Double-disc semi-automatic take-up system based on real-time detection and use method thereof

Abstract

The invention relates to a double-reel semi-automatic take-up system based on real-time detection and a using method thereof, and belongs to the technical field of cable take-up equipment. The double-reel semi-automatic take-up system comprises a rack assembly, a reel replacing device, a wire pressing device, a take-up device, an arranging device, a wire hooking device, a brake device, a reel pushing limiting device, a tension mechanism and a wire reel; the disc changing device realizes the disc changing operation between the double take-up reels; the wire pressing device comprises an oscillating cylinder, a wire pressing guide wheel and a lifting cylinder and is used for assisting wire capturing operation; the take-up device comprises a second motor and a second synchronous belt transmission mechanism and drives the wire coil to rotate for take-up. The displacement of the take-up device is accurately controlled by the arranging device; the wire hooking device is provided with a beak-shaped clamping jaw shape and a cut-in inclination angle, and the cable with the diameter phi of 0.53-1.1 mm can be reliably captured in a low-speed state. According to the high-frequency transmission thin-wire-diameter cable take-up device, the problems that existing take-up equipment cannot adapt to thin-wire-diameter fluoroplastic foaming insulated cables, the reel changing efficiency is low, and wire arrangement is inaccurate are solved, and efficient and precise take-up of the high-frequency transmission thin-wire-diameter cables is achieved.

Description

Technical Field

[0001] This invention relates to the field of cable winding equipment technology, and in particular to a dual-reel semi-automatic winding system based on real-time detection and its usage method. Background Technology

[0002] With the development of new energy and new technologies, higher requirements are being placed on the transmission performance of high-tech electronic equipment. Correspondingly, the structure of supporting cables is gradually developing towards miniaturization. In special occasions such as high-rise buildings, aerospace, nuclear power plants, and medical devices, monitoring cables and signal transmission cables, in addition to requiring fire resistance and high temperature resistance, also require increasingly higher transmission frequencies and increasingly finer wire diameters.

[0003] Therefore, in addition to using fluoroplastics for insulation, these cables also employ physical foaming technology to reduce the average dielectric constant of the fluoroplastic insulation layer. This significantly reduces the attenuation of the fluoroplastic insulated core, greatly improving the cable's transmission rate and mechanical properties. Under the condition of achieving the same electrical performance, the core size is reduced, which can save a lot of insulation material and reduce costs.

[0004] Although fluoroplastic foamed insulated cables have huge market potential, most of the equipment for this type of cable is imported from abroad and is very expensive. China started importing its first fluoroplastic foaming machine unit from Myrafel, Switzerland in 2005. The equipment is expensive and inconvenient to maintain.

[0005] In the field of cable winding equipment, existing technologies have the following problems:

[0006] Traditional take-up machines have a fixed rotating take-up reel and a moving positioning wheel to achieve positioning, which can easily cause fluctuations in the positioning of the line.

[0007] The lack of a dedicated wire-catching mechanism for fine-diameter cables (φ0.53-1.1mm) results in poor wire-catching reliability at low speeds.

[0008] It cannot be effectively integrated with automated logistics systems (such as AGV forklifts), requires a lot of manual intervention, and is inefficient;

[0009] The lack of a real-time tension detection and control system makes it difficult to ensure that thin-diameter cables are not damaged during the winding process.

[0010] Chinese patent CN207158478U discloses a double-reel take-up device, including a first positioning roller group and a second positioning roller group, a reversing wire output mechanism, a chute, a spring, and a take-up reel. However, this device lacks a real-time detection system, cannot accurately control the take-up tension, and the wire-catching mechanism is not suitable for thin-diameter cables. Chinese patent CN107377671B discloses a fully automatic double-reel continuous take-up machine, including an automatic reel tightening device, an automatic wire laying device, and an automatic wire-catching device. However, its frame assembly does not have a reserved AGV forklift station, and its automation level is limited.

[0011] Therefore, there is an urgent need to develop a dual-reel semi-automatic cable winding system that can adapt to the winding requirements of fine-diameter, high-frequency transmission cables, achieve semi-automatic operation, and interface with automated logistics systems. Summary of the Invention

[0012] This invention provides a dual-reel semi-automatic take-up system based on real-time detection and its usage method, solving the problems of existing take-up equipment being unable to adapt to fine-diameter fluoroplastic foam insulated cables, having low reel changing efficiency, and inaccurate cable laying.

[0013] The present invention solves the above-mentioned technical problems as follows: A semi-automatic double-reel take-up system based on real-time detection includes a frame assembly, a reel changing device, a wire pressing device, a take-up device, a positioning device, a hooking device, a braking device, a reel pushing and limiting device, a tension mechanism, and a reel. The reel changing device realizes the reel changing operation between the two take-up reels; the wire pressing device includes a swing cylinder, a wire pressing guide wheel, and a lifting cylinder to assist in the wire catching operation; the take-up device includes a second motor and a second synchronous belt transmission mechanism to drive the reel to rotate and take up the wire; the positioning device precisely controls the displacement of the take-up device; the hooking device is equipped with... The device features a beak-shaped gripper and an entry angle, reliably capturing cables with a diameter of φ0.53-1.1mm at low speeds. The braking device provides a safe stop to prevent accidental rotation and employs a pneumatic braking system. The push-plate limiter restricts the position of the reel during the winding process. The tension mechanism monitors cable tension in real-time via a detection unit. The control unit receives feedback signals from the detection unit and coordinates the timing of the reel-changing device, winding device, positioning device, and hooking device. The frame assembly is designed with a pre-installed AGV forklift bay.

[0014] Based on the above technical solution, the present invention can be further improved as follows.

[0015] Furthermore, the disc changing device includes a No. 1 motor, a No. 1 synchronous belt drive mechanism, and a guide wheel. The No. 1 motor drives the guide wheel to move left and right through the No. 1 synchronous belt drive mechanism, ensuring the stability and repeatability of the disc changing operation. The synchronous belt drive has the characteristics of smooth transmission and low noise, which helps to improve the reliability and service life of the entire system.

[0016] Furthermore, the swing cylinder controls the wire pressing guide wheel to move back and forth to avoid the reel changing mechanism, and the lifting cylinder drives the wire pressing guide wheel to move up and down to assist the wire catching operation. This achieves precise control of the wire pressing guide wheel in three-dimensional space. This division of labor ensures that the wire catching action and the avoidance action do not interfere with each other, improves the smoothness and reliability of the reel changing process, and reduces the risk of collision between mechanisms.

[0017] Furthermore, the second motor drives the reel to rotate and take in the wire via a second synchronous belt drive mechanism. The synchronous belt drive provides smooth, slip-free power transmission, ensuring a constant reel speed and thus guaranteeing the uniformity of the take-up tension and cable arrangement. This structure is simple, reliable, and easy to maintain.

[0018] Furthermore, the positioning device includes a No. 3 motor and a ball screw transmission mechanism. The No. 3 motor precisely controls the displacement of the take-up device through the ball screw transmission mechanism. The ball screw transmission has extremely high positioning accuracy and repeatability, enabling precise cable arrangement on the reel and avoiding cable overlap and tangling. Simultaneously, this mechanism has high transmission efficiency and good axial stiffness, ensuring a smooth and accurate positioning process.

[0019] Furthermore, the hooking device includes a hooking cylinder, a telescopic top column, a hook, and a guide column. The hooking device is equipped with a hydraulically driven slide rail assembly, which slides back and forth. The hooking cylinder pushes the telescopic top column at the tail end of the hook, and the guide column limits its movement, thus releasing the hook. The hydraulic drive provides strong driving force, ensuring stable and reliable slide rail movement. The entire release mechanism is ingeniously designed, with precise and reliable action. In particular, the limiting effect of the guide column ensures the certainty and consistency of the hook release action, improving the success rate of hook catching.

[0020] Furthermore, the real-time detection unit is used to monitor cable tension, cable length, and reel position. The real-time detection unit includes a tension detection component and a meter counting component. The tension detection component monitors changes in cable tension during the take-up process, while the meter counting component accurately measures and controls the take-up length. This modularization of the detection functions allows the system to independently and accurately monitor two key parameters—tension and length—simultaneously during the take-up process. This lays a solid foundation for achieving refined process control and intelligent management, and is the core of ensuring take-up quality and enabling automatic reel-changing judgment.

[0021] A method for using a dual-disc semi-automatic take-up system based on real-time detection includes the following steps:

[0022] S1, the conductor first passes through the tension mechanism, then through the guide wheel of the reel changing device, and then the wire is snapped into the wire-catching hook;

[0023] S2, Start take-up, the take-up device drives the reel to start rotating and take-up, the positioning device starts to drive the take-up device to move in position;

[0024] S3, the real-time detection unit continuously monitors the take-up tension, cable length and row position. When a full reel signal is detected, the system decelerates to prepare for reel replacement.

[0025] S4, the reel changing mechanism switches to the reel changing position on one side, the full reel is sent out, the wire pressing device presses the wire and presses the wire into the hook device;

[0026] S5, the hooking device starts and the rotating take-up device works together to achieve line capture and reel changing;

[0027] S6, the AGV forklift enters the reserved workstation to perform full pallet removal and empty pallet installation operations.

[0028] Based on the above technical solution, the present invention can be further improved as follows.

[0029] Furthermore, during the reel-changing process, the cable traction length is accurately calculated by the real-time detection unit, enabling precise control of the cable length on the take-up reel during reel-changing. This solves the problem of inaccurate cable length control during reel-changing and effectively avoids slackness and tangling caused by excessively long cables, or tension or even breakage caused by excessively short cables, ensuring the stability and controllability of the cable status during the reel-changing process.

[0030] Furthermore, the system automatically adjusts the take-up tension through real-time tension feedback from the detection unit, ensuring that the φ0.53-1.1mm fine-diameter cable is not damaged during take-up. This solves the problem of inaccurate cable length control during reel changing and effectively avoids slackness and tangling caused by excessively long cables, or tension or even breakage caused by excessively short cables, ensuring the stability and controllability of the cable status during reel changing.

[0031] The beneficial effects of this invention are as follows: This invention provides a dual-disc semi-automatic take-up system based on real-time detection and its usage method, which has the following advantages:

[0032] 1. Adaptable to fine-diameter high-frequency transmission cables. The system is specifically designed for fluoroplastic foam-insulated cables with a diameter of φ0.53-1.1mm. The unique hook device ensures reliable capture of fine-diameter cables at low speeds, avoiding damage to the cables.

[0033] 2. High positioning accuracy: The design of fixed positioning wheel and active movement of take-up reel reduces fluctuations caused by positioning. Combined with ball screw transmission mechanism, it achieves precise wire laying and avoids wire stacking and tangling.

[0034] 3. The system is equipped with AGV forklift stations, which can realize automatic pallet changing and logistics docking, reduce manual intervention, improve production efficiency, and the maximum production line speed of the system can reach 150m / min. It is suitable for 32-25AWG conductors, insulation outer diameter φ0.53-1.1mm, insulation wall thickness 0.165mm-0.323mm, and can handle FEP materials.

[0035] 4. Real-time detection and control: The real-time detection unit continuously monitors the take-up tension, cable length, and position, enabling precise control of cable length and automatic tension adjustment during reel changing, ensuring take-up quality and high reliability. The system adopts a pneumatic braking system to provide a safe stop function; the bird-beak-shaped claw design and hydraulically driven slide rail assembly of the hook device ensure accurate and reliable line-catching action.

[0036] The above description is merely an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention and to implement it according to the contents of the specification, the preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings. Specific embodiments of the present invention are given in detail below with reference to the accompanying drawings. Attached Figure Description

[0037] The accompanying drawings, which are included to provide a further understanding of the invention and form part of this application, illustrate exemplary embodiments of the invention and, together with their description, serve to explain the invention and do not constitute an undue limitation thereof. In the drawings:

[0038] Figure 1 A frontal view of a dual-disc semi-automatic take-up system and its usage method based on real-time detection, provided in an embodiment of the present invention;

[0039] Figure 2 A front view of a dual-disc semi-automatic take-up system based on real-time detection and its usage method provided in an embodiment of the present invention;

[0040] Figure 3 A schematic diagram of the structure of a dual-disc semi-automatic take-up system based on real-time detection and its usage method provided in an embodiment of the present invention, viewed from the right angle.

[0041] Figure 4 A schematic diagram of the structure of a dual-disc semi-automatic take-up system based on real-time detection and its usage method provided in an embodiment of the present invention, viewed from the left angle.

[0042] Figure 5 A top-view structural diagram of a dual-disc semi-automatic take-up system and its usage method based on real-time detection, provided in an embodiment of the present invention;

[0043] Figure 6This is a schematic diagram of the reel changing device in a real-time detection-based dual-reel semi-automatic take-up system and its usage method, provided in an embodiment of the present invention.

[0044] Figure 7 A schematic diagram of the wire pressing device in a dual-disc semi-automatic wire take-up system and its usage method based on real-time detection, provided in an embodiment of the present invention;

[0045] Figure 8 This is a schematic diagram of the winding device and the positioning device in a real-time detection-based dual-disc semi-automatic winding system and its usage method according to an embodiment of the present invention.

[0046] Figure 9 This is a schematic diagram of the hooking device in a dual-disc semi-automatic take-up system and its usage method based on real-time detection, provided in an embodiment of the present invention.

[0047] Figure 10 A schematic diagram of the line-catching hook in a dual-disc semi-automatic line-retrieving system and its usage method based on real-time detection, provided in an embodiment of the present invention;

[0048] Figure 11 This is a three-dimensional rendering of the line-catching hook in a real-time detection-based dual-disc semi-automatic line-retrieving system and its usage method, provided as an embodiment of the present invention.

[0049] The attached diagram lists the components represented by each number as follows:

[0050] 1. Frame assembly; 2. Reel changing device; 201. Motor No. 1; 202. Synchronous belt drive mechanism No. 1; 203. Guide wheel; 3. Wire pressing device; 301. Swing cylinder; 302. Wire pressing guide wheel; 303. Lifting cylinder; 4. Wire take-up device; 401. Motor No. 2; 402. Synchronous belt drive mechanism No. 2; 5. Positioning device; 501. Motor No. 3; 502. Ball screw drive mechanism; 6. Wire hooking device; 601. Slide rail assembly; 602. Wire hooking cylinder; 603. Telescopic top column; 604. Wire catching hook; 605. Guide column; 7. Braking device; 8. Push plate limit device; 9. Tension mechanism; 10. Real-time detection unit; 1001. Tension detection component; 1002. Meter counting component; 11. Control unit; 12. Wire reel. Detailed Implementation

[0051] The following is in conjunction with the appendix Figure 1-11The principles and features of the present invention are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of the invention. The invention is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the invention will become clearer from the following description. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of the invention.

[0052] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is described as "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is described as "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0053] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0054] Example 1, such as Figure 1-5 As shown, this embodiment of a dual-reel semi-automatic take-up system based on real-time detection includes a frame assembly 1, a reel changing device 2, a wire pressing device 3, a take-up device 4, a lining device 5, a wire hooking device 6, a braking device 7, a reel pushing and limiting device 8, a tension mechanism 9, a real-time detection unit 10, a control unit 11, and a reel 12.

[0055] The frame assembly 1 is welded from steel structure. The overall design has reserved a work station for AGV forklifts to facilitate forklift entry and reduce manual handling. The bottom of the frame assembly 1 is equipped with reinforcing ribs and anchor bolt holes to ensure overall stability.

[0056] like Figure 6 As shown, the reel changing device 2 includes a first motor 201, a first synchronous belt drive mechanism 202, and a guide wheel 203. The first motor 201 drives the guide wheel 203 to move left and right through the first synchronous belt drive mechanism 202, realizing the reel changing operation between the two take-up reels. The synchronous belt drive has the characteristics of smooth transmission and low noise, which helps to improve the reliability and service life of the entire system.

[0057] like Figure 7As shown, the wire pressing device 3 includes a swing cylinder 301, a wire pressing guide wheel 302, and a lifting cylinder 303. The swing cylinder 301 controls the wire pressing guide wheel 302 to move back and forth to avoid the reel changing mechanism 2. The lifting cylinder 303 drives the wire pressing guide wheel 302 to move up and down to assist the wire capturing operation. This design realizes precise control of the wire pressing guide wheel in three-dimensional space, so that the wire capturing action and the avoidance action do not interfere with each other, and improves the smoothness and reliability of the reel changing process.

[0058] like Figure 8 As shown, the take-up device 4 includes a second motor 401 and a second synchronous belt drive mechanism 402. The second motor 401 drives the reel 12 to rotate and take up the wire through the second synchronous belt drive mechanism 402. The synchronous belt drive can provide a smooth and slip-free power transmission, ensuring that the speed of the reel is constant, thereby ensuring the take-up tension and the uniformity of the cable arrangement.

[0059] The positioning device 5 includes a No. 3 motor 501 and a ball screw transmission mechanism 502. The No. 3 motor 501 precisely controls the displacement of the take-up device 4 through the ball screw transmission mechanism 502. The ball screw transmission has extremely high positioning accuracy and repeatability, which can realize the precise arrangement of cables on the reel and avoid overlapping and tangled wires.

[0060] like Figure 9-11 As shown, the hooking device 6 includes a slide rail assembly 601, a hooking cylinder 602, a telescopic top column 603, a hook 604, and a guide column 605. The hooking device 6 is equipped with a slide rail assembly 601 driven by a hydraulic cylinder, and slides back and forth through the slide rail assembly 601. The hooking cylinder 602 pushes the telescopic top column 603 at the tail end of the hook 604, and the hook 604 is released under the limiting action of the guide column 605. The hook 604 adopts a bird beak-shaped claw shape and a specific cutting angle design, preferably 15°-45°, to ensure reliable capture of φ0.53-1.1mm fine diameter cables at low speed (≤30m / min). The hydraulic drive can provide a strong driving force to ensure stable and reliable movement of the slide rail.

[0061] The braking device 7 adopts a pneumatic braking system to provide a safe stop function for the system and prevent accidental rotation. The push plate limiting device 8 is used to limit the position of the reel 12 during the winding process to ensure accurate positioning of the reel.

[0062] The tension mechanism 9 monitors the cable tension in real time during the take-up process through the real-time detection unit 10. The real-time detection unit 10 includes a tension detection component 1001 and a meter counting component 1002. The tension detection component 1001 monitors the changes in cable tension during the take-up process, and the meter counting component 1002 accurately measures and controls the take-up length.

[0063] The control unit 11 receives feedback signals from the real-time detection unit 10 and coordinates the timing of the actions of the reel changing device 2, the take-up device 4, the arranging device 5, and the hooking device 6. The control unit 11 uses a PLC controller and is equipped with a human-machine interface to facilitate the setting of operating parameters and the monitoring of system status. The control unit 11 uses an adaptive PID control algorithm to dynamically adjust the speed of the take-up device 4 according to the tension feedback from the real-time detection unit 10. The tension control accuracy can reach ±0.5N.

[0064] The workflow of control unit 11 includes:

[0065] Initialization phase: Detect the positioning status of each device and set the tension threshold to be adjustable from 2-15N;

[0066] Operation phase: Real-time acquisition of data from tension detection component 1001 and meter counting component 1002;

[0067] Disc replacement judgment: When the meter reading reaches the set value or the tension is abnormal and continues to exceed the set time, the disc replacement procedure is triggered;

[0068] Coordinated control: Control the operation of each device according to the preset timing sequence to ensure a smooth plate changing process.

[0069] Example 2: This example provides a method for using the dual-disc semi-automatic take-up system based on real-time detection described in Example 1, including the following steps:

[0070] S1: The conductor first passes through the tension mechanism 9, then through the guide wheel 203 of the changing device 2, and then the wire is snapped into the wire hook 604;

[0071] S2: Start taking in the line. The take-in device 4 drives the reel 12 to start rotating and taking in the line. The positioning device 5 starts to drive the take-in device 4 to move in a positioning position.

[0072] S3: The real-time detection unit 10 continuously monitors the take-up tension, cable length, and reel position. When a full reel signal is detected, the system decelerates to prepare for reel replacement.

[0073] S4: The plate changing mechanism 2 switches to the plate changing position on one side, sends out the full plate, and the wire pressing device 3 presses the wire into the hook device 6.

[0074] S5: The hooking device 6 starts and works in conjunction with the rotating take-up device 4 to achieve line capture and reel changing;

[0075] S6: The AGV forklift enters the reserved workstation to perform full pallet removal and empty pallet installation operations;

[0076] During the reel changing process, the real-time detection unit 10 accurately calculates the cable traction length during the reel changing, thereby achieving precise control of the cable length on the take-up reel during the reel changing process and avoiding slackness or tangling caused by excessively long cables, or tension or even breakage caused by excessively short cables.

[0077] The system automatically adjusts the winding tension based on the tension feedback from the real-time detection unit 10, ensuring that the φ0.53-1.1mm fine-diameter cable is not damaged during the winding process;

[0078] The technical parameters of the receiver system are as follows;

[0079] Production line speed: Maximum 150m / min;

[0080] Suitable conductors: 32-25AWG;

[0081] Insulation outer diameter: φ0.53-1.1mm;

[0082] Insulation wall thickness: 0.165mm-0.323mm;

[0083] Extrusion material: FEP (foaming degree up to 50%);

[0084] The system is particularly suitable for winding up high-frequency transmission, fine-diameter fluoroplastic foam insulated cables, and can meet the cable performance requirements of special occasions such as high-rise buildings, aerospace, nuclear power plants, and medical devices.

[0085] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

[0086] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Content not described in detail in this specification is prior art known to those skilled in the art.

[0087] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Those skilled in the art can readily implement the present invention based on the accompanying drawings and the above description. However, any modifications, alterations, or variations made by those skilled in the art without departing from the scope of the present invention, utilizing the disclosed technical content, are equivalent embodiments of the present invention. Furthermore, any modifications, alterations, or variations made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the present invention.

Claims

1. A semi-automatic double-reel take-up system based on real-time detection, comprising a frame assembly (1), a reel changing device (2), a wire pressing device (3), a take-up device (4), a positioning device (5), a wire hooking device (6), a braking device (7), a reel pushing and limiting device (8), a tensioning mechanism (9), and a reel (12), characterized in that: The reel-changing device (2) enables reel-changing operations between the two take-up reels; the wire-pressing device (3) includes a swing cylinder (301), a wire-pressing guide wheel (302), and a lifting cylinder (303) to assist in the wire-catching operation; the take-up device (4) includes a second motor (401) and a second synchronous belt drive mechanism (402) to drive the reel (12) to rotate and take up the wire; the positioning device (5) is installed on the frame assembly (1), and the take-up device (4) moves actively under the control of the positioning device (5); the hooking device (6) is equipped with a beak-shaped claw and a cutting angle, which reliably captures φ0.53 at low speeds. -1.1mm diameter cable; the braking device (7) provides a system safety stop function to prevent accidental rotation and adopts a pneumatic braking system; the push plate limit device (8) is used to limit the position of the reel (12) during the winding process; the tension mechanism (9) monitors the cable tension during the winding process in real time through the real-time detection unit (10); the control unit (11) receives the feedback signal from the real-time detection unit (10) and coordinates the operation sequence of the reel changing device (2), winding device (4), positioning device (5) and hooking device (6); the frame assembly (1) is designed to reserve AGV forklift workstations.

2. The dual-disc semi-automatic take-up system based on real-time detection according to claim 1, characterized in that, The disc changing device (2) includes a first motor (201), a first synchronous belt transmission mechanism (202) and a guide wheel (203). The first motor (201) drives the guide wheel (203) to move left and right through the first synchronous belt transmission mechanism (202).

3. The dual-disc semi-automatic take-up system based on real-time detection according to claim 1, characterized in that, The swing cylinder (301) controls the wire pressing guide wheel (302) to move back and forth to avoid the reel changing mechanism (2), and the lifting cylinder (303) drives the wire pressing guide wheel (302) to move up and down to assist the wire catching operation.

4. The dual-disc semi-automatic take-up system based on real-time detection according to claim 1, characterized in that, The second motor (401) drives the reel (12) to rotate and take in the wire through the second synchronous belt transmission mechanism (402).

5. The dual-disc semi-automatic take-up system based on real-time detection according to claim 1, characterized in that, The positioning device (5) includes a No. 3 motor (501) and a ball screw transmission mechanism (502). The No. 3 motor (501) precisely controls the displacement of the take-up device (4) through the ball screw transmission mechanism (502).

6. The dual-disc semi-automatic take-up system based on real-time detection according to claim 1, characterized in that, The hooking device (6) includes a hooking cylinder (602), a telescopic top column (603), a hook (604), and a guide column (605). The hooking device (6) is equipped with a slide rail assembly (601) driven by a hydraulic cylinder. The slide rail assembly (601) slides back and forth. The hooking cylinder (602) pushes the telescopic top column (603) at the tail end of the hook (604). Under the limiting action of the guide column (605), the hook (604) is released.

7. The dual-disc semi-automatic take-up system based on real-time detection according to claim 1, characterized in that, The real-time detection unit (10) is used to monitor the take-up tension, cable length, and position. The real-time detection unit (10) includes a tension detection component (1001) and a meter counting component (1002). The tension detection component (1001) monitors the cable tension changes during the take-up process, and the meter counting component (1002) accurately measures and controls the take-up length.

8. A method of using the dual-disc semi-automatic take-up system based on real-time detection as described in any one of claims 1-7, characterized in that, Includes the following steps: S1, the conductor first passes through the tension mechanism (9), passes through the guide wheel (203) of the changing device (2), and then the line is snapped into the line hook (604). S2, start taking in the line, the taking in device (4) drives the reel (12) to start rotating and taking in the line, and the positioning device (5) starts to drive the taking in device (4) to move in position; S3, the real-time detection unit (10) continuously monitors the take-up tension, cable length and position. When a full reel signal is detected, the system decelerates to prepare for reel replacement. S4, the plate changing mechanism (2) switches to the plate changing position on one side, sends out the full plate, and the wire pressing device (3) presses the wire into the hook device (6). S5, the hooking device (6) starts and the rotating take-up device (4) works together to achieve line capture and reel changing; S6, the AGV forklift enters the reserved workstation to perform full pallet removal and empty pallet installation operations.

9. A dual-disc semi-automatic take-up system based on real-time detection according to claim 8, characterized in that, During the reel changing process, the cable traction length during the reel changing is accurately calculated by the real-time detection unit (10), so as to achieve precise control of the cable length on the take-up reel during the reel changing.

10. A dual-disc semi-automatic take-up system based on real-time detection according to claim 8, characterized in that, The system automatically adjusts the take-up tension through the tension feedback of the real-time detection unit (10) to ensure that the φ0.53-1.1mm fine wire diameter cable is not damaged during the take-up process.

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