A mixed preparation device and method of phyllanthus emblica oral instant microcapsule particles

By using airflow suspension and three-dimensional rotation for mixing, the adhesion problem of Phyllanthus emblica microcapsule particles during the mixing process was solved, achieving uniform mixing without dead angles or damage, thus improving mixing efficiency and product stability.

CN121244055BActive Publication Date: 2026-02-17XIAMEN YANGZHEN HEALTH FOOD CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202511817287.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-12-04
Publication Date
2026-02-17
Estimated Expiration
2045-12-04

AI Technical Summary

Technical Problem

During the mixing process of Phyllanthus emblica microcapsule particles, the material is prone to adhering to the inside of the mixing equipment, resulting in residues and cross-contamination, which affects the purity and quality of the product. It is also easy to damage the microcapsule wall, leading to the oxidation and deactivation of the active ingredients.

Method used

It adopts a hybrid method of airflow suspension and three-dimensional rotation, using airflow components and three-dimensional adjustment components to suspend microcapsule particles, and prevents adhesion through low-frequency vibration and heat conduction components. Combined with vortex blocks and unblocking strips to clean the inner wall, it achieves mixing without dead angles.

Benefits of technology

It effectively prevents material adhesion, reduces mechanical wear, improves mixing uniformity and stability, and ensures product quality and the stability of active ingredients.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121244055B_ABST
    Figure CN121244055B_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of phyllanthus emblica microcapsule particles, and discloses a mixing preparation device and method for phyllanthus emblica oral instant microcapsule particles, which comprises a base and a driving system, two universal joints are arranged on one side of the driving system, a support shaft plate is arranged on one side of the universal joint, a support hoop is arranged on the outer side of the support shaft plate, a recessed groove is formed in the inner cavity of the support hoop, a guide plate is arranged on the inner side of the support hoop, a mixing tank is arranged on the inner side of the guide plate, and a plugging disc is arranged on the top of the mixing tank. The phyllanthus emblica microcapsule particle materials fall down along the protruding smooth curved surface, and are then mixed gently by cooperating with the pulsating air blower and the gas distribution plate, which divides a strong air flow into multiple weak air flows. Finally, the phyllanthus emblica microcapsule particle materials are mixed gently by cooperating with the rotation of the universal joint and the support hoop, which fundamentally avoids the existence of mechanical stirring blades, prevents mechanical collision, eliminates the adhesion problem, and reduces the air flow impact force.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of phyllanthus emblica microcapsule particles, and particularly relates to a mixing preparation device and method of phyllanthus emblica oral instant microcapsule particles. BACKGROUND

[0002] Phyllanthus emblica is a characteristic fruit with medicinal and edible properties, has health care functions of antioxidant, anti-inflammatory and immune enhancement, and is currently usually used as raw material to develop oral instant preparations. Commonly seen in the market are bagged instant microcapsule particles, which are widely favored by the market due to the convenience of water-free taking, instant melting, convenient carrying and fast absorption. In the manufacturing process, the active ingredients of phyllanthus emblica raw materials and disintegrating agents, flavors and other materials need to be uniformly mixed to ensure the uniformity and stable dissolution performance of the product. However, although the mixing process can be completed at present, there are still some problems.

[0003] For example, in the mixing process of phyllanthus emblica, due to the stickiness and hygroscopicity of phyllanthus emblica microcapsule powder, the material is easily adhered to the stirring paddle usually provided in the mixing equipment, resulting in residue and loss of the material, and even the residual material forms a dead angle and becomes a source of cross contamination, which seriously affects the purity and quality of the next batch of products. In addition, the fragile microcapsule wall material of the phyllanthus emblica oral instant microcapsule particles is easily damaged, resulting in exposure and oxidation of the active ingredients, and thus the stability and efficacy are reduced. Therefore, a mixing preparation device and method of phyllanthus emblica oral instant microcapsule particles are needed. SUMMARY

[0004] The present application provides a mixing preparation device and method of phyllanthus emblica oral instant microcapsule particles, which suspends the powder particles of phyllanthus emblica microcapsule particles by airflow, and then mixes the material powder by the force of three-dimensional rotation, thereby reducing mechanical wear and improving stability and efficiency.

[0005] To solve the above technical problems, the technical scheme of the present application is as follows:

[0006] In a first aspect, a mixing preparation device of phyllanthus emblica oral instant microcapsule particles comprises a base and a driving system, two universal joints are arranged on one side of the driving system, a support shaft plate is arranged on one side of the universal joint, a support hoop is arranged on the outer side of the support shaft plate, a recessed groove is arranged in the inner cavity of the support hoop, a guide plate is arranged on the inner side of the support hoop, a mixing tank is arranged on the inner side of the guide plate, a plugging disc is arranged at the top end of the mixing tank, and a mounting disc is arranged at the bottom end of the mixing tank. A fixed bolt is arranged through the outer side of the support hoop.

[0007] The uniformity part is arranged on the inner side and the outer side of the mixing tank to uniformly process the microcapsule particles.

[0008] The uniform part comprises an airflow piece and a three-dimensional adjusting piece, the airflow piece is arranged inside the mixing tank, the airflow piece is connected with the three-dimensional adjusting piece through the mixing tank, and the three-dimensional adjusting piece is arranged outside the mixing tank;

[0009] A protection part is arranged at the middle part of the inside of the mixing tank to separate the viscous material from the mixing tank;

[0010] The protection part comprises a swing piece and a touch piece, the swing piece is arranged at the middle part of the mixing tank and is connected with the bottom of the mixing tank, the swing piece is connected with the touch piece, and the touch piece is arranged outside the swing piece;

[0011] A heat conduction part is arranged inside the mixing tank and above the swing piece to conduct heat to the uniformly processed microcapsule particles;

[0012] The heat conduction part comprises a conduction piece and a heat dissipation piece, the conduction piece is arranged on the inner wall of the mixing tank, the conduction piece is connected with the heat dissipation piece, and the heat dissipation piece is arranged on one side of the conduction piece.

[0013] Further, the airflow piece comprises:

[0014] A soft sealing ring is annular and arranged inside the guide vane;

[0015] A gas distribution plate is arranged inside the soft sealing ring;

[0016] A pulsating airflow device is arranged at the center of the gas distribution plate, a plurality of holes with different diameters are arranged in the gas distribution plate.

[0017] Further, the device further comprises:

[0018] A pipeline is arranged between the dehumidifier and the processor;

[0019] A dehumidifier is arranged outside the guide vane to prevent the material from being humid;

[0020] A processor is arranged outside the driving system.

[0021] Further, the device further comprises:

[0022] A backing plate has two groups and is symmetrically fixed at both ends of the support hoop and outside the guide vane.

[0023] A blocking disc is arranged above the mixing tank;

[0024] A mounting disc is arranged below the mixing tank and is connected with a low-frequency vibrator outside.

[0025] Further, the swing piece comprises:

[0026] A low-frequency vibrator is arranged at one end of the mixing tank;

[0027] A traction spring is arranged at the bottom of the mixing tank and inside the pulsating air flow device.

[0028] A vortex block is arranged at one end of the traction spring, has a plurality of notches inside, and is made of soft elastic material.

[0029] Further, the touching piece comprises:

[0030] A plurality of clamping blocks are arranged outside the vortex block.

[0031] A square tube is fixedly installed outside the vortex block.

[0032] A rotating groove is arranged inside the square tube.

[0033] A plurality of dredging strips are symmetrically arranged inside the rotating groove.

[0034] A rubber gasket is fixedly installed at the top end of the dredging strip.

[0035] Further, the touching piece further comprises:

[0036] The rotating groove is obliquely installed outside the vortex block and internally matched with the dredging strip.

[0037] Further, the conducting piece comprises:

[0038] A heat-conducting net is arranged inside the mixing tank.

[0039] A plurality of elastic metal wires are fixedly connected at one end inside the heat-conducting net.

[0040] Further, the heat-dissipating piece comprises:

[0041] An induction strip is arranged at the other end of the elastic metal wire.

[0042] A plurality of heat-conducting strips are fixedly installed outside the induction strip and above the vortex block.

[0043] A method for using a mixing device for preparing instant oral microcapsule particles of phyllanthus emblica, comprising:

[0044] The staff member draws out the blocking disc at the top end of the mixing tank, pours the phyllanthus emblica microcapsule particle material into the tank, then closes and fixes the blocking disc to ensure the sealing of the mixing cavity.

[0045] The driving system is started, and the driving system transmits power to the mixing tank through the universal joint, the support shaft plate and the support hoop to drive the mixing tank to perform three-dimensional space motion of translation, rotation and overturning. Under the action of three-dimensional motion, the material in the tank is continuously lifted, scattered, diffused and slipped, and the relative motion between the material particles and between the material and the tank wall is intense.

[0046] The low frequency vibrator fixed on the base generates vibration and is transmitted to the mixing tank in motion, which can instantaneously destroy the adhesion between the material and the tank wall, so that the material adhering to the wall is peeled off;

[0047] The pulsating air blower is started to generate controllable pulsating air flow, which is blown to the material from bottom to top in the form of thousands of soft and uniform micro air flows by combing a rough air flow into the soft and uniform micro air flows through the arched gas distribution plate with gradient asymmetric micro holes.

[0048] After the mixing process is completed, all power sources are stopped, and the material can be smoothly and completely discharged from the discharge port due to the arched design of the gas distribution plate and the vibration assistance of the system.

[0049] The above scheme of the present application at least includes the following beneficial effects:

[0050] By falling along the protruding smooth curved surface, the phyllium microcapsule particle material is prevented from adhering, and then the strong air flow generated by starting the pulsating air blower and passing through the gas distribution plate is divided into multiple weak air flows, so that the phyllium microcapsule particle material is gently blown by the air flow, each particle of the phyllium microcapsule particle material is wrapped by the air flow and is in a suspended state, and finally the phyllium microcapsule particle material is mixed without dead angle and gently by cooperating with the universal joint and the supporting hoop, so that the existence of the mechanical stirring paddle is fundamentally avoided, mechanical collision is prevented, the adhesion problem is eliminated, the air flow impact force is reduced, and the phyllium microcapsule particle material is prevented from being damaged. BRIEF DESCRIPTION OF DRAWINGS

[0051] The present application will be further described below in conjunction with the drawings.

[0052] Figure 1 The overall three-dimensional structure schematic diagram provided by the embodiment of the present application is shown in the figure;

[0053] Figure 2 The three-dimensional structure schematic diagram of the dehumidifier, the guide sheet, the mixing tank and the combination of the blocking disc provided by the embodiment of the present application is shown in the figure;

[0054] Figure 3 The three-dimensional exploded view of the combination of the universal joint, the supporting shaft plate and the supporting hoop provided by the embodiment of the present application is shown in the figure;

[0055] Figure 4 The internal analysis schematic diagram of the processing box of the mixing tank, the heat conducting net and the vortex block provided by the embodiment of the present application is shown in the figure;

[0056] Figure 5 The structure partial schematic diagram of the traction spring, the pulsating air blower and the gas distribution plate provided by the embodiment of the present application is shown in the figure;

[0057] Figure 6 The three-dimensional structure schematic diagram of the combination of the universal joint, the supporting shaft plate and the supporting hoop provided by the embodiment of the present application is shown in the figure; Figure 4Local structure amplification schematic view at C;

[0058] Figure 7 The application provides a combined structure schematic view of the heat-conducting net, the soft sealing ring and the traction spring;

[0059] Figure 8 The application provides a combined structure schematic view of the elastic metal wire, the induction strip and the heat-conducting net;

[0060] Figure 9 The application provides a combined structure schematic view of the square tube and the vortex block;

[0061] Figure 10 The application provides a combined structure schematic view of the processor, the pipeline and the dehumidifier.

[0062] In the figure: 1, base; 2, driving system; 3, universal joint; 4, support shaft plate; 5, support hoop; 6, recessed groove; 7, fixing bolt; 8, low-frequency vibrator; 9, cushion plate; 10, guide sheet; 11, mixing tank; 12, mounting disc; 13, dehumidifier; 14, plugging disc; 15, traction spring; 16, vortex block; 17, pulsating airflow device; 18, gas distribution plate; 19, clamping block; 20, square tube; 21, dredging strip; 22, rubber gasket; 23, rotating groove; 24, soft sealing ring; 25, heat-conducting net; 26, elastic metal wire; 27, induction strip; 28, heat-conducting strip; 29, pipeline; 30, processor. DETAILED DESCRIPTION

[0063] Exemplary embodiments of the present application will be described herein below with reference to the accompanying drawings. While exemplary embodiments of the present application are shown in the drawings, it is understood that the present application can be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the application to those skilled in the art.

[0064] As shown in Figures 1 to 10 A mixed preparation device and method of phyllanthus emblica oral instant microcapsule particles, comprising: a base 1 and a driving system 2, one side of the driving system 2 is provided with two universal joints 3, one side of the universal joint 3 is provided with a support shaft plate 4, the outer side of the support shaft plate 4 is provided with a support hoop 5, the inner cavity of the support hoop 5 is provided with a recessed groove 6, the inner side of the support hoop 5 is provided with a guide sheet 10, the inner side of the guide sheet 10 is provided with a mixing tank 11, the top end of the mixing tank 11 is provided with a plugging disc 14, the bottom end of the mixing tank 11 is provided with a mounting disc 12, the outer side of the support hoop 5 is provided with a fixing bolt 7, further comprising:

[0065] Uniform part, provided inside and outside the mixing tank 11, to uniformly process the microcapsule particles;

[0066] The uniform part comprises an airflow member and a three-dimensional adjusting member, the airflow member is arranged inside the mixing tank 11, and the airflow member is connected with the three-dimensional adjusting member through the mixing tank 11, and the three-dimensional adjusting member is arranged outside the mixing tank 11;

[0067] A protection part is arranged at the middle part inside the mixing tank 11 to separate the viscous material from the mixing tank 11;

[0068] The protection part comprises a swinging member and a touching member, the swinging member is arranged at the middle part of the mixing tank 11 and connected with the bottom of the mixing tank 11, the swinging member is connected with the touching member, and the touching member is arranged outside the swinging member;

[0069] A heat conduction part is arranged inside the mixing tank 11 and above the swinging member to conduct heat to the uniformly processed microcapsule particles;

[0070] The heat conduction part comprises a conduction member and a heat dissipation member, the conduction member is arranged on the inner wall of the mixing tank 11, the conduction member is connected with the heat dissipation member, and the heat dissipation member is arranged on one side of the conduction member.

[0071] Specifically, the two support hoops 5 are fixed on the mixing tank 11 not on the same straight line to facilitate omnidirectional processing; the guide sheet 10 is used for protecting and cooling the mixing tank 11; the backing plate 9 is used for supporting the guide sheet 10; the low-frequency vibrator 8 is arranged below the mounting disc 12 to facilitate installation; one end of the dehumidifier 13 is provided with a through pipe, and the through pipe is connected with the processor 30; the driving system 2 is provided with a chain and a gear rod in communication with the universal joint 3 and other traditional mechanisms to facilitate the functions of translation, rotation and overturning, and facilitate omnidirectional mixing of the phyllium oral instant microcapsule particles, which is the prior art;

[0072] In actual use, first, the staff member draws out the blocking disc 14, then adds the phyllium microcapsule particles into the mixing tank 11, covers and fixes the blocking disc 14, starts the driving system 2 to drive the universal joint 3 to rotate, converts the single rotation power of the two universal joints 3 into a composite power to drive the mixing tank 11 to move in multiple directions, and drives the support shaft plate 4, the support hoop 5 and the guide sheet 10 to move along the three movement trajectories of translation, rotation and overturning, the phyllium oral instant microcapsule particles inside are thrown up, collide with each other and slide along the cylinder wall from time to time, which can effectively break the agglomeration phenomenon between the material particles, fully interleave the materials with different components and different particle sizes, achieve the mixing effect of uniform distribution, improve the mixing efficiency, and finally open the blocking disc 14 to pour the phyllium microcapsule particles into a specified container to complete the production.

[0073] As shown in Figures 1 to 5 The airflow member comprises:

[0074] The soft sealing ring 24 is annular and arranged inside the guide vane 10;

[0075] The gas distribution plate 18 is arranged inside the soft sealing ring 24 and has a plurality of holes with different diameters, wherein the holes near the outlet are finer and the holes near the gas source are larger, so that a rough gas flow is combed into thousands of soft micro gas flows when passing through the plate, and the powder is gently blown without impacting and damaging the fragile microcapsule particles;

[0076] The pulsating gas flow device 17 is arranged at the center of the gas distribution plate 18;

[0077] Further comprising:

[0078] The dehumidifier 13 is arranged outside the guide vane 10 to prevent the material from being humid;

[0079] The processor 30 is arranged outside the driving system 2;

[0080] The pipeline 29 is arranged between the dehumidifier 13 and the processor 30;

[0081] Further comprising:

[0082] The cushion plate 9 has two groups and is symmetrically fixed at both ends of the support hoop 5 and located outside the guide vane 10;

[0083] The blocking disc 14 is arranged above the mixing tank 11;

[0084] The mounting disc 12 is arranged below the mixing tank 11 and connected with the low-frequency vibrator 8 outside.

[0085] Specifically, the mixing tank 11 is internally provided with a flexible vibration isolation element and connected with the mounting disc 12 through the flexible vibration isolation element; the low-frequency vibrator 8 is a prior art, which vibrates the mixing tank 11 through gentle physical vibration to assist in solving the problems of adhesion, caking and poor flow, so as to be complementary to the gas flow; the cushion plate 9 is used to prevent bumping and improve the protection degree; the soft sealing ring 24 prevents rupture due to rigid connection under the impact of three-dimensional motion and gas pulse, and has air tightness between the gas distribution plate 18 and the mixing tank 11; the blocking disc 14 can be inserted into one end of the mixing tank 11 to add material and prevent material from leaking out; one side of the driving system 2 is provided with a vibration transmission strip, one end of the vibration transmission strip is connected with the low-frequency vibrator 8 fixed on the base 1, the other end passes around or through the rotation axis of the universal joint 3, and is connected with the mounting disc 12 through a flexible joint allowing the universal joint 3 to move freely and transmit vibration;

[0086] In actual use, after the phyllanthus emblica microcapsule granular material is added into the mixing tank 11, the phyllanthus emblica microcapsule granular material falls down along the protruding smooth curved surface to prevent adhesion, at this time, the pulsating airflow device 17 is started to generate a strong airflow, the airflow passes through the gas distribution plate 18 from bottom to top, and the airflow is divided into multiple weak airflows through the dense holes in the gas distribution plate 18, so that the phyllanthus emblica microcapsule granular material is gently blown by the airflow, each particle of the phyllanthus emblica microcapsule granular material is wrapped by the airflow and is in a suspended state, and the universal joint 3 and the supporting hoop 5 are cooperatively rotated to uniformly and gently mix the phyllanthus emblica microcapsule granular material, so that the existence of the mechanical stirring paddle is fundamentally avoided, mechanical collision is prevented, the adhesion problem is eliminated, the airflow impact force is reduced, and the characteristics of the phyllanthus emblica microcapsule granular material are prevented from being damaged;

[0087] During use, due to three-dimensional motion, the phyllanthus emblica microcapsule granular material in the interior is prone to vortex and adhesion to the inner wall, which leads to the tendency of agglomeration and insufficient mixing degree, and the low-frequency vibration of the low-frequency vibrator 8 can further change the motion state, destroy the agglomeration of the material, and assist the viscous material to separate from the wall, thereby forming a matching effect with the pulsating airflow device 17, greatly improving the mixing uniformity, and ensuring the material adhered to the inner wall of the mixing tank 11.

[0088] As shown in Figures 4 to 5 , Figure 7 , the swing piece comprises:

[0089] The low-frequency vibrator 8 is arranged at one end of the mixing tank 11;

[0090] The traction spring 15 is arranged at the bottom of the mixing tank 11 and is located inside the pulsating airflow device 17;

[0091] The vortex block 16 is arranged at one end of the traction spring 15;

[0092] A plurality of notches are formed in the vortex block 16, and the vortex block 16 is made of soft rubber;

[0093] Specifically, the traction spring 15 is used to connect the vortex block 16 and the mixing tank 11, and serves as a flexible connection; the vortex block 16 is installed above the traction spring 15 and is located on the central axis of the mixing tank 11, so as to be suspended when being blown up by the airflow, and the soft rubber material on the outside prevents damage to the phyllanthus emblica microcapsule granular material; the rigidity of the traction spring 15 and the rotation angle of the vortex block 16 are designed to ensure that the swing amplitude of the vortex block 16 is limited in a safe range within the working speed range, and the vortex block 16 does not interfere with other components and internal components;

[0094] In actual use, because of the static electricity between the myrobalan microcapsule granular materials, soft agglomerates are formed. Although simple airflow and three-dimensional movement can assist in breaking up the agglomerates, the effect is not significant enough to effectively handle them, and forcibly breaking them up is likely to damage the myrobalan microcapsule granular materials. Therefore, the pulsating airflow introduced from the bottom of the mixing tank 11 is used to stir and mix the myrobalan microcapsule granular materials, and another part is diverted into the vortex block 16. The airflow is blown through the porous surface at a specific angle to prevent agglomeration. At the same time, the vortex block 16 is blown by the airflow and undergoes irregular and random slow rotational motion, forming a dynamically changing local vortex field. When the myrobalan microcapsule granular materials pass through the surface, they will be subjected to a rotational rubbing force. Through the action of the rubbing force, the above-mentioned agglomeration is effectively broken up. At the same time, the vortex block 16 is always in irregular slow motion without a specific friction point, preventing the myrobalan microcapsule granular materials from adhering stably to the inner wall of the mixing tank 11.

[0095] During cleaning, for example, after the treatment is completed, clean gas can be introduced to blow and clean the vortex block 16 to facilitate internal cleaning.

[0096] As shown in Figure 4 and Figure 6 , the touch piece comprises:

[0097] The clamping block 19 has multiple and is arranged outside the vortex block 16.

[0098] The square tube 20 is fixedly installed outside the vortex block 16.

[0099] The rotating groove 23 is opened in the inside of the square tube 20.

[0100] The dredging strip 21 has multiple and is symmetrically arranged inside the rotating groove 23.

[0101] The rubber gasket 22 is fixedly installed at the top end of the dredging strip 21.

[0102] Specifically, the rotating groove 23 is obliquely installed outside the vortex block 16 and is internally adapted to the dredging strip 21. The square tube 20 has multiple ventilation grooves opened on both sides, which are used to introduce airflow to blow the dredging strip 21. The rubber gasket 22 has a certain elasticity, which facilitates collision with the mixing tank 11 when the dredging strip 21 moves, promoting the falling of internal dust. The dredging strip 21 is made of shape memory alloy.

[0103] In actual use, when the vortex block 16 rotates irregularly under the blowing of the pulse airflow device 17, a certain inclination angle is generated, so that the dredging strip 21 gradually extends under the action of the gravity and the inclination of the square tube 20. When the dredging strip 21 extends, the rubber gasket 22 is also moved, and the rubber gasket 22 gradually contacts the inner wall of the mixing tank 11 to generate a certain vibration feeling, which assists in cleaning the material adhered to the inner wall and prevents the occurrence of more adhesion effects.

[0104] As shown in Figures 7 to 10 the conducting member includes:

[0105] a heat-conducting net 25 arranged inside the mixing tank 11;

[0106] a plurality of elastic metal wires 26 fixedly connected to the inner side of the heat-conducting net 25;

[0107] the heat-dissipating member includes:

[0108] an induction strip 27 arranged at the other end of the elastic metal wire 26;

[0109] a plurality of heat-conducting strips 28 fixedly installed outside the induction strip 27 and located above the vortex block 16;

[0110] Specifically, the heat-conducting strips 28 are connected with the induction strip 27, the elastic metal wire 26 and the heat-conducting net 25 to facilitate heat conduction when they are in contact. The heat absorbed by the heat-conducting strips 28 is transmitted to the heat-conducting net 25 through the induction strip 27 and the elastic metal wire 26, so that the heat can be dispersed. The heat-conducting strips 28 are suspended inside the mixing tank 11 through the induction strip 27. The heat-conducting strips 28 are solid copper metal rods. The elastic metal wire 26 and the induction strip 27 are used to support the heat-conducting strips 28. The processor 30 is a single-chip microcomputer, which is used to control the start-stop, frequency and time length of the driving system 2, the pulse airflow device 17 and the low-frequency vibrator 8. The dehumidifier 13 is used to dehumidify and dry the gas source entering the pulse airflow device 17 to prevent the material from absorbing moisture.

[0111] In actual use, during the mixing process, the mixing tank 11 starts to work and generates three-dimensional tumbling, and the induction strip 27, the heat-conducting strip 28 and the elastic metal wire 26 move together. Since the heat-conducting strips 28 are shaking, they randomly and frequently collide and contact with the phyllium microcapsule material. Once the contact occurs, the heat-conducting strips 28 instantly absorb the little heat generated by the friction between the outer surface of the powder particles and the outer surface of the vortex block 16. The absorbed heat is rapidly transmitted to the heat-conducting net 25 inside the mixing tank 11 through the elastic metal wire 26. Through continuous movement, the heat dissipation rate is accelerated, and the fragile phyllium microcapsule material particles are not easily broken by strong stirring. At the same time, the pulse airflow also blows from the bottom of the mixing tank 11 to assist the air cooling effect.

[0112] When the outside of the mixing tank 11 needs to be dehumidified, the switch of the processor 30 is opened alone, so that the dehumidifier 13 is driven to work, and the outside is dehumidified through the guide sheet 10, so as to prevent interference in the inside of the mixing tank 11 caused by rainy weather when used outdoors.

[0113] Working principle: the staff member draws out the blocking disc 14 at the top end of the mixing tank 11, and then pours the emblic microcapsule granular material into the tank, and then closes and fixes the blocking disc 14 to ensure the sealing of the mixing cavity.

[0114] The driving system 2 is started, and the driving system 2 transmits power to the mixing tank 11 through the universal joint 3, the support shaft plate 4 and the support hoop 5, and drives the mixing tank 11 to perform three-dimensional space motion of translation, rotation and overturning.

[0115] Initialization macro-mixing: under the action of three-dimensional motion, the materials in the tank are continuously lifted, scattered, diffused and slid, and the relative motion between the material particles and the material and the tank wall is intense; the basic uniform distribution is realized, and the foundation for subsequent fine mixing is laid;

[0116] The pulsating airflow device 17 is started synchronously to generate controllable pulsating airflow. The airflow passes through the arched gas distribution plate 18 with gradient asymmetric micropores, and combs a thick airflow into thousands of soft and uniform micro-airflows, which blow upward from bottom to top.

[0117] This soft airflow effectively overcomes the gravity of the material, so that the emblic microcapsule particles present a fluidized state in the mixing tank 11, each particle is wrapped and suspended by the airflow, and the material is mixed gently without dead angle in the three-dimensional space, which fundamentally eliminates the adhesion residue and structural damage risk caused by the mechanical stirring paddle;

[0118] Part of the airflow is guided into the inside of the bionic flexible vortex block 16, and is sprayed at a specific angle from the porous surface thereof, so as to drive the vortex block 16 to produce irregular and slow autonomous rotation and swing;

[0119] This vortex block 16 creates a dynamically changing local secondary vortex field in the fluidized field and the three-dimensional motion field, and the material flowing through the surface thereof is subjected to a low shear but continuous kneading force, which can effectively break down the micro-agglomerates formed by electrostatic action, so as to realize ultra-high uniformity mixing without damaging the microcapsule structure at all;

[0120] The low-frequency vibrator 8 fixed on the base 1 generates vibration and is efficiently transmitted to the mixing tank 11 in motion, which can instantaneously destroy the adhesion between the material and the tank wall, and make the material on the wall fall off; it can also destroy the local bridging and caking of the material, ensuring smooth flow of the material; and it can form gas-solid coupling effect with the pulsating airflow, further improving the mixing uniformity and ensuring zero residue.

[0121] During the mixing process, the dynamic heat-conducting strip 28 randomly and frequently collides with the material, and since it is made of pure copper with high thermal conductivity, it can instantaneously absorb the small amount of heat generated by friction of the material like a hot sponge;

[0122] The absorbed heat is quickly conducted to the static heat-conducting net 25 embedded in the tank wall through the elastic metal wire 26;

[0123] The three-dimensional rotational movement of the mixing tank 11 causes the entire tank wall to continuously exchange heat with the surrounding air by forced convection, efficiently dissipating heat, and this system realizes pure mechanical active temperature control by contact heat absorption and motion heat dissipation, perfectly protecting the heat-sensitive active ingredients in the phyllanthus emblica;

[0124] The unclogging strip 21 made of shape memory alloy will deform and extend out of the square tube 20 when it senses the small temperature fluctuations inside the vortex block 16 caused by changes in airflow;

[0125] The rubber gasket 22 at the top of the extended unclogging strip 21 will touch the inner wall of the mixing tank 11, generating a local vibration and cleaning the extremely small amount of adhering material in line;

[0126] After the mixing process is completed, all power sources are stopped, and the blocking disc 14 is opened. Due to the arched design of the gas distribution plate 18 and the vibration assistance of the system, the material can be smoothly and completely discharged from the discharge port with almost no residue. If necessary, clean airflow can be introduced to blow and clean the vortex block 16 and the tank, preparing for the next batch of production;

[0127] The processor 30 serves as the control center, uniformly coordinating the start-stop, running frequency and working time of the driving system 2, the pulsating airflow device 17 and the low-frequency vibrator 8, and realizing automatic operation; the dehumidifier 13 dehumidifies and dries the incoming gas source, preventing the material from absorbing moisture during the mixing process and ensuring stable product quality.

[0128] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A mixed preparation device for instant microcapsule granules of Emblica occidentalis for oral use, comprising: The utility model relates to a machine stand (1) and drive system (2), one side of drive system (2) is provided with two universal joints (3), one side of universal joint (3) is provided with support shaft plate (4), the outside of support shaft plate (4) is provided with support hoop (5), recessed groove (6) is set up at the inner chamber of support hoop (5), the inner side of support hoop (5) is provided with guide sheet (10), the inner side of guide sheet (10) is provided with mixing tank (11), the top of mixing tank (11) is provided with the stuffy disc (14), the bottom of mixing tank (11) is provided with mounting disc (12), the outside of support hoop (5) is provided with fixed bolt (7) through, characterized by further comprising: The uniform part is arranged inside and outside the mixing tank (11) to uniformly process the microcapsule particles. The uniform part includes an airflow member and a three-dimensional adjusting member, the airflow member is arranged inside the mixing tank (11), the airflow member is connected with the three-dimensional adjusting member through the mixing tank (11), and the three-dimensional adjusting member is arranged outside the mixing tank (11). The protection part is arranged at the middle part inside the mixing tank (11) to separate the viscous material from the mixing tank (11). The protection part includes a swing member and a touch member, the swing member is arranged at the middle part of the mixing tank (11) and connected with the bottom of the mixing tank (11), the swing member is connected with the touch member, and the touch member is arranged outside the swing member. The heat conduction part is arranged inside the mixing tank (11) and above the swing member to conduct heat for the uniformly processed microcapsule particles. The heat conduction part includes a conduction member and a heat dissipation member, the conduction member is arranged on the inner wall of the mixing tank (11), the conduction member is connected with the heat dissipation member, and the heat dissipation member is arranged on one side of the conduction member. The airflow member includes: The soft sealing ring (24) is annular and arranged inside the guide sheet (10). The gas distribution plate (18) is arranged inside the soft sealing ring (24). The pulsating airflow device (17) is arranged at the center of the gas distribution plate (18), a plurality of hole grooves are formed in the gas distribution plate (18), and the hole diameters are different. Further comprising: The dehumidifier (13) is arranged outside the guide sheet (10) to prevent the material from being humid. The processor (30) is arranged outside the drive system (2). The pipeline (29) is arranged between the dehumidifier (13) and the processor (30). The swing member includes: The low-frequency vibrator (8) is arranged at one end of the mixing tank (11). The traction spring (15) is arranged at the bottom of the mixing tank (11) and inside the pulsating airflow device (17). The vortex block (16) is arranged at one end of the traction spring (15) and has a plurality of notches in the inside and is made of soft elastic material. The touch member includes: The clamping blocks (19) are arranged outside the vortex block (16). The square tube (20) is fixedly installed outside the vortex block (16). The rotating groove (23) is formed in the inside of the square tube (20). The dredging strips (21) are arranged inside the rotating groove (23) in a symmetrical manner. The rubber gasket (22) is fixedly installed at the top of the dredging strip (21).

2. A device for mixing preparation of a phyllanthus emblica oral dissolving microcapsule granule according to claim 1, characterized in that, Further comprising: The cushion plate (9) has two groups of symmetrically fixed ends of the support hoop (5) and is located outside the guide sheet (10).

3. A device for mixing preparation of a phyllium oral dissolving microcapsule granule according to claim 2, characterized in that: The rotating groove (23) is obliquely installed outside the vortex block (16) and is internally matched with the dredging strip (21).

4. A device for mixing preparation of a phyllanthus emblica oral dissolving microcapsule granule according to claim 3, characterized in that: The conducting member comprises: The heat-conducting net (25) is arranged inside the mixing tank (11); The elastic metal wire (26) has a plurality of one ends fixedly connected to the inside of the heat-conducting net (25).

5. A device for mixing preparation of a phyllanthus emblica oral dissolving microcapsule granule according to claim 4, characterized in that: The heat-dissipating member comprises: The induction strip (27) is arranged at the other end of the elastic metal wire (26); The heat-conducting strip (28) has a plurality of fixedly installed outside the induction strip (27) and is located above the vortex block (16).

6. A method of using a mixed preparation device for a phyllium oral instant microcapsule particle, applied to the mixed preparation device for the phyllium oral instant microcapsule particle according to any one of claims 1 to 5, characterized in that, The method comprises the steps of: The staff extracts the blocking disc (14) at the top end of the mixing tank (11), pours the emblic microcapsule granular material into the tank, then closes and fixes the blocking disc (14) to ensure the sealing of the mixing cavity; The driving system (2) is started, the driving system (2) transmits power to the mixing tank (11) through the universal joint (3), the support shaft plate (4) and the support hoop (5) to drive the mixing tank (11) to perform three-dimensional space motion of translation, rotation and overturning combination, under the action of the three-dimensional motion, the material in the tank is continuously lifted, scattered, diffused and slid, and the relative movement between the material particles and between the material and the tank wall is violent; The low-frequency vibrator (8) fixed on the machine base (1) generates vibration and transmits the vibration to the mixing tank (11) in the motion state, the vibration can instantaneously destroy the adhesion between the material and the tank wall, and the wall-adhered material is peeled off; The pulsating air blower (17) is started to generate controllable pulsating air flow, the air flow passes through the arched gas distribution plate (18) with gradient asymmetric micropores, and a thick air flow is combed into thousands of soft and uniform micro air flows, which blow upward from bottom to top; After the mixing process is completed, all power sources are stopped, the blocking disc (14) is opened, and due to the arched design of the gas distribution plate (18) and the vibration assistance of the system, the material can be smoothly and completely discharged from the discharge port.

Citation Information

Patent Citations

  • Energy-saving automatic mixing device for quartz stone packing

    CN212092003U

  • Fertilizer storage tank for water-fertilizer integrated irrigation and fertilization system

    CN212739235U