Valve dirt cleaning device

By designing a valve dirt cleaning device with an eccentrically connected cleaning rod and rotating bristles, the problem of existing equipment being unable to clean thoroughly has been solved, achieving comprehensive and efficient cleaning of valves and improving the cleaning effect.

CN121372913APending Publication Date: 2026-01-23ZHEJIANG MANPUNI TECH CO LTD
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Patent Information

Application Number
CN202511604500.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-05
Publication Date
2026-01-23

AI Technical Summary

Technical Problem

Existing valve cleaning equipment cannot fully cover every corner of the valve, resulting in poor cleaning effects and making it impossible to effectively guarantee maintenance and upkeep.

Method used

A valve dirt cleaning device was designed, comprising a housing, a first cleaning component, a second cleaning component, and a third cleaning component. Through eccentrically connected cleaning rods, rotating brushes, and ultrasonic cleaning, it comprehensively covers the inside, side walls, and bottom of the valve, reducing cleaning dead zones.

Benefits of technology

It achieves comprehensive and efficient cleaning of valves, reduces cleaning dead spots, and improves cleaning effect and quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a valve dirt cleaning device which comprises a box body provided with a cleaning pool used for cleaning a valve; the first cleaning assemblies are arranged on the left side and the right side of the box body and can extend into the valve for cleaning; the second cleaning assembly is arranged on the front and rear sides of the box body to clean the side wall of the valve; the supporting plate is arranged at the bottom of the box body and used for placing a valve; the supporting rod is arranged at the top of the box body and used for supporting a hand wheel of the valve; the supporting plate can move in the box body, a third cleaning assembly is arranged on the supporting plate, and after the supporting plate descends, the third cleaning assembly cleans the bottom of the valve body; the cleaning device has the advantages of reducing cleaning dead angles and improving the cleaning effect.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of valve fouling cleaning, and particularly relates to a valve fouling cleaning device. BACKGROUND

[0002] Valves are devices that make the medium (liquid, gas, powder) in the pipeline and equipment flow or stop and can control the flow. Valves can be used to control the flow of air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media, etc. Valves are control components in fluid conveying systems, which are used to change the cross section and flow direction of the medium, and have the functions of flow guiding, stopping, throttling, check, splitting or overflow pressure relief. Valves for fluid control, from the simplest stop valve to the most complex self-control system used in various valves, have various types and specifications, and the nominal diameter of the valve ranges from extremely small instrument valves to industrial pipeline valves with a diameter of up to 10 m. Valves can be used to control the flow of water, steam, oil, gas, mud, various corrosive media, liquid metal and radioactive fluids.

[0003] Due to the presence of various impurities in the liquid, a large amount of fouling is easily produced in the equipment, pipeline and valve. These fouling causes the valve to be unable to open or causes the valve to have a reduced conduction capacity. Therefore, only a new valve can be replaced. For some inexpensive valves, the replaced valve is usually directly discarded. For some expensive valves, the replaced valve needs to be cleaned and then used again.

[0004] In the current market environment, there are indeed some mechanical devices specially used for valve cleaning. However, these devices have obvious limitations in actual application, and they can only clean some specific positions of the valve and cannot comprehensively cover all corners of the valve. Therefore, the cleaning effect is not satisfactory, and it is difficult to achieve the expected cleaning standard, which cannot effectively guarantee the maintenance and maintenance of the valve. SUMMARY

[0005] The summary part of the present application is used to introduce the concept in a brief form, which will be described in detail in the specific embodiment part. The summary part of the present application is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.

[0006] The present application is provided in order to overcome the deficiencies of the prior art, and provides a valve fouling cleaning device.

[0007] In order to achieve the above-mentioned purpose, the present application adopts the following technical solution: a valve fouling cleaning device, comprising: a box body having a cleaning pool for cleaning the valve; The first cleaning assembly is arranged on the left and right sides of the box and can extend into the valve for cleaning; The second cleaning assembly is arranged on the front and rear sides of the box and cleans the side wall of the valve; The support plate is arranged on the bottom of the box and is used for placing the valve; The support rod is arranged on the top of the box and is used for supporting the hand wheel of the valve; The support plate can move in the box, the third cleaning assembly is arranged on the support plate, and the third cleaning assembly cleans the bottom of the valve body after the support plate is lowered.

[0008] Further, the first cleaning assembly comprises: The mounting block is arranged on the box; The first cylinder is arranged on the mounting block; The first motor is arranged on the piston rod of the first cylinder; The connecting disc is arranged on the output shaft of the first motor; The first cleaning rod is arranged on the connecting disc; A plurality of first bristles are arranged on the first cleaning rod, and the first cleaning rod is eccentrically connected to the connecting disc.

[0009] Further, the first sliding groove is arranged on the mounting disc, the first sliding block is arranged in the first sliding groove, the first connecting groove is arranged on the first sliding block, and the first cleaning rod is connected in the first connecting groove; the first spring is arranged on the first sliding block, one end of the first spring abuts against the inner wall of the first sliding groove, and the electromagnet is arranged on the inner wall of the first sliding groove.

[0010] Further, the connecting ring is sleeved on the first cleaning rod, the first protrusion is arranged on the connecting ring, the first cleaning rod is connected in the first connecting groove through threads, one end of the first connecting groove is provided with the first groove corresponding to the connecting ring, the second groove corresponding to the first protrusion is arranged on the side wall of the first groove, the second sliding block is arranged on the connecting ring, and the second sliding groove for the movement of the second sliding block is arranged on the first cleaning rod.

[0011] Further, the slot and the connecting rod are arranged on the side wall of the box, the mounting block is rotationally connected to the connecting rod, the side plate is arranged in the slot, and the second connecting groove corresponding to the side plate is arranged on the side wall of the slot.

[0012] Further, the second cleaning assembly comprises: The first movable plate is arranged in the box; The rotating roller is arranged on one side of the first movable plate; The telescopic rod is arranged between the first movable plate and the side wall of the box; The transmission rod is in transmission cooperation with the rotating roller; A plurality of second bristles are arranged on the first movable plate, the first movable plate is connected to the side wall of the box through the telescopic rod, the flange is arranged on the rotating roller, and the arc surface of the flange gradually increases.

[0013] Further, the telescopic rod comprises: The sleeve is fixedly connected to the side wall of the box body; The movable rod is inserted into the sleeve; The second spring is fixedly connected to one end of the movable rod and the inner wall of the sleeve; The first movable plate is provided with a connecting block, and the movable rod is provided with a third connecting groove corresponding to the connecting block.

[0014] Further, the side wall of the box body is provided with a second protrusion, and the transmission rod is arranged on the second protrusion; the transmission rod is provided with an extension plate, the second protrusion is provided with a movable cavity for the extension plate to move, and the bottom of the extension plate is provided with a third spring; the extension plate is provided with a limiting plate, the movable cavity is provided with a moving plate, the moving plate is provided with a plurality of reverse teeth, and the top of the reverse teeth is provided with an inclined groove; the side wall of the moving plate is provided with a fourth spring, one end of the fourth spring abuts against the inner wall of the movable cavity; the moving plate is provided with a first push rod, and the first push rod extends out of the movable cavity.

[0015] Further, the third cleaning assembly comprises: A plurality of second cleaning rods are rotationally connected to the bottom of the supporting plate; The connecting plate is arranged at the bottom of the supporting plate; The second movable plate is arranged on the connecting plate; The transmission plate is arranged on the second movable plate; The second cleaning rod is provided with a plurality of third brush hairs, and the second cleaning rod is provided with a connecting shaft, the connecting shaft is arranged on the connecting plate and forms a transmission cooperation with the transmission plate; the connecting plate is provided with a protruding plate, the second movable plate is provided with a fifth spring, and the fifth spring abuts against the protruding plate.

[0016] Further, the side plate is provided with a mounting frame, the mounting frame is provided with a second air cylinder, the piston rod of the second air cylinder is provided with a second push rod, one end of the second push rod abuts against the supporting plate; the second push rod is slidably connected with a third push rod, the supporting plate is provided with a first through groove corresponding to the third push rod, and the second movable plate is below the first through groove; the second push rod is provided with a second motor, the output shaft of the second motor is provided with a cam, and the cam is at the top of the third push rod.

[0017] The valve dirt cleaning device provided by the application has the advantages that dead angles during cleaning are reduced, and the cleaning effect is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] The drawings constituting a part of the present application are used to provide a further understanding of the present application, so that other features, objects and advantages of the present application become more apparent. The illustrative embodiment drawings of the present application and the description thereof are used to explain the present application, and do not constitute an improper limitation on the present application.

[0019] Additionally, throughout the drawings, identical or similar reference numerals can designate identical or similar elements. It will be understood that the drawings are diagrammatic and elements and features can not be to scale.

[0020] In the drawings: Figure 1 is a structural diagram of the present application.

[0021] Figure 2 is a sectional view of the present application.

[0022] Figure 3 is Figure 2 is an enlarged view of A in FIG. 1.

[0023] Figure 4 is a sectional view of another angle of the present application.

[0024] Figure 5 is Figure 4 is an enlarged view of B in FIG. 1. Figure 6 is a sectional view of another angle of the present application. Figure 7 is Figure 6 is an enlarged view of C in FIG. 1. Figure 8 is a sectional view of another angle of the present application. Figure 9 is Figure 8 is an enlarged view of D in FIG. 1. Figure 10 is Figure 9 is an enlarged view of D in FIG. 1.

[0025] The meanings of the reference numerals in the drawings are as follows: 101, box; 102, mounting block; 103, connecting rod; 104, first movable plate; 105, second bristles; 106, supporting rod; 107, transmission rod; 108, second protrusion; 109, side plate; 110, mounting frame; 111, second cylinder; 112, second push rod; 113, third push rod; 114, cam; 115, connecting plate; 116, second cleaning rod; 117, sixth spring; 118, first cylinder; 119, first motor; 120, mounting disc; 121, first cleaning rod; 122, first bristles; 123, first sliding block; 124, first spring; 125, connecting ring; 126, protrusion; 127, second sliding block; 128, third bristles; 129, supporting plate; 130, extension plate; 131, third spring; 132, limiting plate; 133, moving plate; 134, reverse tooth; 135, fourth spring; 136, first push rod; 137, sleeve; 138, movable rod; 139, second spring; 140, connecting block; 141, end plate; 142, third sliding groove; 143, opening; 144, second motor; 145, second movable plate; 146, connecting shaft; 147, transmission plate; 148, protruding plate; 149, fifth spring. DETAILED DESCRIPTION

[0026] Embodiments of the present disclosure will be described in more detail with reference to the drawings. Although certain embodiments of the present disclosure are shown in the drawings, it is understood that the present disclosure can be embodied in various forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure will be thoroughly and completely understood. It should be understood that the drawings of the present disclosure are only for illustrative purposes and are not intended to limit the scope of protection of the present disclosure.

[0027] In addition, it should be further noted that only the parts related to the present application are shown in the drawings for the convenience of description. The embodiments in the present disclosure and the features in the embodiments can be combined with each other without conflict.

[0028] It should be noted that the terms "first", "second", and the like mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not intended to limit the order or interdependence of the functions performed by these devices, modules or units.

[0029] It should be noted that the adjectives "one", "multiple" mentioned in the present disclosure are illustrative and not restrictive, and those skilled in the art should understand that unless otherwise explicitly stated in the context, it should be understood as "one or more".

[0030] The names of the messages or information exchanged between the devices in the embodiments of the present disclosure are only for illustrative purposes, and are not intended to limit the scope of the messages or information.

[0031] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.

[0032] like Figures 1-10 As shown, a valve dirt cleaning device includes a housing 101, a first cleaning component, a second cleaning component, a support plate 129, and a support rod 106. The housing 101 has a cleaning tank for cleaning valves. The first cleaning component is located on the left and right sides of the housing 101 and can extend into the valve for cleaning. The second cleaning component is located on the front and rear sides of the housing 101 to clean the sidewalls of the valve. The support plate 129 is located at the bottom of the housing 101 for placing the valve. The support rod 106 is located at the top of the housing 101 for supporting the valve's handwheel. The support plate 129 can move within the housing 101. A third cleaning component is located on the support plate 129. When the support plate 129 is lowered, the third cleaning component cleans the bottom of the valve body. An ultrasonic generator is provided in the cleaning tank, which can generate ultrasonic waves to clean the valve body in the cleaning tank.

[0033] During valve body cleaning, the valve body is placed on the support plate 129. At this time, the handwheel on the valve body is not in contact with the support rod 106, and the bottom of the handwheel is exposed. The ultrasonic generator vibrates the water flow in the cleaning tank to clean the valve body. At this time, the first cleaning component works with the ultrasonic waves to clean the inside of the valve body. After the inside of the valve body is cleaned, the first cleaning component is removed from the valve body, and the support plate 129 descends so that the handwheel of the valve body rests against the support rod 106. The support plate 129 continues to descend relative to the valve body so that the support plate 129 is disengaged from the bottom of the valve body. The third cleaning component cleans the bottom of the valve body. At the same time, as the valve body moves up and down in the housing 101, the second cleaning component cleans the side walls of the valve body. After the valve body descends, the first cleaning component cleans the top of the valve body, so that the inside, sides, top, and bottom of the valve body can be cleaned, reducing cleaning dead spots on the valve body and effectively improving the cleaning effect of the valve body.

[0034] Specifically, the first cleaning assembly includes a mounting block 102, a first cylinder 118, a first motor 119, a connecting plate, and a first cleaning rod 121; the mounting block 102 is mounted on the housing 101; the first cylinder 118 is mounted on the mounting block 102; the first motor 119 is mounted on the piston rod of the first cylinder 118; the connecting plate is mounted on the output shaft of the first motor 119; the first cleaning rod 121 is mounted on the connecting plate; the first cleaning rod 121 is provided with a plurality of first bristles 122, and the first cleaning rod 121 is eccentrically connected to the connecting plate.

[0035] When the valve is cleaned, the valve is on the support plate 129, the first cylinder 118 is started, the piston rod pushes the first motor 119 and the connecting disc to move to the inside of the valve, the first cleaning rod 121 is inserted into the valve body, the first motor 119 drives the connecting disc to rotate, since the first cleaning rod 121 is eccentrically connected to the connecting disc, the first cleaning rod 121 will do eccentric motion in the rotating process, so that the first brush 122 can more comprehensively contact the dirt inside the valve, increase the cleaning range and intensity, at the same time, since the first cleaning rod 121 is eccentrically arranged, the dirt brushed off by the first cleaning rod 121 can naturally flow out of the valve body, avoiding that the cleaned dirt is accumulated in the valve body.

[0036] Further, the mounting disc 120 is provided with a first sliding groove, the first sliding groove is provided with a first sliding block 123, the first sliding block 123 is provided with a first connecting groove, and the first cleaning rod 121 is connected in the first connecting groove; the first sliding block 123 is provided with a first spring 124, one end of the first spring 124 abuts against the inner wall of the first sliding groove, the inner wall of the first sliding groove is provided with an electromagnet, and the first sliding block 123 is made of ferromagnetic material.

[0037] Through the cooperation of the first sliding block 123 and the first sliding groove, the position of the first cleaning rod 121 on the connecting disc can be changed, so that the first cleaning assembly can use a variety of different caliber valve bodies to clean a variety of different valve bodies, and the application range of the cleaning device is improved.

[0038] Further, the first cleaning rod 121 is provided with a connecting ring 125, the connecting ring 125 is provided with a first protrusion 126, and the first cleaning rod 121 is connected in the first connecting groove through threads; one end of the first connecting groove is provided with a first groove corresponding to the connecting ring 125, the side wall of the first groove is provided with a second groove corresponding to the first protrusion 126; the connecting ring 125 is provided with a second sliding block 127, and the first cleaning rod 121 is provided with a second sliding groove for the movement of the second sliding block 127; the first cleaning rod 121 is connected on the first sliding block 123 in a threaded manner, so that the connection and disconnection of the first connecting rod 103 is more convenient; the first protrusion 126 on the connecting ring 125 and the second groove on the side wall of the first groove are matched to stop the rotation of the connecting ring 125, and the connecting ring 125 and the first cleaning rod 121 form a stop rotation cooperation under the cooperation of the second sliding block 127 and the second sliding groove, so that the first cleaning rod 121 is finally fixed and cannot rotate relative to the first sliding block 123, and the connection effect of the first cleaning rod 121 is guaranteed.

[0039] Further, the side wall of the box 101 is provided with a slot and a connecting rod 103, the mounting block 102 is rotatably connected to the connecting rod 103, the slot is provided with a side plate 109, and the side wall of the slot is provided with a second connecting groove corresponding to the side plate 109; if it is needed to take out the supporting plate 129 from the cleaning tank, the side plate 109 is taken out from the slot, the mounting block 102 is rotated out of the slot, the mounting block 102 drives the first cleaning rod 121 to rotate out of the slot, and the mounting block 102 and the first cleaning rod 121 avoid hindering the taking and placing of the supporting plate 129.

[0040] Further, the second cleaning assembly comprises a first movable plate 104, a rotating roller, an extension rod and a transmission rod 107; the first movable plate 104 is arranged in the box 101; the rotating roller is arranged on one side of the first movable plate 104; the extension rod is arranged between the first movable plate 104 and the side wall of the box 101; the transmission rod 107 is in transmission cooperation with the rotating roller; the first movable plate 104 is provided with a plurality of second bristles 105, the first movable plate 104 is connected to the side wall of the box 101 through the extension rod, the rotating roller is provided with a flange, and the arc surface of the flange gradually increases.

[0041] After the valve body is placed on the supporting plate 129, the transmission rod 107 is pushed into the cleaning tank, the transmission rod 107 drives the rotating roller to rotate, the flange contacts the first movable plate 104 and pushes the first movable plate 104 to move, the second bristles 105 stop pushing the transmission rod 107 after moving to contact the valve body, the arc surface of the flange is increased to make the transmission rod 107 move downward to drive the rotating roller to rotate more, so as to push the movable plate to move a greater distance, and various valve bodies of different sizes are used.

[0042] Further, the extension rod comprises a sleeve 137, a movable rod 138 and a second spring 139, the sleeve 137 is fixedly connected to the side wall of the box 101; the movable rod 138 is inserted into the sleeve 137; one end of the second spring 139 is fixedly connected to the movable rod 138, and the other end is fixedly connected to the inner wall of the sleeve 137; the first movable plate 104 is provided with a connecting block 140, and the movable rod 138 is provided with a third connecting groove corresponding to the connecting block 140; the connecting block 140 and the third connecting groove are matched to form a detachable connection between the first movable plate 104 and the movable rod 138, so that the second bristles 105 on the first movable plate 104 can be conveniently maintained.

[0043] The second protrusion 126108 is arranged on the side wall of the box 101, and the transmission rod 107 is arranged on the second protrusion 126108. The extension plate 130 is arranged on the transmission rod 107, and the movable cavity for the extension plate 130 to move is arranged on the second protrusion 126108. The third spring 131 is arranged at the bottom of the extension plate 130. The limiting plate 132 is arranged on the extension plate 130, the movable plate 133 is arranged in the movable cavity, the plurality of reverse teeth 134 are arranged on the movable plate 133, and the inclined grooves are arranged at the top of the reverse teeth 134. The fourth spring 135 is arranged on the side wall of the movable plate 133, and one end of the fourth spring 135 is arranged on the inner wall of the movable cavity. The first push rod 136 is arranged on the movable plate 133, and the first push rod 136 extends out of the movable cavity.

[0044] The reverse teeth 134 and the limiting plate 132 are matched, so that the transmission rod 107 can only move downward. After the transmission rod 107 is pushed into the cleaning pool, the first movable plate 104 can be fixed, so that the contact effect of the second brush 105 and the valve body is ensured. When the first movable plate 104 needs to be reset, the first push rod 136 is pushed to move, the first push rod 136 drives the movable plate 133 to move, the movable plate 133 moves to make the reverse teeth 134 and the limiting plate 132 disengage, the third spring 131 pushes the extension plate to move upward, the transmission rod 107 is reset to make the flange and the first movable plate 104 staggered. After the flange is staggered with the first movable plate 104, the second spring 139 drives the movable rod 138 to move into the sleeve 137, the movable rod 138 drives the first movable plate 104 to move to make the second brush 105 disengage with the valve body, and the reset of the first movable plate 104 is completed.

[0045] Further, the third cleaning assembly includes the plurality of second cleaning rods 116, the connecting plate 115, the second movable plate 145 and the transmission plate 147. The plurality of second cleaning rods 116 are rotationally connected to the bottom of the support plate 129. The connecting plate 115 is arranged on the bottom of the support plate 129. The second movable plate 145 is arranged on the connecting plate 115. The transmission plate 147 is arranged on the second movable plate 145. The plurality of third brush 128 are arranged on the second cleaning rod 116. The connecting shaft 146 is arranged on the second cleaning rod 116, and the connecting shaft 146 is arranged on the connecting plate 115 and is in transmission cooperation with the transmission plate 147. The convex plate 148 is arranged on the connecting plate. The fifth spring 149 is arranged on the second movable plate 145, and the fifth spring 149 is arranged on the convex plate 148. The plurality of second through grooves for the third brush 128 to pass through are arranged on the support plate 129.

[0046] The side plate 109 is provided with a mounting frame 110, the mounting frame 110 is provided with a second air cylinder 111, the piston rod of the second air cylinder 111 is provided with a second push rod 112, one end of the second push rod 112 abuts against a supporting plate 129; the second push rod 112 is slidably connected with a third push rod 113, the supporting plate 129 is provided with a first through slot corresponding to the third push rod 113, a second movable plate 145 is below the first through slot; the second push rod 112 is provided with a second motor 144, the output shaft of the second motor 144 is provided with a cam 114, the cam 114 is at the top of the third push rod 113, and the bottom of the supporting plate 129 is provided with a sixth spring 117.

[0047] When the bottom of the valve body is cleaned, the second air cylinder 111 is started, the piston rod of the second air cylinder 111 pushes the second push rod 112, the second push rod 112 is lowered against the supporting plate 129, when the supporting plate 129 is lowered to the appropriate position, the second motor 144 is started, the output shaft of the second motor 144 drives the cam 114 to rotate. Since the cam 114 is at the top of the third push rod 113, when the cam 114 rotates, it will push the third push rod 113 to slide on the second push rod 112 and move downward. The downward movement of the third push rod 113 pushes the second movable plate 145, and the second movable plate 145 moves downward against the elastic force of the fifth spring 149.

[0048] When the second movable plate 145 moves downward, through the transmission cooperation of the transmission plate 147 and the connecting shaft 146, the second cleaning rod 116 is driven to rotate. The third brush 128 on the second cleaning rod 116 rotates to clean the bottom of the valve body. The setting of the fifth spring 149 can ensure that when the cam 114 does not push the third push rod 113, the second movable plate 145 can be reset under the action of the elastic force of the spring, so as to facilitate the next cleaning operation.

[0049] Moreover, the second through slot on the supporting plate 129 provides a passage for the third brush 128 to pass through, so that the third brush 128 can smoothly contact the bottom of the valve body, ensuring effective cleaning of the bottom of the valve body. During the entire cleaning process, the ultrasonic generator continuously works, and the generated ultrasonic waves oscillate the water flow in the cleaning pool, further enhancing the cleaning effect of each part of the valve body, including the cleaning of the bottom of the valve body by the third cleaning assembly, so that dirt is more easily separated from the surface of the valve body, improving the overall cleaning quality and efficiency.

[0050] The top of the box body 101 is provided with a third sliding groove 142, the supporting rod 106 slides into the third sliding groove 142, the ends of the supporting rod 106 are provided with end plates 141 to limit the position of the supporting rod 106, and the middle part of the supporting rod 106 is recessed to better support the hand wheel; one end of the third sliding groove 142 is provided with an opening 143, and the supporting rod 106 can be taken out from the opening 143 to facilitate disassembly and maintenance of other components in the box body 101.

[0051] In use of the valve dirt cleaning device, first, the valve to be cleaned is placed on the support plate 129, the support rod 106 is adjusted to be in the position below the valve hand wheel, and the valve hand wheel is not in contact with the support rod 106. Then the first cleaning assembly is started, the first cylinder 118 on the mounting block 102 drives the piston rod to extend, thereby driving the first motor 119 and the connecting disc to approach the valve. After the first cleaning rod 121 is inserted into the valve body, the electromagnet is powered to attract the first sliding block 123 to move, so as to ensure that the first brush 122 is in contact with the inner wall of the valve body. Since the first cleaning rod 121 is eccentrically connected to the connecting disc, when the first motor 119 is started, the connecting disc drives the first cleaning rod 121 to rotate, and the plurality of first brushes 122 on the first cleaning rod 121 can clean the inside of the valve comprehensively and efficiently.

[0052] At the same time, when the valve body is placed on the support plate 129, the transmission rod 107 is pushed into the box body 101, and the rotating roller is driven to rotate by the transmission rod 107. The flange on the rotating roller is gradually pushed to the valve side wall by the characteristic that the arc surface gradually increases. The plurality of second brushes 105 on the first movable plate 104 are in full contact with the valve side wall, and can clean the valve side wall in detail when the valve moves up and down. The movable rod 138 in the telescopic rod slides in the sleeve 137, and the second spring 139 plays a buffering and resetting role, so as to ensure that the first movable plate 104 can move stably and flexibly.

[0053] When the inside of the valve body is cleaned, the second cylinder 111 of the mounting frame 110 on the side plate 109 is started, the piston rod of the second cylinder 111 pushes the second push rod 112, and the second push rod 112 is abutted on the support plate 129, so that the support plate 129 is lowered. After the support plate 129 is lowered, the third cleaning assembly starts to work. The second motor 144 is started, the cam 114 on the output shaft of the second motor 144 is rotated, and the third push rod 113 is pushed to slide on the second push rod 112. The third push rod 113 passes through the first through slot on the support plate 129 and acts on the second movable plate 145 below. The transmission plate 147 on the second movable plate 145 is in transmission cooperation with the connecting shaft 146 on the second cleaning rod 116, so as to drive a plurality of second cleaning rods 116 to rotate, and the plurality of third brushes 128 on the second cleaning rod 116 can clean the bottom of the valve body. The fifth spring 149 is abutted on the lug plate 148 of the connecting plate 115, so as to ensure stable operation of the second movable plate 145.

[0054] At this time, the first cleaning rod 121 is in the position of the top of the valve body, the first motor 119 drives the first cleaning rod 121 to rotate, and the first brush 122 cleans the top of the valve body.

[0055] During the whole cleaning process, the ultrasonic generator in the cleaning tank continuously works to generate ultrasonic waves in the cleaning tank. The high-frequency vibration of the ultrasonic waves can further clean the valve body in the cleaning tank in a deep level, so that the dirt attached to each part of the valve is more easily removed under the action of the ultrasonic waves, thereby greatly improving the cleaning effect. Through the cooperative work of the first cleaning assembly, the second cleaning assembly, the third cleaning assembly and the ultrasonic generator, the valve dirt cleaning device can reduce the cleaning dead angle and comprehensively and efficiently complete the cleaning task of the valve.

[0056] The above description is merely some preferred embodiments of the present disclosure and a description of the principles of the technology used. Those skilled in the art should understand that the scope of the application involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combinations of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or equivalent features without departing from the above inventive concept. For example, the above features are replaced with each other to form a technical solution with similar functions disclosed in the embodiments of the present disclosure (but not limited to).

Claims

1. A valve fouling cleaning device, characterized by: The utility model relates to a valve cleaning device, including: a box body with a cleaning pool for cleaning the valve; a first cleaning assembly arranged on the left and right sides of the box body and capable of extending into the valve for cleaning; a second cleaning assembly arranged on the front and back sides of the box body for cleaning the side wall of the valve; a support plate arranged on the bottom of the box body for placing the valve; a support rod arranged on the top of the box body for supporting the hand wheel of the valve; the support plate is movable in the box body, a third cleaning assembly is arranged on the support plate, and the third cleaning assembly cleans the bottom of the valve after the support plate is lowered.

2. The valve fouling cleaning device of claim 1, wherein: the first cleaning assembly includes: a mounting block arranged on the box body; a first cylinder arranged on the mounting block; a first motor arranged on the piston rod of the first cylinder; a connecting disc arranged on the output shaft of the first motor; a first cleaning rod arranged on the connecting disc; a plurality of first bristles are arranged on the first cleaning rod, and the first cleaning rod is eccentrically connected to the connecting disc.

3. The valve fouling cleaning device of claim 2, wherein: a first sliding groove is arranged on the mounting disc, a first sliding block is arranged in the first sliding groove, a first connecting groove is arranged on the first sliding block, and the first cleaning rod is connected in the first connecting groove; a first spring is arranged on the first sliding block, one end of the first spring abuts against the inner wall of the first sliding groove, and an electromagnet is arranged on the inner wall of the first sliding groove.

4. The valve fouling cleaning device of claim 3, wherein: a connecting ring is sleeved on the first cleaning rod, a first protrusion is arranged on the connecting ring, and the first cleaning rod is connected in the first connecting groove through threads; one end of the first connecting groove is provided with a first groove corresponding to the connecting ring, a second groove corresponding to the first protrusion is arranged on the side wall of the first groove, a second sliding block is arranged on the connecting ring, and a second sliding groove for the movement of the second sliding block is arranged on the first cleaning rod.

5. The valve fouling cleaning device of claim 2, wherein: a slot and a connecting rod are arranged on the side wall of the box body, the mounting block is rotationally connected to the connecting rod, a side plate is arranged in the slot, and a second connecting groove corresponding to the side plate is arranged on the side wall of the slot.

6. The valve fouling cleaning apparatus of claim 1, wherein: the second cleaning assembly includes: a first movable plate arranged in the box body; a rotating roller arranged on one side of the first movable plate; an extension rod arranged between the first movable plate and the side wall of the box body; a transmission rod in transmission cooperation with the rotating roller; a plurality of second bristles are arranged on the first movable plate, the first movable plate is connected to the side wall of the box body through the extension rod, a flange is arranged on the rotating roller, and the arc surface of the flange gradually increases.

7. The valve fouling cleaning device of claim 6, wherein: the extension rod includes: a sleeve fixedly connected to the side wall of the box body; a movable rod inserted into the sleeve; a second spring having one end fixedly connected to the movable rod and the other end fixedly connected to the inner wall of the sleeve; a connecting block is arranged on the first movable plate, and a third connecting groove corresponding to the connecting block is arranged on the movable rod.

8. The valve fouling cleaning device of claim 6, wherein: The second protrusion is arranged on the side wall of the box body, and the transmission rod is arranged on the second protrusion; the extension plate is arranged on the transmission rod, the second protrusion is provided with a movable cavity for the movement of the extension plate, and the third spring is arranged at the bottom of the extension plate; the limiting plate is arranged on the extension plate, the movable plate is arranged in the movable cavity, the plurality of reverse teeth are arranged on the movable plate, and the inclined groove is arranged at the top of the reverse tooth; the fourth spring is arranged on the side wall of the movable plate, one end of the fourth spring is arranged on the inner wall of the movable cavity, and the first push rod is arranged on the movable plate and extends out of the movable cavity.

9. The valve fouling cleaning apparatus of claim 5, wherein: The third cleaning assembly comprises: a plurality of second cleaning rods rotatably connected to the bottom of the support plate; a connecting plate arranged at the bottom of the support plate; a second movable plate arranged on the connecting plate; a transmission plate arranged on the second movable plate; a plurality of third brush hairs arranged on the second cleaning rod, a connecting shaft arranged on the second cleaning rod, the connecting shaft arranged on the connecting plate and the transmission plate in transmission cooperation, a protruding plate arranged on the connecting plate, and a fifth spring arranged on the second movable plate and abutting against the protruding plate.

10. The valve fouling cleaning device of claim 9, wherein: The mounting frame is arranged on the side plate, the second cylinder is arranged on the mounting frame, the second push rod is arranged on the piston rod of the second cylinder and abuts against the support plate, the third push rod is slidably connected to the second push rod, the first through groove corresponding to the third push rod is arranged on the support plate, and the second movable plate is below the first through groove; the second motor is arranged on the second push rod, the cam is arranged on the output shaft of the second motor, and the cam is arranged at the top of the third push rod.