Anti-fracture conveying equipment adaptive to small-diameter wires

Abstract

The anti-fracture conveying equipment comprises a first conveying roller component and first adjusting seats, the first adjusting seats are connected to the left end and the right end of the first conveying roller component correspondingly, and first supporting guide rods are horizontally connected to the upper ends of the first adjusting seats in a penetrating mode; and the front and rear ends of the first supporting guide rod are connected with device frames. According to the anti-fracture conveying equipment adaptive to the small-diameter wire rod, through cooperative arrangement of a first conveying roller component, a first adjusting seat, a first supporting guide rod, a device frame, a second supporting guide rod, a second adjusting seat and a second conveying roller component, the distance between the first conveying roller component and the second conveying roller component can be flexibly adjusted; the two conveying roller components are arranged to adapt to small-diameter wires with different diameters, so that an operator can conveniently, rapidly and accurately adjust the distance between the two conveying roller components, the production efficiency is improved, and meanwhile the safety and stability in the wire conveying process can be guaranteed as much as possible.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of fine diameter wire processing, in particular to a fine diameter wire anti-breaking conveying equipment. BACKGROUND

[0002] Wire refers to a long strip of metal material processed by rolling, drawing and other processes, usually delivered in a roll or straight bar form.

[0003] The conventional fine diameter wire anti-breaking conveying equipment often has the problem of insufficient adaptability to different diameter fine diameter wires in actual application. Since the fine diameter wire has a small diameter and a relatively soft texture, it is prone to breaking during conveying due to uneven stress, inappropriate conveying spacing and other factors, which not only affects production efficiency, but also causes waste of wire and increases production cost. And the spacing between the conveying rollers of the existing part of the conveying equipment is not flexible enough, and it is difficult to accurately adapt to fine diameter wires of various diameters. When facing different specifications of wire production requirements, it takes a lot of time to adjust the equipment, and even may not meet the production requirements due to ineffective adjustment. SUMMARY

[0004] The purpose of the present application is to provide a fine diameter wire anti-breaking conveying equipment to solve the problems raised in the background.

[0005] To achieve the above purpose, the present application provides the following technical scheme: a fine diameter wire anti-breaking conveying equipment, comprising a first conveying roller component and a first adjusting seat, the left and right ends of the first conveying roller component are connected and installed with the first adjusting seat, the upper end of the first adjusting seat is horizontally connected with a first support guide rod, the front and rear ends of the first support guide rod are connected and installed with a device frame, the first conveying roller component comprises a main roller body, a guide piece, a butt joint block and an anti-skid pad, the guide piece is symmetrically clamped and installed on the middle surface of the main roller body, the left and right ends of the guide piece are symmetrically provided with butt joint blocks, and the side surface of the guide piece abutting the main roller body is covered with an anti-skid pad.

[0006] Further, the guide piece and the butt joint block are arranged in an integral structure, and the two ends of the butt joint block are vertically provided with hole structures for bolt installation and fixation.

[0007] Further, the middle surface of the guide piece is provided with an annular guide groove structure for matching the fine diameter wire, the surface of the guide piece is processed by high-precision grinding, and the guide pieces are equidistantly arranged and installed on the middle surface of the main roller body.

[0008] Further, the first adjusting seat comprises a main seat body, a precision ball bearing, an adjusting sliding sleeve and a positioning pin, the precision ball bearing is embeddedly arranged in the middle of the main seat body, the adjusting sliding sleeve is horizontally arranged at the upper end of the main seat body, and the positioning pins are horizontally and screwingly arranged at the left and right sides of the middle part of the adjusting sliding sleeve, and one end of the main roller body is horizontally arranged at the inner shaft of the precision ball bearing.

[0009] Further, the device frame comprises a main frame body, a butt joint sleeve and a fixing pin, the butt joint sleeves are horizontally arranged at the upper and lower ends of the main frame body, and the fixing pins are vertically and screwingly arranged at the sides close to the horizontal central axes of the butt joint sleeves.

[0010] Further, the main seat body and the adjusting sliding sleeve are arranged in a structure, the main frame body and the butt joint sleeve are arranged in a structure, and the holes for screwing and fixing are vertically arranged on the surfaces of the upper and lower sides of the main frame body.

[0011] Further, the second supporting guide rod is horizontally arranged at the lower end of the device frame, the second adjusting seat is sleeved and arranged at the middle surface of the second supporting guide rod, the second conveying roller member is horizontally and connectedly arranged at the middle part of the second adjusting seat, the two ends of the second supporting guide rod and the first supporting guide rod are horizontally inserted into the butt joint sleeves, and the second supporting guide rod and the first supporting guide rod are adjustably and slidably connected with the adjusting sliding sleeve.

[0012] Further, the second supporting guide rod and the first supporting guide rod are made of the same material, and are parallel to each other, the second adjusting seat is arranged in the same structure as the first adjusting seat, the second conveying roller member is arranged in the same structure as the first conveying roller member, and the second conveying roller member and the first conveying roller member are arranged in parallel to each other.

[0013] The application provides a kind of anti-fracture conveying equipment for thin diameter wire, with the following beneficial effects: 1. The application, by setting the first conveying roller component, wherein the guide arranged on the surface of the main roller body can provide accurate guiding effect for the fine diameter wire, the annular guide groove structure opened in the middle of the guide can ensure the stable straight motion track of the wire during conveying, effectively prevent the wire from deviating, twisting and other conditions, thereby reducing the risk of wire breakage, and the surface of the guide is processed by high-precision grinding, the surface is smooth and flat, the friction between the wire is reduced, the smoothness of the wire conveying is further guaranteed, the wire surface is damaged due to excessive friction, and the breakage is avoided, at the same time, the precision ball bearing embedded in the middle of the main seat body makes the main roller body rotate flexibly, reduces the resistance in the rotating process, reduces the energy loss, and also ensures the stability of the main roller body rotation, provides a basis for the stable conveying of the wire, and the setting of the adjusting sleeve and the positioning bolt makes the first adjusting seat can be flexibly adjusted and fixed on the first supporting guide rod, so that the relative position of the plurality of first conveying roller components in the horizontal direction can be adjusted according to the different specifications of the fine diameter wire and the actual production demand, improve the applicability and flexibility of the equipment.

[0014] 2. The application, by the structure of the device frame, wherein the butt joint sleeve and the vertical threaded fixing bolt arranged at the upper and lower ends of the main frame body facilitate the installation and disassembly of the first supporting guide rod and the second supporting guide rod, and facilitate the assembly and maintenance of the equipment, and the vertical hole structure for bolt installation and fixation is opened on the upper and lower surfaces of the main frame body, which provides convenience for the fixed connection of the entire equipment with other production equipment or workbench, enhances the stability of the equipment, in addition, the second supporting guide rod, the second adjusting seat and the second conveying roller component are arranged corresponding to the first supporting guide rod, the first adjusting seat and the first conveying roller component, and have the same structure and material and are parallel to each other, the symmetrical design makes the equipment more stable in structure and can work better together to complete the conveying task of the fine diameter wire, the upper and lower parallel structure of the second conveying roller component and the first conveying roller component forms double support and guidance for the fine diameter wire, further enhances the stability of the wire conveying, effectively prevents the wire from sagging and shaking due to gravity or other factors during conveying, on the other hand, the first conveying roller component and the second conveying roller component can realize the function of providing tensioning structure while conveying the wire under the cooperation of the first adjusting seat and the second adjusting seat, to ensure the stability of the wire conveying, while greatly reducing the possibility of wire breakage, improving the quality and efficiency of fine diameter wire processing. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 The body axial side view structure diagram of the application is a fine diameter wire anti-breakage conveying equipment; Figure 2It is the body split structure schematic view of the anti-breaking conveying equipment for the thin diameter wire rod of the application; Figure 3 It is the first conveying roller component split solid structure schematic view of the anti-breaking conveying equipment for the thin diameter wire rod of the application; Figure 4 It is the first adjusting seat solid structure schematic view of the anti-breaking conveying equipment for the thin diameter wire rod of the application; Figure 5 It is the device frame solid structure schematic view of the anti-breaking conveying equipment for the thin diameter wire rod of the application.

[0016] In the figure: 1, first conveying roller component; 101, main roller body; 102, guide; 103, butt joint block; 104, anti-skid pad; 2, first adjusting seat; 201, main seat body; 202, precision ball bearing; 203, adjusting sliding sleeve; 204, positioning pin; 3, first supporting guide rod; 4, device frame; 401, main frame body; 402, butt joint sleeve; 403, fixing pin; 5, second supporting guide rod; 6, second adjusting seat; 7, second conveying roller component. DETAILED DESCRIPTION

[0017] The embodiments of the application will be further described below in conjunction with the drawings and examples. The following examples are used to illustrate the application, but cannot be used to limit the scope of the application.

[0018] As Figures 1 to 5As shown, a kind of anti-fracture conveying equipment for thin diameter wire, including first conveying roller component 1 and first adjusting seat 2, the left and right ends of first conveying roller component 1 are connected and installed with first adjusting seat 2, and the upper end of first adjusting seat 2 is connected with first support guide rod 3, and the front and rear ends of first support guide rod 3 are connected and installed with device frame 4, first conveying roller component 1 includes main roller body 101, guide 102, butt block 103 and non-slip pad 104, the upper and lower surfaces of the middle section of main roller body 101 are symmetrically clamped and installed with guide 102, the left and right ends of guide 102 are symmetrically provided with butt block 103, and the side surface of guide 102 is attached with non-slip pad 104, guide 102 and butt block 103 are integrally arranged, and the two ends of butt block 103 are vertically provided with hole structure for bolt installation, the middle surface of guide 102 is provided with annular guide groove structure for matching thin diameter wire, the surface of guide 102 is processed by high-precision grinding, and guide 102 is equidistantly arranged on the middle surface of main roller body 101, first adjusting seat 2 includes main seat body 201, precision ball bearing 202, adjusting sliding sleeve 203 and positioning bolt 204, precision ball bearing 202 is embedded in the middle of main seat body 201, adjusting sliding sleeve 203 is horizontally provided on the upper end of main seat body 201, and positioning bolt 204 is horizontally screwed on the left and right sides of the middle of adjusting sliding sleeve 203, one end of main roller body 101 is horizontally installed in the inner shaft of precision ball bearing 202, wherein the precision of precision ball bearing 202 can ensure the high stability of main seat body 201 during rotation, effectively reducing the vibration caused by unstable rotation, and this stability is crucial for the conveying of thin diameter wire, because any slight vibration can cause the deviation or fracture of wire, and the cooperation of adjusting sliding sleeve 203 and positioning bolt 204 enables first adjusting seat 2 to be accurately adjusted and fixed on first support guide rod 3 according to actual production needs, and this flexibility greatly improves the adaptability of equipment to different specifications of thin diameter wire.

[0019] As Figures 1 to 5As shown, the device frame 4 comprises a main frame body 401, a butt joint sleeve 402 and a fixing bolt 403, the butt joint sleeve 402 is horizontally provided at the upper and lower ends of the main frame body 401, and the fixing bolt 403 is vertically and threadedly installed on the side of the butt joint sleeve 402 close to the horizontal central axis of the main frame body 401, the main seat body 201 and the adjusting sleeve 203 are arranged in a structure, the main frame body 401 and the butt joint sleeve 402 are arranged in a structure, and the upper and lower surfaces of the main frame body 401 are vertically provided with hole structures for bolt installation, the lower end of the device frame 4 is horizontally penetrated and installed with the second supporting guide rod 5, the middle surface of the second supporting guide rod 5 is sleeved and installed with the second adjusting seat 6, and the middle part of the second adjusting seat 6 is horizontally connected and installed with the second conveying roller member 7, the two ends of the second supporting guide rod 5 and the first supporting guide rod 3 are horizontally inserted into the inside of the butt joint sleeve 402, and the second supporting guide rod 5 and the first supporting guide rod 3 are adjustably and slidably connected with the adjusting sleeve 203, the second supporting guide rod 5 and the first supporting guide rod 3 are of the same structure and material, and are parallel to each other, the second adjusting seat 6 is of the same structure as the first adjusting seat 2, the second conveying roller member 7 is of the same structure as the first conveying roller member 1, and the second conveying roller member 7 and the first conveying roller member 1 are arranged in parallel with each other, wherein the parallel arrangement of the second supporting guide rod 5 and the first supporting guide rod 3, and the corresponding structure arrangement of the second adjusting seat 6 and the first adjusting seat 2, and the second conveying roller member 7 and the first conveying roller member 1 provide a stable and reliable conveying environment for the fine diameter wire, this double roller conveying mode in parallel with each other not only enhances the support force of the wire, but also effectively prevents the wire from deviating and twisting during conveying through double guiding effect, thereby greatly reducing the risk of wire breakage, at the same time, the same structure design of the second adjusting seat 6 and the first adjusting seat 2 enables the second conveying roller member 7 to be flexibly adjusted in position according to actual production requirements like the first conveying roller member 1, and this adjustment capability enables the equipment to adapt to fine diameter wires of different specifications and materials, thereby improving the versatility and flexibility of the equipment.

[0020] In summary, as Figures 1 to 5 shown, the anti-breaking conveying equipment for fine diameter wires is used, first, the butt joint sleeves 402 provided at the upper and lower ends of the main frame body 401 of the device frame 4 and the vertically and threadedly installed fixing bolts 403 are used to stably install the first supporting guide rod 3 and the second supporting guide rod 5; Subsequently, according to the specification and demand of the fine diameter wire in actual production, the position of the first adjusting seat 2 on the first supporting guide rod 3 is flexibly adjusted by adjusting the sliding sleeve 203 and the positioning bolt 204, and then the horizontal position of the first conveying roller component 1 is determined, and since the second adjusting seat 6 is provided with the same structure as the first adjusting seat 2, the position adjustment on the second supporting guide rod 5 is also carried out to determine the position of the second conveying roller component 7, so that the distance suitable for conveying the fine diameter wire is formed between the first conveying roller component 1 and the second conveying roller component 7, and the fine diameter wire is placed in the annular guide groove structure in the middle of the surface guide 102 of the main roller body 101, and since the surface of the guide 102 is polished and smooth through high-precision grinding processing, the friction with the wire can be reduced, and the smooth conveying of the wire can be ensured, and at the same time, the main roller body 101 is installed at the inner shaft of the precision ball bearing 202 embedded in the middle of the main seat body 201, and the precision characteristics of the precision ball bearing 202 are utilized to ensure the stable rotation of the main roller body 101 and reduce vibration; When the device is started, the main roller body 101 rotates to drive the fine diameter wire to be conveyed forward, at this time, the second conveying roller component 7 is parallel to the first conveying roller component 1, and forms double support and guide for the fine diameter wire from top to bottom, further enhances the stability of the wire conveying, effectively prevents the wire from sagging, shaking and other problems caused by gravity or other factors during the conveying process, and under the cooperation of the first adjusting seat 2 and the second adjusting seat 6, the first conveying roller component 1 and the second conveying roller component 7 can realize the function of providing tensioning structure while conveying the wire, ensure the stability of the wire conveying, greatly reduce the possibility of wire breakage, improve the quality and efficiency of fine diameter wire processing, and in the whole using process, the holes structure for bolt installation and fixation vertically arranged on the upper and lower surfaces of the main frame body 401 can be used to fixedly connect the whole device with other production devices or workbench, enhance the stability of the device, and meet the demand of different production scenes.

[0021] Embodiments of the present application are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the application to the forms disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments are chosen and described in order to best explain the principles of the application and its practical application, and to enable others skilled in the art to understand the application for various embodiments with various modifications as are suited to the particular use contemplated.

Claims

1. A breakage-proof conveying device for thin-wire rods, comprising a first conveying roller member (1) and a first adjusting seat (2), characterized in that: The left and right ends of the first conveying roller member (1) are connected with first adjusting seats (2), the upper ends of the first adjusting seats (2) are horizontally connected with first supporting guide rods (3), the front and rear ends of the first supporting guide rods (3) are connected with device racks (4), the first conveying roller member (1) comprises a main roller body (101), a guide piece (102), an abutting block (103) and an antiskid pad (104), the middle surface of the main roller body (101) is symmetrically clamped with the guide piece (102), the left and right ends of the guide piece (102) are symmetrically provided with the abutting block (103), and the side surface of the guide piece (102) abutting against the main roller body (101) is covered with the antiskid pad (104).

2. The breakage-preventing conveying apparatus for thin wire rods according to claim 1, wherein The guide piece (102) and the abutting block (103) are integrally arranged, and the two ends of the abutting block (103) are vertically provided with hole structures for bolt fixing.

3. The breakage-preventing conveying apparatus for thin wire rods according to claim 1, wherein The middle surface of the guide piece (102) is provided with an annular guide groove structure for matching thin wire rods, the surface of the guide piece (102) is processed by high-precision grinding, and the guide pieces (102) are equidistantly arranged on the middle surface of the main roller body (101).

4. The breakage-preventing conveying apparatus for thin wire rods according to claim 1, wherein The first adjusting seat (2) comprises a main seat body (201), a precision ball bearing (202), an adjusting sliding sleeve (203) and a positioning pin (204), the middle of the main seat body (201) is embeddedly arranged with the precision ball bearing (202), the upper end of the main seat body (201) is horizontally provided with the adjusting sliding sleeve (203), and the middle of the adjusting sliding sleeve (203) is horizontally screw-connected with the positioning pin (204) on the left and right sides, and one end of the main roller body (101) is horizontally arranged in the precision ball bearing (202).

5. The breakage-preventing conveying apparatus for thin wire rods according to claim 4, wherein The device rack (4) comprises a main rack body (401), an abutting sleeve (402) and a fixing pin (403), the upper and lower ends of the main rack body (401) are horizontally provided with the abutting sleeve (402), and the abutting sleeve (402) is screw-connected with the fixing pin (403) on the side close to the horizontal central axis of the main rack body (401).

6. The breakage-preventing conveying apparatus for thin wire rods according to claim 5, wherein The main seat body (201) and the adjusting sliding sleeve (203) are arranged in one structure, the main rack body (401) and the abutting sleeve (402) are arranged in one structure, and the upper and lower surfaces of the main rack body (401) are vertically provided with hole structures for bolt fixing.

7. The breakage-preventing conveying apparatus for thin wire rods according to claim 4, wherein The lower end of the device rack (4) is horizontally connected with a second supporting guide rod (5), the middle surface of the second supporting guide rod (5) is sleeve-connected with a second adjusting seat (6), and the middle of the second adjusting seat (6) is horizontally connected with a second conveying roller member (7).

8. The breakage-preventing conveying apparatus for thin wire rods according to claim 7, wherein The two ends of the second supporting guide rod (5) and the first supporting guide rod (3) are horizontally inserted into the abutting sleeve (402), and the second supporting guide rod (5) and the first supporting guide rod (3) are adjustably and slidingly connected with the adjusting sliding sleeve (203).

9. The breakage-preventing conveying apparatus for thin wire rods according to claim 8, wherein The second support guide rod (5) is made of the same material as the first support guide rod (3), and the second support guide rod (5) is parallel to the first support guide rod (3).

10. The breakage-preventing conveying apparatus for thin wire rods according to claim 9, wherein The second adjusting seat (6) is arranged in the same structure as the first adjusting seat (2), the second conveying roller member (7) is arranged in the same structure as the first conveying roller member (1), and the second conveying roller member (7) is arranged in parallel with the first conveying roller member (1).

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