Shampoo and processing technology thereof

Abstract

The invention relates to the field of shampoo processing, in particular to shampoo and a processing technology thereof.The shampoo comprises a processing kettle, a charging barrel is fixedly connected in the processing kettle, a screw rod is rotatably connected in the processing kettle and located in the charging barrel, a plurality of feeding ports are formed in the lower end of the charging barrel, a processing box is fixedly connected to the upper end of the charging barrel, and a plurality of leakage grooves are formed in the circumferential direction of the processing box; a top cover is fixedly connected to the upper end of the treatment box, a filter plate is fixedly connected to the upper end of the charging barrel, a rotating shaft of the screw rod extends into the treatment box, two wedge-shaped blocks are fixedly connected to the upper end of the rotating shaft, crushing teeth are fixedly connected to the two wedge-shaped blocks, and the two wedge-shaped blocks are located in the treatment box; the traditional Chinese medicine components can be circularly extracted, traditional Chinese medicines are refined, and the extraction efficiency of the traditional Chinese medicine components is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of shampoo processing, in particular to a kind of shampoo and its processing technology. BACKGROUND

[0002] In the field of shampoo production, especially when adding traditional Chinese medicine effective components, it is usually necessary to extract effective components from plants or traditional Chinese medicinal materials. Traditional extraction equipment often has problems such as low extraction efficiency, insufficient dissolution of effective components, high energy consumption and complicated process, which is difficult to meet the needs of modern production in efficiency, quality and cost control. Some existing extraction equipment has single function, and the processes of crushing, extraction and stirring need to be completed in different equipment or steps, which not only increases the loss and pollution risk in material transfer process, but also leads to longer production cycle and increased operation complexity. SUMMARY

[0003] Therefore, the technical problem to be solved by the present application is to provide a kind of shampoo and its processing technology. The present application can extract traditional Chinese medicine components in circulation while refining traditional Chinese medicine, thereby improving the extraction efficiency of traditional Chinese medicine components.

[0004] A kind of shampoo processing equipment, including processing kettle, fixedly connected with material cylinder in processing kettle, rotatably connected with screw rod in processing kettle, screw rod is located in material cylinder, multiple feeding ports are arranged at the lower end of material cylinder, processing box is fixedly connected with the upper end of material cylinder, multiple leakage grooves are arranged in the circumferential direction of processing box, top cover is fixedly connected with the upper end of processing box, filter plate is fixedly connected with the upper end of material cylinder, the rotating shaft of screw rod extends into processing box, two wedge-shaped blocks are fixedly connected with the upper end of rotating shaft, breaking teeth are fixedly connected with the two wedge-shaped blocks, and the two wedge-shaped blocks are located in processing box.

[0005] A slide bar is slidably connected to the top cover, a pressing plate is fixedly connected to the lower end of the slide bar, a spring is sleeved on the slide bar, and the spring is located between the top cover and the pressing plate.

[0006] A baffle is fixedly connected to the upper end of the slide bar.

[0007] A temperature control pipe is fixedly connected to the inner wall of the processing kettle, and a water supply mechanism is connected to the temperature control pipe.

[0008] The water supply mechanism includes a shell, an impeller is rotatably connected in the shell, a water inlet pipe and a drain pipe are fixedly connected to the shell, the drain pipe and one end of the temperature control pipe are connected, and the other end of the water inlet pipe and the temperature control pipe are connected with an external heating device.

[0009] A driving motor is fixedly connected to the lower end of the processing kettle, a belt pulley is fixedly connected to the shaft of the screw rod and the impeller, the two belt pulleys are connected by a synchronous belt, and the diameter of the belt pulley at the lower end of the impeller is one third of the diameter of the belt pulley at the lower end of the screw rod.

[0010] The temperature control pipe is spiral.

[0011] The lower end of the processing kettle is fixedly connected with multiple supporting legs. BRIEF DESCRIPTION OF DRAWINGS

[0012] The application will be further described in detail below in combination with the drawings and specific implementation methods.

[0013] Figure 1 and Figure 2 It is a whole structure schematic view of a shampoo processing equipment;

[0014] Figure 3 It is a structure schematic view of an impeller;

[0015] Figure 4 It is a structure schematic view of a driving motor;

[0016] Figure 5 It is a structure schematic view of a temperature control pipe;

[0017] Figure 6 It is a structure schematic view of a barrel;

[0018] Figure 7 It is a structure schematic view of a spiral rod;

[0019] Figure 8 It is a structure schematic view of a wedge-shaped block. DETAILED DESCRIPTION

[0020] The application will be described in detail in combination with the drawings in the embodiments of the application.

[0021] A shampoo processing equipment comprises a processing kettle 101, a barrel 201 is fixedly connected in the processing kettle 101, a spiral rod 203 is rotationally connected in the processing kettle 101, the spiral rod 203 is located in the barrel 201, multiple feeding ports 202 are formed in the lower end of the barrel 201, a treatment box 301 is fixedly connected to the upper end of the barrel 201, multiple leakage grooves 302 are circumferentially formed in the treatment box 301, a top cover 303 is fixedly connected to the upper end of the treatment box 301, a filter plate 401 is fixedly connected to the upper end of the barrel 201, the rotating shaft of the spiral rod 203 extends into the treatment box 301, two wedge-shaped blocks 403 are fixedly connected to the upper end of the rotating shaft, breaking teeth 404 are fixedly connected to the two wedge-shaped blocks 403, and the two wedge-shaped blocks 403 are located in the treatment box 301.

[0022] Referring to Figures 6-8 ,

[0023] When the processing equipment is used, firstly, the staff detaches the top cover 303 of the treatment box 301, puts the traditional Chinese medicine to be treated into the treatment box 301, and then fixes the top cover 303 on the upper end of the treatment box 301 through bolts.

[0024] After the traditional Chinese medicine is added, ethanol is added to the processing kettle 101, so that the height of the ethanol solution is level with the top of the processing box 301, and the ethanol solution is heated by the external heating device, and then the ethanol solution is sent upward by rotating the screw rod 203, so that the ethanol solution can enter the processing box 301, and under the action of the ethanol solution flow, the ethanol solution can be fully contacted with the traditional Chinese medicine, thereby improving the extraction efficiency of the traditional Chinese medicine components.

[0025] The ethanol solution is discharged through the plurality of leakage grooves 302 in the processing box 301, reflows into the processing kettle 101, and due to the action of negative pressure, the ethanol solution can be reabsorbed into the barrel 201 through the plurality of feeding ports 202, realizing the function of circulating flow of the ethanol solution.

[0026] The screw rod 203 can also drive the two wedge blocks 403 to rotate, and the two wedge blocks 403 can play a role in stirring the traditional Chinese medicine in the processing box 301 during rotation, so that the traditional Chinese medicine moves upward after contacting the wedge blocks 403, realizing the loosening effect of the traditional Chinese medicine, and preventing the traditional Chinese medicine from accumulating to affect the extraction effect.

[0027] Since the two wedge blocks 403 are each fixedly connected with a plurality of crushing teeth 404, when the two wedge blocks 403 rotate, the plurality of crushing teeth 404 can be used to crush the traditional Chinese medicine, so that the traditional Chinese medicine is refined, thereby further promoting the discharge of traditional Chinese medicine components.

[0028] The core benefit of the device is to build a continuous dynamic circulation extraction system. The screw rod 203 drives the ethanol solution to enter the barrel 201 from the bottom of the processing kettle 101 and is transported upward into the processing box 301, and after fully contacting with the traditional Chinese medicine raw materials, the solution is discharged through the leakage groove 302 and backflows to the processing kettle, forming a circulation; this forced circulation flow breaks the diffusion balance of static soaking, so that fresh solution continuously flushes the raw materials, thereby accelerating the dissolution rate of effective components and significantly shortening the production cycle.

[0029] The device integrates extraction, stirring and crushing functions. When the screw rod rotates, it not only drives the liquid to circulate, but also synchronously drives the wedge blocks 403 and the crushing teeth 404 to rotate. They produce the effects of stirring, loosening and crushing on the traditional Chinese medicine raw materials in the processing box 301; this effectively prevents the traditional Chinese medicine from accumulating and clumping, increases the contact area between the raw materials and the solution, makes the effective components in the cells more easily leached by the ethanol solution, thereby improving the yield and concentration of the final extract.

[0030] The design integrates the processes of feeding, crushing, stirring and extraction, which are traditionally completed in multiple steps, into a closed device and is continuously completed. The workers only need to feed once, and the subsequent processes are automatically run by the device. This greatly simplifies the operation process, reduces the dependence on manpower, conforms to the trend of modern industrial production automation and intelligence, is conducive to reducing production cost and ensuring the stability of product quality.

[0031] The device utilizes the principle of fluid dynamics to achieve the automatic circulation of the ethanol solution inside the system through the pumping action of the screw rod 203 and the negative pressure effect generated by the structural design. After the solution is discharged through the leakage groove 302, it can be naturally sucked back through the feed port 202 at the lower end of the barrel under the action of negative pressure. This design reduces the dependence on additional high-power circulating pumps and reduces energy consumption. At the same time, the integrated compact structure also saves the installation space of the device.

[0032] The top cover 303 of the processing box 301 in the device is detachably connected by bolts. Although this design is used for feeding in this paragraph, it also indirectly provides convenience for internal cleaning and maintenance of the device. After completing a batch of production, the top cover can be opened to clean the internal parts of the processing box, the wedge-shaped block and the crushing teeth, which helps to prevent cross-contamination of different batches of materials and meets the requirements of the daily chemical industry for sanitary conditions.

[0033] The filter plate 401 can prevent the crushed slag from entering the barrel 201.

[0034] The top cover 303 is slidingly connected with a slide rod 306, the lower end of the slide rod 306 is fixedly connected with a pressing plate 304, the slide rod 306 is sleeved with a spring 305, and the spring 305 is located between the top cover 303 and the pressing plate 304.

[0035] Referring to Figure 7 ,

[0036] When the worker finishes adding traditional Chinese medicine, the top cover 303 is re-fixed on the processing box 301 by bolts, when the pressing plate 304 contacts the traditional Chinese medicine, the pressing plate 304 drives the slide rod 306 to slide upwards, at the same time, the spring 305 is compressed to generate a compression force, and then the pressing plate 304 can use the elastic action of the spring 305 to play a role in extruding the traditional Chinese medicine, and then the crushing effect of the crushing teeth 404 on the traditional Chinese medicine can be improved under the action of the pressure.

[0037] When the pressing plate 304 contacts the traditional Chinese medicine under the guidance of the slide rod 306, the elastic force generated by the compression of the spring 305 will continuously act on the traditional Chinese medicine material through the pressing plate 304. This continuous pre-pressure makes the traditional Chinese medicine raw material in a compressed state before being impacted by the wedge-shaped block 403 and the crushing teeth 404, and the structure becomes relatively loose, which is more easily crushed by the crushing teeth, thereby realizing the crushing effect of the cooperation of mechanical impact force and static pressure and improving the refinement degree of single crushing.

[0038] The extrusion effect not only helps to break, but also simulates a similar "rubbing" physical effect during the extraction process. This continuous pressure can cause the cell wall of traditional Chinese medicine to break faster, shorten the path and time of the effective components from the plant tissue to the ethanol solution, and create more favorable conditions for subsequent solid-liquid extraction, which is expected to improve the extraction rate of target components.

[0039] The pressure provided by the spring 305 is not fixed. When processing fluffy or different hardness medicinal materials, the height of the pressing plate 304 will be automatically adjusted, and the compression amount of the spring 305 will also change, thereby automatically adjusting the pressure. This adaptability enables the device to effectively process medicinal materials with different physical properties, avoiding both the rigidity of the pressing plate 304 causing the device to overload and the pressure being too small to be ineffective for fluffy medicinal materials, ensuring the stability of the breaking effect.

[0040] The entire pressurization part is directly integrated on the top cover 303, which is compact in structure and does not require an additional power source or complex control system. The top cover is fixed by bolts, which ensures the airtightness of the entire operation cavity, which is crucial for maintaining the temperature during the extraction process, preventing ethanol evaporation, and ensuring safe production.

[0041] The upper end of the sliding rod 306 is fixedly connected with a baffle.

[0042] Referring to Figure 6 ,

[0043] The baffle plays a role in limiting the sliding rod 306. When the top cover 303 is disassembled, the pressing plate 304 automatically extends under the elastic action of the spring 305, and at this time the baffle can be clamped on the top cover 303 to prevent the sliding rod 306 from disengaging from the top cover 303.

[0044] The inner wall of the processing kettle 101 is fixedly connected with a temperature control pipe 102, and the temperature control pipe 102 is connected with a water supply mechanism.

[0045] Referring to Figure 5 ,

[0046] When the components of traditional Chinese medicine need to be extracted, the staff uses the water supply mechanism to circulate hot water into the temperature control pipe 102, which can heat the ethanol solution inside the processing kettle 101. When the extraction of traditional Chinese medicine components is completed, the staff replaces the water in the water supply mechanism with cold water, which can quickly cool the ethanol solution, thereby shortening the waiting time for cooling, and further improving the processing efficiency.

[0047] ​​Traditional extraction methods may rely on external heating and natural cooling, which is slow in temperature rise and fall and inaccurate in temperature control. The design realizes the precise and rapid temperature control function of the high and low temperature thermostat or the cold and hot temperature control unit of the kettle through internal coil and active circulation, but the structure is more integrated with the design of specific equipment.

[0048] The water supply mechanism includes a shell 601, an impeller 602 is rotatably connected in the shell 601, a water inlet pipe 603 and a drain pipe 604 are fixedly connected on the shell 601, the drain pipe 604 is connected with one end of the temperature control pipe 102, and the other end of the water inlet pipe 603 and the temperature control pipe 102 are connected with an external heating device.

[0049] Referring to Figures 1-3 ,

[0050] The worker adds water to the heating device, and then heats the water by using the heating device. When the impeller 602 is started to rotate, the shell 601 inside is used to extract hot water by using the water inlet pipe 603 under the action of negative pressure, and then the hot water is discharged into the temperature control pipe 102 through the drain pipe 604, so as to realize the heating effect of the ethanol solution. When the traditional Chinese medicine extraction is completed, the worker closes the heating function of the heating device, and replaces the hot water with cold water, so as to realize the rapid cooling effect of the ethanol solution.

[0051] This process is continuous, which ensures that the heat medium can continuously transfer heat to the ethanol solution in the processing kettle, or continuously take away heat when cold water is introduced after the traditional Chinese medicine extraction is completed; compared with the static heating mode relying on pure heat convection or heat conduction, the active circulation has higher heat exchange efficiency and more uniform temperature distribution.

[0052] The processing kettle 101 is fixedly connected with a driving motor 501 at the lower end, and a belt pulley 502 is fixedly connected on the shaft of the screw rod 203 and the shaft of the impeller 602. The two belt pulleys 502 are connected through a synchronous belt, and the diameter of the belt pulley 502 at the lower end of the impeller 602 is one third of the diameter of the belt pulley 502 at the lower end of the screw rod 203.

[0053] Referring to Figure 2 ,

[0054] The driving motor 501 is used to drive the screw rod 203 to rotate, and the synchronous belt is matched with the two belt pulleys 502, so that the synchronous driving effect of the impeller 602 can be realized. The diameter of the belt pulley 502 at the lower end of the impeller 602 is one third of the diameter of the belt pulley 502 at the lower end of the screw rod 203, so that the acceleration effect of the impeller 602 can be realized to ensure the temperature control effect.

[0055] Since the screw rod 203 and the impeller 602 are rigidly connected by the synchronous belt, the rotation speed ratio between them is fixed. This means that the circulation of the solution and the circulation of the heat medium are strictly synchronized, avoiding fluctuations in the temperature or concentration in the extraction kettle caused by the incoordination of the two actions, thereby ensuring the stability of each batch production process and the consistency of product quality.

[0056] The temperature control pipe 102 is in a spiral shape.

[0057] Referring to Figure 5 ,

[0058] The spiral-shaped temperature control pipe 102 can make the temperature spread throughout the processing kettle 101, thereby improving the efficiency of temperature rise or fall as a whole and further shortening the processing time.

[0059] The first benefit brought by the spiral structure is a significant increase in the effective contact area with the inner wall of the processing kettle 101. Compared with a simple straight pipe or coil pipe, the spiral pipe can be tightly wound or attached to the tank wall, so that the hot or cold water as the heat medium can exchange heat with the tank body through a larger surface area; more importantly, when the fluid flows in the spiral pipe, it is forced to change direction, producing strong turbulent effects; this turbulence can effectively break the fluid boundary layer, greatly strengthening the heat transfer process, so that the ethanol solution in the processing kettle can be heated or cooled more quickly and uniformly, significantly shortening the time required for temperature rise or fall.

[0060] The spiral layout ensures uniform distribution of the temperature field in the axial and circumferential directions of the processing kettle; traditional coil pipes may have uncovered areas, leading to local temperature differences. The spiral pipe can act like a "temperature zone" around the tank, allowing heat or cold to be evenly transferred along the spiral path to each part of the inner wall, effectively avoiding local overheating or overcooling, and controlling the temperature deviation of the materials in the kettle within a low range, which is crucial for stable extraction of effective components of traditional Chinese medicine.

[0061] In a limited space, the spiral structure can achieve the maximum pipe length, which makes the heat exchange process more sufficient. This integrated design is also more compact and stable, reducing complex joints and welds, reducing the risk of leakage, and improving the reliability of equipment operation.

[0062] The processing kettle 101 is fixedly connected to a plurality of legs 103 at the lower end.

[0063] Referring to Figure 2 ,

[0064] The plurality of legs 103 serve to support the processing kettle 101 and provide sufficient space for the driving motor 501.

[0065] The shampoo processed by the processing device, the shampoo ingredients include soapberry 5 parts, large soap 3 parts, tea seed 5 parts, cypress leaves 5 parts, mulberry leaves 8 parts.

[0066] The process of processing shampoo by the processing device, the process includes the following steps:

[0067] Step one: Put the traditional Chinese medicine raw materials into the processing box 301, cover the top cover 303, and pre-press the medicinal materials under the action of the spring 305, which is beneficial to subsequent crushing;

[0068] Step two: Add ethanol solution to the processing kettle 101, and heat it by passing hot water through the temperature control pipe 102. Start the driving motor 501 to drive the spiral rod 203 to rotate and push the ethanol solution to circulate upward from the barrel 201;

[0069] Step three: The spiral rod 203 drives the wedge block 403 to rotate at the same time, and the crushing teeth 404 on it rotate in the pre-pressed medicinal materials by the spring 305 to realize stirring and crushing; the ethanol solution circulates through the leakage groove 302 of the processing box 301 to fully extract;

[0070] Step four: The transmission system drives the impeller 602 through the belt wheel 502 to accelerate, which promotes the rapid circulation of water in the spiral temperature control pipe 102 to accurately control the extraction temperature; after the extraction is completed, switch to cold water to realize rapid cooling;

[0071] Step five: Concentrate the extracted ethanol solution to obtain traditional Chinese medicine extract; clean the residue from the processing box, mix the extract with thickening agent, foaming agent and essence to make shampoo.

Claims

1. A shampoo processing equipment, characterized in that: The processing kettle is internally fixedly connected with a material cylinder, and a helical rod is rotationally connected in the processing kettle and located in the material cylinder.

2. The shampoo processing apparatus according to claim 1, characterized by: A top cover is fixedly connected to the upper end of the processing box.

3. A shampoo processing apparatus according to claim 2, characterized by: The upper end of the slide rod is fixedly connected with a baffle.

4. The shampoo processing apparatus according to claim 3, wherein: A temperature control pipe is fixedly connected to the inner wall of the processing kettle, and a water supply mechanism is connected to the temperature control pipe.

5. A shampoo processing apparatus according to claim 4, characterized by: The water supply mechanism comprises a shell, a impeller rotationally connected in the shell, an inlet pipe and a drain pipe fixedly connected to the shell, and the drain pipe is communicated with one end of the temperature control pipe, and the other end of the temperature control pipe is communicated with an external heating device.

6. A shampoo processing apparatus according to claim 5, wherein: A driving motor is fixedly connected to the lower end of the processing kettle, and a belt pulley is fixedly connected to the shaft of the helical rod and the impeller, and the two belt pulleys are connected by a synchronous belt, and the diameter of the belt pulley at the lower end of the impeller is one third of the diameter of the belt pulley at the lower end of the helical rod.

7. The shampoo processing apparatus according to claim 4, wherein: The temperature control pipe is helical.

8. The shampoo processing apparatus according to claim 1, characterized by: A plurality of supporting legs are fixedly connected to the lower end of the processing kettle.

9. A shampoo produced using the processing apparatus according to claim 6, characterized by: The shampoo composition comprises 2-15 parts of soapberry fruit, 1-8 parts of large soapnut, 3-15 parts of tea seed, 2-15 parts of Chinese arborvitae leaf, and 7-15 parts of mulberry leaf.

10. A process for processing a shampoo using the processing apparatus according to claim 6, characterized by: The process comprises the following steps: Step one: Put the traditional Chinese medicine raw materials into the processing box, cover the top cover, and pre-press the medicinal materials under the action of the spring of the elastic pressing plate, which is beneficial to subsequent crushing; Step two: Add ethanol solution into the processing kettle, and heat by passing hot water through the temperature control pipe. The driving motor is started to drive the helical rod to rotate and push the ethanol solution to circulate upward from the material cylinder; Step three: The helical rod drives the wedge block to rotate, and the crushing teeth on the wedge block rotate in the spring pre-pressed medicinal materials to realize stirring and crushing; the ethanol solution circulates through the leakage grooves of the processing box to fully extract; Step four: The transmission system drives the impeller through the belt pulley to accelerate the circulation of water in the helical temperature control pipe to accurately control the extraction temperature; after the extraction is completed, cold water is switched to realize rapid cooling; Step five: The extracted ethanol solution is concentrated to obtain a traditional Chinese medicine extract; the residue is cleaned from the processing box, and the extract is mixed with a thickening agent, a foaming agent and a fragrance to prepare a shampoo.

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