Battery cell support assembling system for electric motorcycle lithium battery pack production line
By combining adaptive floating adsorption components and cleaning components, the problem of improper cell assembly in lithium battery production lines has been solved, enabling stable gripping and cleaning of cells of different sizes, thereby improving the assembly efficiency and performance of lithium batteries.
Patent Information
- Application Number
- CN202511527098.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-01-20
AI Technical Summary
In existing lithium battery production lines, the clamping device cannot adaptively adjust the centerline spacing between adjacent cells, resulting in improper assembly of cells of different sizes, affecting vehicle layout and performance. At the same time, it has high requirements for cell distribution, increasing equipment complexity and cost.
The device employs an adaptive floating adsorption assembly and grippers, which utilize the deformation of the elastic arc plate and the arc rubber plate to achieve stable adsorption and equidistant adjustment of battery cells of different sizes. Combined with a cleaning assembly, it removes impurities from the surface of the battery cells, ensuring precise assembly of the battery cells and the bracket.
It enables stable gripping and assembly of battery cells of different sizes, reduces equipment complexity, improves assembly efficiency and overall cell performance, and ensures stable operation of lithium batteries.
Smart Images

Figure CN121367007A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of lithium batteries, in particular to a battery cell support assembly system for a lithium battery pack production line of an electric motorcycle. BACKGROUND
[0002] With the increasing attention to environmental protection and energy sustainable development worldwide, electric motorcycles have become the preferred means of transportation for more and more people due to their green and convenient characteristics, and the market demand has also shown a rapid growth trend. As the core power source of electric motorcycles, lithium batteries provide key support for the normal operation of vehicles. The performance and quality of lithium batteries directly determine important indicators such as the length of the electric motorcycle's range, the level of safety performance, and the length of the service life.
[0003] In the production and manufacturing process of lithium batteries, the battery cell support plays a crucial role. It not only securely fixes the battery cells to prevent them from shaking or shifting during vehicle operation, but also provides necessary electrical connection channels to ensure stable current transmission, while having good heat dissipation function to ensure that the temperature of lithium batteries during operation is within a reasonable range, thereby ensuring the stability and safety of the overall operation of lithium batteries.
[0004] For example, the power lithium battery PACK line battery cell support automatic assembly equipment with publication number CN108767149A uses multiple groups of non-adjustable assembly and carrying clamping pieces, and cooperates with the driving end of the assembly and carrying clamping cylinder to realize three-point clamping of the battery cells. Although it can simultaneously clamp and assemble multiple battery cells to the lower support, However, when clamping different size battery cells, the centerline distance between adjacent battery cells cannot be automatically adjusted according to the size of the battery cells. The ideal assembly distance between the centerlines of the adjacent two groups of battery cells changes with the diameter of the battery cells during assembly, which leads to the problem that the adjacent distance of small size battery cells is too large during actual assembly, resulting in that the overall size of the assembled lithium battery exceeds the reasonable range, occupies too much space, and affects the overall layout and performance of the vehicle. In addition, this clamping and grabbing method has high requirements for the initial distribution state of the battery cells. It needs to be combined with a special battery cell distribution device, i.e., multiple battery cells are distributed at equal intervals according to specific requirements in advance to assist the device to realize clamping and grabbing operation, thereby increasing the complexity and cost of using the device.
[0005] In view of the above technical defects, a solution is proposed, which is to adaptively and comprehensively adsorb different size battery cells to improve the grabbing range and stability, and to adjust the grabbed battery cells at equal intervals to achieve the assembly of different size battery cells and corresponding supports. SUMMARY
[0006] The purpose of the present application is to provide a battery cell support assembly system for an electric motorcycle lithium battery pack production line to solve the above-mentioned technical defects.
[0007] The purpose of the present application can be achieved by the following technical solutions: a battery cell support assembly system for an electric motorcycle lithium battery pack production line, comprising a conveying table, an assembly mechanical arm and a supplementary mechanical arm located on one side of the conveying table, a mounting seat is installed on the assembly mechanical arm, and a plurality of floating suction assemblies that are self-adaptive to prevent the battery cell from being dropped are arranged on the mounting seat, a clamping jaw is installed on the supplementary mechanical arm, a battery cell frame is arranged on one side of the assembly mechanical arm, and a cleaning assembly that separates and rotates the battery cell with impurities on the surface is arranged in the battery cell frame.
[0008] Preferably, a fixing frame is installed on the head rotating shaft of the assembly mechanical arm, a rotating plate fixedly connected with the mounting seat is rotatably connected to the fixing frame, and a servo motor one that drives the rotating plate to deflect is installed on the fixing frame.
[0009] Preferably, the floating suction assembly comprises a movable plate slidingly installed on the mounting seat, an elastic arc-shaped plate is fixedly connected to the bottom of the movable plate, and an arc-shaped rubber plate with a hollow structure in the middle is installed on the inner concave side of the elastic arc-shaped plate.
[0010] Preferably, a rotating roller slidingly connected with the plurality of movable plates is rotatably connected to the mounting seat, a plurality of guide grooves are formed in the annular outer wall of the rotating roller, the plurality of guide grooves are vertically arranged in the middle and are obliquely arranged at different angles on the rest, and a servo motor two that drives the rotating roller to rotate is installed on the mounting seat.
[0011] Preferably, a guide rod with a conical frustum structure at the top end is slidingly connected to the inside of the movable plate, and an inclined surface is formed at the two side edges of the guide groove.
[0012] Preferably, a plurality of limiting columns are fixedly connected to the inner concave side of the elastic arc-shaped plate, a T-shaped groove penetrating through the outer wall is formed in the inside of the limiting column, and a suction hole that abuts against the corresponding limiting column is formed in the arc-shaped rubber plate.
[0013] Preferably, a piston cavity is formed in the inside of the movable plate, a piston block fixedly connected with the guide rod is sealingly and slidingly connected in the piston cavity, a communication groove is formed between the two side top portions of the piston cavity and the inside of the arc-shaped rubber plate, and an air pipe that communicates with the inside of the arc-shaped rubber plate is installed on the elastic arc-shaped plate.
[0014] Preferably, a bending plate is symmetrically hinged to the two sides of the elastic arc-shaped plate, a supporting rod is hinged between the bending plate and the movable plate, and an elastic plate on which a plurality of suction cups are installed is fixedly connected to the bending plate.
[0015] Preferably, the cleaning assembly comprises a movable seat, a mounting groove slidably connected with the movable seat is formed through the bottom of the battery cell frame, an electric push rod fixedly connected with the movable seat is mounted on the battery cell frame, a straight drive electric cylinder and an auxiliary cylinder are rotatably connected to the top of the movable seat on both sides respectively, and a cleaning brush is mounted on the top of the movable seat between the straight drive electric cylinder and the auxiliary cylinder.
[0016] Preferably, a partition plate is slidably connected between one side of the movable seat and the mounting groove, a toothed plate one is mounted on the partition plate, a toothed plate two is mounted on the mounting groove, a gear rotatably connected with the toothed plate one and the toothed plate two is mounted on the movable seat, and a triangular block is mounted on the top of one side of the movable seat.
[0017] The beneficial effects of the present application are as follows: (1) The elastic arc-shaped plates and the arc-shaped rubber plates are arranged to realize self-adaptive overall adhesion to battery cells of different sizes, and the size of the slit suction port is adjusted automatically according to the deformation amount of the elastic arc-shaped plates caused by the size of the battery cells, so as to ensure the stable suction and grabbing of battery cells of different sizes; in addition, the position of each elastic arc-shaped plate can be independently floated and offset in a certain range through the guide groove on the surface of the rotating shaft combined with the movable guide rod, so as to assist in precisely aligning and grabbing the battery cells without contacting each other, and the grabbed battery cells can be adjusted at equal distances, so as to realize the assembly of battery cells of different sizes and corresponding supports; (2) When some battery cells have too much dust and impurities on the surface and cannot be grabbed and assembled, the remaining battery cells are grabbed and assembled by the elastic plates provided with multiple suction cups, the overall adhesion of the arc-shaped rubber plates and the battery cells is temporarily maintained, the deformation of the corresponding elastic arc-shaped plates is reset, so that a vacuum environment is established again in the remaining multiple arc-shaped rubber plates, and the selected suction and grabbing and assembly are realized, and then the missing assembly is supplemented by the supplementary mechanical arm, so as to ensure the overall assembly of all battery cells and supports; (3) When the battery cell rolls to the top between the straight drive electric cylinder and the auxiliary cylinder, the movable seat rises, the toothed plate one, the toothed plate two and the gear are cooperated to realize the rising movement of the partition plate with the stroke multiplied, the battery cell and the battery cell on one side thereof are separated to prevent rotation interference, then the battery cell to be cleaned is driven to rotate by the straight drive electric cylinder combined with the auxiliary cylinder, and the surface dust is automatically cleaned by the cleaning brush. BRIEF DESCRIPTION OF DRAWINGS
[0018] The present application will be further described below with reference to the accompanying drawings; Figure 1 is a structural schematic diagram of the present application; Figure 2 is a mounting schematic diagram of the cleaning assembly of the present application; Figure 3 is a partial structural schematic diagram of the battery cell frame of the present application; Figure 4is a structural schematic diagram of the cleaning assembly of the present application; Figure 5 is a structural schematic diagram of the built-in battery cell of the battery cell frame of the present application; Figure 6 is a structural schematic diagram of the mounting seat of the present application; Figure 7 is a mounting schematic diagram of the plurality of floating adsorption assemblies of the present application; Figure 8 is an expanded schematic diagram of the guide groove on the surface of the rotating roller of the present application; Figure 9 is a structural schematic diagram of the floating adsorption assembly of the present application; Figure 10 is a partial cutaway schematic diagram of the floating adsorption assembly of the present application; Figure 11 is a mounting schematic diagram of the arc-shaped rubber plate of the present application; Figure 12 is a deformation schematic diagram of the adsorption hole when the arc-shaped rubber plate of the present application expands and deforms.
[0019] Legend: 1, conveying table; 11, assembly mechanical arm; 12, supplementary mechanical arm; 13, mounting seat; 14, battery cell frame; 15, fixing frame; 16, rotating plate; 17, rotating roller; 18, guide groove; 2, floating adsorption assembly; 21, movable plate; 22, elastic arc-shaped plate; 23, arc-shaped rubber plate; 24, guide rod; 25, limiting column; 26, channel-shaped groove; 27, adsorption hole; 28, piston cavity; 29, piston block; 210, communication groove; 211, air pipe; 212, bending plate; 213, support rod; 214, elastic plate; 3, cleaning assembly; 31, movable seat; 32, direct-drive electric roller; 33, auxiliary cylinder; 34, cleaning brush; 35, partition plate; 36, toothed plate one; 37, toothed plate two; 38, gear. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0021] Embodiment one: please refer to Figure 1 and Figures 5-12 As shown in the drawings, in order to solve the problem that the prior art cannot clamp different sizes of battery cells and adjust the assembly spacing therebetween, the following solutions can be used. The battery cell support assembly system for the lithium battery pack production line of the electric motorcycle in the embodiment comprises a conveying table 1, the conveying table 1 conveys a plurality of battery cell supports, and an assembly mechanical arm 11 and a supplementary mechanical arm 12 are located on one side of the conveying table 1, the assembly mechanical arm 11 is provided with a mounting seat 13, and a plurality of floating type adsorption assemblies 2 that are self-adaptive to prevent the battery cells from being dropped are arranged on the mounting seat 13; The floating type adsorption assemblies 2 realize adsorption and grabbing of battery cells of different sizes and adjust the grabbed battery cells at equal distances to realize assembly of battery cells of different sizes and corresponding supports, the supplementary mechanical arm 12 is provided with a clamping jaw, the assembly of a single battery cell with a leak is realized by the supplementary mechanical arm 12 combined with the clamping jaw, an electric cell frame 14 is arranged on one side of the assembly mechanical arm 11, a plurality of battery cells are conveyed to the electric cell frame 14 by an external feeding mechanism, the electric cell frame 14 is used for placing a plurality of existing conventional battery cells, and a cleaning assembly 3 that separates and rotates the battery cells with impurities on the surface is arranged in the electric cell frame 14.
[0022] A fixing frame 15 is arranged on the head shaft of the assembly mechanical arm 11, a rotating plate 16 that is fixed to the mounting seat 13 is rotatably connected to the fixing frame 15, a servo motor one that drives the rotating plate 16 to deflect is arranged on the fixing frame 15, the servo motor one drives the rotating plate 16 to carry the mounting seat 13 to deflect to realize forward and reverse assembly of a plurality of battery cells on the support.
[0023] The floating type adsorption assembly 2 comprises a movable plate 21 that is slidably arranged on the mounting seat 13, a resilient arc-shaped plate 22 is fixedly connected to the bottom of the movable plate 21, an arc-shaped rubber plate 23 that has a hollow structure in the middle is arranged on the inner concave side of the resilient arc-shaped plate 22, the resilient arc-shaped plate 22 and the arc-shaped rubber plate 23 can adaptively deform according to battery cells of different diameters, thereby realizing self-adaptive overall adhesion to battery cells of different sizes and improving the grabbing area to achieve stable grabbing.
[0024] A rotating roller 17 that is slidably connected to a plurality of movable plates 21 is rotatably connected to the mounting seat 13, a plurality of guide grooves 18 are arranged on the annular outer wall of the rotating roller 17, the plurality of guide grooves 18 are vertically arranged in the middle and are arranged at different angles in the rest, a servo motor two that drives the rotating roller 17 to rotate is arranged on the mounting seat 13, the servo motor two drives the rotating roller 17 to deflect, in combination with the guidance of a corresponding guide rod 24 by the guide grooves 18, the plurality of movable plates 21 are driven to adjust the distance between each other, thereby realizing assembly of battery cells of different sizes and corresponding supports.
[0025] The inner side of the elastic arc-shaped plate 22 is fixedly connected with a plurality of limiting columns 25, and the inner side of the limiting column 25 is provided with a through groove 26 penetrating through the outer wall of the limiting column 25. The arc-shaped rubber plate 23 is provided with a plurality of adsorption holes 27 in contact with the corresponding limiting column 25. The downward movement of the mounting seat 13 causes the elastic arc-shaped plate 22 to expand outwardly, and the arc-shaped rubber plate 23 expands synchronously, so that the inner side of the arc-shaped rubber plate 23 fully adapts to the outer wall of the battery, and the plurality of limiting columns 25 are in contact with the battery. In the initial state of the elastic arc-shaped plate 22, the free end of the limiting column 25 is located in the adsorption hole 27 and does not extend to the outside, that is, during the pressure descending process of the mounting seat 13, the elastic arc-shaped plate 22 expands and deforms first, which promotes the arc-shaped rubber plate 23 to fully contact the arc-shaped surface of the battery, and the limiting column 25 is in contact with the battery to limit the expansion of the arc-shaped rubber plate 23.
[0026] The inner side of the elastic arc-shaped plate 22 is fixedly connected with a plurality of limiting columns 25, and the inner side of the limiting column 25 is provided with a through groove 26 penetrating through the outer wall of the limiting column 25. The arc-shaped rubber plate 23 is provided with a plurality of adsorption holes 27 in contact with the corresponding limiting column 25. The downward movement of the mounting seat 13 causes the elastic arc-shaped plate 22 to expand outwardly, and the arc-shaped rubber plate 23 expands synchronously, so that the inner side of the arc-shaped rubber plate 23 fully adapts to the outer wall of the battery, and the plurality of limiting columns 25 are in contact with the battery. In the initial state of the elastic arc-shaped plate 22, the free end of the limiting column 25 is located in the adsorption hole 27 and does not extend to the outside, that is, during the pressure descending process of the mounting seat 13, the elastic arc-shaped plate 22 expands and deforms first, which promotes the arc-shaped rubber plate 23 to fully contact the arc-shaped surface of the battery, and the limiting column 25 is in contact with the battery to limit the expansion of the arc-shaped rubber plate 23. The inner side of the elastic arc-shaped plate 22 is fixedly connected with a plurality of limiting columns 25, and the inner side of the limiting column 25 is provided with a through groove 26 penetrating through the outer wall of the limiting column 25. The arc-shaped rubber plate 23 is provided with a plurality of adsorption holes 27 in contact with the corresponding limiting column 25.
[0027] The interior of the movable plate 21 is provided with a piston cavity 28, and a piston block 29 connected with the guide rod 24 is sealingly and slidably arranged in the piston cavity 28. A communication groove 210 is arranged between the top of the two sides of the piston cavity 28 and the interior of the arc-shaped rubber plate 23. A plurality of air pipes 211 are arranged on the elastic arc-shaped plate 22 and communicate with the interior of the arc-shaped rubber plate 23. The plurality of air pipes 211 are synchronously connected with the external negative pressure air suction device. The external negative pressure air suction device synchronously extracts the air in the cavities of the plurality of arc-shaped rubber plates 23 in combination with the plurality of air pipes 211, thereby synchronously adsorbing and grabbing the plurality of battery cells. After the battery cells are adsorbed, the mounting seat 13 is moved under the driving of the assembly robot arm 11, and the piston block 29 is driven to move upward in combination with the communication groove 210 and the piston cavity 28, which are in communication with the cavities of the arc-shaped rubber plates 23, thereby enabling the top conical structure of the guide rod 24 to be completely inserted into the guide groove 18.
[0028] The two sides of the elastic arc-shaped plate 22 are symmetrically hinged with bending plates 212, and the bending plates 212 are hinged with support rods 213 between the elastic arc-shaped plate 22 and the movable plate 21. A plurality of elastic plates 214 on which a plurality of suction cups are fixedly connected are arranged on the bending plates 212. When the mounting seat 13 moves downward, the two sides of the elastic arc-shaped plate 22 are expanded, and the bending plates 212 on the two sides of the elastic arc-shaped plate 22 are combined with the support rods 213, thereby enabling the two groups of elastic plates 214 to move relative to each other, thereby clamping the battery cells with the suction cups and assisting in grabbing the battery cells. When the surface of a battery cell contains a large amount of dust and cannot be adsorbed and lifted, the vacuum state in the interior of the plurality of arc-shaped rubber plates 23 disappears, the remaining battery cells are adsorbed by the plurality of suction cups on the two sides, thereby temporarily limiting the battery cells from falling and limiting the corresponding elastic arc-shaped plates 22 from resetting. The elastic arc-shaped plate 22 deformed by the falling of the battery cell resets the arc-shaped rubber plate 23, thereby enabling the inner wall of the suction hole 27 to fully adhere to the corresponding limiting column 25. In combination with the continuous operation of the external negative pressure air suction device and the contact between the side wall of the suction hole 27 and the I-shaped groove 26, the adhesion force between the inner wall of the suction hole 27 and the limiting column 25 is assisted to improve, thereby enabling the interior of the plurality of arc-shaped rubber plates 23 to again and quickly establish a vacuum environment, thereby stably grabbing, conveying and assembling the battery cells.
[0029] Embodiment two: please refer to Figures 2-5 As shown, repeated grabbing of the battery cell with a large amount of dust on the surface causes a vacancy to be filled in the assembly process of each row of battery cells, thereby affecting the assembly efficiency. The problem can be solved by the following scheme. The cleaning assembly 3 in the embodiment includes a movable seat 31, the bottom of the battery cell frame 14 is provided with a mounting groove in sliding connection with the movable seat 31, the battery cell frame 14 is provided with an electric push rod in fixed connection with the movable seat 31, the top of the movable seat 31 is rotatably connected with a direct-drive electric cylinder 32 and an auxiliary cylinder 33 on both sides, the battery cell with more dust on the surface is rolled to the top between the direct-drive electric cylinder 32 and the auxiliary cylinder 33, and the battery cell is driven to rotate by the direct-drive electric cylinder 32 in cooperation with the auxiliary cylinder 33; The cleaning brush 34 is installed on the top of the movable seat 31 between the direct-drive electric cylinder 32 and the auxiliary cylinder 33, the surface dust of the battery cell is cleaned by the cleaning brush 34 on the bottom of the battery cell in combination with the rotation of the battery cell, and the height of the battery cell is adjusted by the electric push rod, so that the battery cell is ensured to be in the same height as the remaining battery cells to be gripped and assembled.
[0030] The movable seat 31 is slidably connected with a partition plate 35 on one side and the mounting groove, the partition plate 35 is provided with a toothed plate one 36, the mounting groove is provided with a toothed plate two 37, and the movable seat 31 is rotatably connected with a gear 38 in mesh with the toothed plate one 36 and the toothed plate two 37; The electric push rod drives the movable seat 31 to rise with the battery cell and the gear 38, the toothed plate two 37 is rotated in mesh during the rising of the gear 38, the toothed plate one 36 carries the partition plate 35 to realize the rising movement with a stroke multiplied, the battery cell and the battery cell on one side of the battery cell are separated to prevent interference, and the rotation of the battery cell is prevented from causing interference, and the top of one side of the movable seat 31 is provided with a triangular block, the battery cell is rolled and limited between the top of the direct-drive electric cylinder 32 and the auxiliary cylinder 33 through the limiting of the triangular block.
[0031] Embodiment three: please refer to Figures 1-12 The application also provides a use method of the battery cell support assembling system for the lithium battery pack production line of the electric motorcycle, and the use method comprises the following steps: Step one: a plurality of battery cells are rolled and conveyed to the battery cell frame 14 by an external feeding mechanism, the conveying table 1 conveys a plurality of battery cell supports, the mounting seat 13 is driven to move downward by the assembling mechanical arm 11, so that the bottom of the elastic arc-shaped plate 22 contacts the battery cells, if there is a spacing distance between two groups of battery cells (i.e., the two groups of battery cells do not contact each other), the conical structure on the top of the guide rod 24 and the inclined surface of the edge of the guide groove 18 are used to realize the range floating offset of the movable plate 21 in the length direction of the mounting seat 13, so as to assist the plurality of battery cells to be located on the concave side of the corresponding elastic arc-shaped plate 22; Step two: the elastic arc-shaped plate 22 is deformed outwardly with the downward movement of the mounting seat 13, the two groups of elastic plates 214 are relatively moved by the cooperation of the bending plate 212 on the two sides of the elastic arc-shaped plate 22 and the supporting rod 213, the suction cups are used to clamp the battery cells, and the battery cells are gripped by the suction cups; Step three: when the elastic arc-shaped plate 22 expands outward, it causes the arc-shaped rubber plate 23 to expand outward synchronously, causing the inner concave side to fully adapt to the outer wall of the battery, and through the contact of multiple limiting columns 25, it limits the extrusion of the inner cavity of the arc-shaped rubber plate 23. When the arc-shaped rubber plate 23 expands outward, it pulls the multiple suction holes 27 to deform, causing the local side wall of the suction hole 27 to separate from the slit of the limiting column 25. Through the synchronous connection of the external negative pressure suction device and the multiple air pipes 211, the air in the inner cavity of the multiple arc-shaped rubber plates 23 is sucked synchronously, and the multiple batteries are sucked and grabbed synchronously. Step four: after the battery is adsorbed, during the movement of the assembly robot arm 11 driving the mounting seat 13, the external negative pressure suction device continues to work, combined with the communication groove 210 and the piston cavity 28 connected with the cavity of the arc-shaped rubber plate 23, drives the piston block 29 to carry the guide rod 24 to rise, causing the top cone structure of the guide rod 24 to fully insert into the guide groove 18, limiting the floating deviation of the movable plate 21, through the servo motor two driving the deflection roller 17, combined with the guide of the guide groove 18 to the guide rod 24, causing the spacing between the multiple movable plates 21 to be adjusted equally, and the servo motor one drives the deflection of the rotating plate 16, realizing the positive and negative assembly of multiple rows of batteries on the support. Step five: during the process of the assembly robot arm 11 driving the mounting seat 13 to rise away from the battery frame 14, when the surface of a certain battery contains more dust, causing the secondary adsorption to be unstable and falling, the vacuum state in the multiple arc-shaped rubber plates 23 disappears, and the remaining batteries are adsorbed by the multiple suction cups on both sides, temporarily limiting the falling of the batteries. Under the deformation reset of the elastic arc-shaped plate 22, the arc-shaped rubber plate 23 is reset, causing the inner wall of the suction hole 27 to fully fit the corresponding limiting column 25, and combined with the contact of the side wall of the suction hole 27 and the I-shaped groove 26, assisting the adhesion force between the inner wall of the suction hole 27 and the limiting column 25, causing the remaining multiple arc-shaped rubber plates 23 to re-establish a vacuum environment, stable grabbing, conveying and assembling. After assembly, gas is injected into the arc-shaped rubber plate 23 to loosen the clamp, and the missing batteries on the support are assembled by the supplementary assembly robot arm 12 combined with the clamping jaw. Step six: the battery with more dust on the surface rolls to the top of the movable seat 31, combined with the limiting of the triangular block, rolls to the top between the direct drive electric cylinder 32 and the auxiliary cylinder 33. The electric push rod drives the movable seat 31 to rise with the battery and the gear 38. During the rising of the gear 38, the engaged toothed plate two 37 rotates, causing the toothed plate one 36 to carry the diaphragm 35 to rise by a multiple of the stroke, separating the battery and the battery on one side from interference. Then through the direct drive electric cylinder 32 cooperating with the auxiliary cylinder 33 to drive the battery to rotate, combined with the surface dust cleaning of the cleaning brush 34 at the bottom during rotation, and then through the electric push rod to control the height of the battery, ensuring that the battery and the remaining batteries are at the same height for grabbing and assembly.
[0032] The above description is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacements or changes according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A cell bracket assembly system for a lithium battery pack production line for electric motorcycles, comprising a conveyor (1), and an assembly robot (11) and a replenishment robot (12) located on one side of the conveyor (1), characterized in that, The assembly robotic arm (11) is equipped with a mounting base (13), and the mounting base (13) is provided with multiple floating adsorption components (2) for adaptive anti-detachment gripping of the battery cells. The replenishment robotic arm (12) is equipped with grippers. A battery cell frame (14) is provided on one side of the assembly robotic arm (11). A cleaning component (3) is provided inside the battery cell frame (14) to separate and rotate battery cells with impurities on the surface.
2. The cell bracket assembly system for an electric motorcycle lithium battery pack production line according to claim 1, characterized in that, The assembly robot arm (11) has a fixed frame (15) mounted on its head shaft, and a rotating plate (16) fixed to the mounting base (13) is rotatably connected to the fixed frame (15). A servo motor that drives the rotating plate (16) to deflect is mounted on the fixed frame (15).
3. The cell bracket assembly system for an electric motorcycle lithium battery pack production line according to claim 1, characterized in that, The floating adsorption assembly (2) includes a movable plate (21) that is slidably mounted on a mounting base (13). The bottom of the movable plate (21) is fixedly connected to an elastic arc plate (22), and an arc-shaped rubber plate (23) with a hollow structure in the middle is installed on the concave side of the elastic arc plate (22).
4. The cell bracket assembly system for an electric motorcycle lithium battery pack production line according to claim 3, characterized in that, The mounting base (13) is rotatably connected to a rotating roller (17) that is slidably connected to multiple movable plates (21). Multiple guide grooves (18) are provided on the annular outer wall of the rotating roller (17). Except for the middle one, which is vertical, the other guide grooves (18) are inclined at different angles. The mounting base (13) is equipped with a servo motor 2 that drives the rotating roller (17) to rotate.
5. The cell bracket assembly system for an electric motorcycle lithium battery pack production line according to claim 4, characterized in that, The movable plate (21) is internally slidably connected to a guide rod (24) with a truncated cone top, and the guide groove (18) has inclined surfaces on both sides.
6. The cell bracket assembly system for an electric motorcycle lithium battery pack production line according to claim 3, characterized in that, The concave side of the elastic arc plate (22) is fixedly connected with several limiting posts (25), and the limiting posts (25) have an I-shaped groove (26) that penetrates its outer wall. The arc rubber plate (23) has an adsorption hole (27) that abuts against the corresponding limiting post (25).
7. The cell bracket assembly system for an electric motorcycle lithium battery pack production line according to claim 5, characterized in that, The movable plate (21) has a piston chamber (28) inside, and a piston block (29) is sealed and slidably connected to the guide rod (24) inside the piston chamber (28). A connecting groove (210) is provided between the top of both sides of the piston chamber (28) and the inside of the arc-shaped rubber plate (23). An air pipe (211) communicating with the inside of the arc-shaped rubber plate (23) is installed on the elastic arc plate (22).
8. The cell bracket assembly system for an electric motorcycle lithium battery pack production line according to claim 3, characterized in that, The elastic arc plate (22) is symmetrically hinged with bending plates (212) on both sides, and a support rod (213) is hinged between the bending plate (212) and the movable plate (21). An elastic plate (214) with multiple suction cups is fixedly connected to the bending plate (212).
9. The cell bracket assembly system for an electric motorcycle lithium battery pack production line according to claim 1, characterized in that, The cleaning assembly (3) includes a movable seat (31). The bottom of the battery cell frame (14) is provided with a mounting groove that is slidably connected to the movable seat (31). An electric push rod that is fixedly connected to the movable seat (31) is installed on the battery cell frame (14). A direct-drive electric roller (32) and an auxiliary cylinder (33) are rotatably connected to the top two sides of the movable seat (31). A cleaning brush (34) is installed on the top of the movable seat (31) and between the direct-drive electric roller (32) and the auxiliary cylinder (33).
10. The cell bracket assembly system for an electric motorcycle lithium battery pack production line according to claim 9, characterized in that, A partition (35) is slidably connected between one side of the movable seat (31) and the mounting groove. A toothed plate (36) is installed on the partition (35), and a toothed plate (37) is installed on the mounting groove. A gear (38) that meshes with the toothed plate (36) and the toothed plate (37) is rotatably connected to the movable seat (31). A triangular block is installed on the top of one side of the movable seat (31).
Citation Information
Patent Citations
Power lithium battery PACK wire cell bracket automatic assembly device
CN108767149A