Dual-channel expansion battery swap station and battery swap method
By expanding battery swapping stations through dual channels and adopting a multi-scenario operation strategy, the problem of insufficient service capacity and limited operation scenarios of battery swapping stations for heavy new energy equipment has been solved, achieving efficient and flexible battery replenishment and energy management.
Patent Information
- Application Number
- CN202511791672.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-01-20
AI Technical Summary
The existing battery swapping stations for heavy-duty new energy equipment do not meet the actual service capacity, have a single operating scenario, cannot meet the needs of high-load operation, and have failed to effectively utilize the price advantage of off-peak electricity.
The design includes a dual-channel expansion battery swapping station, comprising a charging base, battery swapping channel, battery swapping mechanism, power supply device, and control unit, enabling automated battery management and multi-scenario operation strategies, and supporting differentiated operation during peak and off-peak periods.
It improves battery swapping efficiency, reduces vehicle waiting time, optimizes battery resource allocation, enhances operational flexibility and economic benefits, and achieves efficient battery replenishment and energy recycling.
Smart Images

Figure CN121361435A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of new energy heavy equipment, in particular to a double-channel expanded battery swap station and a battery swap method. BACKGROUND
[0002] With the large-scale application of new energy heavy equipment (such as electric mine trucks and electric logistics new energy heavy equipment), the battery swap mode gradually replaces the traditional charging mode as the mainstream choice for new energy heavy equipment energy supply because it can quickly supplement energy. Early new energy heavy equipment battery swap stations mostly use the structure design of "single channel + fixed charging bin": only one battery swap channel is provided, new energy heavy equipment needs to be queued to swap batteries one by one, and the battery swap mechanism can only carry batteries between the channel and the fixed charging bin. This design can meet the needs in scenarios where the operation density of new energy heavy equipment is low, but with the increasing demand for transportation efficiency in the logistics and mining industries and the increasing number of new energy heavy equipment, the existing battery swap stations gradually expose technical defects that are difficult to adapt to high-load operations, specifically as follows:
[0003] I. Weak actual service capacity caused by mismatch between theoretical capacity and actual battery swap peak
[0004] Most existing new energy heavy equipment battery swap stations are designed with a single channel and have seven spare batteries. Theoretically, a new energy heavy equipment battery swap station with seven spare batteries can achieve 168 theoretical service capacities per day. However, due to the work and rest habits of new energy heavy equipment drivers, battery swap demand often occurs in a short period of time (such as peak container transfer in ports and shift change periods in mines), so existing new energy heavy equipment battery swap stations generally cannot achieve theoretical service capacity, resulting in congestion and waiting for full batteries during vehicle battery swap; new energy heavy equipment needs to wait for more than 30 minutes, which seriously affects transportation efficiency and cannot meet the demand for multiple vehicle battery swaps.
[0005] II. Single operation strategy, not adapted to multiple scenarios
[0006] The operation mode of existing battery swap stations is fixed and can only perform the basic process of "removing depleted batteries - installing full batteries - charging depleted batteries", lacking the ability to dynamically adjust according to operation load and electricity price period: during the battery swap low period (such as at night), the full batteries in the charging bin are idle and cannot fully utilize the low electricity price during the valley period for energy storage; during the peak electricity period, the excess full batteries cannot be reversely transmitted to the power grid, missing the opportunity for electricity price arbitrage. SUMMARY
[0007] In view of the above-mentioned shortcomings of the prior art, the technical problem to be solved by the present application is to provide a double-channel expanded battery swap station and a battery swap method to solve the problems of substandard actual service capacity of new energy heavy equipment battery swap stations and single operation scenario in the prior art.
[0008] To solve the above technical problems, the application provides a double-channel expansion battery replacement station for replacing batteries for new energy heavy equipment, comprising:
[0009] a charging base and a battery replacement channel arranged on both sides of the charging base, the charging base being provided with a plurality of battery charging compartments, a battery replacement battery arranged on the battery charging compartment, and a transfer compartment, and the battery replacement channel being provided with a sensing device;
[0010] a battery replacement mechanism arranged on the charging base and the battery replacement channel, and used for carrying the battery replacement battery between the battery replacement vehicle and the charging base;
[0011] a power transmission device, the power transmission device being provided with a plurality of power transmission battery compartments, a battery replacement battery arranged in the power transmission battery compartment, and a grid-connected cabinet;
[0012] a control unit electrically connected with the charging base, the sensing device, the battery replacement mechanism, and the power transmission device.
[0013] As a more preferred mode, the double-channel expansion battery replacement station further comprises a battery replacement support arranged between the two battery replacement channels, and the charging base is arranged in the battery replacement support; the beneficial effects of which are that the battery replacement support is arranged between the two battery replacement channels, providing a stable installation carrier for the charging base, and enhancing the installation stability of the battery replacement mechanism. The support structure makes the charging base and the double battery replacement channels form a compact integrated layout, reduces the overall land occupation area of the battery replacement station, optimizes the space utilization rate, and can protect the internal components of the charging base from external collision, prolonging the service life of the equipment.
[0014] As a more preferred mode, the battery replacement mechanism comprises a battery replacement track arranged on the top of the battery replacement support and a telescopic robot slidingly arranged on the battery replacement track, the battery replacement track extending to the top of the battery replacement channel on both sides; the beneficial effects of which are that the battery replacement track is arranged on the top of the battery replacement support and extends to both sides of the battery replacement channel, providing a stable sliding guide for the telescopic robot, and ensuring the accurate carrying of the robot between the charging base and the battery replacement vehicle. The design of the telescopic robot can flexibly adjust the working radius, adapt to the battery replacement demand in different positions, and the track-type moving mode makes the battery carrying more stable and efficient, reduces the risk of battery collision and damage, and improves the continuity of the battery replacement process.
[0015] As a more preferred mode, the double-channel expansion battery swap station further comprises a channel rain shed connected with the battery swap support and arranged above the charging base and the two-side battery swap channels; the beneficial effects of which are that the channel rain shed arranged above the charging base and the battery swap channels can effectively shield rain, sunlight, dust and other external environmental factors, protect the battery swap vehicle, the battery swap mechanism and the electrical components of the charging base, avoid equipment failure caused by environmental impact, and prolong the service life of the equipment. At the same time, the rain shed provides a sheltered space for the battery swap operation, improves the operation comfort of the operator, and ensures that the battery swap station can still operate normally in bad weather.
[0016] As a more preferred mode, the power transmission device is a power transmission vehicle; the beneficial effects of which are that the power transmission device adopts the power transmission vehicle, which can automatically complete the transportation and supply of full-power batteries without manual driving, reduce labor costs, and improve the automation level of battery supply. The power transmission vehicle can be flexibly dispatched to supplement full-power batteries in time according to the battery inventory of the battery swap station, especially during the battery swap peak, which can quickly respond to the demand, avoid battery shortage leading to battery swap stagnation, and enhance the operation flexibility of the battery swap station.
[0017] As a more preferred mode, the power transmission vehicle comprises a vehicle frame, a plurality of drive wheels arranged at the bottom of the vehicle frame, and a bottom support arranged on the vehicle frame, and the power transmission battery compartment is arranged on the bottom support; the beneficial effects of which are that the vehicle frame and the drive wheels of the power transmission vehicle are designed to have good mobility, which can flexibly drive in the battery swap station and the surrounding area, and adapt to different supply routes. The bottom support provides stable support for the power transmission battery compartment, ensures that the battery is not easily displaced or collided during transportation, protects the structural integrity of the battery, and at the same time, the structural design of the bottom support facilitates the quick taking and placing of the battery by the battery swap mechanism, and improves the supply efficiency.
[0018] As a more preferred mode, the sensing device comprises a displacement sensor and an image sensor, and the control unit further determines whether the new energy heavy equipment reaches the designated battery swap position through the displacement sensor, and simultaneously performs the code scanning operation on the depleted battery through the image sensor; the beneficial effects of which are that the displacement sensor can accurately determine the designated battery swap position of the new energy heavy equipment, ensure the accurate alignment of the battery swap mechanism and the vehicle battery installation position, improve the accuracy of the battery swap operation, and avoid the failure of the battery swap caused by positioning deviation. The code scanning operation of the image sensor on the depleted battery can quickly identify the battery information, facilitate the battery management and scheduling of the control unit, optimize the battery swap strategy, and improve the intelligent level of the battery swap process.
[0019] As a more preferred mode, the double-channel battery replacement station comprises a plurality of battery delivery devices to meet the peak operation needs of battery replacement; the beneficial effects of which are that the configuration of the plurality of battery delivery devices can be flexibly scheduled according to the operation needs of the peak of battery replacement, the battery supply capacity is greatly improved through simultaneous supply of full batteries by multiple vehicles, and the battery replacement stagnation caused by the untimely supply of a single battery delivery device is avoided. The multiple battery delivery devices can also realize peak-shaving supply, and the remaining devices work normally when part of the devices are charging or being maintained, thereby ensuring the continuous and stable operation of the battery replacement station and improving the operation reliability.
[0020] To solve the above problems, the application also provides a double-channel expansion battery replacement method for new energy heavy equipment using the above double-channel expansion battery replacement station, comprising:
[0021] Peak operation scenario of battery replacement: the new energy heavy equipment enters the battery replacement channel, and the control unit determines the battery replacement channel entered by the new energy heavy equipment through the sensing device;
[0022] The control unit performs different battery replacement strategies according to the power conditions of the battery replacement batteries on the charging base and the battery delivery device;
[0023] When the battery replacement batteries on the charging base are in a full power state, first, the battery replacement mechanism is controlled to move to the battery replacement channel where the new energy heavy equipment is located, the depleted battery of the new energy heavy equipment is removed, and is carried to the transfer warehouse of the charging base; then the battery replacement mechanism is controlled to remove the battery replacement battery in the full power state on the charging base, and is carried and replaced to the new energy heavy equipment; then the battery replacement mechanism is controlled to carry the depleted battery in the transfer warehouse to the battery charging warehouse for charging; finally, the new energy heavy equipment completes the battery replacement and exits the battery replacement channel;
[0024] When the battery replacement batteries on the charging base are all in a depleted state and the battery delivery device is in a full power state, first, the battery delivery device is controlled to move to the other battery replacement channel opposite to the battery replacement channel where the new energy heavy equipment is located; then the battery replacement mechanism is controlled to move to the battery replacement channel where the new energy heavy equipment is located, the depleted battery of the new energy heavy equipment is removed, and is carried to the transfer warehouse of the charging base; then the battery replacement mechanism is controlled to remove the battery replacement battery in the full power state on the battery delivery device and directly carry it to the new energy heavy equipment; finally, the battery delivery device exits the battery replacement channel, and the new energy heavy equipment completes the battery replacement and exits the battery replacement channel;
[0025] In the valley operation scenario of battery replacement: when the battery replacement batteries on the charging base are all in a full power state and there are depleted batteries on the battery delivery device, first, the control unit controls the battery delivery device to run to the battery replacement channel; then the battery replacement mechanism carries the depleted battery to the transfer warehouse; then the battery replacement mechanism carries the battery replacement battery in the full power state on the charging base to the battery delivery device until all the depleted batteries on the battery delivery device are replaced by the battery replacement batteries in the full power state; finally, the battery delivery device exits the battery replacement channel.
[0026] As a more preferred mode, the battery swap valley operation scenario further includes that, when in the valley power period, the control unit charges the battery swap battery by using the charging base; when in the peak power period, the charging base and the power transmission device reversely transmit power to the power grid; the beneficial effect is that the design of charging in the valley power period and reversely transmitting power in the peak power period during the battery swap valley can fully utilize the low-price power energy storage in the valley power period, reduce the charging cost; the power transmission to the power grid in the peak power period can realize energy recycling, increase the additional income of the battery swap station, relieve the power supply pressure of the power grid at the peak time, realize the efficient and optimal allocation of energy, and improve the economic value and environmental protection benefit of the battery swap station.
[0027] As a more preferred mode, the peak power period in the battery swap valley operation scenario further includes that the power transmission device can reversely transmit power to the power grid through the grid-connected cabinet directly, or reversely transmit power to the power grid through the charging base by swapping the full-power battery to the charging base; the beneficial effect is that the power transmission device can reversely transmit power directly through the grid-connected cabinet or indirectly through the charging base, providing a flexible power transmission mode selection to adapt to different power grid access requirements. The two power transmission modes can be flexibly switched according to the actual situation to ensure smooth reversely power transmission process, further improve the energy utilization efficiency and the operation flexibility of the battery swap station.
[0028] As a more preferred mode, in the battery swap peak operation scenario, when there are multiple battery swap batteries in the full-power state on the charging base, two battery swap channels are simultaneously enabled for battery swap, and the directions of the two battery swap channels are opposite to meet the battery swap demand of the two-way lane; the beneficial effect is that the two battery swap channels are simultaneously enabled and the directions are opposite during the battery swap peak, which can meet the battery swap demand of the two-way lane, adapt to the road traffic rules, and avoid the reverse or congestion of the battery swap vehicle. The double-channel parallel battery swap can double the battery swap efficiency, greatly shorten the vehicle queuing waiting time, improve the peak processing capacity of the battery swap station, and better cope with the battery swap peak pressure.
[0029] As a more preferred mode, in the battery swap peak operation scenario, the power transmission devices of different battery swap stations are dispatched to realize the peak-shaving operation of the battery swap peak in different regions; the beneficial effect is that the peak-shaving operation is realized by dispatching the power transmission devices of different battery swap stations, which can balance the distribution of battery resources in different regions, avoid the operation limitation of some battery swap stations due to battery shortage, fully utilize the transportation capacity of idle power transmission devices, and improve the utilization rate of the overall battery resources. The peak-shaving scheduling mode enhances the cooperative operation capability between multiple battery swap stations, improves the operation efficiency and stability of the regional battery swap network.
[0030] As a more preferred mode, the corresponding time period when the battery replacement peak operation scene and the battery replacement valley operation scene are started is obtained in combination with historical battery replacement data information and trend statistics; its beneficial effect lies in that the peak and valley periods are determined in combination with historical battery replacement data and trend statistics, so that the operation strategy of the battery replacement station is more in line with the actual demand, and resource waste or insufficient operation caused by blind scheduling is avoided. The data-driven time period division can accurately predict the battery replacement demand, and the preparation work such as battery storage and power transmission device scheduling can be done in advance, so as to optimize the operation efficiency of the battery replacement station, and improve the user experience and operation economy.
[0031] As described above, the double-channel expanded battery replacement station and the battery replacement method of the application have the following beneficial effects:
[0032] The double-channel expanded battery replacement station of the application is provided with double battery replacement channels on both sides of the charging base, and can simultaneously or alternately replace batteries for two new energy heavy equipment, greatly improving the battery replacement efficiency and relieving the battery replacement peak congestion. The charging base is integrated with multiple battery charging warehouses and transfer warehouses, realizing the integration of storage, charging and transfer of battery replacement batteries; the power transmission device can supplement the fully charged batteries, and the intelligent linkage of the control unit and the sensing device realizes the automation of the battery replacement process, reduces the manual intervention, adapts to the high-frequency battery replacement demand of new energy heavy equipment, and improves the convenience and stability of battery replacement.
[0033] The double-channel expanded battery replacement method of the application formulates differentiated strategies for the battery replacement peak operation scene and the battery replacement peak operation scene: in the battery replacement peak operation scene, the fully charged batteries of the charging base are used preferentially, and the power transmission device is started to supplement when insufficient, to ensure efficient and continuous battery replacement, and the vehicle flow efficiency is improved through double-channel battery replacement; in the valley, the charging base is used to supplement the fully charged batteries of the power transmission device, to realize battery energy storage and optimize battery resource allocation; moreover, the double-channel and bidirectional battery replacement mechanism design realizes the direct auxiliary battery replacement of the power transmission device in the battery replacement channel, realizes the battery shortage in the peak scene, and finally, the double-channel expanded battery replacement method of the application discloses in detail the energy supplement strategy and peak shaving and valley filling strategy in the peak and valley power periods, further optimizes the multi-scene operation strategy of the double-channel battery replacement station and the power transmission device, improves the operation efficiency, and increases the operation income.
[0034] In summary, the double-channel expanded battery replacement station and the battery replacement method of the application solve the problems of substandard actual service capacity of new energy heavy equipment battery replacement station and single operation scene in the prior art through the double-channel battery replacement mechanism and the supporting multi-scene and multi-period operation strategy. BRIEF DESCRIPTION OF DRAWINGS
[0035] Figure 1 The figure shows the structure of the double-channel expanded battery replacement station of the application;
[0036] Figure 2Fig. 1 shows a schematic diagram of a battery replacement mechanism of a two-channel extended battery replacement station according to the present application;
[0037] Figure 3 Fig. 2 shows a schematic diagram of a battery delivery device of a two-channel extended battery replacement station according to the present application;
[0038] Figure 4 Fig. 3 shows a flow chart of a two-channel extended battery replacement method according to the present application.
[0039] Element Number Description
[0040] 1 Charging base 2 Battery replacement channel 3 Battery replacement mechanism 31 Battery replacement track 32 Telescopic robot 33 Walking frame 4 Battery replacement support 5 Channel rain shelter 6 Power transmission device 61 Vehicle frame 62 Driving wheel 63 Bottom support 64 Grid-connected cabinet 65 Power transmission battery compartment 7 Battery replacement battery 8 New energy heavy equipment DETAILED DESCRIPTION
[0041] The advantages and effects of the present application can be easily understood by those skilled in the art from the content disclosed in the present specification.
[0042] It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to the present specification are merely used to facilitate understanding and reading by those skilled in the art in light of the content disclosed in the present specification, and do not have technical substantive significance, and therefore do not constitute a limitation on the implementation of the present application. Any modification of the structure, change of the proportional relationship, or adjustment of the size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application. The following detailed description should not be considered as limiting, and the scope of the embodiments of the present application is only limited by the claims of the published patent. The terms used herein are only used to describe specific embodiments, and are not intended to limit the present application. Spatially related terms, such as "upper", "lower", "left", "right", "below", "under", "bottom", "above", "top", etc. can be used in the specification to facilitate the description of the relationship between one element or feature shown in the drawings and another element or feature.
[0043] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing", "holding", etc. should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0044] Furthermore, as used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context indicates otherwise. It will be further understood that the terms "comprises", "comprising", "includes" and / or "including" when used herein, specify the presence of stated features, operations, elements, components, items, and / or groups but do not preclude the presence or addition of one or more other features, operations, elements, components, items, and / or groups thereof. As used herein, the terms "or" and "and / or" are to be interpreted as inclusive, i.e., as meaning one or any combination of the items. Thus, "A, B or C" or "A, B and / or C" means "any of the following: A; B; C; A and B; A and C; B and C; A, B and C". Exceptions to this definition apply only when the combination of elements, functions, or operations are mutually exclusive between some alternatives.
[0045] As shown in Figures 1 to 3 The present application provides a double-channel expansion battery swap station for swapping batteries for new energy heavy equipment 8, comprising:
[0046] A charging base 1 and a battery swap channel 2 arranged on both sides of the charging base 1, a plurality of battery charging compartments are arranged on the charging base 1, a battery swap battery 7 arranged on the battery charging compartment and a transfer compartment, and an induction device arranged in the battery swap channel 2;
[0047] A battery swap mechanism 3 arranged on the charging base 1 and the battery swap channel 2, for carrying the battery swap battery 7 in the battery swap vehicle and the charging base 1;
[0048] A power transmission device 6, wherein a plurality of power transmission battery compartments 65, a battery swap battery 7 arranged in the power transmission battery compartment 65 and a grid-connected cabinet 64 are arranged on the power transmission device 6;
[0049] A control unit electrically connected with the charging base 1, the induction device, the battery swap mechanism 3 and the power transmission device 6.
[0050] In order to better introduce the double-channel expansion battery swap station of the present application, the following specific application will be described: The double-channel expansion battery swap station of the present application is provided with double battery swap channels 2 on both sides of the charging base 1, which can simultaneously or alternately swap batteries for two new energy heavy equipment 8, greatly improving the battery swap efficiency and relieving the battery swap peak congestion. The charging base 1 integrates a plurality of battery charging compartments and transfer compartments, realizing the integration of storage, charging and transfer of the battery swap battery 7; the power transmission device 6 can supplement the fully charged battery, and the intelligent linkage of the control unit and the induction device realizes the automation of the battery swap process, reduces the manual intervention, adapts to the high-frequency battery swap demand of the new energy heavy equipment 8, and improves the convenience and stability of the battery swap.
[0051] In some possible embodiments of the present application, as Figure 1As shown, the double-channel extended battery swap station further comprises a battery swap support 4 arranged between the two battery swap channels 2, and the charging base 1 is arranged in the battery swap support 4; the beneficial effect is that the battery swap support 4 is arranged between the two battery swap channels 2, which provides a stable installation carrier for the charging base 1 and enhances the installation stability of the battery swap mechanism 3. The support structure enables the charging base 1 and the double battery swap channels 2 to form a compact integrated layout, reduces the overall land occupation of the battery swap station, optimizes the space utilization rate, and can protect the internal components of the charging base 1 from external collisions, prolonging the service life of the equipment.
[0052] In some possible embodiments of the present application, as shown in Figure 2 As shown, the battery swap mechanism 3 comprises a battery swap track 31 arranged at the top of the battery swap support 4 and a telescopic robot 32 slidingly arranged on the battery swap track 31, and the battery swap track 31 extends to the top of the two battery swap channels 2 at both ends; the beneficial effect is that the battery swap track 31 is arranged at the top of the battery swap support 4 and extends to the two battery swap channels 2, which provides a stable sliding guide for the telescopic robot 32 and ensures the accurate carrying of the robot between the charging base 1 and the battery swap vehicle. The design of the telescopic robot 32 can flexibly adjust the working radius to adapt to the battery swap requirements at different positions, and the track-type moving mode makes the battery carrying more stable and efficient, reduces the risk of battery collision and damage, and improves the continuity of the battery swap process; further, in the present embodiment, the battery swap mechanism 3 further comprises a walking frame 33 and walking wheels arranged at the bottom of the walking frame 33, the walking frame 33 is slidingly connected with the battery swap support 4 through the walking wheels, the battery swap track 31 is arranged on the walking frame 33, the walking frame 33 drives the telescopic robot 32 to move along the extension direction of the battery swap channel 2, and the telescopic robot 32 moves in the vertical direction along the battery swap channel 2 by sliding along the battery swap track 31, thereby realizing the position adjustment of the battery swap mechanism 3 in the water level direction.
[0053] In some possible embodiments of the present application, as shown in Figure 1 As shown, the double-channel extended battery swap station further comprises a channel rain shelter 5, which is connected with the battery swap support 4 and arranged above the charging base 1 and the two battery swap channels 2; the beneficial effect is that the channel rain shelter 5 is arranged above the charging base 1 and the battery swap channels 2, which can effectively block external environmental factors such as rain, sunlight and dust, protect the electrical components of the battery swap vehicle, the battery swap mechanism 3 and the charging base 1, avoid equipment failure caused by environmental influence, and prolong the service life of the equipment. At the same time, the rain shelter provides a sheltered space for the battery swap operation, improves the operation comfort of the operator, and ensures that the battery swap station can still operate normally in bad weather.
[0054] In some possible embodiments of the present application, as shown in Figure 1As shown, the power transmission device 6 is a power transmission vehicle; its beneficial effect lies in that the power transmission device 6 adopts a power transmission vehicle, which can automatically complete the transportation and supply of full batteries without manual driving, reduce labor costs, and improve the automation level of battery supply. The power transmission vehicle can be flexibly scheduled to supplement full batteries in a timely manner according to the battery inventory of the battery swap station, especially during the battery swap peak, which can quickly respond to demand, avoid battery shortage leading to battery swap stagnation, and enhance the operational flexibility of the battery swap station.
[0055] In some possible embodiments of the present application, as shown in Figure 3 As shown, the power transmission vehicle includes a vehicle frame 61, a plurality of drive wheels 62 arranged at the bottom of the vehicle frame 61, and a bottom support 63 arranged on the vehicle frame 61, and the power transmission battery compartment 65 is arranged on the bottom support 63; its beneficial effect lies in that the vehicle frame 61 and the drive wheels 62 of the power transmission vehicle are designed to have good mobility, which can flexibly travel in the battery swap station and the surrounding area, and adapt to different supply routes. The bottom support 63 provides stable support for the power transmission battery compartment 65, ensuring that the battery is not easily displaced or collided during transportation, protecting the integrity of the battery structure, and at the same time, the structural design of the bottom support 63 facilitates the power transmission mechanism 3 to quickly take and place the battery, improving the supply efficiency.
[0056] In some possible embodiments of the present application, the sensing device includes a displacement sensor and an image sensor, and the control unit further determines whether the new energy heavy equipment 8 reaches the designated battery swap position through the displacement sensor, and simultaneously performs a code scanning operation on the depleted battery through the image sensor; its beneficial effect lies in that the displacement sensor can accurately determine the designated battery swap position of the new energy heavy equipment 8, ensuring that the power transmission mechanism 3 and the vehicle battery mounting position are accurately aligned, improving the accuracy of the battery swap operation, and avoiding battery swap failure due to positioning deviation. The code scanning operation of the image sensor on the depleted battery can quickly identify the battery information, facilitate the control unit to manage and dispatch the battery, optimize the battery swap strategy, and improve the intelligent level of the battery swap process.
[0057] In some possible embodiments of the present application, the charging base 1 is provided with seven battery charging compartments and seven battery swap batteries 7, and the power transmission device 6 is provided with four power transmission battery compartments 65 and four battery swap batteries 7; its beneficial effect lies in that the seven battery charging compartments and the seven battery swap batteries 7 of the charging base 1 can meet the storage and charging needs of multiple new energy heavy equipment 8 for continuous battery swap, reducing the battery turnover waiting time; the four power transmission battery compartments 65 and the four battery swap batteries 7 of the power transmission device 6 can provide sufficient standby full batteries, quickly supplement during the battery swap peak, avoid battery swap congestion caused by the charging base 1 battery not being full, and balance the battery swap efficiency and the stability of battery supply.
[0058] In some possible embodiments of the present application, the double-channel battery swap station comprises a plurality of battery delivery devices 6 to meet the needs of peak battery swap operation; the beneficial effects of which are that the configuration of the plurality of battery delivery devices 6 can be flexibly scheduled according to the operation needs of the peak battery swap, and the battery supply capacity is greatly improved by simultaneously supplying full batteries to multiple vehicles, thereby avoiding the battery swap stagnation caused by the untimely supply of a single battery delivery device 6. The multiple battery delivery devices 6 can also realize peak-shaving supply, and the remaining devices work normally when some devices are charging or being maintained, thereby ensuring the continuous and stable operation of the battery swap station and improving the operation reliability.
[0059] To solve the above problems, the present application also provides a double-channel extended battery swap method for new energy heavy equipment 8 using the above double-channel extended battery swap station, comprising:
[0060] Peak battery swap operation scenario: the new energy heavy equipment 8 enters the battery swap channel 2, and the control unit determines the battery swap channel 2 entered by the new energy heavy equipment 8 through the sensing device;
[0061] The control unit performs different battery swap strategies according to the power conditions of the battery swap batteries 7 on the charging base 1 and the battery delivery device 6;
[0062] When the battery swap batteries 7 on the charging base 1 are in a full power state, first control the battery swap mechanism 3 to move to the battery swap channel 2 where the new energy heavy equipment 8 is located, remove the depleted battery of the new energy heavy equipment 8, and carry it to the transfer warehouse of the charging base 1; then control the battery swap mechanism 3 to remove the battery swap battery 7 in the full power state on the charging base 1, carry and replace it to the new energy heavy equipment 8; then control the battery swap mechanism 3 to carry the depleted battery in the transfer warehouse to the battery charging warehouse for charging; finally, the new energy heavy equipment 8 completes the battery swap and exits the battery swap channel 2;
[0063] When the battery swap batteries 7 on the charging base 1 are all in a depleted state and the battery delivery device 6 is in a full power state, first control the battery delivery device 6 to move to the other battery swap channel 2 opposite to the battery swap channel 2 where the new energy heavy equipment 8 is located; then control the battery swap mechanism 3 to move to the battery swap channel 2 where the new energy heavy equipment 8 is located, remove the depleted battery of the new energy heavy equipment 8, and carry it to the transfer warehouse of the charging base 1; then control the battery swap mechanism 3 to remove the battery swap battery 7 in the full power state on the battery delivery device 6 and directly carry it to the new energy heavy equipment 8; finally, control the battery delivery device 6 to exit the battery swap channel 2, and the new energy heavy equipment 8 completes the battery swap and exits the battery swap channel 2;
[0064] In the battery replacement low valley operation scenario: when all the battery replacement batteries 7 on the charging base 1 are in a full charge state and there is a battery on the power transmission device 6, first, the control unit controls the power transmission device 6 to run to the battery replacement channel 2; then the control unit controls the battery replacement mechanism 3 to carry the battery to the transfer warehouse; then the control unit controls the battery replacement mechanism 3 to carry the battery replacement battery 7 in the full charge state on the charging base 1 to the power transmission device 6 until all the batteries on the power transmission device 6 are replaced by the battery replacement batteries 7 in the full charge state; finally, the control unit controls the power transmission device 6 to exit the battery replacement channel 2.
[0065] In order to better introduce the dual-channel expansion battery replacement method of the present application, the following specific application will be described: the dual-channel expansion battery replacement method of the present application formulates differentiated strategies for the battery replacement peak operation scenario and the battery replacement peak operation scenario: in the battery replacement peak operation scenario, the full charge batteries of the charging base 1 are used preferentially, and the power transmission device 6 is used to supplement when necessary, to ensure efficient and continuous battery replacement, and at the same time, the efficiency of vehicle flow is improved through dual-channel battery replacement; in the valley, the charging base 1 is used to supplement the full charge batteries of the power transmission device 6, to realize battery energy storage and optimize battery resource allocation; moreover, the design of the dual-channel and bidirectional battery replacement mechanism 3 realizes the direct auxiliary battery replacement of the power transmission device 6 in the battery replacement channel 2, and realizes the battery shortage in the peak scenario; finally, the dual-channel expansion battery replacement method of the present application discloses in detail the energy supplementing strategy and peak load shifting strategy in the peak electricity period and the valley electricity period, further optimizes the multi-scenario operation strategy of the dual-channel battery replacement station and the power transmission device 6, improves the operation efficiency, and increases the operation income; it can be seen that the dual-channel expansion battery replacement station and the battery replacement method of the present application solve the problems of the actual service capacity of the new energy heavy equipment 8 battery replacement station not meeting the standard and the single operation scenario in the prior art through the dual-channel battery replacement mechanism 3 and the supporting multi-scenario multi-period operation strategy.
[0066] In some possible embodiments of the present application, as shown in Figure 4 As shown in the figure, the battery replacement low valley operation scenario further includes that, when in the valley electricity period, the control unit charges the battery replacement batteries 7 using the charging base 1; when in the peak electricity period, the charging base 1 and the power transmission device 6 reversely transmit power to the power grid; the beneficial effects of which are that the design of charging in the valley electricity period and reversely transmitting power in the peak electricity period in the battery replacement low valley can fully utilize the low-price electricity energy storage in the valley electricity period, reduce the charging cost; the power transmission to the power grid in the peak electricity period can realize energy recycling, increase the additional income of the battery replacement station, at the same time, relieve the power supply pressure of the power grid in the peak period, realize the efficient and optimized allocation of energy, and improve the economic value and environmental benefits of the battery replacement station.
[0067] In some possible embodiments of the present application, as shown in Figure 4As shown, the peak electricity period under the battery swap valley operation scenario also includes that the power transmission device 6 can directly transmit electricity to the power grid through the grid-connected cabinet 64, or can transmit electricity to the power grid through the charging base 1 by swapping the full battery to the charging base 1; The beneficial effects are that the power transmission device 6 can directly transmit electricity to the power grid through the grid-connected cabinet 64, or indirectly transmit electricity through the charging base 1, providing flexible power transmission mode selection to adapt to different power grid access requirements. The two power transmission modes can be flexibly switched according to the actual situation to ensure smooth reverse power transmission process and further improve energy utilization efficiency and operation flexibility of the battery swap station.
[0068] In some possible embodiments of the present application, as shown in Figure 4 As shown, under the battery swap peak operation scenario, when there are multiple full batteries 7 on the charging base 1, two battery swap channels 2 are simultaneously enabled for battery swap, and the directions of the two battery swap channels 2 are opposite, so as to meet the battery swap demand of the two-way lane; The beneficial effects are that the two battery swap channels 2 are simultaneously enabled and the directions are opposite during the battery swap peak, which can meet the battery swap demand of the two-way lane, adapt to the road traffic rules, and avoid reverse or congestion of the battery swap vehicle. The double-channel parallel battery swap can double the battery swap efficiency, greatly shorten the vehicle queuing waiting time, improve the peak processing capacity of the battery swap station, and better cope with the battery swap peak pressure.
[0069] In some possible embodiments of the present application, as shown in Figure 4 As shown, under the battery swap peak operation scenario, the power transmission devices 6 of different battery swap stations are dispatched to realize peak-shaving operation of different regional battery swap peaks; The beneficial effects are that the peak-shaving operation is realized by dispatching the power transmission devices 6 of different battery swap stations, which can balance the distribution of battery resources in different regions, avoid operation limitation of some battery swap stations due to battery shortage, fully utilize the transportation capacity of idle power transmission devices 6, and improve the utilization rate of overall battery resources. The peak-shaving scheduling mode enhances the cooperative operation capability between multiple battery swap stations and improves the operation efficiency and stability of the regional battery swap network.
[0070] In some possible embodiments of the present application, as shown in Figure 4 As shown, the corresponding time periods of the battery swap peak operation scenario and the battery swap valley operation scenario are obtained in combination with historical battery swap data information and trend statistics; The beneficial effects are that the peak and valley periods are determined in combination with historical battery swap data and trend statistics, so that the operation strategy of the battery swap station is more in line with the actual demand, and resource waste or insufficient operation caused by blind scheduling is avoided. The data-driven time period division can accurately predict the battery swap demand, make preparations such as battery reservation and power transmission device 6 scheduling in advance, optimize the operation efficiency of the battery swap station, and improve the user experience and operation economy.
[0071] Specifically, the double-channel extended battery swap method of the present application includes the following steps:
[0072] S01: Based on historical data and trend statistics, it is judged whether the current operation scene belongs to the battery replacement peak operation scene or the battery replacement valley operation scene;
[0073] S02: In the battery replacement peak operation scene, if the current charging base 1 has multiple full batteries, two battery replacement channels 2 are enabled at the same time, and the battery replacement instruction is waited for; the new energy heavy equipment 8 replacement instruction is received to determine the replacement channel 2; the battery replacement mechanism 3 is controlled to take down the power loss battery and put it into the transfer warehouse; the battery replacement mechanism 3 is controlled to take the full battery of the charging base and replace it to the new energy heavy equipment 8; the battery replacement mechanism 3 is controlled to carry the power loss battery from the transfer warehouse to the charging warehouse for charging; the new energy heavy equipment 8 exits the channel, and the battery replacement is completed;
[0074] S03: In the battery replacement peak operation scene, if the current charging base 1 has no or only a small number of full batteries, the number of full batteries on the current power supply device 6 is further determined, if it is multiple, a single battery replacement channel 2 is directly enabled, if there is no or a small number, other battery replacement stations are dispatched to supply power to stagger peak supply, a single battery replacement channel 2 is enabled at the same time, and the battery replacement instruction is waited for; the new energy heavy equipment 8 replacement instruction is received to determine the replacement channel 2; the power supply device 6 is controlled to enter another battery replacement channel 2; the battery replacement mechanism 3 is controlled to take down the power loss battery and put it into the transfer warehouse; the battery replacement mechanism 3 is controlled to take the full battery of the charging base 1 and replace it to the new energy heavy equipment 8; the battery replacement mechanism 3 is controlled to carry the power loss battery from the transfer warehouse to the power supply device 6; the power supply device 6 exits, the new energy heavy equipment 8 exits the channel, and the battery replacement is completed;
[0075] S04: In the battery replacement valley operation scene, if it is the valley power period at this time, the charging base 1 charges the battery 7, until all the charging warehouses are full of power; further determine whether there is a power loss battery on the power supply device 6, if there is no power loss battery, all the battery 7 is in full power state, end charging; if there is a power loss battery, the power supply device 6 enters the battery replacement channel 2; the battery replacement mechanism 3 is controlled to take down the power loss battery on the power supply device 6 and put it into the transfer warehouse; the battery replacement mechanism 3 is controlled to take the full battery of the charging base 1 and replace it to the power supply device 6; the battery replacement mechanism 3 is controlled to carry the power loss battery from the transfer warehouse to the charging warehouse for charging; the above steps are repeated until all the power loss batteries on the power supply device 6 are carried to the charging base 1;
[0076] S05: In the battery replacement valley operation scene, if it is the peak power period at this time, the charging base 1 and the power supply device 6 reverse power to the power grid, the power supply device 6 can directly reverse power through the grid-connected cabinet 64, or through the battery replacement to the charging base 1, and through the battery replacement base to the power grid.
[0077] As described above, the double-channel expansion battery replacement station and the battery replacement method of the application have the following beneficial effects:
[0078] 1. Double-channel battery replacement design
[0079] The double battery replacement channels 2 are arranged on both sides of the charging base 1, which can simultaneously or alternately replace the batteries of two new energy heavy equipment 8, greatly improving the battery replacement efficiency, relieving the battery replacement congestion at peak time, and significantly improving the operation capacity of the battery replacement station.
[0080] 2. Integrated charging base 1
[0081] The charging base 1 integrates multiple battery charging compartments and transfer compartments, realizing the integration of storage, charging and transfer of replacement batteries 7, reducing the battery turnover waiting time, and improving the continuity of the battery replacement process.
[0082] 3. Automatic battery replacement process
[0083] The intelligent linkage of the power supply device 6 with the control unit and the sensing device realizes the automation of the battery replacement process, reduces manual intervention, adapts to the high-frequency battery replacement demand of the new energy heavy equipment 8, and improves the convenience and stability of the battery replacement.
[0084] 4. Stable battery replacement support 4
[0085] The battery replacement support 4 is arranged between the two battery replacement channels 2, providing a stable installation carrier for the charging base 1, enhancing the installation stability of the battery replacement mechanism 3, reducing the overall land occupation area of the battery replacement station, and optimizing the space utilization rate.
[0086] 5. Flexible battery replacement track 31 and telescopic robot 32
[0087] The battery replacement track 31 is erected on the top of the battery replacement support 4 and extends to the two battery replacement channels 2, providing stable sliding guidance for the telescopic robot 32, ensuring the accurate handling of the battery between the charging base 1 and the battery replacement vehicle, and improving the continuity of the battery replacement process.
[0088] 6. Protective channel canopy 5
[0089] The channel canopy 5 is erected above the charging base 1 and the battery replacement channel 2, which can effectively block rain, sunlight, dust and other external environmental factors, protect the electrical components of the battery replacement vehicle, the battery replacement mechanism 3 and the charging base 1, and prolong the service life of the equipment.
[0090] 7. Power supply vehicle
[0091] The power supply device 6 adopts a power supply vehicle, which can automatically complete the transportation and supply of full batteries without manual driving, reducing labor costs, improving the automation level of battery supply, and enhancing the operation flexibility of the battery replacement station.
[0092] 8. Precise sensing device
[0093] The induction device includes a displacement sensor and an image sensor, which can accurately determine the designated battery replacement position of the new energy heavy equipment 8, quickly identify the battery information, facilitate the battery management and scheduling of the control unit, and optimize the battery replacement strategy.
[0094] 9. Multi-power transmission device 6 configuration
[0095] The configuration of multiple power transmission devices 6 can be flexibly scheduled according to the operation demand of the battery replacement peak, and through simultaneous replenishment of full batteries by multiple vehicles, the battery supply capacity can be greatly improved, the battery replacement stagnation can be avoided, and the operation reliability can be improved.
[0096] 10. Differentiated battery replacement strategy
[0097] In the battery replacement peak operation scenario, full batteries are preferentially used in the charging base 1, and if insufficient, the power transmission device 6 is used for replenishment to ensure efficient and continuous battery replacement; in the valley, the charging base 1 is used to replenish full batteries for the power transmission device 6, optimizing battery resource allocation.
[0098] 11. Peak load shifting strategy
[0099] In the battery replacement valley, valley electricity period charging and peak electricity period reverse power transmission can fully utilize low-cost electricity energy storage during the valley electricity period, reduce charging costs, and at the same time, relieve the power supply pressure during the peak period, achieving efficient and optimal allocation of energy.
[0100] 12. Flexible reverse power transmission method
[0101] The power transmission device 6 can directly reverse power transmission through the grid-connected cabinet 64 or indirectly through the charging base 1, providing flexible power transmission method selection to adapt to different grid access requirements, further improving energy utilization efficiency and operation flexibility of the battery replacement station.
[0102] 13. Double-channel parallel battery replacement
[0103] During the battery replacement peak, the double battery replacement channels 2 are simultaneously enabled and oriented in opposite directions, which can meet the battery replacement demand of bidirectional lanes, adapt to road traffic rules, avoid reverse or congestion of battery replacement vehicles, and improve the peak processing capacity of the battery replacement station.
[0104] 14. Peak-shifting operation scheduling
[0105] Through the scheduling of power transmission devices 6 in different battery replacement stations, peak-shifting operation can be achieved, which can balance the distribution of battery resources in different regions, avoid the operation limitation of some battery replacement stations due to battery shortage, and improve the utilization rate of overall battery resources.
[0106] 15. Data-driven period division
[0107] The peak and valley periods are determined by combining historical battery replacement data and trend statistics, so that the operation strategy of the battery replacement station is more in line with the actual demand, and the waste of resources or insufficient operation caused by blind scheduling is avoided, and the operation efficiency of the battery replacement station is optimized.
[0108] The double-channel expansion battery replacement station and the battery replacement method of the present application solve the problems of the actual service capacity of the new energy heavy equipment 8 battery replacement station not meeting the standards and the single operation scene in the prior art by the double-channel battery replacement mechanism 3 and the supporting multi-scene and multi-period operation strategy. The double-channel battery replacement design significantly improves the battery replacement efficiency and relieves the battery replacement peak congestion; the integrated charging base 1 and the automated battery replacement process reduce the battery turnover waiting time and improve the continuity of the battery replacement process; the stable battery replacement support 4 and the protective channel rain shed 5 optimize the space utilization rate and prolong the service life of the equipment. The power car and the precise sensing device further improve the automation degree and operation flexibility of the battery replacement station. The differentiated battery replacement strategy and the peak load shifting strategy optimize the battery resource configuration, reduce the charging cost, and at the same time relieve the power supply pressure of the power grid at peak time. The flexible reverse power transmission mode and the double-channel parallel battery replacement design further improve the energy utilization efficiency and the operation flexibility of the battery replacement station. The peak-shifting operation scheduling and the data-driven period division ensure the scientificity and economy of the operation strategy of the battery replacement station. This innovative design not only improves the overall performance of the battery replacement station, but also significantly reduces the operation cost and enhances the market competitiveness of the battery replacement station.
[0109] Therefore, the present application effectively overcomes the various shortcomings in the prior art and has a high industrial utilization value.
[0110] The above embodiments only exemplarily illustrate the principles and effects of the present application, and are not used to limit the present application. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought disclosed by the present application should be covered by the claims of the present application.
Claims
1. A double-channel expansion battery swap station for swapping batteries for new energy heavy equipment (8), characterized in that, The double-channel extended battery replacement station comprises a charging base (1) and a battery replacement channel (2) arranged on both sides of the charging base (1), wherein the charging base (1) is provided with a plurality of battery charging compartments, a battery replacement battery (7) arranged on the battery charging compartment, and a transfer compartment, and the battery replacement channel (2) is provided with a sensing device; a battery replacement mechanism (3) arranged on the charging base (1) and the battery replacement channel (2) and used for carrying the battery replacement battery (7) by a battery replacement vehicle and the charging base (1); a power transmission device (6) provided with a plurality of power transmission battery compartments (65), a battery replacement battery (7) arranged in the power transmission battery compartment (65), and a grid-connected cabinet (64); a control unit electrically connected with the charging base (1), the sensing device, the battery replacement mechanism (3), and the power transmission device (6). The double-channel extended battery replacement station further comprises a battery replacement support (4) arranged between the two battery replacement channels (2), and the charging base (1) is arranged in the battery replacement support (4).
2. The dual-lane expansion battery swapping station of claim 1, wherein: The battery replacement mechanism (3) comprises a battery replacement track (31) arranged on the top of the battery replacement support (4) and a telescopic robot (32) slidingly arranged on the battery replacement track (31), and the battery replacement track (31) extends to the top of the battery replacement channel (2) on both sides.
3. The dual-lane expansion battery swapping station of claim 2, wherein: The double-channel extended battery replacement station further comprises a channel rain shelter (5) connected with the battery replacement support (4) and arranged above the charging base (1) and the battery replacement channels (2) on both sides.
4. The dual-lane expansion battery swapping station of claim 2, wherein: The power transmission device (6) is a power transmission vehicle.
5. The dual-lane expansion battery swapping station of claim 1, wherein: The power transmission vehicle comprises a vehicle frame (61), a plurality of drive wheels (62) arranged at the bottom of the vehicle frame (61), and a bottom support (63) arranged on the vehicle frame (61), and the power transmission battery compartment (65) is arranged on the bottom support (63).
6. The dual-lane expansion battery swapping station of claim 5, wherein: The sensing device comprises a displacement sensor and an image sensor, and the control unit further determines whether the new energy heavy equipment (8) reaches the designated battery replacement position through the displacement sensor, and simultaneously performs a code scanning operation on the depleted battery through the image sensor.
7. The dual-lane expansion battery swapping station of claim 1, wherein: The double-channel battery replacement station comprises a plurality of power transmission devices (6) to meet the needs of peak battery replacement operation.
8. The dual-lane expansion battery swapping station of claim 1, wherein: The double-channel extended battery replacement station comprises a charging base (1) and a battery replacement channel (2) arranged on both sides of the charging base (1), wherein the charging base (1) is provided with a plurality of battery charging compartments, a battery replacement battery (7) arranged on the battery charging compartment, and a transfer compartment, and the battery replacement channel (2) is provided with a sensing device; 9. A dual-channel extended battery swap method for swapping batteries for new energy heavy equipment (8) by using the dual-channel extended battery swap station according to any one of claims 1 to 8, characterized in that, a battery replacement mechanism (3) arranged on the charging base (1) and the battery replacement channel (2) and used for carrying the battery replacement battery (7) by a battery replacement vehicle and the charging base (1); a power transmission device (6) provided with a plurality of power transmission battery compartments (65), a battery replacement battery (7) arranged in the power transmission battery compartment (65), and a grid-connected cabinet (64); a control unit electrically connected with the charging base (1), the sensing device, the battery replacement mechanism (3), and the power transmission device (6). The double-channel extended battery replacement station further comprises a battery replacement support (4) arranged between the two battery replacement channels (2), and the charging base (1) is arranged in the battery replacement support (4). The battery replacement mechanism (3) comprises a battery replacement track (31) arranged on the top of the battery replacement support (4) and a telescopic robot (32) slidingly arranged on the battery replacement track (31), and the battery replacement track (31) extends to the top of the battery replacement channel (2) on both sides. The double-channel extended battery replacement station further comprises a channel rain shelter (5) connected with the battery replacement support (4) and arranged above the charging base (1) and the battery replacement channels (2) on both sides. The power transmission device (6) is a power transmission vehicle. The power transmission vehicle comprises a vehicle frame (61), a plurality of drive wheels (62) arranged at the bottom of the vehicle frame (61), and a bottom support (63) arranged on the vehicle frame (61), and the power transmission battery compartment (65) is arranged on the bottom support (63). The sensing device comprises a displacement sensor and an image sensor, and the control unit further determines whether the new energy heavy equipment (8) reaches the designated battery replacement position through the displacement sensor, and simultaneously performs a code scanning operation on the depleted battery through the image sensor. The double-channel battery replacement station comprises a plurality of power transmission devices (6) to meet the needs of peak battery replacement operation. The double-channel extended battery replacement station comprises a charging base (1) and a battery replacement channel (2) arranged on both sides of the charging base (1), wherein the charging base (1) is provided with a plurality of battery charging compartments, a battery replacement battery (7) arranged on the battery charging compartment, and a transfer compartment, and the battery replacement channel (2) is provided with a sensing device; a battery replacement mechanism (3) arranged on the charging base (1) and the battery replacement channel (2) and used for carrying the battery replacement battery (7) by a battery replacement vehicle and the charging base (1); a power transmission device (6) provided with a plurality of power transmission battery compartments (65), a battery replacement battery (7) arranged in the power transmission battery compartment (65), and a grid-connected cabinet (64); a control unit electrically connected with the charging base (1), the sensing device, the battery replacement mechanism (3), and the power transmission device (6). When the battery replacement battery (7) on the charging base (1) is in full state, first control the battery replacement mechanism (3) to move to the new energy heavy equipment (8) in the battery replacement channel (2), remove the new energy heavy equipment (8) of the battery, and carry to the transfer warehouse of the charging base (1); then control the battery replacement mechanism (3) to remove the battery replacement battery (7) on the charging base (1) in full state, carry and replace to the new energy heavy equipment (8); then control the battery replacement mechanism (3) to carry the battery of the transfer warehouse to the battery charging warehouse for charging; finally, the new energy heavy equipment (8) completes the battery replacement and drives out of the battery replacement channel (2); When the battery replacement battery (7) on the charging base (1) is in full state, first control the battery replacement mechanism (3) to move to the new energy heavy equipment (8) in the battery replacement channel (2), remove the new energy heavy equipment (8) of the battery, and carry to the transfer warehouse of the charging base (1); then control the battery replacement mechanism (3) to remove the battery replacement battery (7) on the charging base (1) in full state, carry and replace to the new energy heavy equipment (8); then control the battery replacement mechanism (3) to carry the battery of the transfer warehouse to the battery charging warehouse for charging; finally, the new energy heavy equipment (8) completes the battery replacement and drives out of the battery replacement channel (2); In the battery replacement valley operation scenario: when the battery replacement battery (7) on the charging base (1) is in full state and the battery replacement device (6) has a battery in the valley, first control the unit to control the battery replacement device (6) to run to the battery replacement channel (2); then control the battery replacement mechanism (3) to carry the battery to the transfer warehouse; then control the battery replacement mechanism (3) to carry the battery replacement battery (7) on the charging base (1) in full state to the battery replacement device (6), until the battery replacement device (6) is replaced by the battery replacement battery (7) in full state; finally, control the battery replacement device (6) to exit the battery replacement channel (2).
10. The dual-lane battery replacement expansion method of claim 9, wherein: In the battery replacement valley operation scenario, when in the valley power period, the control unit charges the battery replacement battery (7) by using the charging base (1); when in the peak power period, the charging base (1) and the battery replacement device (6) reversely transmit power to the power grid.
11. The dual-lane battery replacement expansion method of claim 9, wherein: In the peak power period of the battery replacement valley operation scenario, the battery replacement device (6) can directly reverse the power transmission to the power grid through the grid connection cabinet (64), or can reverse the power transmission to the power grid by replacing the full battery to the charging base (1) and charging the battery by the charging base (1).
12. The dual-lane battery replacement expansion method of claim 9, wherein: In the battery replacement peak operation scenario, when there are multiple battery replacement batteries (7) in full state on the charging base (1), two battery replacement channels (2) are used for battery replacement at the same time, and the directions of the two battery replacement channels (2) are opposite, so as to meet the battery replacement demand of the two-way lane.
13. The dual-lane battery replacement expansion method of claim 9, wherein: In the battery replacement peak operation scenario, the battery replacement device (6) of different battery replacement stations is adjusted and operated to realize the peak-shaving operation of different regions.
14. The dual-lane battery replacement expansion method of claim 9, wherein: The corresponding time periods when the battery swap peak operation scenario and the battery swap valley operation scenario are started are obtained in combination with historical battery swap data information and trend statistics. The corresponding time periods when the battery swap peak operation scenario and the battery swap valley operation scenario are started are obtained in combination with historical battery swap data information and trend statistics.
Citation Information
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