Intelligent scraper evaporator
By introducing a viscosity detection module and a dynamically adjustable rotating baffle into the scraped evaporator, combined with a serpentine guide structure, the flow resistance and material loss problems of the scraped evaporator when treating complex wastewater are solved, achieving more efficient material handling and steam separation.
Patent Information
- Application Number
- CN202511766901.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-01-23
AI Technical Summary
The existing scraped evaporator's material distributor baffles and gas-liquid separator baffles are difficult to adapt to the changes in physical properties of wastewater caused by fluctuations in composition. This results in a limited flow section at high viscosity and the escape of liquid wastewater with steam at low viscosity, affecting the treatment effect and equipment stability.
The viscosity detection module is used to adjust the tilt angle of the rotating baffle in real time, dynamically adjust the flow gap, and combine the serpentine guide structure and guide plate design to optimize the flow path of materials and steam and prevent droplet entrainment.
This improves the applicability and operational stability of scraped evaporators in treating complex wastewater, reduces flow resistance and material loss, and enhances preheating efficiency and treatment effect.
Smart Images

Figure CN121371641A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of scraper evaporator, and particularly to an intelligent scraper evaporator. BACKGROUND
[0002] As a kind of thin film evaporation equipment, scraper evaporator is widely used in chemical industry, pharmacy, food and environmental protection fields, especially suitable for concentrating and separating process of high viscosity, heat-sensitive or easy fouling materials, in wastewater treatment field, scraper evaporator is often used for reducing and recycling treatment of high organic concentration industrial wastewater, water and pollutants are separated by evaporation to recover clean steam or achieve zero emission target, its working principle is that wastewater enters evaporator through feed inlet, forms thin and uniform liquid film along the inner wall of heating cylinder under the action of rotating scraper, water is rapidly evaporated after being heated, concentrated liquid flows downward and is discharged, steam moves upward into gas-liquid separation area, material distributor is located below feed inlet, internal guide baffle is arranged for guiding initial wastewater to heating cylinder wall to realize preliminary spreading, gas-liquid separator is arranged at the upper steam outlet passage of evaporator, the gas flow direction is changed by baffle plate, liquid droplets are separated from steam by using inertia to prevent mist entrainment.
[0003] However, in the prior art, the guide baffle of material distributor and the baffle plate of gas-liquid separator of scraper evaporator usually adopt fixed inclination structure, which is designed only for specific working conditions, and it is difficult to adapt to the change of physical properties caused by composition fluctuation in wastewater, especially when treating complex industrial wastewater, when the same wastewater appears concentration fluctuation (i.e. viscosity change) at different stages, the fixed inclination guide baffle and baffle plate are difficult to consider multiple rheological properties: When high viscosity wastewater is encountered, if the inclination of guide baffle or baffle plate is small, the flow cross section is limited, the flow resistance increases, and the internal back pressure of evaporator rises, which easily causes wastewater retention and even coking; For low viscosity wastewater, if the inclination of guide baffle or baffle plate is large, part of liquid phase wastewater will directly escape with steam phase, which will reduce the effect of wastewater treatment and increase the burden of subsequent treatment. SUMMARY
[0004] In order to solve the shortcomings proposed in the background art, the present application provides an intelligent scraper evaporator.
[0005] The technical scheme of the present application is: an intelligent scraper evaporator, comprising a heating cylinder, the lower side of the heating cylinder is fixedly connected and communicated with a discharging shell, the upper side of the heating cylinder is fixedly connected and communicated with a first connecting shell, the upper side of the first connecting shell is fixedly connected and communicated with a second connecting shell, the second connecting shell is fixedly connected with a feeding pipe, the second connecting shell is fixedly connected and communicated with an air outlet pipe, a viscosity detection module is arranged in the air outlet pipe, a cover plate is fixedly connected to the upper side of the second connecting shell, a scraping assembly is arranged in the heating cylinder, a first fixed plate is fixedly connected to the upper side of the first connecting shell, the first connecting shell is sealingly rotatably connected with a first rotating baffle arranged in an annular array, the first fixed plate is fixedly connected with a fixed pipe arranged in an annular array, the fixed pipes arranged in an annular array are jointly fixedly connected with a first fixed ring, there is a gap between the first connecting shell and the first fixed ring, the opposite sides of the first rotating baffles arranged in an annular array are in contact with the first fixed ring, a second fixed plate is fixedly connected to the lower side of the first fixed ring, and the second connecting shell is sealingly rotatably connected with a second rotating baffle arranged in an annular array.
[0006] Further, the projections of two adjacent second rotating baffles on a horizontal plane intersect, the cover plate is fixedly connected with a first fixed table located in the second connecting shell, and the opposite sides of the second rotating baffles arranged in an annular array are rotatably connected with the first fixed table.
[0007] Further, the scraping assembly comprises a motor arranged on the cover plate, the motor is fixedly connected with a rotating rod rotatably connected with the cover plate, the first fixed plate and the second fixed plate, and the lower part of the rotating rod is fixedly connected with a plurality of scrapers in contact with the inner wall of the heating cylinder.
[0008] Further, the middle part of the inner side of the first connecting shell, the outer side of the first fixed ring and the middle part of the inner side of the second connecting shell are annular arc surfaces, the ball centers of the annular arc surfaces of the first connecting shell and the first fixed ring correspond to the ball centers of the balls, all the first rotating baffles are always in contact with the annular arc surfaces of the first fixed ring and the first connecting shell, the back sides of all the second rotating baffles are in contact with the annular arc surface of the second connecting shell, the gap between the first connecting shell and the first fixed ring is annular, and the cross section of the annular gap is C-shaped.
[0009] Further, the annular arc surface of the first connecting shell and the connecting part below the inner part form a smooth curved surface, which is used for guiding the material on the inner wall of the first connecting shell to the inner wall of the heating cylinder.
[0010] Further, the heating cylinder is fixedly connected with an electric push rod, the telescopic end of the electric push rod is fixedly connected with two sliding rings, the sliding rings are spherically connected with telescopic frames arranged in an annular array, the telescopic frames close to the second connecting shell are in one-to-one correspondence with the second rotating baffles and are fixedly connected with the second rotating baffles, and the telescopic frames close to the first connecting shell are in one-to-one correspondence with the first rotating baffles and are fixedly connected with the first rotating baffles.
[0011] Further, the second fixed plate is fixedly connected with a second fixed ring, a gap is left between the second fixed ring and the first fixed plate, the first fixed plate is fixedly connected with a third fixed ring, a gap is left between the third fixed ring and the second fixed plate, and a gap is left between the first fixed ring and the first fixed plate.
[0012] Further, the edge of the lower side of the second fixed plate is fixedly connected with a guide ring, the cross section of the guide ring is V-shaped, and the guide ring is used for guiding the material outside the first fixed ring.
[0013] Further, the lower side of the second fixed plate is fixedly connected with a second fixed table, the rotating rod is rotationally connected with the second fixed table, and the lower side of the second fixed table is provided with an annular inclined surface for guiding steam.
[0014] Further, the first fixed plate is fixedly connected with a guide table in the second connecting shell, the fixed pipe is fixedly connected with the guide table, the upper side of the guide table is recessed downward, the rotating rod is rotationally connected with the guide table, the fixed pipe is L-shaped, the lower side of the upper part of the fixed pipe is provided with an air outlet hole for connecting the fixed pipe and the second connecting shell, the lower side of the upper part of the fixed pipe is fixedly connected with a shielding shell, the lower side of the shielding shell is fixedly connected with a plurality of guide plates, the lower part of the guide plates is in the form of a sharp spike for guiding liquid drops, the rotating rod is provided with a liquid guiding cavity in communication with the heating cylinder, the liquid guiding cavity is in communication with the second connecting shell, and the guide table is used for conveying liquid drops into the liquid guiding cavity.
[0015] The present application has the following advantages: compared with the prior art structure that cannot be adjusted, the device can dynamically adjust the swing angle of the first rotating baffle and the second rotating baffle by sensing the material viscosity of the feed pipe through the viscosity detection module: when the viscosity is high, the angle is increased, the gap is expanded to reduce the resistance and back pressure, and the smooth supply of the material is ensured; when the viscosity is low, the angle is reduced, the gap is reduced to increase the resistance and pressure, and the loss of the material is reduced; the second fixed ring and the third fixed ring block the material, create a serpentine moving channel for the material, make the material change direction and extend the flow path multiple times before entering the heating cylinder, thereby improving the preheating efficiency of the material, change the steam outlet through the fixed pipe, make the steam exit from the lower side of the upper part of the fixed pipe, avoid the contact between the steam and the liquid drops when the steam is discharged, thereby increasing the burden, guide the liquid drops through the sharp shape of the lower part of the guide plate, and guide the liquid drops through the liquid guiding cavity, so that the liquid drops are discharged with the material; since the steam can entrain part of the material, the part of the material entrained in the steam is guided in this way, thereby reducing the loss of the product. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a schematic view of the three-dimensional structure of the present application; Figure 2 is a sectional view of the three-dimensional structure of the heating cylinder of the present application; Figure 3 is a schematic view of the three-dimensional structure of the motor installation position of the present application; Figure 4 is a sectional view of the three-dimensional structure of the second connecting shell of the present application; Figure 5 is a sectional view of the three-dimensional structure of the first connecting shell of the present application; Figure 6 is a sectional view of the three-dimensional structure of the first fixed plate of the present application; Figure 7 is a sectional view of the three-dimensional structure of the guide table of the present application; Figure 8 is a sectional view of the three-dimensional structure of the second fixed ring and the third fixed ring of the present application; Figure 9 is a schematic view of the three-dimensional structure of the sliding ring and the telescopic frame of the present application; Figure 10 is a schematic view of the three-dimensional structure of the shielding shell and the guide plate of the present application.
[0017] In the drawing marks: 1-heating cylinder, 2-discharge shell, 3-first connecting shell, 4-second connecting shell, 5-feeding pipe, 6-gas outlet pipe, 7-cover plate, 701-first fixed platform, 8-motor, 9-rotating rod, 901-liquid guide cavity, 10-scraping plate, 11-first fixed plate, 12-first rotating baffle, 13-fixed pipe, 14-first fixed ring, 15-second fixed plate, 16-second rotating baffle, 20-electric push rod, 21-sliding ring, 22-telescopic frame, 23-second fixed ring, 24-third fixed ring, 25-guide ring, 26-second fixed platform, 27-guide platform, 28-gas outlet hole, 29-shielding shell, 30-guide plate. DETAILED DESCRIPTION
[0018] The technical solutions will be further described below in combination with specific embodiments, and it should be noted that the words such as up and down in the text only refer to the positions of the shown structures in the corresponding drawings. The serial numbers of the components in the text, such as first, second, etc., are only used to distinguish the described objects and do not have any sequence or technical meaning. The connection in the present application includes direct and indirect connection, unless otherwise specified.
[0019] To solve the problem that the transmission fixed angle guide baffle and baffle are difficult to consider different viscosity materials, which restricts the applicability and operation stability of the scraper evaporator in complex wastewater treatment, the present application is described as follows (in the present application, "wastewater" is referred to as "material"): Example 1
[0020] An intelligent scraper evaporator, such as Figures 1-8As shown, it comprises a heating cylinder 1, a discharge shell 2 connected to the lower side of the heating cylinder 1, a first connecting shell 3 connected to the upper side of the heating cylinder 1, a second connecting shell 4 connected to the upper side of the first connecting shell 3, a feeding pipe 5 connected to the first connecting shell 3 and connected to the second connecting shell 4, the feeding pipe 5 is symmetrically distributed in the device, in actual use, the number can be adjusted according to the situation, an exhaust pipe 6 connected to the second connecting shell 4, a viscosity detection module (not shown in the figure, which is an existing mechanism, used to detect the viscosity of the liquid) arranged in the exhaust pipe 6, a cover plate 7 connected to the upper side of the second connecting shell 4, a scraping assembly arranged in the heating cylinder 1 for scraping the material to the inner wall thereof, a first fixed plate 11 connected to the upper side of the first connecting shell 3, a first rotating baffle 12 arranged in the first connecting shell 3 in an annular array, a fixed pipe 13 arranged in an annular array and connected to the first fixed plate 11, the upper and lower parts of the fixed pipe 13 are respectively connected to the second connecting shell 4 and the first connecting shell 3, the fixed pipe 13 arranged in an annular array is collectively connected to a first fixed ring 14 located below the first fixed plate 11, the first rotating baffle 12 is composed of an arc plate and a cylinder which are connected to each other, the inner and outer sides of the arc plate are respectively in contact with the first connecting shell 3 and the first fixed ring 14, there is a gap between the first connecting shell 3 and the first fixed ring 14, the opposite sides of the first rotating baffle 12 arranged in an annular array are in contact with the first fixed ring 14, the lower side of the first fixed ring 14 is connected to a second fixed plate 15, the second connecting shell 4 is sealingly connected to a second rotating baffle 16 arranged in an annular array, the second rotating baffle 16 is composed of a sector plate and a circular rod which are connected to each other, the sector plate is in contact with the inner side of the second rotating baffle 16; The projections of the adjacent two second rotating baffles 16 on the horizontal plane intersect, the cover plate 7 is connected to a first fixed table 701 located in the second connecting shell 4, the opposite sides of the second rotating baffle 16 arranged in an annular array are rotatably connected to the first fixed table 701; The inner middle part of the first connecting shell 3, the outer side of the first fixed ring 14 and the inner middle part of the second connecting shell 4 are annular arc surfaces, and the centers of the spheres corresponding to the annular arc surfaces of the first connecting shell 3 and the first fixed ring 14 are concentric, all the first rotating baffles 12 are always attached to the annular arc surfaces of the first fixed ring 14 and the first connecting shell 3, and the back sides of all the second rotating baffles 16 are attached to the annular arc surface of the second connecting shell 4, the gap between the first connecting shell 3 and the first fixed ring 14 is annular, and the cross section of the annular gap is C-shaped.
[0021] In the above scheme, the steam is blocked under the action of the intersection of the projections of the two adjacent second rotating baffles 16 on the horizontal plane, the viscosity of the material transported by the feed pipe 5 is detected by the viscosity detection module (through this sensing method, the swing angle of all first rotating baffles 12 and all second rotating baffles 16 is adjusted in time according to the viscosity of the material, thereby realizing intelligent effect), and then the swing angle of all first rotating baffles 12 and all second rotating baffles 16 is adjusted. When encountering high-viscosity material, the swing angle of all first rotating baffles 12 and all second rotating baffles 16 is increased, the gap between the two adjacent first rotating baffles 12 and the gap between the two adjacent second rotating baffles 16 are increased, the resistance when the steam is discharged is reduced, thereby reducing the back pressure, preventing the delay of feeding due to the excessive pressure in the first connecting shell 3, and ensuring the smoothness of material supply by increasing the swing angle of all first rotating baffles 12. When encountering low-viscosity material, the swing angle of all first rotating baffles 12 and all second rotating baffles 16 is reduced, the gap between the two adjacent first rotating baffles 12 and the gap between the two adjacent second rotating baffles 16 are reduced, the resistance when the steam is discharged is increased, the pressure in the first connecting shell 3 is increased, and part of the material is prevented from being directly discharged without evaporation. All second rotating baffles 16 together form a gas-liquid separator. When steam with liquid droplets hits the lower side of all second rotating baffles 16, due to the large mass and strong inertia of the liquid droplets, they cannot quickly turn with the gas, so they will deviate from the gas flow trajectory and hit the lower side of all second rotating baffles 16. The liquid droplets adhere and gather into large droplets, which flow along all second rotating baffles 16 to the inner wall of the second connecting shell 4 under the action of gravity and slide freely along the inner wall.
[0022] As shown in Figure 1 and Figure 2 , the scraping assembly includes a motor 8 arranged on the cover plate 7. The motor 8 is fixedly connected with a rotating rod 9 which is rotationally connected with the cover plate 7, the first fixed plate 11 and the second fixed plate 15. The lower part of the rotating rod 9 is fixedly connected with a plurality of scrapers 10 which are in contact with the inner wall of the heating cylinder 1.
[0023] As shown in Figures 6-8 , the annular curved surface of the first connecting shell 3 and the connecting part at the lower part thereof form a smooth curved surface. The smooth curved surface is used to guide the material on the inner wall of the first connecting shell 3 to the inner wall of the heating cylinder 1.
[0024] In the above scheme, the material first contacts the inner wall of the heating cylinder 1, preventing the material from directly falling freely into the heating cylinder 1 and delaying the evaporation of the water in the material.
[0025] As shown in Figures 3-5 and Figure 9As shown, the heating cylinder 1 is fixed with an electric push rod 20, the telescopic end of the electric push rod 20 is fixed with two sliding rings 21, the sliding rings 21 are internally spherical with a telescopic frame 22 arranged in an annular array, the telescopic frame 22 close to the second connecting shell 4 is in one-to-one correspondence with the second rotating baffle 16 and the two are fixed with each other, and the telescopic frame 22 close to the first connecting shell 3 is in one-to-one correspondence with the first rotating baffle 12 and the two are fixed with each other.
[0026] In the above scheme, when the two sliding rings 21 move upward or downward, the telescopic part of all telescopic frames 22 contracts or stretches to drive the corresponding second rotating baffle 16 or first rotating baffle 12 to rotate, thereby reducing or increasing the gap between the two adjacent first rotating baffles 12 and the gap between the two adjacent second rotating baffles 16.
[0027] As shown in the figure, Figures 6-8 The second fixed plate 15 is fixed with a second fixed ring 23, and a gap is left between the second fixed ring 23 and the first fixed plate 11, the first fixed plate 11 is fixed with a third fixed ring 24, and a gap is left between the third fixed ring 24 and the second fixed plate 15, and a gap is left between the first fixed ring 14 and the first fixed plate 11.
[0028] In the above scheme, the diameter of the second fixed ring 23 is smaller than the diameter of the third fixed ring 24, the fixed tube 13, the first fixed ring 14 and the second fixed plate 15 are all heat-conducting materials, the steam contacts the second fixed plate 15 to heat it, the second fixed plate 15 preheats the material on its upper side, and the serpentine guide formed by the second fixed ring 23, the third fixed ring 24 and the first fixed ring 14 makes the material change direction and extend the flow path multiple times before entering the heating cylinder 1, thereby reducing the viscosity difference of the material entering the heating cylinder 1 and improving the preheating efficiency of the material.
[0029] As shown in the figure, Figures 6-8 The edge of the lower side of the second fixed plate 15 is fixed with a guide ring 25, the cross section of the guide ring 25 is V-shaped, and the guide ring 25 is used to guide the material outside the first fixed ring 14.
[0030] In the above scheme, the material outside the first fixed ring 14 is guided by the guide ring 25 to the inner wall of the first connecting shell 3, so that the material flows downward along the inner wall of the first connecting shell 3, and the steam is guided inside the guide ring 25 to enter the fixed tube 13.
[0031] As shown in the figure, Figure 8 The lower side of the second fixed plate 15 is fixed with a second fixed table 26, the rotating rod 9 is rotatably connected with the second fixed table 26, and the lower side of the second fixed table 26 is provided with an annular inclined surface for guiding the steam.
[0032] In the above scheme, the second fixed table 26 is made of heat-conducting material. The annular inclined surface of the second fixed table 26 guides the steam to enter all the fixed pipes 13 between the guide ring 25 and the second fixed table 26.
[0033] Working principle: when the material needs to be processed, the external heating part increases the temperature of the heating cylinder 1, at the same time, the motor 8 drives the rotating rod 9 to rotate, the rotating rod 9 drives all the scrapers 10 to rotate in the heating cylinder 1, the hot gas in the heating cylinder 1 flows upward and is transported into the second connecting shell 4 by the fixed pipe 13, the hot gas then flows upward through the gap between all the second rotating baffles 16 and is discharged by the air outlet pipe 6 (in the process of use, an external air extraction device can be connected with the air outlet pipe 6), in this process, the second fixed plate 15 is heated, preparing for the subsequent preheating of the material.
[0034] When the preheating is completed, the material enters the upper side of the second fixed plate 15 through the feeding pipe 5, in this process, the viscosity of the material is detected by the viscosity detection module, as the material is added, when the liquid surface of the material is higher than the upper side of the second fixed ring 23, the material enters between the second fixed ring 23 and the third fixed ring 24 through the gap between the second fixed ring 23 and the first fixed plate 11, then enters between the third fixed ring 24 and the first fixed plate 11 through the gap between the third fixed ring 24 and the second fixed plate 15, as the liquid surface of the material between the two rises, the material enters the C-shaped cavity composed of the first fixed ring 14 and the first connecting shell 3 through the gap between the first fixed ring 14 and the first fixed plate 11, then falls freely, the serpentine guide formed by the above working principle makes the material change direction and extend the flow path multiple times before entering the heating cylinder 1, so as to improve the preheating efficiency of the material, at the same time, the motor 8 drives the rotating rod 9 and all the scrapers 10 to rotate, through the rotation of the scrapers 10, the material is scraped to the inner wall of the heating cylinder 1, so that the water in the material is evaporated, and then moves upward in the form of steam, and the material with removed water is discharged from the discharge shell 2.
[0035] The steam enters the fixed pipe 13 under the guidance of the second fixed table 26 and the guide ring 25, and is transported into the second connecting shell 4 by the fixed pipe 13, then flows upward through the gap between all the second rotating baffles 16 and is discharged by the air outlet pipe 6.
[0036] When the viscosity detection module in the feed pipe 5 senses that the viscosity of the material is high, the telescopic end of the electric push rod 20 drives the two sliding rings 21 to move upwards, the sliding rings 21 drive the lower sides of all telescopic frames 22 to move upwards, so that the telescopic part of the telescopic frame 22 drives the first rotating baffle 12 or the second rotating baffle 16 to rotate in the process of retraction, so that all the first rotating baffles 12 and the second rotating baffles 16 tend to be vertical, the resistance when the steam is discharged is reduced through all the second rotating baffles 16, thereby reducing the back pressure, and the degree of obstruction to the material is reduced through all the first rotating baffles 12, to ensure the smoothness of the material supply.
[0037] When the viscosity detection module in the feed pipe 5 senses that the viscosity of the material is low, the telescopic end of the electric push rod 20 drives the two sliding rings 21 to move downwards, the sliding rings 21 drive the lower sides of all telescopic frames 22 to move downwards, so that the telescopic part of the telescopic frame 22 drives the first rotating baffle 12 or the second rotating baffle 16 to rotate in the process of retraction, so that all the first rotating baffles 12 and the second rotating baffles 16 tend to be horizontal, the resistance when the steam is discharged is increased through all the second rotating baffles 16, the pressure in the first connecting shell 3 is increased, the degree of obstruction to the material is increased through all the first rotating baffles 12, and part of the material is prevented from being directly discharged without evaporation. Example 2
[0038] On the basis of example 1, as shown in Figure 7 , Figure 8 and Figure 10 , the first fixed plate 11 is fixedly connected with a guide table 27 located in the second connecting shell 4, the fixed pipe 13 is fixedly connected with the guide table 27, the upper side of the guide table 27 is recessed downward, the rotating rod 9 is rotationally connected with the guide table 27, the fixed pipe 13 is L-shaped, the lower side of the upper part of the fixed pipe 13 is provided with a gas outlet hole 28 for communicating the fixed pipe 13 with the second connecting shell 4, the lower side of the upper part of the fixed pipe 13 is fixedly connected with a shielding shell 29, the lower side of the shielding shell 29 is fixedly connected with a plurality of guide plates 30, the lower part of the guide plate 30 is sharp-shaped for guiding liquid drops, the rotating rod 9 is provided with a liquid guiding cavity 901 in communication with the heating cylinder 1, the liquid guiding cavity 901 is in communication with the second connecting shell 4, and the guide table 27 is used for conveying liquid drops into the liquid guiding cavity 901.
[0039] In the above scheme, the steam in the heating cylinder 1 is guided by the fixed pipe 13 and discharged through the gas outlet hole 28 on the lower side of the upper part of the fixed pipe 13, which prevents liquid drops from falling into the fixed pipe 13 and affecting the discharge of steam. The sharp-shaped lower part of the guide plate 30 guides the liquid drops, promotes the falling of the liquid drops, and the liquid drops fall into the liquid guiding cavity 901 when they fall into the recessed part of the guide table 27, and then directly fall into the lower part of the heating cylinder 1 from the lower side of the liquid guiding cavity 901. Since the steam will carry part of the material, this way is used to guide part of the material carried in the steam to reduce the loss of products.
[0040] Working principle: the steam in the heating cylinder 1 enters the fixed tube 13 in the process of moving upward, and is discharged from the air outlet hole 28 at the lower side of the upper part of the fixed tube 13, when the steam with liquid droplets hits the lower side of all the second rotating baffles 16, the liquid droplets cannot quickly turn with the gas under the action of their own heavy weight and strong inertia, so they will deviate from the gas flow trajectory and hit the lower side of all the second rotating baffles 16, and the liquid droplets will be attached and gathered into large liquid droplets, part of the liquid droplets will flow along all the second rotating baffles 16 to the inner wall of the second connecting shell 4 under the action of gravity, and slide along the inner wall to the upper side of the guide table 27, and the other part of the liquid droplets will fall to the upper side of the fixed tube 13, then be guided to the guide plate 30 by the shielding shell 29, and be guided by the guide plate 30, the liquid droplets falling into the recesses of the guide table 27 enter the liquid guiding cavity 901, and directly fall into the lower part of the heating cylinder 1 from the lower side of the liquid guiding cavity 901, so that the liquid droplets are discharged from the discharge shell 2 together with the material, and the above working principle realizes the prevention of the liquid droplets from falling into the fixed tube 13, so as to affect the discharge of the steam, and promotes the falling of the liquid droplets under the action of the sharp spikes at the lower part of the guide plate 30.
[0041] The above only describes the preferred embodiments of the present application, and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An intelligent scraped evaporator, characterized in that: The device includes a heating cylinder (1), a discharge shell (2) fixedly connected and connected to the lower side of the heating cylinder (1), a first connecting shell (3) fixedly connected and connected to the upper side of the heating cylinder (1), a second connecting shell (4) fixedly connected and connected to the upper side of the first connecting shell (3), a feed pipe (5) fixedly connected to the second connecting shell (4), an air outlet pipe (6) fixedly connected to the second connecting shell (4), a viscosity detection module installed inside the air outlet pipe (6), a cover plate (7) fixedly connected to the upper side of the second connecting shell (4), a scraping assembly installed inside the heating cylinder (1), and a first fixing plate (11) fixedly connected to the upper side of the first connecting shell (3). The connecting shell (3) is rotatably connected to a first rotating baffle (12) arranged in a ring array. The first fixing plate (11) is fixedly connected to a fixing tube (13) arranged in a ring array. The fixing tubes (13) arranged in a ring array are fixedly connected to a first fixing ring (14). There is a gap between the first connecting shell (3) and the first fixing ring (14). The opposing sides of the first rotating baffle (12) arranged in a ring array are in contact with the first fixing ring (14). A second fixing plate (15) is fixedly connected to the lower side of the first fixing ring (14). The second connecting shell (4) is rotatably connected to a second rotating baffle (16) arranged in a ring array.
2. The intelligent scraped evaporator according to claim 1, characterized in that: The projections of two adjacent second rotating baffles (16) on the horizontal plane intersect. The cover plate (7) is fixedly connected to a first fixed platform (701) located inside the second connecting shell (4). The opposing sides of the second rotating baffles (16) are rotatably connected to the first fixed platform (701) in a ring array.
3. The intelligent scraped evaporator according to claim 2, characterized in that: The scraping assembly includes a motor (8) disposed on the cover plate (7). The motor (8) is fixedly connected to a rotating rod (9) which is rotatably connected to the cover plate (7), the first fixing plate (11) and the second fixing plate (15). The lower part of the rotating rod (9) is fixedly connected to a plurality of scrapers (10) which are all in contact with the inner wall of the heating cylinder (1).
4. The intelligent scraped evaporator according to claim 1, characterized in that: The inner middle part of the first connecting shell (3), the outer side of the first fixing ring (14) and the inner middle part of the second connecting shell (4) are all annular arc surfaces. The center of the sphere corresponding to the annular arc surface of the first connecting shell (3) and the center of the sphere corresponding to the annular arc surface of the first fixing ring (14) are concentric. All the first rotating baffles (12) are always in contact with the annular arc surface of the first fixing ring (14) and the annular arc surface of the first connecting shell (3). The back side of all the second rotating baffles (16) is in contact with the annular arc surface of the second connecting shell (4). The gap between the first connecting shell (3) and the first fixing ring (14) is annular, and the cross section of the annular gap is C-shaped.
5. The intelligent scraped evaporator according to claim 4, characterized in that: The annular arc surface of the first connecting shell (3) and the connecting part of its lower inner part form a smooth curved surface, which is used to guide the material on the inner wall of the first connecting shell (3) to the inner wall of the heating cylinder (1).
6. The intelligent scraped evaporator according to claim 3, characterized in that: The heating cylinder (1) is fixedly connected to an electric push rod (20). The telescopic end of the electric push rod (20) is fixedly connected to two sliding rings (21). The sliding rings (21) are ball-connected to telescopic frames (22) arranged in a ring array. The telescopic frames (22) near the second connecting shell (4) correspond one-to-one with the second rotating baffle (16) and are fixedly connected to each other. The telescopic frames (22) near the first connecting shell (3) correspond one-to-one with the first rotating baffle (12) and are fixedly connected to each other.
7. The intelligent scraped evaporator according to claim 6, characterized in that: The second fixing plate (15) is fixed with a second fixing ring (23), and there is a gap between the second fixing ring (23) and the first fixing plate (11). The first fixing plate (11) is fixed with a third fixing ring (24), and there is a gap between the third fixing ring (24) and the second fixing plate (15). There is also a gap between the first fixing ring (14) and the first fixing plate (11).
8. The intelligent scraped evaporator according to claim 7, characterized in that: A guide ring (25) is fixed to the lower edge of the second fixing plate (15). The guide ring (25) has a V-shaped cross section and is used to guide the material outside the first fixing ring (14).
9. The intelligent scraped evaporator according to claim 8, characterized in that: The second fixed plate (15) is fixedly connected to the lower side of the second fixed platform (26), and the rotating rod (9) is rotatably connected to the second fixed platform (26). The lower side of the second fixed platform (26) is provided with an annular inclined surface for guiding steam.
10. The intelligent scraped evaporator according to claim 9, characterized in that: The first fixing plate (11) is fixedly connected to a guide platform (27) located inside the second connecting shell (4). The fixing tube (13) is fixedly connected to the guide platform (27). The upper side of the guide platform (27) is recessed downward. The rotating rod (9) is rotatably connected to the guide platform (27). The fixing tube (13) is L-shaped. An air outlet (28) is provided on the lower side of the upper part of the fixing tube (13). The air outlet (28) is used to connect the fixing tube (13) and the second connecting shell (4). 4) A shielding shell (29) is fixedly connected to the lower side of the upper part of the fixed tube (13). Several guide plates (30) are fixedly connected to the lower side of the shielding shell (29). The lower part of the guide plate (30) is spiked and used to guide the droplets. A liquid guiding cavity (901) communicating with the heating cylinder (1) is provided in the rotating rod (9). The liquid guiding cavity (901) is connected with the second connecting shell (4). The guide platform (27) is used to transport the droplets into the liquid guiding cavity (901).