Steel door panel intelligent edge rolling device

Abstract

This invention discloses an intelligent edge-rolling device for steel door panels, applicable to the field of steel door panel edge rolling. It includes a limiting component comprising a first rotating shaft and a second rotating shaft. The first rotating shaft has two sets of threads with opposite directions. Each set of threads on the first rotating shaft is threaded with a baffle. An arc plate is installed on the same side of each baffle. A support plate is installed on the side of each baffle away from the arc plate. Three mounting slots are provided on the support plate. A square frame is installed on the side of the support plate away from the baffle. The central area of ​​the square frame is hollow. A movable frame 1 is installed on the upper half of the square frame, and a movable frame 2 is installed on the lower half. The structure of the second rotating shaft is the same as that of the first rotating shaft, and the second rotating shaft passes through the square frame. The two sets of square frames are respectively connected to the threads of the second rotating shaft with different directions of rotation. This invention features high-efficiency detection during panel edge rolling.

Description

Technical Field

[0001] This invention relates to the field of steel door panel edge rolling technology, specifically to an intelligent edge rolling device for steel door panels. Background Technology

[0002] Steel doors are a type of door product made primarily of steel. With safety, durability, fire resistance, and economy as their core advantages, they are widely used in modern buildings and are an important building material for ensuring the safety of families and the public.

[0003] Although steel door panels have high strength, they have inherent defects such as insufficient rigidity at the edges, susceptibility to scratches, and difficulty in sealing. The edge rolling process fundamentally improves the durability and resistance to damage of the door, allowing the door panel to fit more tightly with the door frame. This helps save energy and create a more comfortable indoor environment. Under current technology, the structural dimensions of the panel itself need to be inspected before edge rolling. In industrial production, independent inspection equipment is often used to inspect the panels. However, such equipment is often cumbersome and adds to the production process, affecting production efficiency and increasing production costs.

[0004] Therefore, how to achieve efficient detection of panel structure during edge rolling has become a problem that urgently needs to be solved by those skilled in the art. Summary of the Invention

[0005] The purpose of this invention is to provide an intelligent edge-rolling device for steel door panels to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an intelligent edge-rolling device for steel door panels, comprising a roller conveyor, a control module, and a limiting component. The limiting component includes a first rotating shaft and a second rotating shaft. The first rotating shaft has two sets of threads with opposite directions, spaced apart by a distance. Each set of threads on the first rotating shaft is threaded with a baffle. A limiting rod is provided directly below the first rotating shaft. The limiting rod passes through the baffle located below the first rotating shaft and is slidably connected to the baffle. Both sets of baffles are mounted on the same side. The two sets of arc plates have different arc directions. Each baffle is equipped with a support plate on the side away from the arc plate. Each support plate has three sets of mounting slots. Each support plate is equipped with a square frame on the side away from the baffle. The central area of ​​the square frame is hollow. A movable frame one is installed on the upper half of the square frame, and a movable frame two is installed on the lower half. The structure of the second rotating shaft is the same as that of the first rotating shaft. The second rotating shaft passes through the square frame, and the two sets of square frames are respectively connected to the second rotating shaft with threads of different directions.

[0007] According to the above technical solution, the roller conveying device includes two sets of symmetrically arranged frames, and a plurality of rollers are installed between the two sets of frames. The plurality of rollers are divided into two groups, one group is centrally installed at the left end of the frame, and the other group is centrally installed at the right end of the frame. The limiting component is arranged between the two groups of rollers, and the arc plate is close to the left end roller.

[0008] According to the above technical solution, the first rotating shaft is close to the left end of the roller, and the two ends of the first rotating shaft are respectively connected to the bearings of the frame on both sides. A motor is installed on the outer side of one set of the frame, and the output end of the motor passes through the frame and is fixedly connected to the first rotating shaft. The two ends of the limiting rod are respectively fixedly connected to the frame.

[0009] According to the above technical solution, the two ends of the rotating shaft are respectively connected to the bearings of the frame on both sides. The second motor is installed on the frame on the same side as the motor. The output shaft of the second motor passes through the frame and is fixedly connected to the rotating shaft.

[0010] According to the above technical solution, detection components are installed in the mounting slots on the left and right sides of the support plate, and a laser detector is installed in the mounting slot in the middle. On the side of the frame opposite each set of detection components and laser detectors, detection components and laser receivers of the same model and specifications are installed.

[0011] According to the above technical solution, the detection component includes a mounting base, a fixing plate is mounted on the front end of the mounting base, the upper surface of the fixing plate is at the same horizontal position as the upper vertex of the roller, the mounting base is fixedly connected to the mounting groove, a gear is provided inside the mounting base, a rack is provided on one side of the gear, a detection plate is fixedly mounted in the middle of the rack, the rack meshes with the gear, the rack is slidably connected to the mounting base, a micro motor is mounted on one side of the two sets of support plates opposite each other, the output end of the micro motor is sequentially connected to the gear through the support plate and the mounting base, a micro motor is mounted on the outside of the detection component mounted on the frame, the output end of the micro motor is connected to the gear of the detection component on the frame, and encoders are mounted on the output ends of the motor, motor, micro motor, and micro motor.

[0012] According to the above technical solution, a pressure roller 1 is provided near the right end of the roller. The two ends of the pressure roller 1 are respectively connected to the bearings of the frame. A motor 3 is installed on the outer side of one set of the frame. The output shaft of the motor 3 is connected to one end of the pressure roller 1.

[0013] According to the above technical solution, the other end of the pressure roller 1 passes through the frame. A trapezoidal groove is provided on the left side shaft of the pressure roller 1, and an arcuate groove is provided on the right side shaft. Both the trapezoidal groove and the arcuate groove are annular grooves. A guide groove 1 and a guide groove 2 are provided on the shaft between the trapezoidal groove and the arcuate groove of the pressure roller 1. The guide groove 1 is close to the trapezoidal groove, and the guide groove 2 is close to the arcuate groove. There is a distance between the guide groove 1 and the guide groove 2. A trapezoidal ring 1 and an arcuate ring 1 are fitted on the shaft of the pressure roller 1. The trapezoidal ring 1 and the arcuate ring 1 are slidably connected to the guide groove 1 and the guide groove 2, respectively. The overall shape of the trapezoidal ring 1 and the arcuate ring 1 is circular. The outer ring of the trapezoidal ring 1 is machined with a trapezoidal annular groove with the same structure as the trapezoidal groove. The outer ring of the arcuate ring 1 is machined with an arcuate annular groove with the same structure as the arcuate groove.

[0014] According to the above technical solution, a second pressure roller is arranged directly above the first pressure roller. The two ends of the shaft of the second pressure roller are respectively connected to the bearing seats of the frame. A trapezoidal boss is machined on the left side of the shaft of the second pressure roller, and an arc-shaped boss is machined on the right side of the shaft. A guide groove three and a guide groove four are opened on the shaft of the second pressure roller between the trapezoidal boss and the arc-shaped boss. The guide groove three is close to the trapezoidal boss, and the guide groove four is close to the arc-shaped boss. A trapezoidal ring two and an arc-shaped ring two are sleeved on the shaft of the second pressure roller. The trapezoidal ring two and the arc-shaped ring two are circular in shape and are slidably connected to the guide groove three and the guide groove four, respectively. The outer ring of the trapezoidal ring two is machined with a shaft platform with the same structure as the trapezoidal boss, and the outer ring of the arc-shaped ring two is machined with a shaft platform with the same structure as the arc-shaped boss.

[0015] According to the above technical solution, a transmission belt is provided outside the shaft of the first pressure roller through the frame. The two ends of the transmission belt are respectively installed in conjunction with the shafts of the first and second pressure rollers. The shafts of the first and second pressure rollers both pass through the central area of ​​the square frame. The first trapezoidal ring and the first arc ring are both located between the square frame and the first movable frame. The second trapezoidal ring and the second arc ring are both located between the square frame and the second movable frame. The square frame does not contact the first and second pressure rollers.

[0016] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, by setting a limiting component, realizes the limiting of the panel during the conveying process; by setting a detection component, it realizes the detection of panel specifications, thereby improving the product qualification rate. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 This is the present invention. Figure 1 Schematic diagram of area A;

[0020] Figure 3 This is a schematic diagram of the limiting component structure of the present invention;

[0021] Figure 4 This is the present invention. Figure 3 Schematic diagram of area B;

[0022] Figure 5 This is the present invention. Figure 3 Schematic diagram of region C;

[0023] Figure 6 This is a schematic diagram of the pressure roller structure of the present invention;

[0024] Figure 7 This is a front view schematic diagram of the pressure roller of the present invention;

[0025] Figure 8 This is a schematic diagram of the installation of the square frame of the present invention;

[0026] Figure 9 This is a schematic diagram of the working state of the present invention;

[0027] Figure 10 This is the present invention. Figure 9 Schematic diagram of region D;

[0028] Figure 11 This is a schematic diagram of the rotation of the pressure roller of the present invention;

[0029] In the diagram: 1. Frame; 2. Roller; 3. Shaft 1; 4. Motor 1; 5. Baffle; 6. Limiting rod; 7. Arc plate; 8. Support plate; 9. Square frame; 901. Movable frame 1; 902. Movable frame 2; 10. Shaft 2; 11. Motor 2; 12. Detection assembly; 13. Mounting base; 14. Fixing plate; 15. Gear; 16. Rack; 17. Detection plate; 18. Micro motor 1 ; 19. Laser detector; 1901. Laser receiver; 20. Pressure roller one; 21. Trapezoidal groove; 22. Arc groove; 23. Guide groove one; 24. Guide groove two; 25. Trapezoidal ring one; 26. Arc ring one; 27. Pressure roller two; 28. Trapezoidal boss; 29. ​​Arc boss; 30. Guide groove three; 31. Guide groove four; 32. Trapezoidal ring two; 33. Arc ring two; 34. Transmission belt. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Please see Figure 1 The present invention provides a technical solution: a smart edge-rolling device for steel door panels, including a roller conveying device and a control module. The control module is used to receive and analyze signals from each component and issue command signals to each component. The roller conveying device includes two sets of symmetrically arranged frames 1, with a plurality of rollers 2 installed between the two sets of frames 1, dividing the plurality of rollers 2 into two groups. One group is centrally installed at the left end of the frame 1, and the other group is centrally installed at the right end of the frame 1. A limit component is provided between the two groups of rollers 2.

[0032] Please see Figures 2-5 The limiting assembly includes a first rotating shaft 3 and a second rotating shaft 10. The first rotating shaft 3 is close to the left end of the roller 2. Both ends of the first rotating shaft 3 are connected to the bearings of the frame 1 on both sides. A motor 4 is installed on the outer side of one set of the frame 1. The output end of the motor 4 passes through the frame 1 and is fixedly connected to the first rotating shaft 3. Two sets of threads with opposite directions are opened on the shaft body of the first rotating shaft 3. The two sets of threads are spaced apart by a distance. Both sets of threads of the first rotating shaft 3 are threadedly connected to baffles 5. A limiting rod 6 is set directly below the first rotating shaft 3. Both ends of the limiting rod 6 are fixedly connected to the frame 1. The limiting rod 6 passes through the structure of the baffle 5 located below the first rotating shaft 3 and is slidably connected to the baffle 5.

[0033] Both sets of baffles 5 have arc plates 7 installed on the side near the left end roller 2. The arc directions of the two sets of arc plates 7 are different. Support plates 8 are installed on the side of baffles 5 away from the arc plates 7. Three sets of mounting slots are opened on the support plates 8. Square frames 9 are installed on the side of support plates 8 away from baffles 5. The central area of ​​the square frame 9 is a hollow structure. Movable frame 1 901 is installed on the upper half of the square frame 9, and movable frame 2 902 is installed on the lower half of the structure. The two ends of the rotating shaft 2 10 are respectively connected to the bearings of the frame 1 on both sides. Motor 2 11 is installed on the frame 1 on the same side as motor 1 4. The output shaft of motor 2 11 passes through the frame 1 and is fixedly connected to rotating shaft 2 10. The structure of rotating shaft 2 10 is the same as that of rotating shaft 1 3. Rotating shaft 2 10 passes through the square frame 9. The two sets of square frames 9 are respectively connected to rotating shaft 2 10 with threads of different directions. Motor 1 4 and motor 2 11 are both bidirectional motors.

[0034] The support plate 8 has a detection component 12 installed in the mounting slots on the left and right sides, and a laser detector 19 installed in the mounting slot in the middle. On the side of the frame 1 opposite each group of detection components 12 and laser detector 19, there are detection components 12 and laser receivers 1901 of the same model and specifications.

[0035] The detection component 12 includes a mounting base 13. A fixing plate 14 is mounted on the front end of the mounting base 13. The upper surface of the fixing plate 14 is at the same level as the upper vertex of the roller 2. The mounting base 13 is fixedly connected to the mounting groove. A gear 15 is set inside the mounting base 13. A rack 16 is set on one side of the gear 15. A detection plate 17 is fixedly mounted in the middle of the rack 16. The rack 16 meshes with the gear 15 and is slidably connected to the mounting base 13. A micro motor 18 is mounted on one side of the two sets of support plates 8. The output end of the micro motor 18 passes through the support plate 8 and the mounting base 13 in sequence and is connected to the gear 15. A micro motor 2 (not shown in the figure) is mounted on the outside of the detection component 12 mounted on the frame 1. The output end of the micro motor 2 is connected to the gear 15 of the detection component 12 on the frame 1. Encoders (not shown in the figure) are mounted on the output ends of the motor 11, the motor 21, the micro motor 18, and the micro motor 2.

[0036] Please see Figure 1 , Figures 6-8 A pressure roller 20 is positioned near the right end of the roller 2. The two ends of the pressure roller 20 are connected to bearings on the frame 1. A motor 3 (not shown in the figure) is mounted on the outer side of one set of the frame 1. The output shaft of the motor 3 is connected to one end of the pressure roller 20, and the other end of the pressure roller 20 passes through the frame 1. A trapezoidal groove 21 is formed on the left side of the pressure roller 20's shaft, and an arc-shaped groove 22 is formed on the right side of the shaft. Both the trapezoidal groove 21 and the arc-shaped groove 22 are annular grooves. A guide groove 23 and a guide groove 24 (e.g., ...) are formed on the shaft between the trapezoidal groove 21 and the arc-shaped groove 22 on the pressure roller 20's shaft. Figure 6 and Figure 7 As shown), guide groove 23 is close to trapezoidal groove 21, guide groove 24 is close to arc groove 22, and there is a distance between guide groove 23 and guide groove 24. Trapezoidal ring 25 and arc ring 26 are sleeved on the shaft of pressure roller 20. Trapezoidal ring 25 and arc ring 26 are slidably connected to guide groove 23 and guide groove 24 respectively. The overall shape of trapezoidal ring 25 and arc ring 26 is circular. The outer ring of trapezoidal ring 25 is machined with a trapezoidal ring groove with the same structure as trapezoidal groove 21, and the outer ring of arc ring 26 is machined with an arc ring groove with the same structure as arc groove 22.

[0037] A pressure roller 27 is positioned directly above the pressure roller 1 20. The two ends of the shaft of the pressure roller 27 are connected to the bearing seats of the frame 1 respectively. A trapezoidal boss 28 is machined on the left side of the shaft of the pressure roller 27, and an arc-shaped boss 29 is machined on the right side of the shaft. A guide groove 30 and a guide groove 41 are provided on the shaft of the pressure roller 27 between the trapezoidal boss 28 and the arc-shaped boss 29. The guide groove 30 is close to the trapezoidal boss 28, and the guide groove 41 is close to the arc-shaped boss 29. A trapezoidal ring 22 and an arc-shaped ring 23 are fitted on the shaft of the pressure roller 27. The trapezoidal ring 22 and the arc-shaped ring 23 are circular in shape and are slidably connected to the guide groove 30 and the guide groove 41 respectively. The outer ring of the trapezoidal ring 22 is machined with a shaft platform with the same structure as the trapezoidal boss 28, and the outer ring of the arc-shaped ring 23 is machined with a shaft platform with the same structure as the arc-shaped boss 29.

[0038] A drive belt 34 is provided on the outside of the shaft of the pressure roller 20 that passes through the frame 1. The two ends of the drive belt 34 are respectively installed in conjunction with the shafts of the pressure roller 20 and the pressure roller 27.

[0039] The shafts of pressure roller 1 20 and pressure roller 2 27 both pass through the central area of ​​square frame 9. Trapezoidal ring 1 25 and arc ring 1 26 are both located between square frame 9 and movable frame 1 901. Trapezoidal ring 2 32 and arc ring 2 33 are both located between square frame 9 and movable frame 2 902. Square frame 9 does not contact pressure roller 1 20 and pressure roller 2 27.

[0040] The following is a supplementary explanation based on the above structure: Trapezoidal groove 21, trapezoidal ring 1 25, trapezoidal boss 28, and trapezoidal ring 2 32 are located to the left of pressure roller 1 20 and pressure roller 2 27, respectively. Since pressure roller 2 27 is located directly above pressure roller 1 20, trapezoidal edge curling of the panel is achieved on the left side of each set of pressure rollers. Similarly, arc-shaped edge curling of the panel is achieved on the right side of each set of pressure rollers. By using pressure roller 1 20 and pressure roller 2 27, different edge curling requirements of two sets of panels of the same specification can be achieved simultaneously, effectively increasing production efficiency.

[0041] Example 1: Two sets of panels to be rolled are simultaneously placed above the roller conveyor. The roller conveyor transports the panels from the left roller 2 to the right roller. The working principle of the roller conveyor is the existing technology. The control module sends synchronization commands to motor 4 and motor 11. Motor 4 and motor 11 drive shaft 3 and shaft 10 to rotate, respectively. Since shafts 3 and 10 each have two sets of threads with different directions of rotation, shafts 3 and 10 drive the baffle 5 and the square frame 9 to move synchronously in opposite directions. The support plate 8 is connected to the baffle 5 and the square frame 9 at both ends, so the baffle 5, the support plate 8 and the square frame 9 move synchronously. The moving principle is the same as the screw drive principle. The baffle 5 drives the arc plate 7 to move synchronously. Since the arc directions of the two sets of arc plates 7 are different, the two sets of arc plates 7 push the two sets of panels to move to the left and right respectively. The roller conveyor continuously conveys the panels. Between the left end roller 2 and the pressure roller 20, the left and right sides of the panel are limited by the mounting seats 13 of each set of detection components 12 installed on the support plate 8 and the frame 1.

[0042] The encoder detects the number of rotations of motor 4 and motor 11. The encoder transmits the rotation count signals of each group of motors to the control module. The control module calculates the moving distance of baffle 5, support plate 8 and square frame 9. Cross-validation is achieved by comparing the data of motor 4 and motor 11. Since the frame 1 is fixed, the width of the panel is the distance between support plate 8 and each group of detection components 12 on the frame 1 minus the moving distance of support plate 8. Due to production requirements, the panel is cut before the edge-rolling process. Therefore, the width of the panel to be edge-rolled should be a known value. The panel width is detected by comparing the known width with the actual detection value. Limiting components are used to limit the panels of different sizes.

[0043] Example 2: Based on Example 1, for example, when processing trapezoidal hemming, since trapezoidal ring 25 is located between square frame 9 and movable frame 901, and trapezoidal ring 32 is located between square frame 9 and movable frame 902, when square frame 9 moves, it pushes trapezoidal ring 25 and trapezoidal ring 32 to the left respectively. When square frame 9 stops moving, square frame 9, movable frame 901, and movable frame 902 achieve axial limiting of trapezoidal ring 25 and trapezoidal ring 32. The control module sends a working command to motor 3, which drives pressure roller 20 to rotate clockwise. Pressure roller 20 drives transmission belt 34 to rotate, and transmission belt 34 transmits the rotation to pressure roller 27, causing pressure roller 27 to rotate counterclockwise (e.g., Figure 11As shown), pressure roller 1 20 and pressure roller 27 drive trapezoidal groove 21 and trapezoidal boss 28 to rotate synchronously. Since trapezoidal ring 1 25 and trapezoidal ring 22 are slidably connected to guide groove 1 23 and guide groove 30 respectively, trapezoidal ring 1 25 and trapezoidal ring 22 rotate with each group of pressure rollers. Since in embodiment 1, baffle 5, support plate 8 and square frame 9 realize the limitation of the panel to be rolled, the square frame 9 is in a prohibited state. Under the limiting action of square frame 9 and each group of movable frames (such as... Figure 9 As shown), to prevent trapezoidal ring 25 and trapezoidal ring 32 from moving along the axis, ensuring the accuracy of the crimping;

[0044] The roller conveyor continuously transports the panel towards the pressure roller 20, conveying the panel to be rolled towards the pressure roller. The trapezoidal groove 21 and the trapezoidal boss 28 cooperate (e.g. Figure 10 As shown), trapezoidal ring 25 and trapezoidal ring 32 work together to achieve edge rolling on both sides of the panel. The processing principle of arc edge rolling is the same as that of trapezoidal edge rolling.

[0045] Example 3: The width of the panel was indirectly detected through Example 1, but the panel itself was not detected. Therefore, if there are processing problems with the panel itself, it may affect the edge rolling operation in Example 2.

[0046] Specifically, in scenario one: the panel width is acceptable, but the thickness of one side of the panel to be rolled is larger than that of the other side. During the rolling process, the thicker side requires a larger bending force and the thinner side requires a smaller bending force. However, the pressure rollers apply pressure simultaneously, which may result in the thicker side not being fully formed while the thinner side is already over-bent, reducing the finished product qualification rate. Therefore, during the panel conveying process, the panel thickness is detected by each set of detection components 12 to ensure that the rolling process is qualified.

[0047] After the limiting components complete the panel's limiting, the control module starts each set of micro motors. Each set of micro motors drives gear 15 to rotate, and gear 15 drives rack 16 to move along mounting base 13. When gear 15 drives rack 16 to move towards fixed plate 14, rack 16 drives detection plate 17 to move synchronously, reducing the distance between detection plate 17 and fixed plate 14. The control module controls each set of micro motors to ensure that the distance between detection plate 17 and fixed plate 14 reaches the maximum allowable thickness of the panel. When the roller conveyor transports the panel, if the thickness on one side of the panel exceeds the allowable error value, the panel's movement path is blocked by detection plate 17, and the panel cannot move to the processing position. This avoids the production of defective products and prevents the unqualified panel itself from causing additional processing burden on the edge-rolling device, effectively reducing maintenance costs and improving product qualification rate.

[0048] Scenario 2: The thickness on both sides of the panel is less than the minimum thickness within the tolerance range, which can easily lead to excessive bending of the thin edge, resulting in wrinkles, folds, or surface damage from the mold, reducing the finished product qualification rate. The panel thickness can be detected by the detection component 12.

[0049] If the test in Case 1 is qualified, each group of micro motors will continue to drive the gear 15 to rotate, thereby causing the test plate 17 to continue to move closer to the fixed plate 14. When the distance between the test plate 17 and the fixed plate 14 is less than the minimum thickness, it indicates that the thickness of the panel is unqualified. The test principle is the same as that in Case 1. Panels with excessively small thickness should be recycled.

[0050] Scenario 3: If the processing of the panel to be rolled is qualified, but there is a defect in the processing of the center of the panel, the pass rate may also be reduced. For example, if the processing of the two sides of the panel to be rolled is qualified, but the structure of the center area of ​​the panel is thicker or thinner, it may cause the panel to bend near the center area, making the overall panel appear as a convex or concave shape. When the panel bends, the height position of the edge to be rolled changes, which may lead to misjudgment in Scenario 1 and Scenario 2. Therefore, the curvature of the panel surface is detected by laser detector 19 and laser receiver 1901, and the detection results of Scenario 1 and Scenario 2 are cross-validated.

[0051] When the roller conveyor transports the panel past the laser detector 19, the laser detector 19 emits a laser, and the laser receiver 1901 receives the laser. The laser receiver 1901 determines whether the panel itself is bent based on the percentage of the received laser that is blocked by the panel. If the percentage of the received laser that is blocked is greater than one-quarter, it indicates that the panel is bent. A secondary processing is performed through the previous cutting process. After the secondary processing, the edge is rolled again. If the panel still fails the test after the secondary processing, it indicates that there is a certain fault in the cutting process, and the fault in the cutting process should be investigated.

[0052] Scenario 4: Changes in external ambient temperature can cause thermal expansion and contraction of the panel, which may cause the panel to bend. For example, during the panel cutting process, the temperature of the cut part of the panel rises. When the panel is transported to the bending device, changes in ambient temperature may cause the panel to bend unpredictably. Therefore, based on Scenario 3, the operation should be suspended for a period of time, and the bending test should be performed again when the panel temperature reaches a balanced state to eliminate temperature interference and improve the accuracy of the test.

[0053] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0054] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A steel door panel intelligent edge rolling device, comprising a roller conveying device, a control module and a limiting assembly, characterized in that: The limiting assembly includes a first rotating shaft (3) and a second rotating shaft (10). The first rotating shaft (3) has two sets of threads with opposite directions, spaced apart by a distance. Both sets of threads on the first rotating shaft (3) are threaded with baffles (5). A limiting rod (6) is provided directly below the first rotating shaft (3). The limiting rod (6) passes through the structure of the baffles (5) located below the first rotating shaft (3) and is slidably connected to the baffles (5). Arc plates (7) are installed on the same side of both sets of baffles (5). The arc directions of the two sets of arc plates (7) are different, and the baffles (5) are far away from the arc plates (7). A support plate (8) is installed on one side of each of the support plates (8). Three sets of mounting slots are provided on the support plate (8). A square frame (9) is installed on the side of the support plate (8) away from the baffle (5). The central area of ​​the square frame (9) is a hollow structure. A movable frame one (901) is installed on the upper half of the square frame (9), and a movable frame two (902) is installed on the lower half of the structure. The structure of the rotating shaft two (10) is the same as that of the rotating shaft one (3). The rotating shaft two (10) passes through the square frame (9). The two sets of square frames (9) are respectively connected to the rotating shaft two (10) with threads of different directions. The roller conveyor includes two sets of symmetrically arranged frames (1), and a number of rollers (2) are installed between the two sets of frames (1). The number of rollers (2) are divided into two groups, one group is concentrated at the left end of the frame (1), and the other group is concentrated at the right end of the frame (1). The limiting component is arranged between the two sets of rollers (2), and the arc plate (7) is close to the left end of the roller (2). The first rotating shaft (3) is close to the left end of the roller (2). The two ends of the first rotating shaft (3) are respectively connected to the bearings of the frame (1) on both sides. A motor (4) is installed on the outside of one set of the frame (1). The output end of the motor (4) passes through the frame (1) and is fixedly connected to the first rotating shaft (3). The two ends of the limiting rod (6) are respectively fixedly connected to the frame (1). The two ends of the rotating shaft 2 (10) are respectively connected to the bearings of the frame (1) on both sides. The second motor (11) is installed on the frame (1) on the same side as the first motor (4). The output shaft of the second motor (11) passes through the frame (1) and is fixedly connected to the rotating shaft 2 (10). The support plate (8) has a detection component (12) installed in the mounting slots on the left and right sides, and a laser detector (19) installed in the mounting slot in the middle. On the side of the frame (1) opposite to each group of the detection component (12) and laser detector (19), a detection component (12) and a laser receiver (1901) of the same model and specifications are installed. The detection component (12) includes a mounting base (13), a fixing plate (14) is mounted on the front end of the mounting base (13), the upper surface of the fixing plate (14) is at the same level as the upper vertex of the roller (2), the mounting base (13) is fixedly connected to the mounting groove, a gear (15) is provided inside the mounting base (13), a rack (16) is provided on one side of the gear (15), a detection plate (17) is fixedly mounted in the middle of the rack (16), the rack (16) meshes with the gear (15), and the rack (16) meshes with the mounting base (13). 3) Sliding connection, a micro motor (18) is installed on one side of the two sets of support plates (8) opposite to each other. The output end of the micro motor (18) passes through the support plate (8) and the mounting base (13) and is connected to the gear (15). A micro motor (2) is installed on the outside of the detection component (12) installed on the frame (1). The output end of the micro motor (2) is connected to the gear (15) of the detection component (12) on the frame (1). An encoder is installed on the output ends of the motor (4), the motor (2) (11), the micro motor (18) and the micro motor (2).

2. A steel door panel smart edge curling device as defined in claim 1, wherein: A pressure roller (20) is provided near the right end of the roller (2). The two ends of the pressure roller (20) are connected to the bearings of the frame (1). A motor (3) is installed on the outside of one set of the frame (1). The output shaft of the motor (3) is connected to one end of the pressure roller (20).

3. The intelligent edge-rolling device for steel door panels according to claim 2, characterized in that: The other end of the pressure roller (20) passes through the frame (1). A trapezoidal groove (21) is provided on the left side of the shaft of the pressure roller (20), and an arc groove (22) is provided on the right side of the shaft. Both the trapezoidal groove (21) and the arc groove (22) are annular grooves. A guide groove (23) and a guide groove (24) are provided on the shaft between the trapezoidal groove (21) and the arc groove (22) of the pressure roller (20). The guide groove (23) is close to the trapezoidal groove (21), and the guide groove (24) is close to the arc groove (22). The guide groove (23) and the guide groove (24) are... There is a distance between the two (24). The shaft of the pressure roller (20) is fitted with a trapezoidal ring (25) and an arc ring (26). The trapezoidal ring (25) and the arc ring (26) are slidably connected to the guide groove (23) and the guide groove (24) respectively. The overall shape of the trapezoidal ring (25) and the arc ring (26) is circular. The outer ring of the trapezoidal ring (25) is machined with a trapezoidal ring groove with the same structure as the trapezoidal groove (21). The outer ring of the arc ring (26) is machined with an arc ring groove with the same structure as the arc groove (22).

4. The intelligent edge-rolling device for steel door panels according to claim 3, characterized in that: A second pressure roller (27) is provided directly above the first pressure roller (20). The two ends of the shaft of the second pressure roller (27) are respectively connected to the bearing seats of the frame (1). A trapezoidal boss (28) is machined on the left side of the shaft of the second pressure roller (27), and an arc-shaped boss (29) is machined on the right side of the shaft. A guide groove three (30) and a guide groove four (31) are provided on the shaft between the trapezoidal boss (28) and the arc-shaped boss (29). The guide groove three (30) is close to the trapezoidal boss (28). The guide groove four (31) is close to the arc-shaped boss (29). The shaft of the pressure roller two (27) is fitted with a trapezoidal ring two (32) and an arc-shaped ring two (33). The trapezoidal ring two (32) and the arc-shaped ring two (33) are circular in shape and are slidably connected to the guide groove three (30) and the guide groove four (31) respectively. The outer ring of the trapezoidal ring two (32) is machined with a shaft platform with the same structure as the trapezoidal boss (28). The outer ring of the arc-shaped ring two (33) is machined with a shaft platform with the same structure as the arc-shaped boss (29).

5. The intelligent edge-rolling device for steel door panels according to claim 4, characterized in that: The first pressure roller (20) is provided with a transmission belt (34) through the outside of the shaft of the frame (1). The two ends of the transmission belt (34) are respectively installed in cooperation with the shaft of the first pressure roller (20) and the second pressure roller (27). The shafts of the first pressure roller (20) and the second pressure roller (27) pass through the central area of ​​the square frame (9). The first trapezoidal ring (25) and the first arc ring (26) are located between the square frame (9) and the first movable frame (901). The second trapezoidal ring (32) and the second arc ring (33) are located between the square frame (9) and the second movable frame (902). The square frame (9) does not contact the first pressure roller (20) and the second pressure roller (27).

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