Full-automatic section steel packing machine

The fully automatic steel baling machine solves the problem of requiring multiple people to cooperate in traditional steel baling. It realizes automatic clamping, tape feeding, cutting and baling, improving baling efficiency and finished product quality, and reducing labor costs.

CN121201477APending Publication Date: 2025-12-26TIANJIN ZHONGZHONG TECH ENG CO LTD
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Patent Information

Application Number
CN202511451310.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-11
Publication Date
2025-12-26

AI Technical Summary

Technical Problem

Traditional steel packing methods require multiple workers and often result in problems such as broken wire ropes, weak overall strength, and easy unbundling, making it difficult to achieve efficient and automated packing.

Method used

A fully automatic steel baling machine was designed, comprising a conveying unit, a baling unit, a clamping assembly, an unwinding assembly, a straightening device, a shearing assembly, and a packing assembly. It realizes automatic clamping, belt feeding, shearing, and baling functions. The automated baling process is completed through the coordinated work of hydraulic cylinder drive, sliding assembly, and drive assembly.

Benefits of technology

It improved the quality of packaged finished products, reduced the packaging time and labor costs of steel stacks, and achieved a highly efficient and automated packaging process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a full-automatic section steel packing machine which comprises a conveying part used for adjusting the position of section steel to be packed; and the packaging parts are used for packaging the profile steel to be packaged, the multiple packaging parts are movably connected to the upper portion of the conveying part, and the distance between every two adjacent packaging parts is smaller than the minimum length of the profile steel to be packaged. The automatic packing machine has the beneficial effects that the automatic packing machine has the functions of automatically clamping steel stacks, automatically feeding belts, automatically shearing and bundling belts and automatically packing, the quality of packed finished products is effectively improved, the packing time of the steel stacks is shortened, and the manual production cost is reduced.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the field of profile steel packing, in particular to a full-automatic profile steel packing machine. BACKGROUND

[0002] With the continuous development of the steel industry, more and more industries are constantly refined, various machines are constantly improved and upgraded, and people have higher requirements for the production efficiency of the industry. Today, with the maturation of steel products, how to improve the rolling quality, reduce the cost and improve the production capacity at each rolling link is always the top priority for each steel production enterprise and rolling equipment manufacturing enterprise.

[0003] The packing process of the profile steel stack is generally set at the outlet position of the profile steel stacking output roller way, and the profile steel stack is parked on the roller way, waiting for the workers to pack the profile steel stack. Because the weight of the profile steel stack is too large, the steel wire rope packing machine commonly used for light profile steel stack often breaks during hoisting, has weak overall strength and is prone to bundle scattering. The traditional packing method generally requires several workers to cooperate with each other at the positions on both sides of the profile steel stack, to bend the steel belt first and then weld the packing, or to manually place the packing steel belt under the profile steel stack, to bend the steel belt with the help of machinery, and then to weld the packing by the workers. Both of the two packing methods need to prepare packing belts of different lengths in advance, and require multiple workers to cooperate tacitly to weld the packing steel belt. SUMMARY

[0004] Therefore, the present application aims to provide a full-automatic profile steel packing machine to at least solve some of the above technical problems.

[0005] To achieve the above-mentioned purposes, the technical scheme of the present application is as follows:

[0006] The full-automatic profile steel packing machine comprises:

[0007] A conveying part for adjusting the position of the profile steel to be packed;

[0008] A packing part for packing the profile steel to be packed, the packing part is provided with a plurality of packing parts, and the plurality of packing parts are movably connected above the conveying part, and the distance between the two adjacent packing parts is less than the minimum length of the profile steel to be packed.

[0009] Further, the conveying part comprises:

[0010] A plurality of conveying rollers, the plurality of conveying rollers are equidistantly distributed on the base to form a roller way for moving the profile steel to be packed, and one end of the conveying roller is connected with the power output end of the driving assembly.

[0011] The parallel assembly is provided with a plurality of parallel assemblies which are distributed on both sides of the roller way and are fixedly connected to the base. The output end of the parallel assembly tightly presses the two sides of the steel to be packaged.

[0012] Further, the parallel assembly comprises:

[0013] The support is fixedly connected with the base;

[0014] The hydraulic cylinder is hinged to the support;

[0015] The top plate is hinged to the output end of the hydraulic cylinder and tightly presses the two sides of the steel to be packaged away from the end surface of the hydraulic cylinder.

[0016] Further, the packaging part comprises:

[0017] The packaging assembly is used for packaging the steel to be packaged and is movably arranged on the sliding assembly. The sliding assembly is arranged with a transverse sliding rail, and the packaging assembly moves on the sliding assembly along the arrangement direction of the transverse sliding rail.

[0018] The support beam is fixedly arranged on the base and is arranged with a longitudinal sliding rail. The sliding assembly moves on the support beam along the arrangement direction of the longitudinal sliding rail.

[0019] Further, the packaging part further comprises:

[0020] The unwinding assembly is used for storing the packaging belt.

[0021] The straightening device is arranged between the unwinding assembly and the shearing assembly and is used for straightening the packaging belt.

[0022] The shearing assembly is used for pulling one end of the packaging belt into the packaging assembly.

[0023] Further, the unwinding assembly comprises:

[0024] The bearing wheel is rotatably connected to the base. The packaging belt is wound on the outer wall of the bearing wheel.

[0025] The support roller is rotatably connected to the base. The top of the support roller is in close contact with the end surface of the packaging belt adjacent to the base.

[0026] Further, the shearing assembly comprises:

[0027] The gate is movably arranged on the top of the base.

[0028] The limiting channel is connected with the blade at one end and connected with the packing assembly at the other end, and the end of the limiting channel close to the blade is a horn structure.

[0029] Further, the straightening device comprises:

[0030] The longitudinal rollers are provided with a plurality of driving assemblies for driving the longitudinal rollers to move longitudinally, and the plurality of longitudinal rollers are distributed on the upper and lower ends of the packing belt and form clamping positions for adjusting the longitudinal position of the packing belt between the longitudinal rollers.

[0031] The transverse rollers are provided with a plurality of driving assemblies for driving the transverse rollers to move transversely, and the plurality of transverse rollers are distributed on the left and right sides of the packing belt and form clamping positions for adjusting the transverse position of the packing belt between the transverse rollers.

[0032] Compared with the prior art, the full-automatic steel packing machine has the following beneficial effects:

[0033] The packing machine has the functions of automatic clamping of the steel pile, automatic feeding of the belt, automatic cutting of the packing belt, and automatic packing, effectively improves the quality of the packed products, reduces the packing time of the steel pile, and reduces the production cost of manual labor. BRIEF DESCRIPTION OF DRAWINGS

[0034] The accompanying drawings, which form a part of the present application, are used to provide further understanding of the present application, and the illustrative embodiments of the present application and their description serve the purpose of explaining the present application. The accompanying drawings should not be regarded as a limitation of the present application. In the drawings:

[0035] Figure 1 The accompanying drawings, which form a part of the present application, are used to provide further understanding of the present application, and the illustrative embodiments of the present application and their description serve the purpose of explaining the present application. The accompanying drawings should not be regarded as a limitation of the present application. In the drawings:

[0036] Figure 2 The accompanying drawings, which form a part of the present application, are used to provide further understanding of the present application, and the illustrative embodiments of the present application and their description serve the purpose of explaining the present application. The accompanying drawings should not be regarded as a limitation of the present application. In the drawings:

[0037] Figure 3 The accompanying drawings, which form a part of the present application, are used to provide further understanding of the present application, and the illustrative embodiments of the present application and their description serve the purpose of explaining the present application. The accompanying drawings should not be regarded as a limitation of the present application. In the drawings:

[0038] Figure 4 The accompanying drawings, which form a part of the present application, are used to provide further understanding of the present application, and the illustrative embodiments of the present application and their description serve the purpose of explaining the present application. The accompanying drawings should not be regarded as a limitation of the present application. In the drawings:

[0039] Figure 5 The accompanying drawings, which form a part of the present application, are used to provide further understanding of the present application, and the illustrative embodiments of the present application and their description serve the purpose of explaining the present application. The accompanying drawings should not be regarded as a limitation of the present application. In the drawings:

[0040] BRIEF DESCRIPTION OF DRAWINGS

[0041] 1, a tightening assembly; 11, a support; 12, a hydraulic cylinder; 13, a top plate; 2, a unwinding assembly; 21, a bearing wheel; 22, a supporting roller; 3, a straightening device; 31, a longitudinal roller; 32, a transverse roller; 4, a shearing assembly; 41, a guillotine; 42, a limiting channel; 5, a packing assembly; 6, a supporting beam; 7, a base; 71, a conveying roller. DETAILED DESCRIPTION

[0042] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0043] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0044] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0045] The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

[0046] The full-automatic steel packing machine comprises:

[0047] The conveying part is used for adjusting the position of the steel to be packed.

[0048] The packing part is used for packing the steel to be packed, and a plurality of packing parts are movably connected above the conveying part, and the distance between two adjacent packing parts is less than the minimum length of the steel to be packed.

[0049] The conveying part comprises:

[0050] A plurality of conveying rollers 71 are equidistantly distributed on the base 7 to form a roller way for moving the steel to be packaged, and one end of the conveying rollers 71 is connected with the power output end of the driving assembly;

[0051] A plurality of tightening assemblies 1 are distributed on both sides of the roller way, and the tightening assemblies 1 are fixedly connected with the base 7, and the output end of the tightening assemblies 1 tightly presses the two sides of the steel to be packaged.

[0052] The tightening assembly 1 comprises:

[0053] A support 11 is fixedly connected with the base 7;

[0054] A hydraulic cylinder 12 is hinged with the support 11;

[0055] A top plate 13 is hinged with the output end of the hydraulic cylinder 12, and the end face of the top plate 13 away from the hydraulic cylinder 12 tightly presses the two sides of the steel to be packaged.

[0056] The tightening assembly 1 has two working positions, in the tightening state, the hydraulic cylinder 12 drives the top plate 13 to tightly press the two sides of the steel to be packaged away from the end face of the hydraulic cylinder 12, and in the releasing state, the hydraulic cylinder 12 drives the top plate 13 to move away from the steel to be packaged.

[0057] The packaging part comprises:

[0058] A packaging assembly 5 is arranged on the sliding assembly, and the packaging assembly 5 is used for packaging the steel to be packaged, and the sliding assembly is provided with a transverse sliding rail, and the packaging assembly 5 moves along the setting direction of the transverse sliding rail on the sliding assembly;

[0059] A support beam 6 is fixedly arranged on the base 7, and the support beam 6 is provided with a longitudinal sliding rail, and the sliding assembly moves along the setting direction of the longitudinal sliding rail on the support beam 6.

[0060] The packaging part further comprises:

[0061] A pay-off assembly 2 is arranged for storing the packaging belt;

[0062] A straightening device 3 is arranged between the pay-off assembly 2 and the shearing assembly 4, and is used for straightening the packaging belt;

[0063] A shearing assembly 4 is arranged for pulling one end of the packaging belt into the packaging assembly 5.

[0064] The pay-off assembly 2 comprises:

[0065] A bearing wheel 21 is rotatably connected to the base 7, and the packing belt is wound on the outer wall of the bearing wheel 21.

[0066] A support roller 22 is rotatably connected to the base 7, and the top of the support roller 22 is in close contact with the end face of the packing belt adjacent to the base 7.

[0067] The shearing assembly 4 comprises:

[0068] A guillotine 41 is movably arranged on the top of the base 7.

[0069] A limiting channel 42 is connected at one end to the guillotine 41 and at the other end to the packing assembly 5, and the end of the limiting channel 42 adjacent to the guillotine 41 is a horn structure.

[0070] The packing part further comprises a straightening device 3, which comprises:

[0071] A plurality of longitudinal rollers 31 are arranged, and the top of each longitudinal roller 31 is provided with a driving assembly for driving the longitudinal roller 31 to move longitudinally. The plurality of longitudinal rollers 31 are distributed on the upper and lower ends of the packing belt, and the plurality of longitudinal rollers 31 form a clamping position for adjusting the longitudinal position of the packing belt.

[0072] A plurality of transverse rollers 32 are arranged, and the bottom of each transverse roller 32 is provided with a driving assembly for driving the transverse roller 32 to move transversely. The plurality of transverse rollers 32 are distributed on the left and right sides of the packing belt, and the plurality of transverse rollers 32 form a clamping position for adjusting the transverse position of the packing belt.

[0073] Working process:

[0074] The compacting assembly 1 is arranged at the middle position of the base 7, and is arranged in pairs at the front and rear positions, which are spaced apart from the stacking exit roller way, and is relatively close to the middle position of the packing position. It is used for clamping the steel pile above the roller way, so that the steel piles are closely arranged, which is beneficial to subsequent packing.

[0075] The unwinding assembly 2 is arranged outside the compacting assembly 1 and parallel to the compacting assembly 1, and is arranged in pairs at the head and tail, which has the functions of storing the packing belt, pre-storing the standby packing belt, and locking the packing belt. At the same time, the unwinding assembly 2 can move transversely according to the length of the steel pile, i.e. the position where the unwinding is needed.

[0076] The straightening device 3 is arranged between the unwinding assembly 2 and the shearing assembly 4, and can move transversely according to the unwinding position. It is used for straightening the packing belt stored in the unwinding assembly 2 and then clamping and feeding it to the shearing assembly 4.

[0077] The shearing assembly 4 is arranged below the compacting assembly 1 at the head and tail of the compacting assembly 1 according to the length of the steel pile.

[0078] The entrance and exit of the shearing assembly 4 is provided with a stopper, which can be moved forward and backward according to the calculated length of the baling belt, and cooperates with the guillotine 41 in the straightening device 3 to shear the baling belt with a suitable length to meet the needs of the subsequent packaging step.

[0079] The packaging assembly 5 is installed on the support beam 6 and can move laterally on the support beam 6. The moving position is determined according to the position of the steel pile to be packaged. The slot position of the mechanical hand on the packaging assembly 5 is on the same straight line as the shearing assembly 4, the straightening device 3 and the unwinding assembly 2. The purpose is to smoothly send the baling belt with a suitable length to the position below the steel pile.

[0080] The packaging assembly 5 can move up and down. When the steel pile stops at the packaging position, the packaging assembly 5 moves downward as a whole and lightly presses above the steel pile. At the same time, the packaging mechanical hand on the packaging assembly 5 also moves downward, receives the baling belt, and then performs the belt folding and packaging action according to the program, i.e. bends the baling belt along the shape of the steel pile, overlaps the two ends of the baling belt, and then the spot welding machine on the packaging assembly 5 starts to spot weld the overlapping part of the baling belt.

[0081] After the packaging assembly 5 completes the packaging action, it is lifted upward to wait for the next action.

[0082] The tightening assembly 1 is opened, and the packaging is completed.

[0083] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit it. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the above embodiments, or make equivalent replacement for part or all of the technical features. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should be covered in the scope of the claims and the description of the present application.

[0084] The above is only the preferred embodiment of the present application, and does not limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A fully automatic steel packing machine characterized in that, The package machine comprises: a conveying part for adjusting the position of the steel to be packaged; a packaging part for packaging the steel to be packaged, the packaging part is provided with a plurality of packaging parts, and the adjacent two packaging parts are movably connected above the conveying part, and the distance between the adjacent two packaging parts is less than the minimum length of the steel to be packaged.

2. The fully automatic steel packer according to claim 1, characterized in that, The conveying part comprises: a plurality of conveying rollers (71) which are equidistantly distributed on the base (7) to form a roller way for moving the steel to be packaged, and one end of the conveying roller (71) is connected with the power output end of the driving assembly; a plurality of tightening assemblies (1) which are distributed on both sides of the roller way, and the output end of the tightening assembly (1) is fixedly connected with the base (7) and tightly presses the two sides of the steel to be packaged.

3. The fully automatic steel packer according to claim 2, characterized in that, The tightening assembly (1) comprises: a support (11) which is fixedly connected with the base (7); a hydraulic cylinder (12) whose shell is hinged with the support (11); a top plate (13) which is hinged with the output end of the hydraulic cylinder (12), and the end face of the top plate (13) away from the hydraulic cylinder (12) tightly presses the two sides of the steel to be packaged.

4. The fully automatic steel packer according to claim 1, characterized in that, The packaging part comprises: a packaging assembly (5) for packaging the steel to be packaged, and the packaging assembly (5) is movably arranged on a sliding assembly, the sliding assembly is provided with a transverse sliding rail, and the packaging assembly (5) moves on the sliding assembly along the arrangement direction of the transverse sliding rail; a support beam (6) which is fixedly arranged on the base (7), and the support beam (6) is provided with a longitudinal sliding rail, and the sliding assembly moves on the support beam (6) along the arrangement direction of the longitudinal sliding rail.

5. The fully automatic steel packer according to claim 4, characterized in that, The packaging part further comprises: a unwinding assembly (2) for storing the packaging belt; a straightening device (3) which is located between the unwinding assembly (2) and the shearing assembly (4) and is used for straightening the packaging belt; a shearing assembly (4) for pulling one end of the packaging belt into the packaging assembly (5).

6. The fully automatic steel packer according to claim 5, characterized in that, The unwinding assembly (2) comprises: a bearing wheel (21) which is rotatably connected with the base (7), and the packaging belt is wound on the outer wall of the bearing wheel (21); a support roller (22) which is rotatably connected with the base (7), and the top of the support roller (22) is in close contact with the end face of the packaging belt close to the base (7).

7. The fully automatic steel packer according to claim 5, characterized in that, The shearing assembly (4) comprises: a gate (41) which is movably arranged on the top of the base (7); a limiting channel (42) which is connected with the gate (41) at one end and connected with the packaging assembly (5) at the other end, and the end of the limiting channel (42) close to the gate (41) is a horn structure.

8. The fully automatic steel packer according to claim 5, characterized in that, The straightening device (3) comprises: A plurality of longitudinal rollers (31) are arranged, the top of the longitudinal rollers (31) is provided with a driving assembly for driving the longitudinal movement of the longitudinal rollers (31), the plurality of longitudinal rollers (31) are distributed on the upper and lower ends of the packaging belt, and the plurality of longitudinal rollers (31) form clamping positions for adjusting the longitudinal position of the packaging belt. A plurality of transverse rollers (32) are arranged, the bottom of the transverse rollers (32) is provided with a driving assembly for driving the transverse movement of the transverse rollers (32), the plurality of transverse rollers (32) are distributed on the left and right sides of the packaging belt, and the plurality of transverse rollers (32) form clamping positions for adjusting the transverse position of the packaging belt.