder 76 are fixed to the fixing frame 73. The piston rods of the first vertical slide cylinder 74 and the second vertical slide cylinder 76 extend and retract vertically. A fourth pneumatic finger 75 is fixed to the lower side of the slide of the first vertical slide cylinder 74. A fourth fixing block 751 for gripping the spring shell 300 is fixed to each of the two fingers of the fourth pneumatic finger 75. Two fourth fixing blocks 751 can be vertically inserted into the sixth clearance groove 25. A fixing plate 752 is also fixed to the cylinder body of the fourth pneumatic finger 75. The fixing plate 752 is vertically positioned, and a third positioning block 7521 is formed at the bottom of the fixing plate 752. The third positioning block 7521 can be vertically inserted into the third positioning groove 29 or the fifth positioning groove 343. A fifth pneumatic finger 77 is fixed to the lower side of the slide of the second vertical slide cylinder 76. Each of the two fingers of the fifth pneumatic finger 77 has a fifth fixing block 78 fixed for gripping the spring shell 300. The two fifth fixing blocks 78 can be vertically inserted into the seventh clearance groove 28 or the eighth clearance groove 333.
[0093] During the transfer operation, the first motor 721 drives the first slider to move above the transfer station, where a corresponding first positioning component 21 is installed. The fourth pneumatic finger 75 and the fifth pneumatic finger 77 open, the piston rods of the first vertical slide cylinder 74 and the second vertical slide cylinder 76 extend, the two fourth fixing blocks 751 insert into the sixth clearance groove 25, the two fifth fixing blocks 78 insert into the seventh clearance groove 28, and the fourth pneumatic finger 75 and the fifth pneumatic finger 77 close, thereby gripping the spring shell 300 and the positioning shaft 600, which are equipped with the annular spring 400. The piston rods of the first vertical slide cylinder 74 and the second vertical slide cylinder 76 retract, and the first motor 721 drives the first slider to move above the placement station, where a corresponding second positioning component 31 is installed. The piston rods of the first vertical slide cylinder 74 and the second vertical slide cylinder 76 extend respectively, and the two fourth fixing blocks 751 are inserted into the second guide groove 341, and the two fifth fixing blocks 78 are inserted into the eighth clearance groove 333. The fourth pneumatic finger 75 and the fifth pneumatic finger 77 open respectively, thereby lowering the spring shell 300 and the positioning shaft 600.
[0094] See Figure 3 , Figures 11-12The fourth feeding assembly 54 is located outside the feeding station of the base 200, on the side of the frame 1 opposite to the second feeding assembly 52 along its length. The fourth feeding assembly 54 includes a fourth vibrating feeding plate 541, which is disposed outside the frame 1. The fourth vibrating feeding plate 541 includes a fourth conveying track 5411 for discharging material, extending upwards towards the frame 1. The length direction of the fourth conveying track 5411 is parallel to the length direction of the frame 1. The orientation of the base 200 on the fourth conveying track 5411 is the same as the orientation of the base 200 when it is installed on the second positioning assembly 31 at the feeding station of the base 200. A fourth support 542 is fixed on the frame 1, and the fourth conveying track 5411 is fixed relative to the fourth support 542 via a shock-absorbing structure.
[0095] A reverse slide cylinder 543 is also fixed on the fourth bracket 542. The piston rod of the reverse slide cylinder 543 extends vertically upward. A fourth positioning seat 5431 is fixed on the top of the slide of the reverse slide cylinder 543. A fourth limiting groove for limiting the base 200 is formed on the fourth positioning seat 5431. A fourth driving cylinder 544 is also fixed on the fourth positioning seat 5431. The fourth driving cylinder 544 is located on the side of the base 200 away from the mounting groove 220. The piston rod of the fourth driving cylinder 544 extends and retracts along the width direction of the frame 1. A push plate 5441 is fixed to the end of the piston rod of the fourth driving cylinder 544. The side of the push plate 5441 near the base 200 is correspondingly arranged with the base 200. The push plate 5441 and the fourth positioning seat 5431 slide along the width direction of the frame 1. The piston rod of the fourth drive cylinder 544 extends, causing the push plate 5441 to press against the side of the base 200 away from the mounting groove 220, thereby helping to maintain the stability of the base 200 on the fourth positioning seat 5431.
[0096] A fourth support frame 545 is also fixed to the fourth bracket 542. A fourth vertical drive cylinder 546 is fixed to the fourth support frame 545. The piston rod of the fourth vertical drive cylinder 546 extends and retracts in the vertical direction. A fourth vertical sliding frame 5461 is fixed to the end of the piston rod of the fourth vertical drive cylinder 546. The fourth vertical sliding frame 5461 slides and engages with the fourth support frame 545 in the vertical direction via a slide rail slider. A fourth horizontal drive cylinder 547 is also fixed to the fourth vertical sliding frame 5461. The piston rod of the fourth horizontal drive cylinder 547 extends and retracts along the length of the fourth material conveying track 5411. A fourth horizontal sliding frame 5471 is fixed to the end of the piston rod of the fourth horizontal drive cylinder 547. The fourth horizontal sliding frame 5471 slides and engages with the fourth vertical sliding frame 5461 along the length of the fourth material conveying track 5411 via a slide rail slider. A sixth pneumatic finger 548 is fixed on the fourth transverse sliding frame 5471. The sixth pneumatic finger 548 is vertically arranged, and each of its two fingers is fixed with a sixth fixing block 5481 that can support the base 200 when opened. When the fourth transverse drive cylinder 547 retracts, the sixth pneumatic finger 548 is positioned corresponding to the fourth positioning seat 5431. When the fourth transverse drive cylinder 547 extends, the sixth pneumatic finger 548 is located above the second positioning component 31 at the loading station of the base 200.
[0097] A position detection component 12 for detecting the presence of the base 200 is provided on the detection station of the base 200. The position detection component 12 is fixed above the second positioning component 31 on the detection station of the base 200 via an optical axis.
[0098] See Figure 3 , Figure 13 The fifth feeding assembly 55 is located outside the feeding station of the elastic clamp 500, on one side of the frame 1 in the width direction, and on the same side of the frame 1 as the first feeding assembly 51 in the width direction. The fifth feeding assembly 55 includes a fifth vibrating feeding plate 551, which is located outside the frame 1. The fifth vibrating feeding plate 551 includes a fifth conveying track 5511 for discharging material, extending upwards towards the frame 1. The direction of the elastic clamp 500 on the fifth conveying track 5511 is the same as the direction of the elastic clamp 500 when it is installed on the second positioning assembly 31 at the feeding station of the elastic clamp 500. A fifth support 552 is fixed on the frame 1, and the fifth conveying track 5511 is fixed relative to the fifth support 552 through a shock-absorbing structure.
[0099] A fifth positioning seat 553 is also fixed on the fifth bracket 552. A fifth sliding groove 5531 is formed on the upper side of the fifth positioning seat 553. A fifth sliding block 554 is set in the fifth sliding groove 5531. The fifth sliding block 554 slides in the fifth sliding groove 5531 along the length of the frame 1. A fifth limiting groove is formed on the fifth sliding groove 5531. The fifth limiting groove passes through the fifth sliding block 554 along the length of the fifth material conveying track 5511. A position detection component 12 is also provided on the fifth positioning seat 553 to detect whether the positioning shaft 600 has fully entered the fifth limiting groove.
[0100] A fifth drive cylinder 555 is also provided on one side of the fifth sliding block 554 along the width direction of the frame 1. The cylinder body of the fifth drive cylinder 555 is fixed relative to the fifth positioning seat 553, and the end of the piston rod of the fifth drive cylinder 555 is fixed relative to the fifth sliding block 554. When the piston rod of the fifth drive cylinder 555 retracts, the fifth limiting groove is set to correspond to the discharge port of the fifth conveying track 5511.
[0101] A fifth support frame 556 is also fixed to the fifth bracket 552. A fifth vertical drive cylinder 557 is fixed to the fifth support frame 556. The piston rod of the fifth vertical drive cylinder 557 extends and retracts in the vertical direction. A fifth vertical sliding frame 5571 is fixed to the end of the piston rod of the fifth vertical drive cylinder 557. The fifth vertical sliding frame 5571 slides and engages with the fifth support frame 556 in the vertical direction via a slide rail slider. A fifth horizontal drive cylinder 558 is also fixed to the fifth vertical sliding frame 5571. The piston rod of the fifth horizontal drive cylinder 558 extends and retracts along the length of the fifth material conveying track 5511. A fifth horizontal sliding frame 5581 is fixed to the end of the piston rod of the fifth horizontal drive cylinder 558. The fifth horizontal sliding frame 5581 slides and engages with the fifth vertical sliding frame 5571 along the length of the fifth material conveying track 5511 via a slide rail slider. A seventh pneumatic finger 559 is fixed on the fifth transverse sliding frame 5581. The seventh pneumatic finger 559 is vertically arranged, and a seventh fixing block 5591 is fixed on each of the two fingers of the seventh pneumatic finger 559. When clamped, it can clamp the upper structure of the elastic clamping piece 500. When the fifth transverse drive cylinder 558 retracts and the piston rod of the fifth drive cylinder 555 extends, the seventh pneumatic finger 559 is positioned corresponding to the fifth limiting groove. When the fifth transverse drive cylinder 558 extends, the seventh pneumatic finger 559 is located above the second positioning component 31 on the loading station of the elastic clamping piece 500.
[0102] See Figure 3 The second assembly device includes a first assembly assembly 81 for assembling the base 200 and the spring clip, a second assembly assembly 82 for assembling the spring housing 300 and the base 200, and a third assembly assembly 84 for assembling the spring housing 300 and the positioning shaft 600.
[0103] See Figure 3 , Figure 14 The assembly station for the base 200 and the elastic clamp 500 is located between the loading station and the placement station for the elastic clamp 500. The first assembly component 81 is located outside the assembly station for the base 200 and the elastic clamp 500. The first assembly component 81 includes a sixth support frame 811, which is located outside the second turntable 3 and is fixed to the frame 1. A sixth vertical drive cylinder 812 is fixed to the top of the sixth support frame 811. The piston rod of the sixth vertical drive cylinder 812 extends downward in the vertical direction, and a positioning frame 813 is fixed to the end of the piston rod. The positioning frame 813 slides and engages with the sixth support frame 811 in the vertical direction via a slide rail slider. The positioning frame 813 is fixed with a downward pressing rod 814. The lower shape of the downward pressing rod 814 corresponds to the internal shape of the elastic clamp 500. The downward pressing rod 814 is located above the base 200 on the second positioning assembly 31 at the assembly station of the base 200 and the elastic clamp 500. The piston rod of the sixth vertical drive cylinder 812 extends, driving the downward pressing rod 814 to move downward in the vertical direction, thereby pressing down the elastic clamp 500 and making the elastic clamp 500 snap into the inner wall of the mounting groove 220.
[0104] A sixth transverse drive cylinder 815 is also provided on the sixth support frame 811. The cylinder body of the sixth transverse drive cylinder 815 is fixed to the lower side of the sixth support frame 811, and the extension and retraction direction of the piston rod of the sixth transverse drive cylinder 815 is parallel to the length direction of the second base plate 32 on this station. A sixth positioning seat 816 is fixed to the end of the piston rod of the sixth transverse drive cylinder 815, and the sixth positioning seat 816 slides in engagement with the sixth support frame 811. A support seat 817 is provided on the sixth positioning seat 816, and the support seat 817 slides in engagement with the sixth positioning seat 816 in the vertical direction. A support block 818 is also provided on the sixth positioning seat 816, and the support block 818 slides relative to the sixth positioning seat 816 in the vertical direction. The support block 818 passes through the support seat 817 in the horizontal direction and is relatively fixed to the support seat 817. Two compression springs 819 are respectively provided on both sides of the support block 818 along its length. The lower end of any compression spring 819 is fixed relative to the support block 818, and the upper end is fixed relative to the sixth positioning seat 816. The top of the support seat 817 abuts against the lower side of the second base plate 32 of this station.
[0105] See Figure 3 , Figure 15The positioning station and the inspection station of the base 200 are located on both sides radially of the second turntable 3. The positioning station of the base 200 is located between the placement station and the assembly station of the base 200 and the spring housing 300. A third positioning component 13 is provided on the positioning station of the base 200, and the third positioning component 13 is located on the outside of the first turntable 2. The third positioning component 13 includes a seventh support frame 131, which is fixed to the frame 1. The seventh vertical drive cylinder 132 is fixed to the top of the seventh support frame 131. The piston rod of the seventh vertical drive cylinder 132 extends vertically downward. The end of the piston rod of the seventh vertical drive cylinder 132 is fixed with a top column 133. After the top column 133 moves downward in the vertical direction, it presses against the elastic clip 500 on the second positioning component 31 on the base 200 positioning station, thereby pushing the base 200 to move downward in the vertical direction, ensuring that the base 200 is embedded in the fourth positioning groove 321.
[0106] The seventh support frame 131 is also provided with a position detection component 12 for detecting whether the base 200 with the elastic clip 500 is installed in place. The third positioning component 13 helps to ensure the relative position of the base 200 on the second positioning component 31, thereby ensuring the smooth installation of the base 200 and the spring shell 300.
[0107] See Figure 3 , Figures 16-17 The assembly station for the base 200 and the spring housing 300 is located on the other side of the loading station for the elastic clamp 500 along the radial direction of the second turntable 3. The assembly station for the base 200 and the spring housing 300 and the loading station for the positioning shaft 600 are on the same side of the width direction of the frame 1. The second assembly assembly 82 is located outside the assembly station for the base 200 and the spring housing 300. The second assembly assembly 82 includes a sixth bracket 821, which is fixed to the frame 1. A torsion mechanism 83 is provided on the sixth bracket 821. The torsion mechanism 83 includes a transverse telescopic cylinder 831 fixed to the sixth bracket 821. The piston rod of the transverse telescopic cylinder 831 points towards the second turntable 3 and extends and retracts along the width direction of the frame 1. A motor sliding frame 832 is fixed to the end of the piston rod of the transverse telescopic cylinder 831. The motor sliding frame 832 slides along the width direction of the frame body 1 via a slide rail slider and the sixth bracket 821. A rotary motor 833 is fixed on the motor sliding frame 832. A rotary shaft 834 is coaxially fixed on the output shaft of the rotary motor 833. The rotary shaft 834 is provided with an embedding groove 8341 for embedding the bent part 410. The embedding groove 8341 passes through the rotary shaft 834 in any radial direction. The side of the rotary shaft 834 away from the rotary motor 833 is open. When the piston rod of the transverse telescopic motor extends, the rotary shaft 834 is located in the ninth clearance groove 344 on the second positioning component 31 at the corresponding work position.
[0108] An eighth support frame 822 is also fixed to the sixth bracket 821. The eighth support frame 822 is fixed to the frame 1. A second linear motor 823 is fixed to the top of the eighth support frame 822. The second linear motor 823 includes a second motor 8231, a second guide rail 8232, and a second slider 8233. The length direction of the second guide rail 8232 is parallel to the length direction of the frame 1. The second slider 8233 slides along the length direction of the second guide rail 8232. The second motor 8231 drives the second slider 8233 to slide. A third vertical slide cylinder 824 is fixed on the second slider 8233. An eighth pneumatic finger 825 is fixed on the lower side of the slide of the third vertical slide cylinder 824. An eighth fixing block 826 and a ninth fixing block 827 are fixed on the two fingers of the eighth pneumatic finger 825 respectively. The side of the eighth fixing block 826 near the ninth fixing block 827 is correspondingly set to the circumferential side of the spring shell 300. The side of the ninth fixing block 827 near the eighth fixing block 826 is correspondingly set to the positioning strip 310. When the eighth pneumatic finger 825 clamps, it will clamp the side of the spring shell 300 away from the base 200 and the side of the positioning strip 310 near the base 200. When the eighth pneumatic finger 825 clamps the spring shell 300 corresponding to the second positioning component 31, the second linear motor 823 drives the eighth pneumatic finger 825 to move, thereby moving the spring shell 300 closer to the base 200. When the spring shell 300 moves to be coaxial with the rotating shaft 834, the piston rod of the lateral telescopic cylinder 831 extends, causing the bent part 410 to be embedded in the embedding groove 8341. The rotary motor 833 drives the rotating shaft 834 to rotate 180 degrees, thereby causing the bent part 410 to face the base 200. The second linear motor 823 continues to drive the eighth pneumatic finger 825 to move, and the bent part 410 enters the base 200 through the third guide groove 345 and finally embeds into the base 200. At this time, the spring shell 300 is coaxially arranged with the mounting hole 240. The torsion mechanism 83 is used to drive the side of the rotary spring with the bent part 410 to rotate.
[0109] A fourth vertical slide cylinder 828 is also fixed on the eighth support frame 822. A positioning plate 8281 is fixed to the lower side of the slide of the fourth vertical slide cylinder 828. The positioning plate 8281 is horizontally set, and a transverse slide cylinder 829 is fixed to the lower side of the positioning plate 8281. The extension and retraction direction of the transverse slide cylinder 829 is parallel to the width direction of the frame 1. An abutment plate 8291 is fixed to the slide of the transverse slide cylinder 829, and an abutment post 8292 is fixed to the lower side of the abutment plate 8291. When the piston rod of the fourth vertical slide cylinder 828 and the piston rod of the transverse slide cylinder 829 extend, the abutment post 8292 is coaxially set with the mounting hole 240 on the base 200 of the corresponding second positioning component 31. After the positioning shaft 600 is installed, the side of the positioning post near the abutment post 8292 abuts against the abutment post 8292. A limiting plate 8293 is also fixed on one side of the positioning plate 8281. The limiting plate 8293 is vertically set, and a limiting block 8294 is also fixed on the limiting plate 8293. When the piston rod of the fourth vertical slide cylinder 828 extends, the side of the limiting block 8294 near the base 200 abuts against the side of the base 200 away from the mounting groove 220.
[0110] The third assembly component 84 is mounted on the second turntable 3. The third assembly component 84 includes a second base 841, which is fixed to the center of the second turntable 3. A second sliding frame 843 is mounted on the second base 841. The length direction of the second sliding frame 843 is parallel to any radial direction of the second turntable 3, and the second sliding frame 843 slides along its length through a slide rail slider with the first base 61. A second horizontal drive cylinder 842 is mounted on one side of the second sliding frame 843 along its length, and the cylinder body of the second horizontal drive cylinder 842 is fixed to the second base 841. The piston rod of the second horizontal drive cylinder 842 is fixedly connected to the second sliding frame 843. A third push rod 844 is fixed on the side of the second sliding frame 843 opposite to the second horizontal drive cylinder 842 along its length. The third push rod 844 is coaxially aligned with the through hole 332 on the second positioning component 31 at the assembly station of the base 200 and the spring housing 300. When the second positioning component 31, which is pointed to by the third push rod 844, moves to the assembly station of the base 200 and the spring housing 300, the piston rod of the second horizontal drive cylinder 842 extends, and the third push rod 844 passes through the through hole 332 on the near side, pushing the positioning shaft 600 in the placement groove 331 through the through hole 332 on the other side, and into the base 200 and the spring housing 300 until it abuts against the abutment post 8292.
[0111] See Figure 3 , Figure 18The unloading station is located on both sides of the second turntable 3, corresponding to the assembly stations of the base 200 and the elastic clamp 500. A slide rail 91 is provided on the outer side of the unloading station. A horizontal cylinder 92 is fixed on the frame 1. The piston rod of the horizontal cylinder 92 extends and retracts parallel to the length direction of the frame 1. The slide rail 91 is fixed to the end of the piston rod of the horizontal cylinder 92. The slide rail 91 extends out of the frame 1 and is inclined downwards outwards. An unloading device 9 is provided on one side of the slide rail 91. The unloading device 9 includes a ninth support frame 93. An eighth vertical drive cylinder 94 is fixed to the upper end of the ninth support frame 93. The piston rod of the eighth vertical drive cylinder 94 extends and retracts in the vertical direction. A sixth vertical sliding frame 941 is fixed to the end of the piston rod of the eighth vertical drive cylinder 94. The sixth vertical sliding frame 941 slides and engages with the eighth support frame 822 in the vertical direction via a slide rail slider. A seventh transverse drive cylinder 95 is also fixed on the sixth vertical sliding frame 941. The piston rod of the seventh transverse drive cylinder 95 extends and retracts along the length of the second base plate 32 of the second positioning component 31 at the unloading station. The end of the piston rod of the seventh transverse drive cylinder 95 is fixed to the sixth transverse sliding frame 951, which slides and engages with the sixth vertical sliding frame 941 along the extension and retraction direction of the piston rod of the seventh transverse drive cylinder 95 via a slide rail slider. A ninth pneumatic finger 96 is fixed on the sixth transverse sliding frame 951. The ninth pneumatic finger 96 is vertically arranged, and each of its two fingers is fixed with a tenth fixing block 961, which, when opened, can tighten the side wall of the base 200's locking groove 210. When the piston rod of the seventh transverse drive cylinder 95 extends, the ninth pneumatic finger 96 is located above the base 200 on the corresponding second positioning component 31. When the piston rod of the seventh transverse drive cylinder 95 retracts, the ninth pneumatic finger 96 is located above the slide rail 91.
[0112] See Figure 3 Any vibrating feeding plate is fixed to the outside of the box. The box is set around the frame. The box is equipped with a feeding door that can be opened from the top and a maintenance door that can be opened from the side. The frame is fixed to the bottom of the box.
[0113] The upper side of the frame 1 is equipped with a transparent protective cover, and the control device 11 is fixed to the transparent protective cover. Multiple openable doors are provided on the transparent protective cover. (The transparent protective cover is hidden in the attached diagram.)
[0114] Example 2
[0115] The assembly method using the automotive handle spring support assembly equipment in Example 1 includes the following steps:
[0116] S1: Feeding, the staff feeds materials to the feeding device: The staff puts spring shell 300 into the first vibrating feeding plate 511, ring spring 400 into the second vibrating feeding plate 521, positioning shaft 600 into the third vibrating feeding plate 531, base 200 into the fourth vibrating feeding plate 541, and elastic clamp 500 into the fifth vibrating feeding plate 551 respectively.
[0117] S2: Start the turntable drive device. The turntable drive device is started by controlling the control device 11. The first drive motor 41 can be driven first to drive the first turntable 2 to rotate, and then the second drive motor 43 can be driven to drive the second turntable 3 to rotate. Alternatively, the first turntable 2 and the second turntable 3 can be driven to rotate simultaneously. Ensure that the first turntable 2 and the second turntable 3 rotate at the same speed. The control device 11 controls the turntable drive device so that the first positioning component 21 on the first turntable 2 will stop rotating after moving to the corresponding workstation, waiting for the device at the corresponding workstation to move. At the same time, the second positioning component 31 on the second turntable 3 will stop rotating after moving to the corresponding workstation, waiting for the device at the corresponding workstation to move. When the first positioning component 21 is paused at the transfer workstation and the second positioning component 31 is paused at the placement workstation, the length direction of the first base plate 22 is parallel to the length direction of the frame 1, and the length direction of the second base plate 32 at the placement workstation is parallel to the length direction of the frame 1.
[0118] S3: Control device 11 controls the first turntable 2 to stop rotating, starts the first feeding component 51, and places the spring shell 300 on the first positioning component 21 at the spring shell 300 feeding station.
[0119] S4: After the first turntable 2 rotates and drives the first positioning component 21 on the spring housing 300 loading station to the ring spring 400 loading station, the control device 11 controls the first turntable 2 to stop rotating and starts the second loading component 52 to place the ring spring 400 on the first positioning component 21 on the ring spring 400 loading station. At the same time, the control device 11 controls the second turntable 3 to stop rotating and starts the fourth loading component 54 to place the base 200 on the second positioning component 31 on the base 200 loading station.
[0120] S5: After the second turntable 3 drives the second positioning component 31 on the base 200 loading station to the base 200 detection station, the control device 11 controls the second turntable 3 to stop rotating, and the position detection component 12 on the base 200 detection station will detect whether the base 200 is placed on the corresponding second positioning component 31.
[0121] S6: After the second turntable 3 moves the second positioning component 31 on the detection station of the base 200 to the loading station of the elastic clamp 500, the control device 11 controls the second turntable 3 to stop rotating and starts the fifth loading component 55 to place the elastic clamp 500 on the base 200 on the loading station of the elastic clamp 500; after the first turntable 2 moves the first positioning component 21 on the loading station of the annular spring 400 to the loading station of the positioning shaft 600, the control device 11 controls the first turntable 2 to stop rotating and starts the third loading component 53 to place the positioning shaft 600 on the first positioning component 21 on the loading station of the positioning shaft 600; at the same time, the first assembly device 6 is started, and the first assembly device 6 pushes the annular spring 400 on the first positioning component 21 on the loading station of the positioning shaft 600 to embed into the spring shell 300, and the first assembly device 6 resets;
[0122] S7: After the second turntable 3 moves the second positioning component 31 on the loading station of the elastic clamp 500 to the assembly station of the base 200 and the elastic clamp 500, the control device 11 controls the second turntable 3 to stop rotating and starts the first assembly component 81. The first assembly component 81 presses the elastic clamp 500 on the assembly station of the base 200 and the elastic clamp 500 into the base 200.
[0123] S8: After the first turntable 2 moves the first positioning component 21 on the loading station of the positioning shaft 600 to the transfer station, the control device 11 controls the first turntable 2 to stop rotating. After the second turntable 3 moves the second positioning component 31 on the assembly station of the base 200 and the elastic clamp 500 to the placement station, the control device 11 controls the second turntable 3 to stop rotating. The transfer device 7 moves the spring shell 300 and the positioning shaft 600 on the first positioning component 21 on the transfer station to the corresponding positions on the second positioning component 31 on the placement station.
[0124] S9: After the second turntable 3 moves the second positioning component 31 on the placement station to the positioning station of the base 200, the control device 11 controls the second turntable 3 to stop rotating and starts the third positioning component 13 to ensure that the base 200 is embedded in the fourth positioning groove 321 on the corresponding second positioning component 31.
[0125] S10: After the second turntable 3 moves the second positioning component 31 on the positioning station of the base 200 to the assembly station of the base 200 and the spring shell 300, the control device 11 controls the second turntable 3 to stop rotating and starts the second assembly component 82. The second assembly component 82 drives the spring shell 300 on the corresponding second positioning component 31 to be embedded into the mounting groove 220 of the base 200.
[0126] S10.1: After the second positioning component 31 moves to the assembly station of the base 200 and the spring housing 300, the control device 11 controls the second turntable 3 to stop rotating, the piston rod of the fourth vertical slide cylinder 828 extends, and the positioning plate 8281 descends in the vertical direction, so that the limiting block 8294 abuts against the side of the corresponding base 200 away from the mounting groove 220; the piston rod of the transverse telescopic cylinder 831 extends, pushing the rotary motor 833 to move towards the side closer to the second positioning component 31, so that the rotating shaft 834 is inserted into the ninth clearance groove 344; the second linear motor 823 drives the eighth pneumatic finger 825 to move to the side of the second guide groove 341 away from the mounting groove 220 of the base 200, the eighth The pneumatic finger 825 opens, the piston rod of the third vertical slide cylinder 824 extends, driving the eighth pneumatic finger 825 downward. The eighth fixing block 826 and the ninth fixing block 827 are respectively located on both sides of the corresponding spring shell 300 in the radial direction. The eighth pneumatic finger 825 clamps, thereby clamping the spring shell 300 with the eighth fixing block 826 and the ninth fixing block 827. The second linear motor 823 drives the eighth pneumatic finger 825 to move towards the side closer to the base 200 until the spring shell 300 is coaxial with the rotating shaft 834. The rotary motor 833 drives the rotating shaft 834 to rotate, thereby rotating the annular spring 400, causing the annular spring 400 to be deformed by force, and the bent part 410 points towards the base 200. The second linear motor 823 then drives the eighth pneumatic finger 825 to move until the spring shell 300 and the mounting hole 240 on the base 200 are coaxial.
[0127] S11: Start the third assembly component 84. The third assembly component 84 pushes the positioning shaft 600 in the placement slot 331 into the base 200 and the spring shell 300. The third assembly component 84 is then reset.
[0128] S12: After the second turntable 3 drives the second positioning component 31 on the assembly station of the base 200 and spring shell 300 to the unloading station, the control device 11 controls the second turntable 3 to stop rotating. The unloading device 9 grabs the car handle spring support that has been installed on the corresponding second positioning component 31, drives it to move above the slide 91, puts down the car handle spring support, and slides the car handle spring support out of the frame 1 along the slide 91 to complete the assembly.
[0129] S13: Repeat steps S3-S12 to complete the efficient and automated assembly of multiple car handle spring supports.
[0130] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. An assembly apparatus for automobile handle spring supports, characterized in that: The utility model relates to a kind of spring assembly device, including: Frame (1); First rotary disc (2), horizontally arranged on the frame (1), rotates around its own axis direction relative to the frame (1); First positioning assembly (21), arranged on the first rotary disc (2), for positioning spring shell (300), annular spring (400) and positioning shaft (600), the first positioning assembly (21) is circumferentially arrayed with multiple around first rotary disc (2) axis, forms multiple stations; First assembly device (6), arranged on the side or upper side of the first rotary disc (2), for assembling spring shell (300) and annular spring (400); Second rotary disc (3), horizontally arranged on the frame (1), rotates around its own axis direction relative to the frame (1); Second positioning assembly (31), arranged on the second rotary disc (3), for positioning base (200), spring shell (300) and positioning shaft (600), the second positioning assembly (31) is circumferentially arrayed with multiple around the second rotary disc (3), forms multiple stations; Second assembly device, arranged on the side or upper side of the second rotary disc (3), for assembling base (200) and elastic clamping piece (500), base (200) and spring shell (300), base (200) and positioning shaft (600) respectively in different stations; Transfer device (7), arranged on the frame (1), for moving spring shell (300) and positioning shaft (600) installed with annular spring (400) on the first positioning assembly (21) in corresponding station on the first rotary disc (2) to second positioning assembly (31) in corresponding station on the second rotary disc (3); Rotary disc driving device, drive the first rotary disc (2) and second rotary disc (3) rotate around its own axis direction respectively; Feeding device, base (200), elastic clamping piece (500), spring shell (300), annular spring (400) and positioning shaft (600) are respectively conveyed to the first positioning assembly (21) in corresponding station or the second positioning assembly (31) in corresponding station on the second rotary disc (3); The side of the second rotary disc (3) includes base (200) feeding station, elastic clamping piece (500) feeding station, placement station corresponding to transfer station, base (200) and elastic clamping piece (500) assembly station, base (200) and spring shell (300) assembly station respectively; The second assembly device further includes second assembly component (82) for assembling spring shell (300) and base (200), and the second assembly component (82) is located on the outside of base (200) and spring shell (300) assembly station of the second rotary disc (3), and the outside of the base (200) and spring shell (300) assembly station is further provided with torsion mechanism (83) for torsion annular spring (400); The torsion mechanism (83) comprises a transverse telescopic air cylinder (831), the piston rod of the transverse telescopic air cylinder (831) is directed to the center of the second rotary table (3), a rotary motor (833) is fixed at the end of the piston rod of the transverse telescopic air cylinder (831), a rotating shaft (834) is coaxially fixed on the output shaft of the rotary motor (833), an embedding groove (8341) for embedding the bent part (410) is arranged on the side of the rotating shaft (834) away from the rotary motor (833), the embedding groove (8341) is arranged in an open manner on the side of the rotating shaft (834) away from the rotary motor (833), and the embedding groove (8341) penetrates the rotating shaft (834) in any radial direction of the rotating shaft (834); The second positioning assembly (31) comprises a second bottom plate (32), a fourth positioning groove (321) is further arranged on the second bottom plate (32), the protrusion (230) on the base (200) is embedded in the fourth positioning groove (321) in the vertical direction, a second positioning block (34) is further fixed on the second bottom plate (32), when the protrusion (230) on the base (200) is embedded in the fourth positioning groove (321), the second positioning block (34) is located on the side of the base (200) close to the mounting groove (220) in the width direction of the bottom plate, a second guide groove (341) is arranged on the second positioning block (34), the second guide groove (341) is arranged in correspondence with the mounting groove (220), the spring shell (300) slides in the second guide groove (341) in the width direction of the second bottom plate (32), a second guide surface (342) is formed on one side of the second guide groove (341), when the spring shell (300) slides, the bent part (410) slides on the second guide surface (342) in the width direction of the second bottom plate (32), a ninth avoiding groove (344) is further arranged on the second positioning block (34), the ninth avoiding groove (344) is located on one side of the second guide groove (341), the ninth avoiding groove (344) penetrates the second positioning block (34) in the length direction of the second bottom plate (32) and communicates with the second guide groove (341), a third guide groove (345) is further arranged on the side wall of the second guide groove (341) close to the ninth avoiding groove (344), the bent part (410) is embedded in the third guide groove (345) and slides in the width direction of the bottom plate.
2. The assembly apparatus for a handle spring support of an automobile according to claim 1, characterized by: The peripheral stations of the first rotary table (2) respectively comprise a spring shell (300) feeding station, an annular spring (400) feeding station, a positioning shaft (600) feeding station and a transfer station, the first assembly device (6) is arranged on the upper side of the first rotary table (2), and the first assembly device (6) is arranged in correspondence with the positioning shaft (600) feeding station.
3. The assembly apparatus for an automobile handle spring support according to claim 1, characterized by: The frame (1) is provided with a plurality of position detection assemblies (12) for detecting the positions of the components of the automobile handle spring support, any position detection assembly (12) is in electrical signal connection with the control device (11), and the driving device, the feeding device, the first assembling device (6) and the driving units of the second assembling device are in electrical signal connection with the control device (11).
4. The assembly apparatus for an automobile handle spring support according to claim 1, characterized by: The second assembling device comprises a third assembling assembly (84) for assembling the positioning shaft (600) and the spring shell (300), the third assembling assembly (84) is arranged on the upper side of the second turntable (3), and the third assembling assembly (84) is arranged in correspondence with the assembling stations of the positioning shaft (600) and the spring shell (300).
5. The assembly apparatus for an automotive handle spring support of claim 1, wherein: The second turntable (3) is further provided with a feeding station on the periphery, the frame (1) is further provided with a slide (91), the slide (91) extends out of the frame (1) and is arranged obliquely downward to the outside of the frame (1), the slide (91) corresponds to the feeding station, and the frame (1) is further provided with a feeding device (9) for moving the assembled automobile handle spring support to the slide (91).
6. A method of assembling a handle spring support for a vehicle handle using the assembly apparatus for a handle spring support for a vehicle handle according to any one of claims 4 to 5, characterized in that: The method comprises the following steps: Feeding, wherein workers feed the feeding device; Starting the turntable driving device, so that the first turntable (2) and the second turntable (3) rotate around their own axes, the control device (11) controls the turntable driving device, so that the first positioning assembly (21) on the first turntable (2) stops rotating after moving to the corresponding station, waits for the device on the corresponding station to act, and meanwhile, the second positioning assembly (31) on the second turntable (3) stops rotating after moving to the corresponding station, waits for the device on the corresponding station to act; Starting the feeding device, and the control device (11) controls the feeding device to feed the first positioning assembly (21) or the second positioning assembly (31) on each station; Starting the first assembling device (6) and the second assembling device, and the control device (11) controls the first assembling device (6) or the second assembling device to assemble the components on the first positioning assembly (21) or the second positioning assembly (31) on the corresponding station together; After passing through all the stations, the assembly of the plurality of automobile handle spring supports is completed.
7. The method of claim 6, wherein: The control device (11) controls the first turntable (2) to stop rotating, the feeding device feeds the spring shell (300) to the first positioning assembly (21) on the spring shell (300) feeding station, the turntable driving device drives the first turntable (2) to rotate, so that the first positioning assembly (21) moves to the annular spring (400) feeding station; The control device (11) controls the first turntable (2) to stop rotating, and the feeding device places the annular spring (400) on the first positioning assembly (21) on the annular spring (400) feeding station. The turntable driving device drives the first turntable (2) to rotate to move the first positioning assembly (21) to the positioning shaft (600) feeding station. At the same time, the control device (11) controls the second turntable (3) to stop rotating, and the feeding device places the base (200) on the second positioning assembly (31) on the base (200) feeding station. The turntable driving device drives the second turntable (3) to rotate to move the second positioning assembly (31) to the elastic clamping piece (500) feeding station. The control device (11) controls the first turntable (2) to stop rotating, and the feeding device places the annular spring (400) on the first positioning assembly (21) on the annular spring (400) feeding station. The first assembly device (6) pushes the annular spring (400) into the spring shell (300), and the turntable driving device drives the first turntable (2) to rotate to move the first positioning assembly (21) to the transfer station. At the same time, the control device (11) controls the second turntable (3) to stop rotating, and the feeding device places the elastic clamping piece (500) on the second positioning assembly (31) on the base (200) feeding station. The turntable driving device drives the second turntable (3) to rotate to move the second positioning assembly (31) to the assembly station of the base (200) and the elastic clamping piece (500), and the second assembly device pushes the elastic clamping piece (500) into the base (200). The turntable driving device drives the second turntable (3) to rotate to move the second positioning assembly (31) to the placement station. The transfer device (7) moves the spring shell (300) and the positioning shaft (600) on the first positioning assembly (21) on the transfer station to the second positioning assembly (31) on the placement station. The turntable driving device drives the second turntable (3) to rotate to move the second positioning assembly (31) to the assembly station of the base (200) and the spring shell (300). The control device (11) controls the second turntable (3) to stop rotating, and the second assembly device pushes the spring shell (300) into the mounting groove (220) of the base (200) to make the spring shell (300) and the mounting hole (240) coaxial. The second assembly device pushes the positioning shaft (600) into the base (200) and the spring shell (300), and the assembly is completed.
Citation Information
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