Down feather sorting filter
By designing the crushing, separating, and air-separating components of the down sorting and filtering machine, the problems of dust and impurity removal in down sorting were solved, achieving a highly efficient down sorting effect.
Patent Information
- Application Number
- CN202511648785.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-01-02
AI Technical Summary
Existing down sorting equipment is prone to generating dust during air separation and has poor sorting effect, resulting in high sand content in the down and inability to effectively remove dust and impurities from the ground.
A down sorting and filtering machine was designed, comprising a crushing component, a separation mechanism, a mixing mechanism, and an air separation component. The crushing component removes slag and debris, the filtering component and the pressure control component separate impurities, and the mixing and air separation components improve sorting efficiency.
It effectively removes dirt and dust from down, reduces dust generation, improves sorting efficiency, lowers usage costs, and enhances the sorting quality of down.
Smart Images

Figure CN121244540A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of down sorting, in particular to a down sorting and filtering machine. BACKGROUND
[0002] Down is a kind of pure natural material with light weight and good heat preservation effect, and the preparation of down finished products is first pre-sorting, that is, using sorting equipment to separate impurities from the raw materials and the down, and using the way of wind blowing or stirring to sort and filter.
[0003] However, when the operator collects the down raw materials, he will mostly directly pile them on the ground, and will carry out preliminary drying on the ground, in the process, the dust and impurities on the ground will contact the surface of the down, and part of the moist soil will adhere to the down after drying, resulting in the increase of the weight and volume of the down, which cannot be moved with the wind, and dust will be generated during the wind selection of the down, so that the sorted down has high sand content, and the overall sorting effect is poor.
[0004] Therefore, the present application provides a down sorting and filtering machine to solve the above problems. SUMMARY
[0005] In view of the shortcomings of the prior art, the present application provides a down sorting and filtering machine to solve the above problems.
[0006] To achieve the above purpose, the present application realizes the following technical scheme: a down sorting and filtering machine can preliminarily process down raw materials, crush the soil clumps contained therein to prevent them from adhering to the down, and separate impurities from the down to improve the subsequent sorting effect, comprising a mounting platform, a sorting box, a wind selection assembly above the sorting box for wind selecting down, and a stirring mechanism in the sorting box for stirring down, characterized in that: it further comprises a treatment box on one side of the sorting box, a feeding hopper on the top of the treatment box, a crushing assembly arranged in the feeding hopper, a separation mechanism arranged in the treatment box for separating impurities from the down. The separation mechanism comprises a filtering assembly arranged in the treatment box, a discharging assembly for controlling the rotation of the filtering assembly, a poking assembly for cooperating with the filtering assembly, and a pressure control assembly for providing wind pressure. The filtering assembly comprises a mounting frame hinged in the treatment box, a fixed filter plate fixedly connected in the mounting frame, a plurality of springs arranged on the mounting frame, a same movable filter plate fixedly connected to the top ends of the plurality of springs, and two lower elastic lugs fixedly connected to the top of the movable filter plate.
[0007] Preferably, the blanking assembly comprises a sorting opening formed on the processing box, two supporting seats are arranged on the processing box, an electric telescopic rod is hinged to each of the two supporting seats, an output shaft of the electric telescopic rod is hinged to the bottom of the mounting frame, a proximity switch is arranged on the processing box and penetrates through the processing box, and the proximity switch is used to detect the position of the mounting frame.
[0008] Preferably, the dialing assembly further comprises three second rotating shafts rotatably and penetratively connected to the processing box, a dialing roller is fixedly sleeved to each of the three second rotating shafts, a plurality of hooks are arranged on the dialing roller, a plurality of upper elastic pressing blocks are arranged on the dialing roller, and a same first belt transmission member is arranged on the three second rotating shafts.
[0009] Preferably, the pressure control assembly comprises a gas guide cover arranged in the processing box, a positive and negative pressure fan is arranged on the mounting platform, a connecting pipe is arranged on the positive and negative pressure fan, and a top end of the connecting pipe extends into the gas guide cover.
[0010] Preferably, the rolling assembly comprises two first rotating shafts rotatably and penetratively connected to one side of the discharging hopper, a rolling roller is fixedly sleeved to each of the two first rotating shafts, a plurality of wear-resistant pressing strips are arranged on the outer part of each of the two rolling rollers, two guide plates are arranged in the discharging hopper, and a plurality of magnetic attraction rods are arranged in the discharging hopper.
[0011] Preferably, the processing box is provided with a driving assembly for driving the rolling assembly and the dialing assembly to work, the driving assembly comprises a first motor, and the first motor is connected to the corresponding first rotating shaft and the corresponding second rotating shaft through a second belt transmission member.
[0012] Preferably, the winnowing assembly comprises a material conveying pipe arranged on the sorting box, an air injection pipe is arranged on one side of the sorting box, a side support bracket is fixedly connected to one side of the sorting box, a sorting fan is arranged on the side support bracket, a connecting pipe is arranged at an air outlet end of the sorting fan, and one end of the connecting pipe extends into the air injection pipe.
[0013] Preferably, the sorting box is provided with a foreign matter removal filter plate, a central main shaft is rotatably and penetratively connected to the foreign matter removal filter plate, a plurality of main stirring paddles are fixedly sleeved to the central main shaft, four side auxiliary shafts are rotatably and penetratively connected to the foreign matter removal filter plate, a plurality of auxiliary stirring paddles are fixedly sleeved to each of the four side auxiliary shafts, an installation box is arranged at the bottom of the sorting box, and a transmission member is arranged in the installation box.
[0014] Preferably, a first maintenance box door is arranged on one side of the sorting box, and a second maintenance box door is arranged on one side of the processing box.
[0015] Preferably, the down sorting and filtering machine comprises the following steps when sorting: S1: enter the down sorting machine through the discharge hopper, use the rolling assembly to roll the down, crush the slag pieces contained in the down raw material and separate from the down; S2: the rolled down falls into the separation mechanism, the stirring assembly stirs the down, the light down and the heavy impurities are separated, the impurities pass through the filter assembly and are sucked away by the pressure control assembly, then the filter assembly is opened, and the down enters the sorting box; S3: after the down enters the sorting box, the stirring mechanism can fully stir the down, and then the winnowing assembly is used for winnowing the down.
[0016] Advantages The application provides a down sorting and filtering machine. (1) The down sorting and filtering machine can crush the slag pieces adhered to the down raw material through the rolling assembly, facilitate the separation of impurities and down, and separate the dust impurities mixed in the gap through the separation mechanism, and the falling dust can be absorbed by the pressure control assembly, so that the down contains no impurities to produce dust in the sorting process, subsequent stirring and filtering are facilitated, and the overall sorting efficiency is improved.
[0017] (2) The down sorting and filtering machine can drive the rolling assembly and the stirring assembly to work synchronously through the driving assembly, so that the down can be continuously processed, the processing efficiency is improved, and the driving assembly has higher transmission efficiency and can reduce the use cost.
[0018] (3) The down sorting and filtering machine can winnow the down according to the lightness of the down through the winnowing assembly, so that the clean down can move with the air flow, and the down can be sorted and filtered.
[0019] (4) The down sorting and filtering machine can fully stir the down in the sorting box through the main stirring paddle arranged in the sorting box and the auxiliary stirring paddle arranged around the main stirring paddle, uniformly scatter the clumped down, make the down float in the sorting box, so that the down can be winnowed, and the overall working efficiency is improved. DETAILED DESCRIPTION
[0020] Figure 1 It is the external structure perspective view of the application; Figure 2 It is the external structure schematic view of the processing box in the application; Figure 3 It is the sectional structure schematic view of the application; Figure 4 It is the related assembly drawing of the rolling assembly, the separation assembly and the driving assembly in the application; Figure 5 is a schematic diagram of the internal cross-sectional structure of the processing box in the present application; Figure 6 is a schematic diagram of the exploded mounting structure of the filtering assembly in the present application; Figure 7 is a schematic diagram of the back structure of the present application; Figure 8 is a related assembly drawing of the main stirring paddle and the auxiliary stirring paddle in the present application; Figure 9 is a schematic diagram of the internal structure of the mounting box in the present application.
[0021] In the figure: 1, mounting platform; 2, sorting box; 3, winnowing assembly; 301, material conveying pipe; 302, air injection pipe; 303, side support bracket; 304, sorting fan; 305, elbow pipe; 4, processing box; 5, discharging hopper; 6, rolling assembly; 601, first rotating shaft; 602, rolling roller; 603, wear-resistant pressing strip; 604, linkage gear; 605, guide plate; 606, magnetic attraction rod; 7, separating mechanism; 701, filtering assembly; 7011, mounting frame; 7012, fixed filter plate; 7013, spring; 7014, movable filter plate; 7015, lower elastic protrusion; 702, material falling assembly; 7021, impurity discharging port; 7022, support seat; 7023, electric telescopic rod; 7024, proximity switch; 7025, controller; 703, poking assembly; 7031, second rotating shaft; 7032, poking roller; 7033, hook; 7034, upper elastic pressing block; 7035, first double-row synchronous wheel; 7036, first single-row synchronous wheel; 7037, linkage synchronous belt; 704, pressure control assembly; 7041, air guide cover; 7042, positive and negative pressure fan; 7043, connecting pipe; 8, driving assembly; 801, second single-row synchronous wheel; 802, second double-row synchronous wheel; 803, transmission synchronous belt; 804, first motor; 805, driving shaft; 806, third single-row synchronous wheel; 807, driving synchronous belt; 9, impurity removing filter plate; 10, central main shaft; 11, main stirring paddle; 12, side auxiliary shaft; 13, auxiliary stirring paddle; 14, mounting box; 15, second motor; 16, driving bevel gear; 17, driven bevel gear; 18, support plate; 19, transmission shaft; 20, first transmission bevel gear; 21, second transmission bevel gear; 22, first maintenance box door; 23, second maintenance box door. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0023] Embodiment One: Please refer to Figures 1 to 6 The application discloses a down sorting and filtering machine which comprises a mounting platform 1, a sorting box 2 arranged on the mounting platform 1, a winnowing assembly 3 arranged on the sorting box 2 and used for winnowing down, a stirring mechanism arranged in the sorting box 2 and used for stirring down, a treatment box 4 arranged on one side of the sorting box 2, a feeding hopper 5 arranged on the top of the treatment box 4 and used for adding down raw materials, a crushing assembly 6 arranged in the feeding hopper 5 and used for crushing impurities, and a separation mechanism 7 arranged in the treatment box 4 and used for separating impurities from down. The separation mechanism 7 comprises a filtering assembly 701 arranged in the treatment box 4 and used for filtering impurity debris, a discharging assembly 702 arranged in the treatment box 4 and used for controlling rotation of the filtering assembly 701, and a stirring assembly 703 arranged in the treatment box 4 and used for improving separation efficiency of the filtering assembly 701, and the treatment box 4 is provided with a pressure control assembly 704 used for providing air pressure. The filtering assembly 701 comprises a mounting frame 7011 hinged in the treatment box 4, a fixed filter plate 7012 fixedly connected in the mounting frame 7011, a plurality of springs 7013 arranged on the mounting frame 7011, a movable filter plate 7014 fixedly connected at the top ends of the plurality of springs 7013, two lower elastic lugs 7015 fixedly connected at the top of the movable filter plate 7014, and the lower elastic lugs 7015 can directly act on the movable filter plate 7014 after being pressed, so that the movable filter plate 7014 vibrates, and dust and impurities can fall down.
[0024] The down sorting and filtering machine comprises the following steps in the process of sorting: S1: down raw materials are put into the down sorting and filtering machine through the feeding hopper 5, and the down raw materials are crushed and separated from the down by the crushing assembly 6. S2: the crushed down falls into the separation mechanism 7, the stirring assembly 703 stirs the down, so that the down and the impurities are separated, the impurities pass through the filtering assembly 701 and are sucked away by the pressure control assembly 704, then the filtering assembly 701 is opened, and the down enters the sorting box 2. S3: after the down enters the sorting box 2, the down is fully stirred by the stirring mechanism, and then the down is winnowed by the winnowing assembly 3.
[0025] Further, the blanking assembly 702 comprises a sorting opening 7021 formed in the processing box 4, two supporting seats 7022 are arranged on the processing box 4, and an electric telescopic rod 7023 is hinged to each of the two supporting seats 7022; the output shaft of the electric telescopic rod 7023 is hinged to the bottom of the mounting frame 7011; a proximity switch 7024 is arranged in the processing box 4 in a penetrating manner, and is used for detecting the position of the mounting frame 7011; a controller 7025 is arranged on the sorting box 2; the proximity switch 7024 is aligned with the mounting frame 7011, and the proximity switch 7024 is electrically connected with the controller 7025; The electric telescopic rod 7023 is arranged to drive the filtering assembly 701 to rotate when the electric telescopic rod 7023 is retracted, and the filtering assembly 701 rotates around the hinge point of the filtering assembly 701 and the processing box 4 as the center until the bottom of the filtering assembly 701 abuts against the air guide cover 7041, so that the down feather above which has completed the dust removal work falls into the sorting box 2; Further, the stirring assembly 703 further comprises three second rotating shafts 7031 which are rotatably and penetratingly connected to the processing box 4, and a stirring roller 7032 is fixedly sleeved to each of the three second rotating shafts 7031; a plurality of hooks 7033 are arranged on the stirring roller 7032; the stirring roller 7032 and the hooks 7033 can stir the down feather, so that the impurities mixed in the gap of the down feather can fall off, and the down feather can be preliminarily scattered, thereby facilitating subsequent stirring and sorting; a plurality of upper elastic blocks 7034 are arranged on the stirring roller 7032; the upper elastic blocks 7034 can intermittently press the lower elastic blocks 7015 when the upper elastic blocks 7034 rotate with the stirring roller 7032; and the same first belt transmission member is arranged on the three second rotating shafts 7031. The first belt transmission member comprises a first double-row synchronous wheel 7035 fixedly sleeved to the corresponding second rotating shaft 7031; a first single-row synchronous wheel 7036 is fixedly sleeved to each of the corresponding two second rotating shafts 7031; and a linkage synchronous belt 7037 is wound on each of the two first single-row synchronous wheels 7036 and on one side of each of the two linkage synchronous belts 7037. Further, the pressure control assembly 704 comprises an air guide cover 7041 arranged in the processing box 4; a positive and negative pressure fan 7042 is arranged on the mounting platform 1; and a connecting pipe 7043 is arranged on the positive and negative pressure fan 7042 and extends to the air guide cover 7041. The positive and negative pressure fan 7042 is electrically connected with the controller 7025, can suck or send air into the air guide cover 7041 according to the detection result of the proximity switch 7024, facilitates dust removal or blowing of the down feather, and facilitates control and use. Further, the rolling assembly 6 comprises two first rotating shafts 601 connected through a rotating penetration on one side of the feeding hopper 5, a rolling roller 602 is fixedly sleeved on each of the two first rotating shafts 601, a plurality of wear-resistant pressing strips 603 are arranged outside the two rolling rollers 602, a linkage gear 604 is fixedly sleeved on each of the two first rotating shafts 601, the two linkage gears 604 are engaged with each other, two guide plates 605 are arranged in the feeding hopper 5, and a plurality of magnetic attraction rods 606 are arranged in the feeding hopper 5; The rotation of the two rolling rollers 602 can roll the down and crush the dust and impurities adhered to the surface of the down, facilitating subsequent separation; the synchronous reverse rotation of the two rolling rollers 602 can be realized through the two engaged linkage gears 604, so that the rolling and damage of the slag and debris contained in the down raw material can be realized, facilitating subsequent sorting of the down; The processing box 4 is provided with a driving assembly 8 for driving the rolling assembly 6 and the stirring assembly 703 to work, the driving assembly 8 comprises a first motor 804, and the first motor 804 is connected with the corresponding first rotating shaft 601 and the corresponding second rotating shaft 7031 through a second belt transmission member; The second belt transmission member comprises a second single-row synchronous wheel 801 fixedly sleeved on the first rotating shaft 601, a second double-row synchronous wheel 802 fixedly sleeved on the corresponding second rotating shaft 7031, a transmission synchronous belt 803 wound on the second double-row synchronous wheel 802, one side of the transmission synchronous belt 803 wound on the second single-row synchronous wheel 801, the processing box 4 is provided with the first motor 804, a driving shaft 805 is arranged on the output shaft of the first motor 804, a third single-row synchronous wheel 806 is fixedly sleeved on the driving shaft 805, a driving synchronous belt 807 is wound on the third single-row synchronous wheel 806, and one side of the driving synchronous belt 807 is wound on the second double-row synchronous wheel 802; The cooperation of the second single-row synchronous wheel 801, the second double-row synchronous wheel 802 and the transmission synchronous belt 803 can make the corresponding first rotating shaft 601 and the corresponding second rotating shaft 7031 rotate synchronously, form a linkage effect, improve the transmission efficiency, and the cooperation of the first motor 804, the driving shaft 805, the third single-row synchronous wheel 806 and the driving synchronous belt 807 can conveniently drive the connected second rotating shaft 7031 to rotate, facilitating transmission use; Further, the winnowing assembly 3 comprises a feeding pipe 301 arranged on the sorting box 2, an air injection pipe 302 arranged on one side of the sorting box 2, a side support bracket 303 fixedly connected to one side of the sorting box 2, a sorting fan 304 arranged on the side support bracket 303, and a bend pipe 305 arranged at the air outlet end of the sorting fan 304 and extending into the air injection pipe 302; The winnowing assembly 3 can sort the down according to the lightness of the down, so that the clean down can move with the air flow, facilitating sorting and filtering. When the down raw materials need to be pretreated, the controller 7025 adjusts the positive and negative pressure fan 7042 to the negative pressure state, which sucks air into the air guide hood 7041 through the connecting pipe 7043, and then starts the first motor 804, which drives the third single-row synchronous pulley 806 to rotate through the drive shaft 805, and the third single-row synchronous pulley 806 drives the second double-row synchronous pulley 802 to rotate through the drive synchronous belt 807, and the second double-row synchronous pulley 802 can drive the second single-row synchronous pulley 801 to rotate through the transmission synchronous belt 803. At this time, the second shaft 7031 and the first shaft 601 rotate at the same time, and the first single-row synchronous pulley 7036 on the second shaft 7031 can drive the other two second shafts 7031 to rotate through the cooperation of the first double-row synchronous pulley 7035 and the two linkage synchronous belts 7037. At this time, the three second shafts 7031 rotate, facilitating the rotation of the poking roller 7032, and the linkage gear 604 on the first shaft 601 can drive the other linkage gear 604 engaged with it to rotate, so that the two first shafts 601 rotate synchronously in reverse, and the two rolling mills 602 rotate in reverse. Then the operator places the appropriate amount of down raw materials into the feeding hopper 5, and sets the dust removal time of 5-10 minutes through the controller 7025. The magnetic bar 606 can adsorb and filter the metal debris contained in the down. Then the down raw materials enter between the two rolling mills 602, and the two rolling mills 602 rotating in reverse can crush the slag and debris contained in the down raw materials, and can also crush and separate the debris adhered to part of the down, facilitating subsequent sorting and filtering. The down raw materials after rolling treatment fall onto the poking roller 7032 below, and the hooks 7033 on the poking roller 7032 can roll up and down to stir the down, facilitating the separation of dust and impurities mixed in the gap between the down. At the same time, the upper elastic block 7034 on the poking roller 7032 will intermittently hit the lower elastic block 7015 during rotation, causing it to vibrate after being stressed, which facilitates the dust and impurities accumulated above the filter plate 7014 to fall down, and then passes through the fixed filter plate 7012 for filtering. Then the air guide hood 7041 below absorbs the impurities and debris. When the set dust removal time is reached, the two electric telescopic rods 7023 are started to pull the mounting frame 7011 to rotate until it abuts against the air guide hood 7041. At this time, the proximity switch 7024 cannot detect the mounting frame 7011, and the controller 7025 controls the positive and negative pressure fan 7042 to blow air into the air guide hood 7041, which can blow the down on the filter assembly 701 into the sorting box 2, completing the impurity removal work.
[0026] Example two: Please refer to Figures 1 to 9The embodiment provides a technical scheme based on the embodiment one: the sorting box 2 is provided with a filtering plate 9 for removing impurities, a central spindle 10 is rotatably connected to the filtering plate 9, a plurality of main stirring paddles 11 are fixedly sleeved on the central spindle 10, four side auxiliary shafts 12 are rotatably connected to the filtering plate 9, and a plurality of auxiliary stirring paddles 13 are fixedly sleeved on the four side auxiliary shafts 12. The four side auxiliary shafts 12 are distributed around the central spindle 10, so that the stirring blind area of the main stirring paddles 11 can be stirred, the stirring is more sufficient, and the overall filtering effect is improved. The bottom of the sorting box 2 is provided with a mounting box 14, the bottom end of the central spindle 10 rotatably penetrates into the mounting box 14, and the mounting box 14 is provided with a transmission part. The transmission part comprises a second motor 15 arranged on the mounting box 14, the output shaft of the second motor 15 is connected with the central spindle 10, a driving bevel gear 16 is fixedly sleeved on the central spindle 10, the bottom ends of the four side auxiliary shafts 12 rotatably extend into the mounting box 14, driven bevel gears 17 are fixedly sleeved on the four side auxiliary shafts 12, four supporting plates 18 are fixedly connected in the mounting box 14, transmission shafts 19 are rotatably connected to the supporting plates 18, first transmission bevel gears 20 are fixedly connected to one end of the transmission shafts 19, the four first transmission bevel gears 20 are in mesh with the driving bevel gear 16, second transmission bevel gears 21 are fixedly connected to one end of the transmission shafts 19, and the four second transmission bevel gears 21 are in mesh with the corresponding driven bevel gears 17. When the down material in the sorting box 2 needs to be stirred, the second motor 15 is started, the second motor 15 drives the connected central spindle 10 to rotate, the driving bevel gear 16 on the central spindle 10 drives the four first transmission bevel gears 20 in mesh with the driving bevel gear 16 to rotate, the first transmission bevel gears 20 drive the second transmission bevel gears 21 through the transmission shafts 19 to rotate, and the second transmission bevel gears 21 drive the driven bevel gears 17 in mesh with the second transmission bevel gears 21 to rotate, so that the central spindle 10 and the four side auxiliary shafts 12 rotate reversely and synchronously, the main stirring paddles 11 and the auxiliary stirring paddles 13 can fully stir the down, the down in the clumps is more easily dispersed and floated under the opposite force, and can be discharged from the material conveying pipe 301 under the action of the airflow, so that the sorting and filtering are facilitated. A first maintenance box door 22 is arranged on one side of the sorting box 2, and a second maintenance box door 23 is arranged on one side of the processing box 4. The first maintenance box door 22 can be used for maintaining and repairing the related parts in the sorting box 2, and the second maintenance box door 23 can be used for maintaining and repairing the inside of the processing box 4, so that the use is facilitated.
[0027] Meanwhile, the contents not described in detail in the present specification are all the prior art known to those skilled in the art.
[0028] It should be noted that, in the present document, the relational terms such as "first" and "second" and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any actual relationship or order between or among the entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0029] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0030] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be interpreted broadly, for example, "connected" can be fixedly connected, or detachably connected, or integrally connected; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium; can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0031] Although embodiments of the present application have been shown and described, it should be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A down sorting and filtering machine, comprising an installation platform (1), a sorting box (2), an air separation component (3) located above the sorting box (2) for air separation of down, and a stirring mechanism located inside the sorting box (2) for stirring down, characterized in that: It also includes a processing box (4) located on one side of the sorting box (2), a feeding hopper (5) located on top of the processing box (4), a crushing component (6) provided in the feeding hopper (5), and a separation mechanism (7) provided in the processing box (4) for removing impurities from the down. The separation mechanism (7) includes a filter assembly (701) disposed in the processing box (4), a material feeding assembly (702) for controlling the rotation of the filter assembly (701), a toggle assembly (703) for cooperating with the filter assembly (701), and a pressure control assembly (704) for providing air pressure. The filter assembly (701) includes a mounting frame (7011) hinged in the processing box (4), a fixed filter plate (7012) is fixedly connected in the mounting frame (7011), a plurality of springs (7013) are provided on the mounting frame (7011), the top of the plurality of springs (7013) is fixedly connected to the same moving filter plate (7014), and the top of the moving filter plate (7014) is fixedly connected to two lower elastic protrusions (7015).
2. The down sorting and filtering machine according to claim 1, characterized in that: The material discharge assembly (702) includes a waste discharge port (7021) opened on the processing box (4). The processing box (4) is provided with two support seats (7022). Each of the two support seats (7022) is hinged with an electric telescopic rod (7023). The output shaft of the electric telescopic rod (7023) is hinged to the bottom of the mounting frame (7011). A proximity switch (7024) is provided through the processing box (4) for detecting the position of the mounting frame (7011). A controller (7025) is provided on the sorting box (2).
3. The down sorting and filtering machine according to claim 2, characterized in that: The actuation assembly (703) further includes three second rotating shafts (7031) rotatably connected to the processing box (4). Each of the three second rotating shafts (7031) is fixedly fitted with an actuation roller (7032). The actuation roller (7032) is provided with multiple hooks (7033) and multiple upper elastic pressure blocks (7034). The three second rotating shafts (7031) are provided with the same first belt drive component.
4. A down sorting and filtering machine according to claim 3, characterized in that: The pressure control assembly (704) includes an air guide hood (7041) disposed in the processing box (4), a positive and negative pressure fan (7042) disposed on the installation platform (1), a connecting pipe (7043) disposed on the positive and negative pressure fan (7042), and the top end of the connecting pipe (7043) extending into the air guide hood (7041).
5. A down sorting and filtering machine according to claim 4, characterized in that: The crushing assembly (6) includes two first rotating shafts (601) that are rotatably connected to one side of the discharge hopper (5) and can move in opposite directions. Each of the two first rotating shafts (601) is fixedly fitted with a crushing roller (602). Each of the two crushing rollers (602) is provided with multiple wear-resistant pressure strips (603) on its exterior. The discharge hopper (5) is provided with two guide plates (605) and multiple magnetic suction rods (606).
6. A down sorting and filtering machine according to claim 5, characterized in that: The processing box (4) is provided with a drive assembly (8) for driving the crushing assembly (6) and the actuating assembly (703) to work. The drive assembly (8) includes a first motor (804), which is connected to the corresponding first rotating shaft (601) and the corresponding second rotating shaft (7031) via a second belt drive.
7. A down sorting and filtering machine according to claim 1, characterized in that: The air separation component (3) includes a conveying pipe (301) installed on the sorting box (2), an air injection pipe (302) installed on one side of the sorting box (2), a side support bracket (303) fixedly connected to one side of the sorting box (2), a sorting fan (304) installed on the side support bracket (303), and a bend pipe (305) installed at the air outlet end of the sorting fan (304), one end of the bend pipe (305) extending into the air injection pipe (302).
8. A down sorting and filtering machine according to claim 1, characterized in that: The stirring mechanism includes a filter plate (9) installed inside the sorting box (2), a central main shaft (10) is rotatably connected to the filter plate (9), a plurality of main stirring paddles (11) are fixedly sleeved on the central main shaft (10), four side auxiliary shafts (12) are rotatably connected to the filter plate (9), and a plurality of auxiliary stirring paddles (13) are fixedly sleeved on each of the four side auxiliary shafts (12). A mounting box (14) is provided at the bottom of the sorting box (2), and a transmission component is provided inside the mounting box (14).
9. A down sorting and filtering machine according to claim 1, characterized in that: The sorting box (2) has a first maintenance door (22) on one side, and the processing box (4) has a second maintenance door (23) on one side.
10. A down sorting and filtering machine according to any one of claims 1-9, characterized in that: The sorting method of the down sorting and filtering machine includes the following steps: S1: The down enters the down sorting machine through the feeding hopper (5) and is crushed by the crushing component (6) to crush the slag and debris contained in the down raw material and separate it from the down. S2: The crushed down falls into the separation mechanism (7). The agitator (703) agitates the down, so that the light down and heavy impurities are separated. The impurities pass through the filter assembly (701) and are sucked away by the pressure control assembly (704). Then the filter assembly (701) is opened and the down enters the sorting box (2). S3: After the down enters the sorting box (2), the stirring mechanism can fully stir the down, and then the air separation component (3) is used to air separate the down.