Drying device and method for pseudo-ginseng freeze-drying production line
By designing a conveyor structure with dual material bins and a sliding sealing plate, the problems of vacuum degree and cold energy loss in the freeze-drying production of Panax notoginseng were solved, realizing efficient, stable, and energy-saving continuous freeze-drying production of Panax notoginseng, and ensuring product quality and production efficiency.
Patent Information
- Application Number
- CN202511928900.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-19
- Publication Date
- 2026-01-20
AI Technical Summary
The existing Panax notoginseng freeze-drying production line suffers from vacuum and cold loss during material transfer, resulting in high energy consumption and poor economic efficiency.
The design features a conveyor structure with dual hoppers and a sliding sealing plate. The lifting and lowering motion of the sealing plate enables alternating isolation and connection between the feed hopper, discharge hopper, and vacuum transfer area. Combined with the precise docking of the first and second transfer mechanisms, the stability of the vacuum environment is ensured. Furthermore, the smooth transfer of materials in the vacuum environment is achieved through the cooperation of sliding electrodes and contact electrodes.
It significantly reduces energy consumption caused by frequent opening and closing of the cabin doors, improves production efficiency, ensures the quality stability of Panax notoginseng freeze-dried products, is suitable for the industrial continuous production of Panax notoginseng freeze-dried products, and has the advantages of energy saving, consumption reduction and quality improvement.
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Figure CN121363847A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of panax notoginseng processing, and particularly relates to a drying device for a panax notoginseng freeze-drying production line and a method thereof. BACKGROUND
[0002] The rhizome of panax notoginseng is a traditional Chinese medicinal material, which is often processed into panax notoginseng powder for packaging and use. Panax notoginseng is often subjected to dehydration and pulverization treatment by freeze-drying, airflow drying and drying drying in the production line.
[0003] The existing panax notoginseng freeze-drying production line is to transfer the frozen panax notoginseng into a vacuum container for evaporation drying. In the process of transferring the panax notoginseng, the hatch of the cold storage and the vacuum container needs to be opened, which will cause the loss of cold air and damage the vacuum state of the vacuum container, and the cooling of the cold storage and the vacuumization of the vacuum container will consume a large amount of electric energy, which is poor in economy. Therefore, reducing the loss of vacuum degree and temperature in the process of transferring the panax notoginseng is beneficial to reducing the consumption of electric energy and reducing the production cost.
[0004] Therefore, there is an urgent need for a drying device for a panax notoginseng freeze-drying production line and a method thereof. SUMMARY
[0005] The purpose of the present application is to provide a drying device for a panax notoginseng freeze-drying production line and a method thereof to solve the above problems.
[0006] To achieve the above purpose, the present application provides the following scheme:
[0007] A drying device for a panax notoginseng freeze-drying production line, comprising:
[0008] A vacuum drying box body and a conveying cabin connected at both ends of the vacuum drying box body, one of which is used for panax notoginseng raw material input, and the other is used for panax notoginseng freeze-drying output;
[0009] The conveying cabin is provided with two hoppers distributed above and below, the vacuum drying box body is provided with a vacuum transfer area, the vacuum transfer area is in communication with the hoppers, and the vacuum transfer area is located between the two hoppers;
[0010] The hoppers are communicated with sealed cabin doors;
[0011] Further comprising an enclosing plate vertically slidingly arranged in the conveying cabin, the enclosing plate is used to separate the vacuum transfer area from one of the hoppers;
[0012] The enclosing plate is fixed with a feeding structure above and below;
[0013] Two ends of the vacuum transfer area are connected with a cooling mechanism and a drying mechanism respectively, a transfer structure is arranged in the middle of the vacuum transfer area, the feeding structure is communicated with the transfer structure, and the vacuum transfer area is communicated with a vacuum mechanism;
[0014] The power supply mechanism is electrically connected with the cooling mechanism, the drying mechanism, the transfer structure, the feeding structure and the vacuum mechanism;
[0015] The three-segment rhizome raw materials enter one of the hoppers on one side of the cooling mechanism and are output from one of the hoppers on one side of the drying mechanism.
[0016] Optionally, two sliding supports are fixed on the front and rear sides of the sealing plate respectively, the movable end of an electric sliding rail is fixed on the sliding supports, and the fixed end of the electric sliding rail is fixed in the conveying cabin;
[0017] The sealing plate is located in the middle of the sliding supports;
[0018] The sliding supports are fixed with the feeding structure.
[0019] Optionally, the feeding structure comprises a plurality of second transfer mechanisms arranged in parallel, the second transfer mechanisms are fixed with the sliding supports on the corresponding sides, and the second transfer mechanisms are in contact with the edge of the tray containing the three-segment rhizome raw materials / three-segment rhizome freeze-dried materials.
[0020] Optionally, the transfer structure comprises a plurality of first transfer mechanisms arranged in parallel, the second transfer mechanisms and the first transfer mechanisms are arranged one by one, and the fixed end of the first transfer mechanism is fixed to the inner wall of the vacuum transfer area.
[0021] Optionally, the first transfer mechanism comprises a first support fixed to the inner wall of the vacuum transfer area, a plurality of fixed ends of first brushless motors arranged side by side are fixed on the first support, the first brushless motors are connected in parallel, and a first conveying roller is coaxially fixed to the output shaft of the first brushless motor.
[0022] The first brushless motor is electrically connected with the power supply mechanism.
[0023] Optionally, the second transfer mechanism comprises a second support fixed on the sliding support, sliding electrodes are fixed on both ends of the second support, a plurality of fixed ends of second brushless motors arranged side by side are fixed on the second support, and a second conveying roller is coaxially fixed to the output shaft of the second brushless motor.
[0024] A plurality of second brushless motors are arranged in parallel, and the sliding electrodes are connected in parallel with the second brushless motors.
[0025] The sliding electrode is connected with a first contact electrode or a second contact electrode, and the first contact electrode or the second contact electrode corresponds to the sliding electrode in one-to-one and is in sliding contact;
[0026] The first contact electrodes are fixed on one side of the vacuum transfer area close to the cooling mechanism;
[0027] The second contact electrode is fixed on the inner wall of the bin, and the second contact electrode is located on the opposite side of the corresponding sealed hatch.
[0028] Optionally, a position sensor is fixed on the interface between the bin and the vacuum transfer area, the inductive end of the position sensor is fixed on the inner wall of the bin, and the movable end of the position sensor is fixed on the sealing plate;
[0029] After the sealing plate moves, the inductive end of one of the position sensors corresponds to the movable end of the position sensor, and the second contact electrode in the bin is powered.
[0030] Optionally, the vacuum drying box body is fixed with a supporting leg at each of the four corners of the bottom.
[0031] Optionally, the vacuum mechanism is located at the bottom of the vacuum drying box body, and the vacuum mechanism is fixed to the ground.
[0032] A use method of a drying device for a ginseng freeze-drying production line, using the above-mentioned drying device for a ginseng freeze-drying production line, comprising the following steps:
[0033] Start the cooling mechanism, the drying mechanism and the vacuum mechanism to form a low-temperature and vacuum state in the vacuum transfer area;
[0034] The two bins close to the cooling mechanism are set as a first feeding bin and a second feeding bin, and the two bins close to the drying mechanism are set as a first discharging bin and a second discharging bin;
[0035] Place a tray containing ginseng raw materials on the feeding structure in the first feeding bin, at this time the first feeding bin is isolated from the vacuum transfer area by the sealing plate;
[0036] After closing the sealed hatch of the first feeding bin, move the first feeding bin into the vacuum transfer area, and at the same time the sealing plate isolates the second feeding bin from the vacuum transfer area;
[0037] The feeding structure containing ginseng raw materials is communicated with the second feeding bin, and the material is transferred through the transfer structure, and at the same time the second feeding bin is filled with material;
[0038] Switching the first feeding bin and the second feeding bin positions to realize continuous feeding;
[0039] Processing the notoginseng raw material into notoginseng freeze-dried in the vacuum transfer area;
[0040] The transfer structure moves the tray containing notoginseng freeze-dried to the feeding structure in the first discharge bin, and at this time the second discharge bin is isolated from the vacuum transfer area by the sealing plate;
[0041] The first discharge bin and the second discharge bin switch positions, so that the first discharge bin is isolated from the vacuum transfer area by the sealing plate, and the notoginseng freeze-dried is taken out from the first discharge bin;
[0042] At the same time, the feeding structure in the second discharge bin is in communication with the transfer structure;
[0043] Switching the first discharge bin and the second discharge bin positions to realize continuous feeding.
[0044] Compared with the prior art, the present application has the following advantages and technical effects:
[0045] The present application effectively solves the problem of vacuum destruction and cold loss caused by material transfer in traditional notoginseng freeze-dried production by designing a conveying cabin structure with double bins and a slidable sealing plate. The lifting movement of the sealing plate realizes the alternating isolation and communication of the feeding bin, the discharge bin and the vacuum transfer area, ensuring that the low-temperature, vacuum environment in the vacuum transfer area is maintained during continuous feeding and discharging. This design significantly reduces energy consumption caused by frequent opening and closing of the cabin door, and improves production efficiency. At the same time, through the precise docking of the first transfer mechanism and the second transfer mechanism, and the cooperation of the sliding electrode and the contact electrode, the smooth and automated transfer of the material in the vacuum environment is realized, reducing manual intervention and ensuring the quality stability of notoginseng freeze-dried products. The overall device structure is compact and the process is coherent, which is suitable for industrialized continuous production of notoginseng freeze-dried, and has significant advantages of energy saving, consumption reduction, quality improvement and efficiency increase. BRIEF DESCRIPTION OF DRAWINGS
[0046] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor:
[0047] Fig. 1 The structure of the present application is shown in the figure;
[0048] Fig. 2 The structure of the second transfer mechanism of the present application is shown in the figure;
[0049] Fig. 3 The first transfer mechanism structure schematic diagram of the present application is shown in the figure;
[0050] Wherein, 1, vacuum drying box; 2, conveying cabin; 3, sealing cabin door; 4, cooling mechanism; 5, drying mechanism; 6, vacuum transfer area; 7, power supply mechanism; 8, vacuum mechanism; 9, first transfer mechanism; 10, second transfer mechanism; 11, first contact electrode; 12, electric sliding rail; 13, sliding support; 14, sealing plate; 15, second contact electrode; 901, first support; 902, first brushless motor; 903, first conveying roller; 1001, second support; 1002, sliding electrode; 1003, second conveying roller; 1004, second brushless motor. DETAILED DESCRIPTION
[0051] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0052] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the present application will be further described in detail below with reference to the drawings and specific embodiments.
[0053] Reference Figs. 1 to 3 The present application discloses a drying device for ginseng freeze-drying production line, comprising:
[0054] The vacuum drying box 1 and the conveying cabin 2 communicated and arranged at both ends of the vacuum drying box 1, one of the conveying cabin 2 is used for ginseng raw material input, and the other conveying cabin 2 is used for ginseng freeze-drying output;
[0055] The conveying cabin 2 is provided with two hoppers distributed upward and downward, the vacuum drying box 1 is provided with a vacuum transfer area 6, the vacuum transfer area 6 is communicated with the hoppers, and the vacuum transfer area 6 is located between the two hoppers;
[0056] The hoppers are communicated with the sealing cabin door 3;
[0057] Further comprising a sealing plate 14 vertically slidingly arranged in the conveying cabin 2, the sealing plate 14 is used to separate the vacuum transfer area 6 and one of the hoppers;
[0058] The sealing plate 14 is fixed with a feeding structure upward and downward;
[0059] The two ends of the vacuum transfer area 6 are connected with the cooling mechanism 4 and the drying mechanism 5 respectively, and the middle part of the vacuum transfer area 6 is provided with a transfer structure, the feeding structure is communicated with the transfer structure, and the vacuum transfer area 6 is communicated with the vacuum mechanism 8;
[0060] The power supply mechanism 7 is electrically connected with the cooling mechanism 4, the drying mechanism 5, the transfer structure, the feeding structure and the vacuum mechanism 8;
[0061] The three seven raw materials enter one of the bins on the side of the cooling mechanism 4 and are output from one of the bins on the side of the drying mechanism 5.
[0062] In use, the three seven raw materials enter one of the bins on the side of the cooling mechanism 4, at this time, the bin is separated from the vacuum transfer area 6 by the sealing plate 14 and does not destroy the low temperature and vacuum environment in the vacuum transfer area 6, after the bin is opened, the tray containing the three seven raw materials is placed on the corresponding feeding structure, after the feeding is completed, the bin is closed, and the sealing plate 14 is moved, so that the feeding structure containing the raw materials enters the vacuum transfer area 6 and is communicated with the transfer structure in the vacuum transfer area 6, so that the three seven raw materials enter the transfer structure from the feeding structure for movement, at the same time, the sealing plate 14 is moved and the other bin is closed, the other bin can be opened and the three seven raw materials are placed on the feeding structure to realize continuous feeding operation without destroying the vacuum environment and temperature, under the action of the transfer structure, the three seven raw materials move from the end of the vacuum transfer area 6 close to the cooling mechanism 4 to the end close to the drying mechanism 5, the three seven raw materials are rapidly frozen, cooled and dried by evaporation of moisture during the movement, at this time, the sealing plate 14 in the conveying cabin 2 on the discharge side seals and separates one of the bins from the vacuum transfer area 6, at the same time, the feeding structure on the side of the sealing plate 14 in the conveying cabin 2 on the discharge side is communicated with the discharge end of the transfer structure, so that the three seven frozen products move to the transfer structure, then the sealing plate 14 is moved to drive the feeding structure containing the three seven frozen products to move to one of the bins, the other feeding structure on the sealing plate 14 is communicated with the discharge end of the transfer structure, and the vacuum transfer area 6 and the bin are isolated by the sealing plate 14, at this time, the bin is opened to take out the three seven frozen products, and continuous discharge is realized by the movement of the sealing plate 14.
[0063] As an optional embodiment, the front and back sides of the sealing plate 14 are respectively fixed with two sliding supports 13, the sliding supports 13 are fixed with the movable ends of the electric sliding rails 12, and the fixed ends of the electric sliding rails 12 are fixedly connected in the conveying cabin 2;
[0064] The sealing plate 14 is located in the middle part of the sliding support 13;
[0065] The sliding support 13 is fixed with the feeding structure.
[0066] In operation, the electric slide rail 12 drives its movable end to lift, bringing the sliding bracket 13 fixed thereon and the sealing plate 14 fixed with the bracket to move vertically together with the feeding structure. This structure realizes the sealing plate 14 to bring the upper and lower feeding structures to switch between the two hoppers alternately and to be accurately aligned with the transfer structure, thereby stably and controllably completing the material transfer and area isolation, ensuring the sealing and action reliability of continuous production.
[0067] As an optional embodiment, the feeding structure includes a plurality of second transfer mechanisms 10 arranged in parallel, the second transfer mechanisms 10 being fixed with the sliding bracket 13 on the corresponding side, and the second transfer mechanisms 10 being in contact with the edge of the tray containing the raw materials of ginseng or ginseng lyophilized.
[0068] In operation, the plurality of second transfer mechanisms 10 fixed on the sliding bracket 13 are lifted synchronously with the sealing plate 14, and they are in contact with the edge of the tray to stably support it. When the sealing plate moves to make the feeding structure enter the vacuum transfer area 6, the second transfer mechanisms 10 are aligned with the transfer structure, realizing the smooth handover of the materials in the tray and ensuring the stable support and accurate transfer of the materials during the feeding and discharging process.
[0069] As an optional embodiment, the transfer structure includes a plurality of first transfer mechanisms 9 arranged in parallel, and the second transfer mechanisms 10 are arranged one-to-one with the first transfer mechanisms 9, and the fixed ends of the first transfer mechanisms 9 are fixed to the inner wall of the vacuum transfer area 6.
[0070] In operation, the plurality of first transfer mechanisms 9 fixed in parallel to the inner wall of the vacuum transfer area 6 are accurately aligned with the corresponding second transfer mechanisms 10. The tray is smoothly received or handed over between them, realizing reliable and continuous transfer of materials in the vacuum area. This one-to-one parallel structure ensures smooth material handover and stable support, which is the core of maintaining the continuous and efficient operation of the production line.
[0071] As an optional embodiment, the first transfer mechanism 9 includes a first bracket 901 fixed to the inner wall of the vacuum transfer area 6, and a plurality of first brushless motors 902 are fixed to the first bracket 901 in parallel, the first brushless motors 902 being connected in parallel, and a first conveying roller 903 being coaxially fixed to the output shaft of the first brushless motor 902.
[0072] The first brushless motor 902 is electrically connected with the power supply mechanism 7.
[0073] In operation, the first support 901 fixed on the inner wall of the vacuum transfer area 6 provides support for a plurality of first brushless motors 902 arranged side by side. These parallel first brushless motors 902 are uniformly powered by the power supply mechanism 7 and are synchronously driven, so that the output shafts of the first brushless motors 902 drive the respective first conveying rollers 903 to rotate synchronously, thereby smoothly and uniformly conveying the tray to move in the vacuum area. This parallel driving mode ensures that the rollers rotate synchronously, effectively preventing material from being stuck or skewed.
[0074] As an optional embodiment, the second transfer mechanism 10 includes a second support 1001 fixed on the sliding support 13, both ends of the second support 1001 are fixed with sliding electrodes 1002, and the second support 1001 is fixed with fixed ends of a plurality of second brushless motors 1004 arranged side by side, and the output shafts of the second brushless motors 1004 are coaxially fixed with second conveying rollers 1003;
[0075] The plurality of second brushless motors 1004 are arranged in parallel, and the sliding electrodes 1002 are in parallel with the second brushless motors 1004;
[0076] The sliding electrodes 1002 are connected with the first contact electrodes 11 or the second contact electrodes 15, and the first contact electrodes 11 or the second contact electrodes 15 correspond to the sliding electrodes 1002 one by one and are in sliding contact;
[0077] The plurality of first contact electrodes 11 are fixed on one side of the vacuum transfer area 6 close to the cooling mechanism 4;
[0078] The second contact electrodes 15 are fixed to the inner wall of the hopper, and the second contact electrodes 15 are located on the opposite side of the corresponding sealed hatch 3.
[0079] In operation, the second support 1001 fixed on the sliding support 13 drives the sliding electrodes 1002 at both ends to move up and down with the sealing plate 14. When the feeding structure enters the vacuum transfer area 6, the sliding electrodes 1002 are in sliding contact with the first contact electrodes 11 fixed in the vacuum area and conduct the circuit; when the feeding structure enters the hopper, the sliding electrodes 1002 are in contact with the second contact electrodes 15 fixed on the inner wall of the hopper and are powered on. The power is supplied to the plurality of second brushless motors 1004 in parallel through the sliding electrodes 1002, to drive the second conveying rollers 1003 to rotate synchronously, thereby realizing stable transmission of the tray in the vacuum area or the hopper or material transfer with the first transfer mechanism 9. This design realizes flexible and reliable transmission of power between moving parts and fixed parts.
[0080] As an optional embodiment, the interface between the hopper and the vacuum transfer area 6 is fixed with a sensing end of a position sensor, the sensing end of the position sensor is fixed on the inner wall of the hopper, and the movable end of the position sensor is fixed on the sealing plate 14;
[0081] When the sealing plate 14 moves to a certain position, the sensing end of one of the position sensors corresponds to the active end of the position sensor, and the second contact electrode 15 in the bin is powered.
[0082] In operation, the active end of the position sensor fixed on the sealing plate 14 moves with it. When the sealing plate 14 moves to a certain position, the active end of the position sensor is accurately aligned with the sensing end fixed on the inner wall of the corresponding bin, the position sensor triggers a signal, and the second contact electrode 15 in the bin is powered to provide power to the feeding structure in the bin. This design realizes the automatic interlocking of accurate positioning and electrical control of the moving parts of the device, effectively prevents misoperation, and improves the automation and reliability of the entire feeding and discharging process.
[0083] As an optional embodiment, the vacuum drying box 1 is fixed with a supporting leg at each of the four corners of the bottom.
[0084] As an optional embodiment, the vacuum mechanism 8 is located at the bottom of the vacuum drying box 1, and the vacuum mechanism 8 is fixed to the ground.
[0085] A method for using a drying device for a panax notoginseng freeze-drying production line, using the above-mentioned drying device for a panax notoginseng freeze-drying production line, comprising the following steps:
[0086] Start the cooling mechanism 4, the drying mechanism 5 and the vacuum mechanism 8 to form a low-temperature, vacuum state in the vacuum transfer area 6;
[0087] The two bins close to the cooling mechanism 4 are set as the first feeding bin and the second feeding bin, and the two bins close to the drying mechanism 5 are set as the first discharging bin and the second discharging bin;
[0088] Place the tray containing panax notoginseng raw materials on the feeding structure in the first feeding bin, and at this time the first feeding bin is isolated from the vacuum transfer area 6 by the sealing plate 14;
[0089] After closing the sealing cabin door 3 of the first feeding bin, move the first feeding bin into the vacuum transfer area 6, and at the same time the sealing plate 14 isolates the second feeding bin from the vacuum transfer area 6;
[0090] The feeding structure containing panax notoginseng raw materials is connected and transfers materials through the transfer structure, and at the same time the second feeding bin is filled with materials;
[0091] Switch the positions of the first feeding bin and the second feeding bin to realize continuous feeding;
[0092] Process the panax notoginseng raw materials into panax notoginseng freeze-dried in the vacuum transfer area 6;
[0093] The transfer structure moves the tray containing the notoginseng lyophilizate to the feeding structure in the first discharge bin, at this time the second discharge bin is isolated from the vacuum transfer area 6 by the sealing plate 14;
[0094] The first discharge bin and the second discharge bin switch positions, so that the first discharge bin is isolated from the vacuum transfer area 6 by the sealing plate 14, and the notoginseng lyophilizate is taken out from the first discharge bin;
[0095] At the same time, the feeding structure in the second discharge bin is in communication with the transfer structure;
[0096] Switching the positions of the first discharge bin and the second discharge bin realizes continuous discharge.
[0097] The operation process and effects of the device can be summarized as follows:
[0098] Firstly, before the system starts, the cooling mechanism 4, the drying mechanism 5 and the vacuum mechanism 8 need to be pre-operated to establish a low-temperature and vacuum environment required by the process in the vacuum transfer area 6. When operating, the upper and lower bins in the conveying cabin 2 close to the cooling mechanism 4 side are defined as the first feeding bin and the second feeding bin respectively; similarly, the upper and lower bins close to the drying mechanism 5 side are defined as the first discharge bin and the second discharge bin.
[0099] The specific continuous production process starts from the feeding side: the tray containing notoginseng raw materials is placed on the feeding structure in the first feeding bin which has been isolated from the vacuum transfer area 6, and then the sealing cabin door 3 of the bin is closed. Then, the sealing plate 14 is driven to move, so that the first feeding bin carrying the materials enters the vacuum transfer area 6 as a whole, at the same time, the sealing plate 14 isolates the second feeding bin synchronously to prevent external air from entering. After entering the vacuum area, the feeding structure successfully docks with the internal transfer structure, and the tray is transferred to the transfer structure to start moving to the discharge side. In this process, the operator can complete the loading of the next batch of raw materials in the isolated second feeding bin, preparing for continuous feeding. By reciprocating the sealing plate 14 to switch the positions and states of the first feeding bin and the second feeding bin, the intermittent input of raw materials and the continuous conveying in the system can be realized without damaging the environment of the vacuum core area.
[0100] The materials are carried by the transfer structure in the vacuum transfer area 6, and in the process of moving from the end close to the cooling mechanism 4 to the end close to the drying mechanism 5, they complete the processes of quick freezing, sublimation drying and other processes in sequence, and finally are converted into notoginseng lyophilizate products.
[0101] At the discharge side, the dried S. Sancheng is transferred from the transfer structure to the feeding structure in the first discharge bin, while the second discharge bin is isolated by the sealing plate 14. Then, by moving the sealing plate 14 to switch the state of the two discharge bins, the first discharge bin loaded with the finished product is isolated from the vacuum area to open the sealed hatch 3 for safe removal of the product; at the same time, the second discharge bin enters the vacuum area to prepare to receive the next batch of finished products. In this way, the continuous and efficient output of Sancheng freeze-drying is realized, and the stability and isolation of the core process section during the entire production process are ensured.
[0102] In the description of the present application, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0103] The above-described embodiments are only descriptions of the preferred modes of the present application and do not limit the scope of the present application. Without departing from the design spirit of the present application, various modifications and improvements to the technical solutions of the present application made by those skilled in the art shall fall within the protection scope determined by the claims of the present application.
Claims
1. A drying apparatus for a Panax notoginseng freeze-drying production line, characterized in that, include: Vacuum drying chamber (1) and conveying chambers (2) connected to both ends of the vacuum drying chamber (1), one of the conveying chambers (2) is used as input of Panax notoginseng raw material, and the other conveying chamber (2) is used as output of freeze-dried Panax notoginseng; The conveying chamber (2) is provided with two hoppers distributed vertically. The vacuum drying chamber (1) is provided with a vacuum transfer area (6). The vacuum transfer area (6) is connected to the hoppers and is located between the two hoppers. The silo is connected to a sealed door (3). It also includes a sealing plate (14), which is vertically slidably disposed in the conveying chamber (2), the sealing plate (14) being used to separate the vacuum transfer area (6) from one of the hoppers; The sealing plate (14) is fixed with feeding structures at both the top and bottom; The vacuum transfer area (6) is connected to a cooling mechanism (4) and a drying mechanism (5) at both ends respectively. A transfer structure is provided in the middle of the vacuum transfer area (6). The feeding structure is connected to the transfer structure. The vacuum transfer area (6) is connected to a vacuum mechanism (8). It also includes a power supply mechanism (7), which is electrically connected to the cooling mechanism (4), the drying mechanism (5), the transfer structure, the feeding structure and the vacuum mechanism (8); The raw material of Panax notoginseng enters through one of the hoppers located on one side of the cooling mechanism (4) and exits through one of the hoppers located on one side of the drying mechanism (5).
2. The drying apparatus for a Panax notoginseng freeze-drying production line according to claim 1, characterized in that: Two sliding brackets (13) are fixed on the front and rear sides of the sealing plate (14), and the sliding brackets (13) are fixed with the movable end of the electric slide rail (12). The fixed end of the electric slide rail (12) is fixed inside the conveying chamber (2). The sealing plate (14) is located in the middle of the sliding bracket (13); The sliding bracket (13) is fixed to the feeding structure.
3. A drying apparatus for a Panax notoginseng freeze-drying production line according to claim 2, characterized in that: The feeding structure includes several parallel second transfer mechanisms (10), the second transfer mechanisms (10) are fixed to the corresponding sliding brackets (13), and the second transfer mechanisms (10) are in contact with the edge of the tray containing Panax notoginseng raw materials / freeze-dried Panax notoginseng.
4. A drying apparatus for a Panax notoginseng freeze-drying production line according to claim 3, characterized in that: The transfer structure includes several parallel first transfer mechanisms (9), and the second transfer mechanism (10) is arranged in a one-to-one correspondence with the first transfer mechanism (9). The fixed end of the first transfer mechanism (9) is fixed to the inner wall of the vacuum transfer area (6).
5. A drying apparatus for a Panax notoginseng freeze-drying production line according to claim 4, characterized in that: The first transfer mechanism (9) includes a first bracket (901) which is fixed to the inner wall of the vacuum transfer area (6). The first bracket (901) has a number of fixed ends of first brushless motors (902) arranged in parallel. The first brushless motors (902) are connected in parallel. The output shaft of the first brushless motor (902) is coaxially fixed to a first conveying roller (903). The first brushless motor (902) is electrically connected to the power supply mechanism (7).
6. A drying apparatus for a Panax notoginseng freeze-drying production line according to claim 3, characterized in that: The second transfer mechanism (10) includes a second bracket (1001) fixed on the sliding bracket (13). Sliding electrodes (1002) are fixed at both ends of the second bracket (1001). The fixed ends of several second brushless motors (1004) arranged side by side are fixed on the second bracket (1001). The output shaft of the second brushless motor (1004) is coaxially fixed to a second conveying roller (1003). A plurality of second brushless motors (1004) are connected in parallel, and the sliding electrode (1002) is connected in parallel with the second brushless motors (1004); The sliding electrode (1002) is connected to a first contact electrode (11) or a second contact electrode (15), and the first contact electrode (11) or the second contact electrode (15) corresponds one-to-one with the sliding electrode (1002) and is in sliding contact. A plurality of the first contact electrodes (11) are fixed in the vacuum transfer region (6) on one side near the cooling mechanism (4); The second contact electrode (15) is fixed to the inner wall of the hopper, and the second contact electrode (15) is located on the opposite side of the corresponding sealed door (3).
7. A drying apparatus for a Panax notoginseng freeze-drying production line according to claim 6, characterized in that: The sensing end of a position sensor is fixed at the interface between the hopper and the vacuum transfer area (6). The sensing end of the position sensor is fixed to the inner wall of the hopper. The movable end of the position sensor is fixed on the sealing plate (14). After the sealing plate (14) moves, the sensing end of one of the position sensors corresponds to the moving end of the position sensor, and then the second contact electrode (15) in the hopper is energized.
8. A drying apparatus for a Panax notoginseng freeze-drying production line according to claim 1, characterized in that: The vacuum drying chamber (1) has four support legs fixed at the bottom corners.
9. A drying apparatus for a Panax notoginseng freeze-drying production line according to claim 1, characterized in that: The vacuum mechanism (8) is located at the bottom of the vacuum drying chamber (1) and is fixed to the ground.
10. A method of using a drying apparatus for a Panax notoginseng freeze-drying production line, comprising using a drying apparatus for a Panax notoginseng freeze-drying production line as described in any one of claims 1-9, characterized in that, Includes the following steps: The cooling mechanism (4), the drying mechanism (5), and the vacuum mechanism (8) are activated to form a low-temperature, vacuum state in the vacuum transfer area (6); The two hoppers near the cooling mechanism (4) are designated as the first feed hopper and the second feed hopper, and the two hoppers near the drying mechanism (5) are designated as the first discharge hopper and the second discharge hopper; The tray containing Panax notoginseng raw materials is placed on the feeding structure in the first feeding hopper. At this time, the first feeding hopper is isolated from the vacuum transfer area (6) by the sealing plate (14). After the sealing door (3) of the first feed chamber is closed, the first feed chamber is moved into the vacuum transfer area (6), and the sealing plate (14) isolates the second feed chamber from the vacuum transfer area (6). The feeding structure containing Panax notoginseng raw materials is connected to the structure and the material is transferred through the transfer structure, while the feeding is completed in the second feeding hopper. Continuous feeding is achieved by switching the positions of the first and second feed bins; The Panax notoginseng raw material is processed into freeze-dried Panax notoginseng within the vacuum transfer zone (6); The transfer structure moves the tray containing freeze-dried Panax notoginseng to the feeding structure in the first discharge hopper. At this time, the second discharge hopper is isolated from the vacuum transfer area (6) by the sealing plate (14). The first discharge hopper and the second discharge hopper switch positions so that the first discharge hopper is isolated from the vacuum transfer area (6) by the sealing plate (14), and the freeze-dried Panax notoginseng is taken out from the first discharge hopper; Meanwhile, the feeding structure in the second discharge hopper is connected to the transfer structure; Continuous material discharge is achieved by switching the positions of the first discharge bin and the second discharge bin.