Cell formation system and auxiliary device thereof
By designing an auxiliary device for battery cell formation, the device utilizes an adsorption seat and suction cup to achieve efficient transfer and positioning of battery cells. Combined with a heating and pressure bar, it solves the problem of low clamping efficiency during battery cell formation, improves battery cell charging and transfer efficiency, optimizes battery cell spacing, and increases production efficiency.
Patent Information
- Application Number
- CN202511454689.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-01-06
AI Technical Summary
In the existing cell formation process, the charging and heating efficiency of the clamping tabs is low, and the cell spacing is not easy to adjust, which affects production efficiency.
An auxiliary device for battery cell formation was designed, including a support platform, a lifting frame, a transfer frame, and a drive mechanism. The device achieves efficient transfer and positioning of battery cells through an adsorption seat and a suction cup, and combines a heating strip and a pressure strip to achieve charging and heating, thereby optimizing the spacing between battery cells.
It improves the efficiency of cell clamping and transfer, reduces the time for adjusting cell spacing, and enhances production efficiency and cell charging stability.
Smart Images

Figure CN121282402A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of battery cell production technology, and relates to a battery cell formation system and its auxiliary devices. Background Technology
[0002] Battery activation, also known as formation, refers to the process of activating the positive and negative electrode materials through charging and discharging after battery manufacturing. It belongs to the field of energy technology and is mainly used in lithium batteries. This process involves forming a solid electrolyte interphase (SEI) film on the surface of the negative electrode during the initial charge. The SEI film's components include Li₂O and LiF, and its thickness is approximately 100-120 nanometers. Activation methods include directly charging the cell using a constant current and constant voltage source. Formation process parameters include temperature range (room temperature to 90°C), current magnitude, and cutoff voltage (3.5V~3.8V). Low-current formation helps form a dense organic film structure.
[0003] In the current formation process, it is usually necessary to use conductive clips to clamp the two tabs of the battery cell, then charge the battery cell, and heat and pressurize the battery cell. The purpose of heating and pressurizing is to drive the gas inside the battery cell into the air bag. Subsequently, the air bag is cut and separated by heat sealing, so that the gas inside the battery cell can be discharged to the outside.
[0004] To improve formation efficiency, multiple clips are typically installed on a formation plate. Each clip has a copper sheet (or other conductive material) on the part that holds the tab, which is connected to pre-embedded wires inside the formation plate. When the clip holds the tab, the formation plate connects to an external plug or connector, allowing all clips and tabs to be energized and charged. The formation plate also has raised heating plates on which the battery cells are laid, thus heating the tabs. During formation, multiple layers of formation plates are stacked. The presence of the heating plates ensures that different layers of formation plates can clamp the battery cells together, preventing the layers from affecting the clips and ensuring that the tabs can be properly energized. Summary of the Invention
[0005] The purpose of this invention is to provide a new cell formation system and its auxiliary devices.
[0006] To achieve the above-mentioned technical effects, the present invention provides an auxiliary device for cell formation, comprising:
[0007] A support platform, which is horizontal, has a plate to be processed, a loading and unloading plate, and a finished plate arranged sequentially on its top.
[0008] A lifting frame is located above the loading and unloading plate, and the loading and unloading plate is provided with a first drive mechanism for lifting the lifting frame;
[0009] The transfer frame and the second drive mechanism for moving and raising the transfer frame are provided. A long strip-shaped first slide groove and a rectangular second slide groove are vertically opened through the transfer frame. Several first suction seats are horizontally movably arranged in the first slide groove. Each first suction seat has a first suction cup at its bottom and a first suction tube connected to its top. A rectangular sliding frame is horizontally movably arranged in the second slide groove. Several second suction seats are horizontally movably arranged in the sliding frame. Each second suction seat has a second suction cup at its bottom and a second suction tube connected to its top. The movement direction of the sliding frame is perpendicular to the movement direction of the first suction seat, and the movement direction of the first suction seat is parallel to the movement direction of the second suction seat.
[0010] The system comprises a third driving mechanism, a fourth driving mechanism, and a fifth driving mechanism. The third driving mechanism is used to drive the first adsorption seat to move, the fourth driving mechanism is used to drive the sliding frame to move, and the fifth driving mechanism is used to drive the second adsorption seat to move.
[0011] The present invention is further configured such that the loading and unloading plate is hollow, the first driving mechanism includes a plurality of cylinders vertically arranged in the loading and unloading plate, the piston rods of all the cylinders vertically move through the loading and unloading plate, and the piston rods of all the cylinders are connected to the bottom of the lifting frame, the lifting frame being in the shape of a square, a sun, or an eye.
[0012] The top of the loading and unloading plate is used to support a chemical forming plate, and a U-shaped first limiting member is horizontally provided on the top of the loading and unloading plate for limiting the chemical forming plate. The inner side and both ends of the chemical forming plate are attached to the inner wall of the first limiting member.
[0013] The present invention is further configured such that a second U-shaped limiting member is horizontally arranged on the top of the plate to be processed, and a third U-shaped limiting member is horizontally arranged on the top of the finished plate. The opening directions of the first limiting member, the second limiting member, and the third limiting member are in the same direction. A processing support member is horizontally arranged on the top of the plate to be processed, and the inner side and both ends of the processing support member are attached to the inner wall of the second limiting member. A finished support member is horizontally arranged on the top of the finished plate. The processing support member is used to support the battery cell to be processed, and the finished support member is used to support the battery cell after formation. The distance between the battery cells on the processing support member and the distance between the battery cells on the finished support member are both smaller than the distance between the battery cells on the formation plate.
[0014] in
[0015] Both the plate to be processed and the finished plate are fixedly connected to the support platform. Both the support member to be processed and the finished support member are flat, and both the support member to be processed and the finished support member have an anti-slip layer on their tops.
[0016] The top of the support platform is vertically provided with several guide members, each with an L-shaped cross-section. The outer sides of the four corners of the plate to be processed and the finished plate are vertically movable and fit against the inner wall of one of the guide members. The top of the support platform is vertically provided with several first elastic members. The bottom of the plate to be processed and the finished plate are provided with several first elastic members. The support member to be processed and the support member to the finished plate are both in the shape of an upward-opening cover.
[0017] The present invention is further configured such that two parallel pressure bars are horizontally arranged at the bottom of the formation plate, and two parallel heating bars are horizontally arranged at the top. The length direction of the heating bars is parallel to the length direction of the pressure bars. Several charging clips are arranged at intervals on both sides of each heating bar. The charging clip includes a lower clamp plate that is horizontally attached to the formation plate. Two hinge seats are vertically arranged at the top of the lower clamp plate. A hinge column is horizontally rotatably arranged between the two hinge seats. An upper clamp plate located above the lower clamp plate is arranged on one side of the hinge column, and a linkage part is arranged on the other side. A linkage hole with a longitudinal cross-section of elongated strip or waist shape is opened horizontally through the linkage part.
[0018] The top of the formation plate is vertically provided with several guide cylinders, and a guide rod is vertically and movably arranged inside each guide cylinder. The outer wall of the guide rod is movably attached to the inner wall of the corresponding guide cylinder and moves through the formation plate. A working plate is horizontally arranged at the top of all the guide rods. Two working ears are provided on the side of the working plate near the upper clamping plate. A cylindrical working column is horizontally arranged between the two working ears. The working column is movably attached to the inner wall of the linkage hole. A second elastic member that is continuously in a compressed state is vertically arranged between the bottom of the working plate and the top of the formation plate. An insulating member is vertically arranged in the middle of the lower clamping plate. An opening for the insulating member to pass through is provided on the upper clamping plate.
[0019] All the aforementioned action plates are located below the lifting frame. When the lifting frame is higher than the action plate, the upper clamping plate and the lower clamping plate clamp the electrode tab of the battery cell. When the lifting frame drives the action plate downward, the action plate drives the lower clamping plate to rotate upward through the action column, so that the electrode tab of the battery cell can move vertically downward to fit against the lower clamping plate.
[0020] The present invention is further configured such that the second driving mechanism includes:
[0021] A positioning plate is vertically disposed on the top of the support platform. A horizontal groove is formed on the positioning plate. A first vertical groove, a second vertical groove, and a third vertical groove are vertically connected to the bottom of the horizontal groove. The first vertical groove and the third vertical groove are located at both ends of the horizontal groove, and the second vertical groove is located in the middle of the horizontal groove.
[0022] A drive rail is horizontally disposed on the top of the support platform, and the bottom of the positioning plate has an opening for the drive rail to pass through. A drive seat is horizontally movably disposed on the drive rail, and a sixth drive mechanism for driving the drive seat is disposed on the drive rail.
[0023] A driving component is vertically mounted on the top of the driving base. The driving component has a first driving groove and a second driving groove, which form an upward-opening V-shape. A material transfer seat is vertically mounted on the side of the material transfer frame, and a cylindrical material transfer rod is horizontally mounted on the side of the material transfer seat. The driving component and the material transfer seat are movably attached to both sides of the positioning plate. The two sides of one end of the material transfer rod are movably attached to the inner wall of the horizontal groove, the first vertical groove, the second vertical groove, or the third vertical groove, and the two sides of the other end are movably attached to the inner wall of the first driving groove or the second driving groove.
[0024] A passive seat is movably connected to the drive rail. A passive cylinder is vertically arranged on the top of the passive seat, and an anti-rotation part is vertically arranged on the bottom of the transfer frame. The outer wall of the anti-rotation part is movably fitted against the inner wall of the passive cylinder.
[0025] The present invention is further configured such that the sixth driving mechanism includes a driving groove horizontally opened at the top of the driving rail, the bottom and both sides of the driving seat are movably attached to the inner wall of the driving groove, a motor is provided at one end of the driving rail, a driving screw is horizontally provided on the output shaft of the motor, both ends of the driving screw are rotatably connected to both ends of the driving rail, and the middle part is threadedly engaged with the driving seat.
[0026] The top of the drive rail is also horizontally provided with a passive groove. The bottom and both sides of the passive seat are movably attached to the inner wall of the passive groove. An auxiliary rod is horizontally provided in the passive groove. The auxiliary rod passes through the passive seat, and the outer wall of the auxiliary rod is movably attached to the passive seat.
[0027] The present invention is further configured such that two transfer rods are arranged vertically on the transfer base, and an anti-detachment disc is provided at the free end of the transfer rod. The anti-detachment disc is movably attached to the driving component. Two sets of the horizontal groove, the first vertical groove, the second vertical groove, the third vertical groove, the first driving groove, and the second driving groove are all provided. Both sides of the connection between the second vertical groove and the horizontal groove are chamfered or rounded.
[0028] The present invention is further configured such that guide strips are horizontally provided on both sides of the inner walls of the first slide groove, both sides of the second slide groove, and both sides of the inner walls of the sliding frame; and guide grooves that cooperate with the corresponding guide strips are provided on the outer sides of the first adsorption seat, the sliding frame, and the second adsorption seat.
[0029] The third drive mechanism includes a first motor frame disposed at one end of the transfer frame and a first take-up motor disposed vertically on the first motor frame. A first take-up reel is horizontally disposed on the output shaft of the first take-up motor. A first anti-detachment plate with a diameter larger than the first take-up reel is disposed at the top and bottom of the first take-up reel. A first take-up cable is wound on the first take-up reel.
[0030] The two first adsorption seats located at the edge abut against the inner wall of the first chute. A third elastic element that is continuously compressed is horizontally arranged between two adjacent first adsorption seats. Except for the first adsorption seat farthest from the first winding motor, the other first adsorption seats are all horizontally provided with a first termination element, and the first termination element is connected to the side of the corresponding first adsorption seat away from the first winding motor. A first connecting seat is provided on the top of the first adsorption seat farthest from the first winding motor, and the free end of the first winding cable is connected to the first connecting seat.
[0031] The fourth driving mechanism includes a receiving groove formed in the inner wall of the second chute, a support rod horizontally arranged in the receiving groove, the support rod movably passing through the sliding frame, and a fourth elastic element continuously in a compressed state movably sleeved on the outer wall of the support rod. One end of the fourth elastic element abuts against the inner end of the receiving groove, and the other end abuts against the side of the sliding frame near the first chute. The top of the transfer frame is horizontally rotatably provided with a first steering wheel and a second steering wheel. The first steering wheel and the second steering wheel are both located between the first chute and the second chute. The first steering wheel is located on the side of the middle part of the first chute, and the second steering wheel is located on the side of the end of the first chute. It also includes a Z-shaped connecting cable. One end of the connecting cable is connected to the first connecting seat, the other end is connected to the sliding frame, and the middle part moves around the first steering wheel and the second steering wheel in sequence.
[0032] A first stabilizing rod is horizontally arranged between the two ends of the first chute. All the first adsorption seats and all the first termination members are movably attached to the outer wall of the first stabilizing rod. A first stabilizing seat is provided on the top of each first adsorption seat. A first stabilizing cable is provided between two adjacent first stabilizing seats. When picking up the chip on the formation plate, all the first stabilizing cables are straight. The free end of the first termination member is separated from the adjacent first adsorption seat.
[0033] The present invention is further configured such that the fifth driving mechanism includes a second motor frame disposed at one end of the sliding frame and a second winding motor vertically disposed on the second motor frame. The first winding motor and the second winding motor are located on the same side of the material transfer frame. A second winding reel is horizontally disposed on the output shaft of the second winding motor. A second anti-detachment plate with a diameter larger than the second winding reel is disposed at the top and bottom of the second winding reel. A second winding cable is wound on the second winding reel. A second connecting seat is disposed at the top of the second adsorption seat farthest from the second winding motor. The free end of the second winding cable is connected to the second connecting seat.
[0034] The two second adsorption seats located at the edge abut against the inner walls of both ends of the sliding frame. A fifth elastic element that is continuously compressed is horizontally arranged between two adjacent second adsorption seats. A second termination element is horizontally arranged on the other second adsorption seats except the one connected to the second connecting seat. The second termination element is connected to the side of the corresponding second adsorption seat away from the second winding motor. A second stabilizing rod is horizontally arranged between the two ends of the sliding frame. All the second adsorption seats and all the second termination elements are movably attached to the outer wall of the second stabilizing rod.
[0035] Each of the second adsorption seats is provided with a second stabilizing seat at its top, and a second stabilizing cable is provided between two adjacent second stabilizing seats. When the chip on the formation plate is picked up, all the second stabilizing cables are in a straight line, and the free end of the second termination member is separated from the adjacent second adsorption seat.
[0036] or:
[0037] The fifth driving mechanism includes an L-shaped synchronizing element disposed on the top of the second adsorption seat. The top of each of the first adsorption seats is vertically provided with a synchronizing rod. The top of each synchronizing rod is horizontally provided with a cylindrical synchronizing cylinder. The top of each synchronizing element moves horizontally through a synchronizing cylinder, and the outer wall of each synchronizing element moves and fits against the inner wall of the corresponding synchronizing cylinder.
[0038] The present invention also discloses a cell formation system, comprising an auxiliary device for cell formation as described in any of the preceding claims, and:
[0039] The formation frame has two vertically arranged positioning frames facing each other. Each of the two positioning frames has a vertically rotatable swing disk on its facing side. The positioning frame is equipped with a motor for driving the swing disk to rotate. The top of the swing disk is equipped with two vertical top connecting rods and the bottom is equipped with two vertical bottom connecting rods.
[0040] A top plate and a bottom plate are provided. The top plate is fixedly connected to the top of all the top connecting rods, and the bottom plate is fixedly connected to the bottom of all the bottom connecting rods. A clamping cylinder is vertically provided on the top plate. A clamping plate is provided on the piston rod of the clamping cylinder. All the top connecting rods pass through the clamping plate, and the outer wall of the top connecting rod is attached to the clamping plate. A clamping block is provided at the bottom of the clamping plate.
[0041] Two limiting posts are provided between one side edge of the top plate and the bottom plate. The limiting posts are used to limit all the forming plates. The side of the forming frame away from the limiting posts is open.
[0042] A transfer plate is used to support several layers of formation plates. Anti-fall frames are provided on one side or adjacent sides of the top of the transfer plate, and the anti-fall frames are lower than the formation plates located at the top. Several spaced support bars are arranged parallel to each other at the bottom of the transfer plate. Each formation plate has at least two anti-sway posts at the top and at least two anti-sway cylinders at the bottom. The tops of the lower anti-sway posts are attached to the inner walls of the upper anti-sway cylinders. The tops of the anti-sway posts are higher than the corresponding action plates, and the bottoms of the anti-sway cylinders are higher than the bottoms of the corresponding pressure bars.
[0043] Compared with existing technologies, this invention provides a cell formation system and its auxiliary devices. After a stack of multi-layered formation plates is charged, heated, and pressurized, a forklift transfers the transfer plate and the multi-layered formation plates together to the side of the support platform. At this time, the worker manually transfers the top formation plate to the top of the loading and unloading plate. Then, the lifting frame descends and opens all the charging clamps, so that all the cells are ready to be picked up. Then, the transfer frame moves above the loading and unloading plate and descends, so that each cell has at least one suction cup (i.e., a first suction cup or a second suction cup, wherein the first and second suction cups are both commercially available flexible rubber or other conventional materials; at the same time, the first suction tube, the second suction tube, and the negative pressure pump used to apply negative pressure to the first and second suction tubes are all commercially available) for adsorption. Then, the transfer frame rises and moves toward the finished product plate. During the movement, the distance between the first adsorption seats decreases, the distance between the second adsorption seats decreases, and the sliding frame moves towards the first sliding groove, thereby reducing the distance between all the battery cells and the airbags that wrap the battery cells. Preferably, the airbags in the same column are in a close fit, and the airbags in different columns are in a close fit (at this time, the battery cells in different columns are in a close fit between airbags) or the electrode tabs of the battery cells are in a close fit (at this time, the battery cells in different columns are in a close fit between electrode tabs) or the airbags in the previous column are in a close fit with the electrode tabs in the adjacent column (at this time, the sorting direction of different columns is the same). The purpose is to directly reduce the distance between the battery cells, and preferably reduce it to a distance that is easy to store or transfer (i.e., transfer to the next process for heat sealing of the airbags).
[0044] The transfer frame then moves to the top of the processing plate, which has neatly arranged battery cells (these cells can be arranged manually by workers to save time, arranged by a robotic arm, or arrive with the cells already arranged). The first and second suction cups then stably pick up the corresponding battery cells and transfer them to the formation plate. Throughout this process, the charging clamps on the formation plate remain open, waiting for new battery cells to be placed. After the new battery cells are placed, the lifting frame rises, and the charging clamps automatically clamp the two tabs of the battery cells. The worker then transfers the formation plate to the side transfer plate.
[0045] During the formation process, the battery cells and airbags need to maintain a certain distance. However, the battery cells to be processed may have small gaps or be in a close fit. At the same time, the formed battery cells are preferably sent out in an orderly manner. Therefore, by using the transfer frame, first adsorption seat, second adsorption seat, first suction cup, second suction cup, third driving mechanism, fourth driving mechanism and fifth driving mechanism of this application, all the formed battery cells can be transferred to the finished product board in an orderly manner at one time, and the battery cells on the finished product board are spaced small or close to each other. Similarly, all the battery cells to be formed can be transferred from the processing board to the formation board at one time, which greatly improves the efficiency of removing and placing battery cells, and also saves the time of placing battery cells on the loading and unloading board and on the finished product board, resulting in better production effect. Attached Figure Description
[0046] Figure 1 This is a schematic diagram of the auxiliary device for cell formation according to a first embodiment of the present invention during use;
[0047] Figure 2 This is a schematic diagram of the structure of an auxiliary device for cell formation according to a first embodiment of the present invention;
[0048] Figure 3 yes Figure 2 Enlarged view of section A;
[0049] Figure 4 yes Figure 2 Enlarged view of section B;
[0050] Figure 5 yes Figure 2 Enlarged view of section C;
[0051] Figure 6 This is a schematic diagram of the driving component in Embodiment 1 of the present invention;
[0052] Figure 7 This is a schematic diagram of the chemical formation plate portion in Embodiment 1 of the present invention;
[0053] Figure 8 yes Figure 7 Enlarged view of section D;
[0054] Figure 9 This is a schematic diagram of the loading and unloading plate portion in Embodiment 1 of the present invention;
[0055] Figure 10 This is a schematic diagram of the material transfer frame portion in Embodiment 1 of the present invention;
[0056] Figure 11 yes Figure 10 Enlarged view of section E in the middle;
[0057] Figure 12yes Figure 10 Enlarged view of section F in the middle;
[0058] Figure 13 yes Figure 12 Enlarged view of section G in the middle;
[0059] Figure 14 yes Figure 12 Enlarged view of section H in the middle;
[0060] Figure 15 This is a schematic diagram of the formation frame portion in an embodiment of a cell formation system of the present invention;
[0061] Figure 16 yes Figure 15 Enlarged view of section J in the middle;
[0062] Figure 17 This is a schematic diagram of the transfer plate portion in Embodiment 1 of the present invention;
[0063] Figure 18 This is a schematic diagram of the synchronization component in Embodiment 2 of the present invention.
[0064] The components include: 1. Support platform; 2. Plate to be processed; 3. Loading / unloading plate; 4. Finished product plate; 5. Lifting frame; 6. Transfer frame; 7. First chute; 8. Second chute; 9. First suction seat; 10. First suction cup; 11. First suction tube; 12. Sliding frame; 13. Second suction seat; 14. Second suction cup; 15. Formation plate; 16. First limiting component; 17. Second limiting component; 18. Third limiting component; 19. Support component to be processed; 20. Finished product support component; 21. Guide component; 22. First elastic component; 23. Pressure bar; 24. Heating bar; 25. Lower clamping plate; 26. 27. Hinge seat; 28. Hinge column; 29. Upper clamping plate; 30. Linkage part; 31. Linkage hole; 32. Guide cylinder; 33. Guide rod; 34. Actuating plate; 35. Actuating ear; 36. Actuating column; 37. Second elastic element; 38. Insulating element; 49. Positioning plate; 40. Horizontal groove; 41. First vertical groove; 42. Second vertical groove; 43. Third vertical groove; 44. Drive rail; 45. Drive seat; 46. Drive element; 47. First drive groove; 48. Second drive groove; 49. Transfer seat; 50. Transfer rod; 51. Passive seat; 52. Passive cylinder; 53. 53. Anti-rotation part; 54. Drive slot; 55. Drive screw; 56. Passive slot; 57. Anti-derailment disc; 58. Guide bar; 59. Guide slot; 60. First motor frame; 61. First take-up motor; 62. First take-up cable; 63. Third elastic element; 64. First termination element; 65. First connecting seat; 66. Support rod; 67. Fourth elastic element; 68. First steering wheel; 69. Second steering wheel; 70. Connecting cable; 71. First stabilizer bar; 72. First stabilizer seat; 73. First stabilizer cable; 74. Second motor frame; 75. Second take-up motor; 76. First... 77. Second winding cable; 78. Second connecting seat; 79. Fifth elastic element; 80. Second termination element; 81. Second stabilizing rod; 82. Second stabilizing seat; 83. Second stabilizing cable; 84. Synchronizing element; 85. Synchronizing rod; 86. Synchronizing cylinder; 87. Forming frame; 88. Positioning frame; 89. Swinging plate; 90. Top connecting rod; 91. Bottom connecting rod; 92. Top plate; 93. Bottom plate; 94. Pressing cylinder; 95. Pressing plate; 96. Limiting post; 97. Transfer plate; 98. Anti-fall frame; 99. Support bar; 100. Anti-sway post; 101. Anti-sway cylinder. Detailed Implementation
[0065] Example 1
[0066] An auxiliary device for cell formation, such as Figures 1 to 14 As shown, it includes:
[0067] Support platform 1, which is horizontal, and the top of the support platform 1 is sequentially provided with a plate to be processed 2, a loading and unloading plate 3 and a finished plate 4;
[0068] The lifting frame 5 is located above the loading and unloading plate 3, and the loading and unloading plate 3 is provided with a first driving mechanism for lifting the lifting frame 5.
[0069] The transfer frame 6 and the second drive mechanism for moving and raising the transfer frame 6 are provided. A long strip-shaped first slide groove 7 and a rectangular second slide groove 8 are vertically opened through the transfer frame 6. Several first suction seats 9 are horizontally movably arranged in the first slide groove 7. Each first suction seat 9 has a first suction cup 10 at its bottom and a first suction tube 11 connected to its top. A rectangular sliding frame 12 is horizontally movably arranged in the second slide groove 8. Several second suction seats 13 are horizontally movably arranged in the sliding frame 12. Each second suction seat 13 has a second suction cup 14 at its bottom and a second suction tube connected to its top. The movement direction of the sliding frame 12 is perpendicular to the movement direction of the first suction seats 9, and the movement direction of the first suction seats 9 is parallel to the movement direction of the second suction seats 13.
[0070] The system comprises a third driving mechanism, a fourth driving mechanism, and a fifth driving mechanism. The third driving mechanism is used to drive the first adsorption seat 9 to move, the fourth driving mechanism is used to drive the sliding frame 12 to move, and the fifth driving mechanism is used to drive the second adsorption seat 13 to move.
[0071] The loading and unloading plate 3 is hollow. The first driving mechanism includes several cylinders vertically arranged in the loading and unloading plate 3. The piston rods of all the cylinders move vertically through the loading and unloading plate 3, and the piston rods of the cylinders are connected to the bottom of the lifting frame 5. The lifting frame 5 is shaped like a square, a sun, or an eye.
[0072] The top of the loading and unloading plate 3 is used to support a chemical forming plate 15, and the top of the loading and unloading plate 3 is horizontally provided with a U-shaped first limiting member 16 for limiting the chemical forming plate 15. The inner side and both ends of the chemical forming plate 15 are attached to the inner wall of the first limiting member 16.
[0073] The top of the plate to be processed 2 is horizontally provided with a second U-shaped limiting member 17, and the top of the finished plate 4 is horizontally provided with a third U-shaped limiting member 18. The opening directions of the first limiting member 16, the second limiting member 17, and the third limiting member 18 are in the same direction. The top of the plate to be processed 2 is horizontally provided with a support member 19, the inner side and both ends of the support member 19 are attached to the inner wall of the second limiting member 17. The top of the finished plate 4 is horizontally provided with a finished product support member 20. The support member 19 is used to support the battery cell to be processed, and the finished product support member 20 is used to support the battery cell after formation. The distance between the battery cells on the support member 19 and the distance between the battery cells on the finished product support member 20 are both smaller than the distance between the battery cells on the formation plate 15.
[0074] The top of the support platform 1 is vertically provided with several guide members 21, each with an L-shaped cross-section. The outer sides of the four corners of the plate to be processed 2 and the finished plate 4 are vertically movable and fit against the inner wall of one of the guide members 21. The top of the support platform 1 is vertically provided with several first elastic members 22, and the bottom of the plate to be processed 2 and the finished plate 4 are also provided with several first elastic members 22. The support member to be processed 19 and the finished support member 20 are both open-to-the-upward cover-shaped. The first suction tube 11 and the second suction tube both include a rigid tube and a flexible tube (not shown in the figure). The rigid tube moves vertically through the corresponding first adsorption seat 9 or second adsorption seat 13. The outer wall of the rigid tube is connected to the bottom of the first adsorption seat 9 or the second adsorption seat 13 by a spring, allowing the rigid tube to have a certain degree of vertical movement. Thus, even if the height of the battery cell changes within the support 19 to be processed or the finished support 20, the spring's elastic deformation can compensate for the height change when the first suction tube 11 and the second suction tube place the battery cell into the finished support 20 or remove it from the support 19 to be processed, allowing for normal placement or removal of the battery cell. Furthermore, depending on the actual situation, position sensors can be installed above the finished support 20 and the support 19 to be processed, and the depths of the first vertical groove 40 and the third vertical groove 42 can be set to be relatively deep. This increases the stroke during battery cell placement and removal, ensuring stable placement and removal even if the battery cell height changes. In practical use, one or more main suction tubes can be installed, and each suction tube can provide negative pressure to multiple first suction tubes 11 and / or second suction tubes. A small air pump or switch can be connected to the first suction tube 11, the second suction tube, or the main suction tube. When the battery cell needs to be placed down after being transferred to the loading / unloading plate 3 or the finished product plate 4, the switch can be opened after the negative pressure in the first suction cup 10 and the second suction cup 14 disappears, facilitating the separation of the battery cell from the corresponding suction cup. Alternatively, the air pump can apply a small airflow, which is blown out through the first suction cup 10 and the second suction cup 14, thereby accelerating the separation of the battery cell from the first suction cup 10 and the second suction cup 14. Or, the first suction cup 10 and the second suction cup 14 have a certain elasticity. The negative pressure generated when adsorbing the battery cell can cause the battery cell to press the first suction cup 10 and the second suction cup 14 until they are deformed. Then, after the negative pressure in the first suction cup 10 and the second suction cup 14 disappears, the first suction cup 10 and the second suction cup 14 will elastically rebound, thereby accelerating the separation of the battery cell from the first suction cup 10 and the second suction cup 14.
[0075] The bottom of the formation plate 15 has two parallel pressure bars 23 horizontally arranged, and the top has two parallel heating bars 24 horizontally arranged. The length direction of the heating bars 24 is parallel to the length direction of the pressure bars 23. Each heating bar 24 has several spaced charging clips on both sides. The charging clip includes a lower clamping plate 25 that is horizontally attached to the formation plate 15. The top of the lower clamping plate 25 has two hinge seats 26 vertically arranged. A hinge post 27 is horizontally rotatably arranged between the two hinge seats 26. One side of the hinge post 27 has an upper clamping plate 28 located above the lower clamping plate 25, and the other side has a linkage part 29. A linkage hole 30 with a long strip or waist-shaped longitudinal section is opened horizontally through the linkage part 29.
[0076] The charging clamp body is made of insulating material, but the top of the lower clamping plate 25 has a copper sheet, and the forming plate 15 has embedded wires or other structures for charging the copper sheet. The heating strip 24 also has an electric heating wire or other structure that can heat up when energized. Each forming plate 15 has an electrical connector on its side. After all the forming plates 15 are transferred to the forming rack 86, the electrical connectors are connected to an external plug or other connector, allowing for subsequent charging and heating of the battery cells. Pressurization of the battery cells is achieved through a clamping cylinder 93. When the clamping cylinder 93 presses the battery cells, the clamping block 95 presses the top battery cells, while the lower battery cells are pressurized by the pressure bar 23. The pressure bar 23 and heating strip 24 thicken the forming plate 15, ensuring that the action plate 33, upper clamping plate 28, etc., are not affected by the forming plate 15 during pressurization and charging, thus guaranteeing charging stability.
[0077] The top of the formation plate 15 is vertically provided with several guide cylinders 31. Each guide cylinder 31 has a guide rod 32 vertically and movably arranged inside it. The outer wall of the guide rod 32 is movably attached to the inner wall of the corresponding guide cylinder 31 and moves through the formation plate 15. The top of all the guide rods 32 is horizontally provided with an action plate 33. The action plate 33 is provided with two action ears 34 on the side near the upper clamping plate 28. A cylindrical action column 35 is horizontally arranged between the two action ears 34. The action column 35 is movably attached to the inner wall of the linkage hole 30. A second elastic member 36 that is continuously compressed is vertically arranged between the bottom of the action plate 33 and the top of the formation plate 15. An insulating member 37 is vertically arranged in the middle of the lower clamping plate 25. An opening for the insulating member 37 to pass through is provided on the upper clamping plate 28.
[0078] All the aforementioned action plates 33 are located below the lifting frame 5. When the lifting frame 5 is higher than the action plate 33, the upper clamping plate 28 and the lower clamping plate 25 clamp the electrode tab of the battery cell. When the lifting frame 5 drives the action plate 33 downward, the action plate 33 drives the lower clamping plate 25 to rotate upward through the action column 35, so that the electrode tab of the battery cell can move vertically downward to fit against the lower clamping plate 25.
[0079] The second drive mechanism includes:
[0080] A positioning plate 38 is vertically disposed on the top of the support platform 1. A horizontal groove 39 is formed on the positioning plate 38. A first vertical groove 40, a second vertical groove 41, and a third vertical groove 42 are vertically connected to the bottom of the horizontal groove 39. The first vertical groove 40 and the third vertical groove 42 are located at both ends of the horizontal groove 39, and the second vertical groove 41 is located in the middle of the horizontal groove 39.
[0081] A drive rail 43 is horizontally disposed on the top of the support platform 1, and the bottom of the positioning plate 38 is provided with an opening for the drive rail 43 to pass through. A drive seat 44 is horizontally movably disposed on the drive rail 43, and a sixth drive mechanism for driving the drive seat 44 is disposed on the drive rail 43.
[0082] A driving component 45 is vertically disposed on the top of the driving base 44. The driving component 45 has a first driving groove 46 and a second driving groove 47, which form an upward-opening V-shape. A transfer seat 48 is vertically disposed on the side of the transfer frame 6. A cylindrical transfer rod 49 is horizontally disposed on the side of the transfer seat 48. The driving component 45 and the transfer seat 48 are movably attached to both sides of the positioning plate 38. The two sides of one end of the transfer rod 49 are movably attached to the inner wall of the horizontal groove 39, the first vertical groove 40, the second vertical groove 41, or the third vertical groove 42, and the two sides of the other end are movably attached to the inner wall of the first driving groove 46 or the second driving groove 47.
[0083] A passive seat 50 is movably connected to the drive rail 43. A passive cylinder 51 is vertically arranged on the top of the passive seat 50. An anti-rotation part 52 is vertically arranged on the bottom of the transfer frame 6. The outer wall of the anti-rotation part 52 is movably attached to the inner wall of the passive cylinder 51.
[0084] The sixth driving mechanism includes a driving groove 53 horizontally opened at the top of the driving rail 43. The bottom and both sides of the driving seat 44 are movably attached to the inner wall of the driving groove 53. A motor is provided at one end of the driving rail 43. A driving screw 54 is horizontally provided on the output shaft of the motor. Both ends of the driving screw 54 are rotatably connected to both ends of the driving rail 43, and the middle part is threadedly engaged with the driving seat 44.
[0085] The top of the drive rail 43 is also horizontally provided with a passive groove 55. The bottom and both sides of the passive seat 50 are movably attached to the inner wall of the passive groove 55. An auxiliary rod is horizontally provided in the passive groove 55. The auxiliary rod passes through the passive seat 50, and the outer wall of the auxiliary rod is movably attached to the passive seat 50.
[0086] The transfer seat 48 is provided with two transfer rods 49 arranged vertically. The free end of the transfer rod 49 is provided with an anti-detachment disc 56. The anti-detachment disc 56 is movably attached to the drive member 45 (in this way, it can bear the torque generated by the transfer rod 49, which can not only protect the passive cylinder 51 and other structures, but also reduce the friction between the passive cylinder 51, the passive seat 50 and other structures). The horizontal groove 39, the first vertical groove 40, the second vertical groove 41, the third vertical groove 42, the first drive groove 46 and the second drive groove 47 are all provided in two sets. The two sides of the connection between the second vertical groove 41 and the horizontal groove 39 are chamfered or rounded.
[0087] The inner walls of the first slide 7, the inner walls of the second slide 8, and the inner walls of the sliding frame 12 are all horizontally provided with guide strips 57. The outer sides of the first adsorption seat 9, the sliding frame 12, and the second adsorption seat 13 are all provided with guide grooves 58 that cooperate with the corresponding guide strips 57.
[0088] The third drive mechanism includes a first motor frame 59 disposed at one end of the transfer frame 6 and a first take-up motor 60 vertically disposed on the first motor frame 59. A first take-up reel is horizontally disposed on the output shaft of the first take-up motor 60. A first anti-detachment plate with a diameter larger than the first take-up reel is disposed at the top and bottom of the first take-up reel. A first take-up cable 61 is wound on the first take-up reel.
[0089] The two first adsorption seats 9 located at the edge abut against the inner wall of the first groove 7. A third elastic member 62 that is continuously compressed is horizontally arranged between two adjacent first adsorption seats 9. A first termination member 63 is horizontally arranged on the other first adsorption seats 9 except the first adsorption seat 9 that is farthest from the first winding motor 60. The first termination member 63 is connected to the side of the corresponding first adsorption seat 9 that is away from the first winding motor 60. A first connecting seat 64 is arranged on the top of the first adsorption seat 9 that is farthest from the first winding motor 60. The free end of the first winding cable 61 is connected to the first connecting seat 64.
[0090] The fourth driving mechanism includes a receiving groove formed in the inner wall of the second slide groove 8. A support rod 66 is horizontally arranged in the receiving groove. The support rod 66 moves through the sliding frame 12. A fourth elastic element 67, which is continuously compressed, is movably sleeved on the outer wall of the support rod 66. One end of the fourth elastic element 67 abuts against the inner end of the receiving groove, and the other end abuts against the side of the sliding frame 12 near the first slide groove 7. A first steering wheel 68 and a second steering wheel 69 are horizontally rotatably arranged on the top of the transfer frame 6. The first steering wheel 68 and the second steering wheel 69 are both located between the first slide groove 7 and the second slide groove 8. The first steering wheel 68 is located on the side of the middle part of the first slide groove 7, and the second steering wheel 69 is located on the side of the end of the first slide groove 7. It also includes a Z-shaped connecting cable 70. One end of the connecting cable 70 is connected to the first connecting seat 64, and the other end is connected to the sliding frame 12. The middle part moves around the first steering wheel 68 and the second steering wheel 69 in sequence.
[0091] A first stabilizing rod 71 is horizontally arranged between the two ends of the first chute 7. All the first adsorption seats 9 and all the first termination members 63 are movably attached to the outer wall of the first stabilizing rod 71. A first stabilizing seat 72 is arranged on the top of each first adsorption seat 9. A first stabilizing cable 73 is arranged between two adjacent first stabilizing seats 72. When the chip on the formation plate 15 is picked up, all the first stabilizing cables 73 are straight. The free end of the first termination member 63 is separated from the adjacent first adsorption seat 9.
[0092] The fifth drive mechanism includes a second motor frame 74 disposed at one end of the sliding frame 12 and a second take-up motor 75 vertically disposed on the second motor frame 74. The first take-up motor 60 and the second take-up motor 75 are located on the same side of the transfer frame 6. A second take-up reel is horizontally disposed on the output shaft of the second take-up motor 75. A second anti-detachment plate with a diameter larger than the second take-up reel is disposed at the top and bottom of the second take-up reel. A second take-up cable 76 is wound on the second take-up reel. A second connecting seat 77 is disposed at the top of the second adsorption seat 13, which is furthest from the second take-up motor 75. The free end of the second take-up cable 76 is connected to the second connecting seat 77.
[0093] The two second adsorption seats 13 located at the edge abut against the inner walls of both ends of the sliding frame 12. A fifth elastic member 78 that is continuously compressed is horizontally arranged between two adjacent second adsorption seats 13. Except for the second adsorption seat 13 connected to the second connecting seat 77, the other second adsorption seats 13 are horizontally provided with a second termination member 79, and the second termination member 79 is connected to the side of the corresponding second adsorption seat 13 away from the second winding motor 75. A second stabilizing rod 80 is horizontally arranged between the two ends of the sliding frame 12. All the second adsorption seats 13 and all the second termination members 79 are movably attached to the outer wall of the second stabilizing rod 80.
[0094] Each of the second adsorption seats 13 is provided with a second stabilizing seat 81 at its top, and a second stabilizing cable 82 is provided between two adjacent second stabilizing seats 81. When the chip on the formation plate 15 is picked up, all the second stabilizing cables 82 are in a straight line, and the free end of the second termination member 79 is separated from the adjacent second adsorption seat 13.
[0095] The present invention also provides a cell formation system, such as Figures 15 to 17 As shown, it includes an auxiliary device for cell formation as described in any of the preceding claims, and:
[0096] The formation frame 86 has two vertically arranged positioning frames 87 facing each other. Each of the two positioning frames 87 has a vertically rotatable swing disk 88 on its facing side. The positioning frame 87 is equipped with a motor for driving the swing disk 88 to rotate. The top of the swing disk 88 is provided with two vertical top connecting rods 89, and the bottom is provided with two vertical bottom connecting rods 90.
[0097] A top plate and a bottom plate are provided. The top plate is fixedly connected to the top of all the top connecting rods 89, and the bottom plate is fixedly connected to the bottom of all the bottom connecting rods 90. A pressing cylinder 93 is vertically provided on the top plate 91. A pressing plate 94 is provided on the piston rod of the pressing cylinder 93. All the top connecting rods 89 pass through the pressing plate 94, and the outer wall of the top connecting rod 89 is attached to the pressing plate 94. A pressing block 95 is provided at the bottom of the pressing plate 94.
[0098] Limiting posts 96: Two limiting posts 96 are provided between one edge of the top plate 91 and the bottom plate 92 (for supporting the support bar 99). The limiting posts 96 are used to limit all the forming plates 15. The side of the forming frame 86 away from the limiting posts 96 is open.
[0099] A transfer plate 97 supports several layers of formation plates 15. Anti-fall frames 98 are provided on one side or adjacent sides of the top of the transfer plate 97, and the anti-fall frames 98 are lower than the formation plates 15 located at the top. Several spaced support bars 99 are arranged parallel to each other at the bottom of the transfer plate 97. Each formation plate 15 has at least two anti-sway posts 100 at its top and at least two anti-sway cylinders 101 at its bottom. The tops of the lower anti-sway posts 100 are attached to the inner walls of the upper anti-sway cylinders 101. The tops of the anti-sway posts 100 are higher than the corresponding action plate 33, and the bottoms of the anti-sway cylinders 101 are higher than the bottoms of the corresponding pressure bars 23.
[0100] This invention provides a battery cell formation system and its auxiliary device. After a stack of multi-layered formation plates 15 has been charged, heated, and pressurized, a forklift transfers the transfer plate 97 and the multi-layered formation plates 15 together to the side of the support platform 1. At this time, the worker manually transfers the top formation plate 15 to the top of the loading and unloading plate 3. Then, the lifting frame 5 descends and opens all the charging clamps, so that all the battery cells are in a ready-to-remove state. Then, the transfer frame 6 moves above the loading and unloading plate 3 and descends, so that each battery cell has at least one suction cup (i.e., the first suction cup 10 or the second suction cup 14, wherein the first suction cup 10 and the second suction cup 14 are both commercially available flexible rubber or other conventional material suction cups; at the same time, the first suction tube 11, the second suction tube, and the negative pressure pump used to apply negative pressure to the first suction tube 11 and the second suction tube are all commercially available) for adsorption. Then, the transfer frame 6 rises and moves toward the finished product plate 4. During the movement, the distance between the first adsorption seats 9 and the distance between the second adsorption seats 13 decreases. At the same time, the sliding frame 12 moves towards the first sliding groove 7, which reduces the distance between all the battery cells and the airbags that wrap the battery cells. Preferably, the airbags in the same column are in a close fit, and the airbags in different columns are in a close fit (at this time, the battery cells in different columns are in a close fit between airbags) or the electrode tabs of the battery cells are in a close fit (at this time, the battery cells in different columns are in a close fit between electrode tabs) or the airbags in the previous column are in a close fit with the electrode tabs in the adjacent column (at this time, the sorting direction of different columns is the same). The purpose is to directly reduce the distance between the battery cells, and preferably reduce it to a distance that is easy to store or transfer (i.e., transfer to the next process for heat sealing of the airbags).
[0101] Then, the transfer frame 6 moves to the top of the processing plate 2, where the processing plate 2 has neatly arranged battery cells (which can be arranged manually by workers beforehand to save time; arranged by a robot; or the incoming material already has the battery cells arranged). The first suction cup 10 and the second suction cup 14 can then stably attract the corresponding battery cells and transfer them to the formation plate 15. Throughout this process, the charging clamp on the formation plate 15 remains open, waiting for the new battery cells to be placed. After the new battery cells are placed, the lifting frame 5 rises, and the charging clamp automatically clamps the two tabs of the battery cells. Then, the worker transfers the formation plate 15 to the side transfer plate 97.
[0102] During the formation process, the battery cells and airbags need to maintain a certain distance. However, the battery cells to be processed may have small gaps or be in a close fit. At the same time, the formed battery cells are preferably arranged in an orderly manner and sent out. Therefore, by using the transfer frame 6, the first adsorption seat 9, the second adsorption seat 13, the first suction cup 10, the second suction cup 14, the third driving mechanism, the fourth driving mechanism, and the fifth driving mechanism of this application, all the formed battery cells can be transferred to the finished product plate 4 in an orderly manner at one time, and the spacing between the battery cells on the finished product plate 4 is small or they are in close fit with each other. Similarly, all the battery cells to be formed can be transferred from the processing plate 2 to the formation plate 15 at one time for placement, thereby greatly improving the efficiency of removing and placing battery cells, and also saving the time of placing battery cells on the loading and unloading plate 3 and the finished product plate 4, resulting in better production effect.
[0103] The worker places the formed plate 15, now fully formed, on top of the loading / unloading plate 3, ensuring that the inner side and both ends of the formed plate 15 abut against the inner wall of the first limiting member 16, thus fixing the position of the formed plate 15. Then, the cylinder lowers the height of the lifting frame 5, causing all the action plates 33 to be subjected to downward pressure from the lifting frame 5. Simultaneously, the height of the guide rod 32, action plates 33, and action column 35 is lowered, further compressing the second elastic member 36. At this time, the action column 35 drives the linkage part 29 downward through the inner wall of the linkage hole 30, causing the upper clamping plate 28 to swing upward. When the lifting frame 5 descends to its lowest height, the upper clamping plate 28 has rotated a large angle, preferably around 90°, at which angle the battery cell and electrode tabs can move smoothly vertically.
[0104] The first drive groove 46 and the second drive groove 47 are both inclined and form an upward-opening V-shape. The first vertical groove 40, the second vertical groove 41, and the third vertical groove 42 are all vertical. At the same time, the transfer rod 49 is simultaneously acted upon by the first drive groove 46 or the second drive groove 47 and the first vertical groove 40 or the second vertical groove 41 or the third vertical groove 42. This allows the transfer rod 49 to move to any position of the horizontal groove 39, the first vertical groove 40, the second vertical groove 41, and the third vertical groove 42. Furthermore, the first vertical groove 40, the second vertical groove 41, and the third vertical groove 42 all move vertically, ensuring that the first suction cup 10 and the second suction cup 14 can stably act on the corresponding battery cells.
[0105] The starting position is set at the middle of the horizontal groove 39 between the first vertical groove 40 and the second vertical groove 41. Assuming... Figure 1The slot on the left is the first drive slot 46, and the slot on the right is the second drive slot 47. At this time, the transfer rod 49 is located at the top and starting position of the second drive slot 47 (this is the assumed initial state). If the transfer rod 49 needs to move into the first vertical slot 40, the drive member 45 only needs to move to the left until the left end of the horizontal slot 39, and then the drive member 45 moves to the right a short distance. At this time, the transfer rod 49 can move down along the second drive slot 47 until the first suction cup 10 and the second suction cup 14 are attracted to the corresponding battery cells.
[0106] Then the drive unit 45 moves to the right, and the transfer rod 49 rises along the first drive groove 46 to the left end of the horizontal groove 39; then the drive unit 45 continues to move to the right until the transfer rod 49 moves to the top of the second vertical groove 41. At this time, the drive unit 45 slowly moves to the left (to prevent the transfer rod 49 from moving back to the horizontal groove 39), so that the transfer rod 49 can move down along the second vertical groove 41 until all the cells are placed on the formation plate 15.
[0107] Then, the drive unit 45 moves to the left (it can also move to the right depending on the actual situation, both can be implemented through the program), and the second drive groove 47 raises the transfer rod 49 and makes the transfer rod 49 move to the starting position for standby. After the next formation plate 15 is fixed on the loading and unloading plate 3, the drive unit 45 moves to the right, making the transfer rod 49 move into the second vertical groove 41 again, and making the first suction cup 10 and the second suction cup 14 attract the corresponding cells. Then the drive unit 45 continues to move to the right, and the first drive groove 46 drives the transfer rod 49 to rise, and makes the transfer rod 49 move into the horizontal groove 39, until the transfer rod 49 moves from the horizontal groove 39 into the third vertical groove 42 (wherein, when the transfer rod 49 moves to the top of the third vertical groove 42, the drive seat 44 will move to the left a certain distance), and place the formed cells onto the finished product support 20.
[0108] Then, the drive unit 45 moves to the left, and the second drive groove 47 raises the transfer rod 49 into the horizontal groove 39. The rod then moves along the horizontal groove 39 at a relatively fast speed, allowing it to directly cross the second vertical groove 41 (where the connection between the second vertical groove 41 and the horizontal groove 39 is rounded or chamfered to facilitate direct crossing). Finally, it moves directly back to the starting position, returning to the assumed initial state, thus completing one cycle. Although the process is described in detail, initially, simply reciprocating the drive seat 44 via the drive screw 54 is sufficient to enable the transfer frame 6 to perform multiple lifting and lowering functions.
[0109] Furthermore, the transfer base 48 has two or more transfer rods 49, and the side of the passive base 50 is also limited by the passive cylinder 51, so that the transfer frame 6 can only move vertically and steadily without changing angle, thus ensuring that the battery cell can be moved stably. When the transfer frame 6 is moving, the anti-rotation part 52 can also drive the passive cylinder 51 to move horizontally, and during this process, the passive base 50 is limited by the auxiliary rod, which further ensures the positional and angular stability of the passive cylinder 51, and also ensures the angular stability of the transfer frame 6.
[0110] As more battery cells are removed from the support member 19, the height of both the plate to be processed 2 and the support member 19 increases under the elastic force of the first elastic member 22, making it easier for them to be attracted by the first suction cup 10 and the second suction cup 14. Conversely, as the number of battery cells in the finished support member 20 increases, the first elastic member 22 is further compressed, thereby reducing the height of the finished support member 20, making it easier for the first suction cup 10 and the second suction cup 14 to place the battery cells.
[0111] After the transfer frame 6 picks up the battery cells on the forming plate 15, the first take-up motor 60 drives the first take-up reel to rotate and wind the first take-up cable 61 (which has a certain strength, but can also undergo a certain deformation, so that it can drive the first adsorption seat 9 and the sliding frame 12 to move, and at the same time prevent the first take-up motor 60 from being overloaded; when the sensor on the transfer frame 6 senses that the first connecting seat 64 has moved to the designated position, the first take-up motor 60 stops running and locks), thereby driving the first adsorption seat 9 connected to the first connecting seat 64 to move toward the first take-up motor 60, until finally all the sides of the first adsorption seats 9 abut against the free end of the adjacent first termination member 63.
[0112] Furthermore, when the first connecting seat 64 is in motion, it simultaneously drives the sliding frame 12 towards the first adsorption seat 9 via the connecting cable 70. When the first connecting seat 64 reaches its maximum stroke, the sliding frame 12 also reaches its maximum stroke. At this point, the sliding frame 12 is continuously supported by the fourth elastic element 67, thus maintaining its positional stability. Simultaneously, the second winding motor 75, via the second winding cable 76, causes all the second adsorption seats 13 to move to their designated positions (i.e., all movable second adsorption seats 13 abut against the free end of the adjacent second termination element 79). Therefore, at this time, the cells in the same row are close to each other, and the cells in different rows are also close to each other, allowing them to be stably placed within the finished product support 20, and ensuring stability after placement.
[0113] After maintaining the above state, the battery cell inside the support 19 to be processed is picked up. After the new battery cell is moved above the formation plate 15, the first winding motor 60 and the second winding motor 75 release the first winding cable 61 and the second winding cable 76 respectively. Under the elastic force of the third elastic member 62, the fourth elastic member 67 and the fifth elastic member 78, all the first adsorption seats 9, the sliding frame 12 and the second adsorption seats 13 move to the designated positions. Moreover, through the action of the first stabilizing seat 72, the first stabilizing cable 73 (preferably a rope with very little or no elasticity), the second stabilizing seat 81 and the second stabilizing cable 82 (preferably a rope with very little or no elasticity), the first adsorption seats 9 and the second adsorption seats 13 can maintain the relative positional stability of each other, ensuring the positional stability of the battery cell placed on the formation plate 15, and also ensuring the stability of the subsequent picking up of the battery cell from the formation plate 15.
[0114] Furthermore, the first stabilizing rod 71 guides the first adsorption seat 9 and the first termination member 63, ensuring the stability of the first adsorption seat 9. Similarly, the second stabilizing rod 80 guides the second adsorption seat 13 and the second termination member 79, ensuring the stability of the second adsorption seat 13. The first and second stabilizing rods 71 and 80 also support the third elastic member 62 and the fifth elastic member 78 respectively, preventing lateral deformation. The support rod 66 supports the fourth elastic member 67. This structure ensures the service life of the third elastic member 62, the fourth elastic member 67, and the fifth elastic member 78. Depending on the actual situation, ball bearings or similar components can be installed in the guide grooves 58 or outside the guide bars 57 of each structure to reduce movement resistance.
[0115] After the formation plate 15 with battery cells is repositioned onto the transfer plate 97, the upper and lower formation plates 15 are connected by anti-sway pillars 100 and anti-sway cylinders 101, ensuring the positional stability of the formation plate 15. Then, the forklift (purchased commercially) lifts the transfer plate 97 through the spacing between the support bars 99 and places the support bars 99 onto the bottom plate 92, with the anti-fall frame 98 and limit posts 96 located on both sides of the formation plate 15. Then, the clamping cylinder 93 drives the clamping plate 94 downwards, pressing it against all the battery cells at the top via the clamping block 95. Afterwards, the motor drives the swing plate to rotate 90 degrees, positioning the limit posts 96 below the formation plate 15, providing support for the formation plate 15, which is then used for subsequent heating and charging operations. During this pressurization process, because the formation plate 15 is horizontal, the pressure on the battery cells at different positions is relatively similar, thus ensuring the production stability of the battery cells.
[0116] Example 2
[0117] The difference from Example 1 is that, as Figure 18As shown, the fifth driving mechanism includes an L-shaped synchronizing member 83 disposed on the top of the second adsorption seat 13. The top of each of the first adsorption seats 9 is vertically provided with a synchronizing rod 84. The top of each synchronizing rod 84 is horizontally provided with a cylindrical synchronizing cylinder 85. The top of each synchronizing member 83 horizontally moves through one of the synchronizing cylinders 85, and the outer wall of the synchronizing member 83 is respectively movably attached to the inner wall of the corresponding synchronizing cylinder 85.
[0118] At this point, the second motor frame 74, the second take-up motor 75, and the fifth elastic element 78 are not required to drive the movement of the second adsorption seats 13. Instead, this is achieved through the synchronization element 83 and the synchronization cylinder 85. That is, when the first take-up motor 60 starts, the first adsorption seat 9 can be normally retracted and the sliding frame 12 can be pulled closer. At the same time, the action of the inner wall of the synchronization cylinder 85 causes the second adsorption seats 13 to move closer to each other synchronously. When the first adsorption seat 9 reaches the designated position, all the second adsorption seats 13 also reach the designated position. The synchronization element 83 is relatively high and does not interact with the first steering wheel 68, the second steering wheel 69, or other structures.
[0119] Example 3
[0120] The difference from Embodiment 1 is that the plate to be processed 2 and the finished plate 4 are both fixedly connected to the support platform 1, the support member to be processed 19 and the finished support member 20 are both flat, and the top of the support member to be processed 19 and the finished support member 20 are provided with an anti-slip layer.
[0121] The unprocessed support 19 and the finished product support 20 are used for transferring battery cells. Multiple flat unprocessed support 19s are located outside the support platform 1. One or a few workers can place the required battery cells on these support 19s. Since the battery cells are close together, this placement is relatively easy and ensures quality. After the finished battery cells are placed on the finished product support 20, the worker simply moves the finished product support 20 to the side container and tilts it to transfer the battery cells one by one into the container. The protective layers on the unprocessed support 19 and the finished product support 20 prevent the battery cells from shifting during the transfer process, ensuring the worker can push the battery cells off the finished product support 20.
Claims
1. An auxiliary device for formation of an electric cell, characterized by, The utility model relates to a kind of plate processing device, including: Supporting platform (1), the top of the supporting platform (1) is sequentially provided with to be processed plate (2), loading and unloading plate (3) and finished plate (4) in horizontal state; Lifting frame (5) is located above the loading and unloading plate (3), and the first driving mechanism for lifting the lifting frame (5) is arranged on the loading and unloading plate (3); Material moving frame (6) and the second driving mechanism for moving and lifting the material moving frame (6), vertical first sliding slot (7) of long strip and rectangular second sliding slot (8) are opened in the material moving frame (6), a plurality of first suction seats (9) are movably arranged in the first sliding slot (7), the bottom of each first suction seat (9) is provided with first suction disc (10), the top of the first suction disc (10) is connected with first suction tube (11), the second sliding slot (8) is movably arranged with rectangular sliding frame (12), a plurality of second suction seats (13) are movably arranged in the sliding frame (12), the bottom of each second suction seat (13) is provided with second suction disc (14), the top of the second suction disc (14) is connected with second suction tube, the moving direction of the sliding frame (12) is perpendicular to the moving direction of the first suction seat (9), and the moving direction of the first suction seat (9) is parallel to the moving direction of the second suction seat (13); Third driving mechanism, fourth driving mechanism and fifth driving mechanism, the third driving mechanism is used to drive the first suction seat (9) to move, the fourth driving mechanism is used to drive the sliding frame (12) to move, and the fifth driving mechanism is used to drive the second suction seat (13) to move.
2. The auxiliary device for formation of battery cell according to claim 1, wherein The loading and unloading plate (3) is hollow, the first driving mechanism includes a plurality of cylinders vertically arranged in the loading and unloading plate (3), the piston rods of all the cylinders are movably arranged vertically through the loading and unloading plate (3), and the piston rods of the cylinders are connected with the bottom of the lifting frame (5), and the lifting frame (5) is in the shape of mouth, day or eye; The top of the loading and unloading plate (3) is used to support a formed plate (15), and the top of the loading and unloading plate (3) is movably arranged with U-shaped first limiting part (16) for limiting the formed plate (15), and the inner side and both ends of the formed plate (15) are attached to the inner wall of the first limiting part (16).
3. The auxiliary device for formation of battery cell according to claim 2, wherein The top of the to-be-processed plate (2) is horizontally provided with a second limiting piece (17) in the shape of a U, the top of the finished plate (4) is horizontally provided with a third limiting piece (18) in the shape of a U, the opening directions of the first limiting piece (16), the second limiting piece (17) and the third limiting piece (18) are in the same direction, the top of the to-be-processed plate (2) is horizontally provided with a to-be-processed support piece (19), the inner side and both ends of the to-be-processed support piece (19) are attached to the inner wall of the second limiting piece (17), the top of the finished plate (4) is horizontally provided with a finished product support piece (20), the to-be-processed support piece (19) is used for supporting the to-be-processed battery cell, the finished product support piece (20) is used for supporting the finished battery cell, and the distance between the battery cells on the to-be-processed support piece (19) and the distance between the battery cells on the finished product support piece (20) are both smaller than the distance between the battery cells on the formation plate (15); Wherein The to-be-processed plate (2) and the finished plate (4) are fixedly connected with the support table (1), the to-be-processed support piece (19) and the finished product support piece (20) are both in the shape of a flat plate, and the top of the to-be-processed support piece (19) and the finished product support piece (20) is provided with an anti-skid layer, or: The top of the support table (1) is vertically provided with a plurality of guide pieces (21) in the shape of an L in cross section, the outer sides of the four corners of the to-be-processed plate (2) and the finished plate (4) are vertically movably attached to the inner wall of a guide piece (21), the top of the support table (1) is vertically provided with a plurality of first elastic pieces (22), the bottom of the to-be-processed plate (2) and the finished plate (4) is provided with a plurality of first elastic pieces (22), and the to-be-processed support piece (19) and the finished product support piece (20) are both in the shape of a cover with an upward opening.
4. The auxiliary device for formation of battery cell according to claim 2, wherein The bottom of the formation plate (15) is horizontally provided with two parallel pressure strips (23), the top is horizontally provided with two parallel heating strips (24), the length direction of the heating strip (24) is parallel to the length direction of the pressure strip (23), the two sides of each heating strip (24) are provided with a plurality of interval distributed charging clamps, the charging clamp comprises a lower clamp plate (25) horizontally attached to the formation plate (15), the top of the lower clamp plate (25) is vertically provided with two hinge seats (26), a hinge column (27) is horizontally rotatably arranged between the two hinge seats (26), one side of the hinge column (27) is provided with an upper clamp plate (28) located above the lower clamp plate (25), and the other side is provided with a linkage part (29), a linkage hole (30) in the shape of a long strip or a waist in longitudinal section is horizontally arranged through the linkage part (29). The top of the formation plate (15) is vertically provided with a plurality of guide cylinders (31), the inner wall of each guide cylinder (31) is vertically movably provided with a guide rod (32), the outer wall of the guide rod (32) movably abuts the inner wall of the corresponding guide cylinder (31) and movably passes through the formation plate (15), the top of all the guide rods (32) is horizontally provided with an action plate (33), the side of the action plate (33) close to the upper clamping plate (28) is provided with two action ears (34), a cylindrical action column (35) is horizontally provided between the two action ears (34), the action column (35) movably abuts the inner wall of the linkage hole (30), the bottom of the action plate (33) and the top of the formation plate (15) are vertically provided with a second elastic member (36) in a continuously compressed state, the middle part of the lower clamping plate (25) is vertically provided with an insulating member (37), and the upper clamping plate (28) is provided with an opening for the insulating member (37) to pass through; All the action plates (33) are located below the lifting frame (5), when the lifting frame (5) is higher than the action plate (33), the upper clamping plate (28) and the lower clamping plate (25) clamp the tab of the battery cell, when the lifting frame (5) drives the action plate (33) downward, the action plate (33) drives the lower clamping plate (25) to rotate upward through the action column (35), and the tab of the battery cell can be vertically moved downward to abut the lower clamping plate (25).
5. The auxiliary device for formation of an electric cell according to claim 4, wherein The second driving mechanism comprises: A positioning plate (38) is vertically provided on the top of the support table (1), a horizontal groove (39) is formed in the positioning plate (38), a first vertical groove (40), a second vertical groove (41) and a third vertical groove (42) are vertically and continuously formed in the bottom of the horizontal groove (39), the first vertical groove (40) and the third vertical groove (42) are located at both ends of the horizontal groove (39), and the second vertical groove (41) is located in the middle of the horizontal groove (39); A driving rail (43) is horizontally provided on the top of the support table (1), an opening is formed in the bottom of the positioning plate (38) for the driving rail (43) to pass through, a driving seat (44) is movably arranged on the driving rail (43), and a sixth driving mechanism is arranged on the driving rail (43) for driving the driving seat (44); A driving piece (45) is vertically arranged on the top of the driving base (44), a first driving groove (46) and a second driving groove (47) are arranged on the driving piece (45), the first driving groove (46) and the second driving groove (47) form a V-shaped opening upward, a material moving base (48) is vertically arranged on the side of the material moving frame (6), a cylindrical material moving rod (49) is horizontally arranged on the side of the material moving base (48), the driving piece (45) and the material moving base (48) are movably attached to the two sides of the positioning plate (38), the material moving rod (49) is movably attached to the inner wall of the horizontal groove (39) or the first vertical groove (40) or the second vertical groove (41) or the third vertical groove (42) on the two sides of one end, and is movably attached to the inner wall of the first driving groove (46) or the second driving groove (47) on the other end; A passive base (50) is movably connected to the driving rail (43), a passive cylinder (51) is vertically arranged on the top of the passive base (50), and an anti-rotation part (52) is vertically arranged on the bottom of the material moving frame (6), the outer wall of the anti-rotation part (52) is movably attached to the inner wall of the passive cylinder (51).
6. The auxiliary device for formation of a battery cell according to claim 5, wherein The sixth driving mechanism comprises a driving groove (53) horizontally arranged on the top of the driving rail (43), the bottom and the two sides of the driving base (44) are movably attached to the inner wall of the driving groove (53), one end of the driving rail (43) is provided with a motor, a driving lead screw (54) is horizontally arranged on the output shaft of the motor, the two ends of the driving lead screw (54) are rotatably connected to the two ends of the driving rail (43), and the middle part is threadedly connected with the driving base (44); The top of the driving rail (43) is also provided with a passive groove (55), the bottom and the two sides of the passive base (50) are movably attached to the inner wall of the passive groove (55), and an auxiliary rod is horizontally arranged in the passive groove (55), the auxiliary rod passes through the passive base (50), and the outer wall of the auxiliary rod is movably attached to the passive base (50).
7. The auxiliary device for formation of a battery cell according to claim 6, wherein Two material moving rods (49) are arranged on the material moving base (48) in an up-down distribution, a anti-falling disc (56) is arranged on the free end of the material moving rod (49), the anti-falling disc (56) is movably attached to the driving piece (45), the horizontal groove (39), the first vertical groove (40), the second vertical groove (41), the third vertical groove (42), the first driving groove (46) and the second driving groove (47) are all provided with two groups, and the two sides of the communication part of the second vertical groove (41) and the horizontal groove (39) are chamfered or rounded.
8. The auxiliary device for formation of battery cell according to claim 3, wherein The inner walls of the two sides of the first sliding groove (7), the inner walls of the two sides of the second sliding groove (8) and the inner walls of the two sides of the sliding frame (12) are horizontally provided with guide strips (57), the outer sides of the first adsorption seats (9), the sliding frame (12) and the second adsorption seats (13) are provided with guide grooves (58) matched with the guide strips (57); The third driving mechanism comprises a first motor frame (59) arranged at one end of the material moving frame (6) and a first winding motor (60) vertically arranged on the first motor frame (59), a first winding disc is horizontally arranged on the output shaft of the first winding motor (60), the top and bottom of the first winding disc are provided with first anti-off plates with a larger diameter than the first winding disc, and a first winding cable (61) is wound on the first winding disc; The two first adsorption seats (9) located at the edges abut against the inner walls of the first sliding groove (7), the third elastic members (62) in a continuously compressed state are horizontally arranged between the two adjacent first adsorption seats (9), the first adsorption seats (9) except the one farthest from the first winding motor (60) are horizontally provided with first termination members (63), the first termination members (63) are connected to the sides of the corresponding first adsorption seats (9) away from the first winding motor (60), the top of the first adsorption seat (9) farthest from the first winding motor (60) is provided with a first connecting seat (64), and the free end of the first winding cable (61) is connected to the first connecting seat (64); The fourth driving mechanism comprises an accommodating groove arranged in the inner wall of the second sliding groove (8), a support rod (66) is horizontally arranged in the accommodating groove, the support rod (66) movably penetrates through the sliding frame (12), a fourth elastic member (67) in a continuously compressed state is movably sleeved on the outer wall of the support rod (66), one end of the fourth elastic member (67) abuts against the inner end of the accommodating groove, and the other end abuts against the side of the sliding frame (12) close to the first sliding groove (7), first and second steering wheels (68) and (69) are horizontally rotatably arranged on the top of the material moving frame (6), the first and second steering wheels (68) and (69) are located between the first sliding groove (7) and the second sliding groove (8), the first steering wheel (68) is located on the side of the middle part of the first sliding groove (7), the second steering wheel (69) is located on the side of the end part of the first sliding groove (7), and a Z-shaped connecting cable (70) is further arranged, one end of the connecting cable (70) is connected to the first connecting seat (64), the other end is connected to the sliding frame (12), and the middle part sequentially movably passes through the first and second steering wheels (68) and (69); Horizontal setting between both ends of the first chute (7) is provided with a first stabilizing rod (71), all the first adsorption seats (9) and all the first terminal parts (63) are movably attached to the outer wall of the first stabilizing rod (71), the top of each first adsorption seat (9) is provided with a first stabilizing seat (72), and the first stabilizing cable (73) is provided between adjacent two first stabilizing seats (72), all the first stabilizing cables (73) are in linear shape when the chip on the formation plate (15) is sucked, and the free end of the first terminal part (63) is separated from the adjacent first adsorption seat (9).
9. The auxiliary device for formation of an electric cell according to claim 8, wherein The fifth driving mechanism includes a second motor frame (74) provided at one end of the sliding frame (12) and a second winding motor (75) vertically provided on the second motor frame (74), the first winding motor (60) and the second winding motor (75) are located on the same side of the material moving frame (6), a second winding disc is horizontally provided on the output shaft of the second winding motor (75), the top and bottom of the second winding disc are provided with a second anti-drop plate with a diameter larger than the second winding disc, a second winding cable (76) is wound on the second winding disc, and the top of the second adsorption seat (13) farthest from the second winding motor (75) is provided with a second connecting seat (77), the free end of the second winding cable (76) is connected with the second connecting seat (77); The two second adsorption seats (13) located at the edge abut against the inner walls of both ends of the sliding frame (12), a fifth elastic member (78) in a continuously compressed state is horizontally provided between adjacent two second adsorption seats (13), a second terminal part (79) is horizontally provided on each of the second adsorption seats (13) except the second adsorption seat (13) connected with the second connecting seat (77), and the second terminal part (79) is connected to the side of the corresponding second adsorption seat (13) away from the second winding motor (75), a second stabilizing rod (80) is horizontally provided between both ends of the sliding frame (12), all the second adsorption seats (13) and all the second terminal parts (79) are movably attached to the outer wall of the second stabilizing rod (80); The top of each second adsorption seat (13) is provided with a second stabilizing seat (81), a second stabilizing cable (82) is provided between adjacent two second stabilizing seats (81), all the second stabilizing cables (82) are in linear shape when the chip on the formation plate (15) is sucked, and the free end of the second terminal part (79) is separated from the adjacent second adsorption seat (13); Or: The fifth driving mechanism comprises L-shaped synchronizing pieces (83) arranged on the top of the second adsorption seats (13), and a synchronizing rod (84) vertically arranged on the top of each first adsorption seat (9), and a cylindrical synchronizing cylinder (85) horizontally arranged on the top of each synchronizing rod (84), and the top of each synchronizing piece (83) horizontally penetrates through a synchronizing cylinder (85), and the outer wall of the synchronizing piece (83) is movably attached to the inner wall of the corresponding synchronizing cylinder (85).
10. An electrochemical cell formation system, comprising: The auxiliary device for cell formation comprises the auxiliary device for cell formation according to any one of claims 3-9, and The formation frame (86) is vertically provided with two positioning frames (87) in opposite positions, and the opposite sides of the two positioning frames (87) are vertically rotatably provided with swing plates (88), and the positioning frame (87) is provided with a motor for driving the swing plate (88) to rotate, and the top of the swing plate (88) is provided with two vertical top connecting rods (89), and the bottom is provided with two vertical bottom connecting rods (90); The top plate and the bottom plate are fixedly connected to the top of all the top connecting rods (89) and the bottom of all the bottom connecting rods (90), respectively, and the top plate (91) is vertically provided with a pressing cylinder (93), and the pressing plate (94) is arranged on the piston rod of the pressing cylinder (93), and all the top connecting rods (89) penetrate through the pressing plate (94), and the outer wall of the top connecting rod (89) is attached to the pressing plate (94), and the bottom of the pressing plate (94) is provided with a pressing block (95); The top plate (91) and the bottom plate (92) are provided with two limiting columns (96) between the side edges, which are used for limiting all the formation plates (15), and the side of the formation frame (86) away from the limiting column (96) is open; The transfer plate (97) is used to support several layers of the formation plate (15), and the top of one side or adjacent two sides of the transfer plate (97) is provided with a fall-preventing frame (98), and the fall-preventing frame (98) is lower than the formation plate (15) located on the top, and the bottom of the transfer plate (97) is parallelly provided with several spaced supporting strips (99), and the top of each formation plate (15) is provided with at least two anti-shaking columns (100) and at least two anti-shaking cylinders (101), respectively, and the top of the lower anti-shaking column (100) is attached to the inner wall of the upper anti-shaking cylinder (101), and the top of the anti-shaking column (100) is higher than the corresponding action plate (33), and the bottom of the anti-shaking cylinder (101) is higher than the bottom of the corresponding pressing strip (23).