Intelligent management system and method for tire mouth-shaped plate

The intelligent management system for tire bead plates enables automatic identification and real-time monitoring of bead plate information, solving the problems of data errors and low efficiency caused by traditional manual operation, and improving production efficiency and product quality.

CN121436769APending Publication Date: 2026-01-30PRINX CHENGSHAN (SHANDONG) TIRE COMPANY LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202511576512.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-31
Publication Date
2026-01-30

AI Technical Summary

Technical Problem

Traditional tire bead management relies on manual operation, which leads to delayed information transmission, data errors, and low production collaboration efficiency, making it difficult to meet the needs of modern tire production for precise, process-oriented, and intelligent management.

Method used

The intelligent management system for tire bead plates is adopted, which includes a data management module, a production execution module, an equipment control module, a bead plate recognition module, and a measurement module. It realizes automatic recognition, data collection, and real-time monitoring of bead plate information. Through logical judgment and anomaly handling, it ensures the accuracy of the production process and timely response to anomalies.

Benefits of technology

It improved tire production efficiency and quality control, reduced data error rates, ensured product quality consistency, reduced scrap rates and production stoppages, and enhanced the company's refined management capabilities.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121436769A_ABST
    Figure CN121436769A_ABST
Patent Text Reader

Abstract

The invention provides an intelligent management system for a tire mouth-shaped plate, and the system comprises a data management module which is used for managing the standard data of the technological formula of the tire mouth-shaped plate and has a data output and / or reading function; the production execution module is used for receiving the data information and the mouth-shaped plate coding information output by the data management module; the data processing module is used for sending data and instructions to the equipment control module, receiving product production data returned by the equipment control module, recording the production data, and pushing abnormal information by using an intelligent information interface; the equipment control module is used for receiving the mouth-shaped plate information and the process standard data transmitted by the production execution module, performing logic judgment on the mouth-shaped plate information and the process standard data with mouth-shaped plate bar code information and product parameter data acquired by a production line respectively, judging the production condition according to the logic judgment, and transmitting the data back to the production execution module; the invention further provides an intelligent management method of the tire mouth-shaped plate, and the production efficiency and the product management and control level are effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to intelligent management of tires, in particular to an intelligent management system and method for tire die plate. BACKGROUND

[0002] The tire die plate is the most important tooling in the compound calendering process of tire enterprises. Whether it is installed correctly and the quality of the installation directly affects the uniformity of tire quality. The traditional die plate management relies on manual operation, which has problems such as information transmission lag, data error, and low production collaboration efficiency. For example, manual recording of die plate process formula data is prone to errors, die plate and production plan matching are prone to human errors, and die plate abnormalities during production are difficult to feedback and handle in a timely manner, affecting product quality and production efficiency, and it is difficult to meet the needs of modern tire production for precision, process, and intelligent management.

[0003] In view of this, the present application is proposed. SUMMARY

[0004] The purpose of the present application is to solve the above technical problems, and to provide an intelligent management system for tire die plate, to realize precise, process, and intelligent management of die plate, and to improve the production efficiency and quality of tire production line.

[0005] The technical solution provided by the present application is as follows:

[0006] On the one hand, the present application discloses an intelligent management system for tire die plate, comprising:

[0007] A data management module manages tire die plate process formula standard data and has data reading and / or output functions;

[0008] A production execution module receives data information and die plate code information output by the data management module, sends data and instructions to the device control module, receives product production data returned by the device control module, records production data, and uses an intelligent information interface to push abnormal information;

[0009] A device control module receives die plate information and process standard data transmitted by the production execution module, logically judges the die plate information and process standard data with die plate barcode information and product parameter data collected by the production line, judges production normal or abnormal, and returns data to the production execution module.

[0010] Further, it further comprises a die plate recognition module, which acquires barcode information set by the die plate, transmits the barcode information to the production execution module, and realizes rapid recognition and data acquisition of the die plate.

[0011] Further, the device control module logically judges the received mouth plate information and the mouth plate barcode information obtained by the mouth plate recognition module, including:

[0012] If the two information are consistent, the mouth plate use production state is normal, and the production line is started for normal production;

[0013] If the two information are inconsistent, the mouth plate use production state is abnormal, and the device control module returns the "mouth plate abnormal" data information to the production execution module. The production execution module records and accumulates the number of abnormal times and checks and analyzes according to the accumulated number of abnormal times, and then transmits the related data information to the relevant management personnel.

[0014] Further, the check and analysis according to the accumulated number of abnormal times include:

[0015] If the accumulated number of abnormal times of the mouth plate is less than 3 times, the mouth plate is repaired and the repair times are recorded;

[0016] If the accumulated number of abnormal times of the mouth plate reaches 3 times, a new mouth plate is made.

[0017] Further, it also includes a measurement module. The measurement module collects real-time data of the production product at the production line end, obtains product parameter data and transmits it to the device control module.

[0018] Further, the measurement module includes a meter scale and a profile measuring instrument. The meter scale is used to measure the meter weight of the production product. The meter scale transmits the collected meter weight information to the device control module. The device control module compares the meter weight information with the standard weight and judges the production status of the production line according to the comparison.

[0019] The profile measuring instrument is used to detect the width, thickness and area of the production product. The profile measuring instrument transmits the collected width, thickness and area to the device control module. The device control module compares the width, thickness and area values with the set values and judges the production status of the production line according to the comparison.

[0020] Further, the device control module compares the meter weight information with the standard weight and judges the production status of the production line according to the comparison, including: if the meter weight does not exceed ±3% of the standard weight, the device control module judges that the production is normal;

[0021] If the meter weight exceeds ±3% of the standard weight, the device control module judges that the production line is abnormal and triggers an alarm.

[0022] Further, the device control module compares the width, thickness and area values with the set values and judges the production status of the production line according to the comparison, including:

[0023] If the width, thickness and area values do not exceed the set values, it is judged that the production line is normal;

[0024] If any of the width, thickness, or area values ​​exceeds the set value, the production line is judged to be abnormal and an alarm is triggered.

[0025] The width setting is ±2mm of the standard width, the thickness setting is ±0.3mm of the standard thickness, and the area setting is between 96% and 106% of the standard value.

[0026] Furthermore, it also includes an information push module, which is connected to the production execution module to receive abnormal information pushed by the production execution module and transmit it to relevant management personnel.

[0027] On the other hand, the present invention also discloses an intelligent management method for tire bead plates, wherein the intelligent management system for tire bead plates applying any of the above-mentioned methods includes:

[0028] S10. Data Preparation and Transmission: Create a tire bead plate process formula management module through the data management module, enter the tire bead plate process formula standard data, and output it to the production execution module.

[0029] S20. Production Start-up Verification: The production execution module sends the data information obtained in step S10 and the mouth plate barcode information obtained by the mouth plate recognition module to the equipment control module. The equipment control module performs logical judgment on the mouth plate barcode information and sends the judgment result back to the production execution module. The result is then transmitted to the relevant management personnel through the production execution module and the information push module. The management personnel take corresponding processing measures based on the judgment result.

[0030] S30. Production process monitoring and data interaction: During the operation of production equipment, the measurement module collects real-time data of the produced products and transmits the data to the equipment control module. The equipment control module executes logical judgments according to preset logical judgment rules. The judgment results are displayed through the intelligent display interface and transmitted back to the production execution module along with relevant production data.

[0031] S40. Data Recording and Anomaly Handling: The production execution module receives and records all data information transmitted back by the equipment control module. When the production execution module receives production anomaly information, it pushes it to relevant management personnel through the information push module. The management personnel conduct on-site inspection and repair. After the inspection and repair are completed, the inspection and repair results are entered into the production execution module, thereby resolving the production anomaly and restoring normal production.

[0032] Compared with the prior art, the present invention has the following beneficial technical effects:

[0033] (1) Through the intelligent management system of tire bead plate in this application, intelligent management of bead plate in tire production process can be realized, covering the whole process of data preparation, production verification, process monitoring and abnormal handling, effectively improving production efficiency and product quality control level;

[0034] (2) Through the collaboration of multiple intelligent modules, the process data and identity code of the mouth plate are automatically transmitted and verified throughout the entire process, replacing manual operation, greatly reducing the data error rate, improving the collaborative efficiency of each link in production, and ensuring the consistency of product quality from the source of production.

[0035] (3) The meter scale, contour measuring instrument, equipment control module, and production execution module are linked to monitor production data in real time and compare it with standard values. Production abnormalities are detected in time and alarms and push notifications are issued, which facilitates rapid response and processing, reduces product scrapping and production stoppage caused by abnormalities, and improves production efficiency and product quality.

[0036] (4) Record the entire process information such as the use of the mouthpiece and production data in the production execution module system to form a traceable ledger, which facilitates the later quality traceability of products, production analysis and process optimization, and further enhances the enterprise's refined management and continuous improvement. Attached Figure Description

[0037] Figure 1 This is an overall schematic diagram of the intelligent management system for the tire bead plate of the present invention;

[0038] Figure 2 This is a schematic diagram of the data recording and exception handling process in this invention. Detailed Implementation

[0039] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0040] In the description of this invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0041] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0042] Combined with appendix Figures 1-2 As shown, this invention discloses an intelligent management system for tire bead plates, comprising:

[0043] The data management module manages the process formula standard data for tire bead plates and has data output and / or reading functions;

[0044] The production execution module receives data and die plate coding information output by the data management module; sends data and instructions to the equipment control module; receives product production data returned by the equipment control module; records production data; and uses an intelligent information interface to push abnormal information.

[0045] The equipment control module receives the die plate information and process standard data transmitted by the production execution module. It performs logical judgments on the die plate information and process standard data with the die plate barcode information and product parameter data collected by the production line, and determines whether the production is normal or abnormal based on this. At the same time, it sends the data back to the production execution module.

[0046] Obviously, the intelligent management system for tire bead plates in this invention realizes closed-loop data management of the entire tire bead plate production process. Through the linkage of three core modules—data management module, production execution module, and equipment control module—it transforms the traditional operation that relies on manual experience into an automated and standardized process.

[0047] The efficient transmission of process formula standard data between the management and execution levels improves the efficiency and accuracy of production preparation; by connecting the equipment control module to the production line to collect data in real time, it can automatically compare actual parameters with standard parameters, detect deviations in a timely manner, and significantly reduce the risk of quality accidents caused by human negligence or misoperation.

[0048] As an embodiment of this application, the intelligent management system for tire bead plates also includes a bead plate recognition module, which acquires the barcode information set on the bead plate and transmits the barcode information to the production execution module to achieve rapid recognition and data collection of the bead plate.

[0049] By introducing a die plate recognition module, the uniqueness of die plate identity can be confirmed and quickly read, avoiding the risk of manual input errors or incorrect mold selection; it significantly improves the die plate mold change efficiency and production speed, provides a reliable data source for subsequent error prevention control, and enhances the management capabilities of the tire die plate management system.

[0050] In detail, the mouthpiece identification module includes an RFID system. The RFID system is equipped with an RFID reader / writer to read the chip barcode information built into the mouthpiece, and then accurately transmits the acquired mouthpiece code to the production execution module to achieve rapid identification and data collection of the mouthpiece, providing a basis for matching and verification in subsequent production processes.

[0051] For example, in an actual production line, RFID reading and writing equipment is deployed in the mouth-shaped plate storage area and production input station. Each mouth-shaped plate is implanted with an RFID chip with a unique code, and a correspondence is established between the chip code and the mouth-shaped plate model and number. The reading and writing equipment is debugged to ensure that the code can be accurately read and transmitted to the production execution module through the network (such as the enterprise intranet). The production execution module then transmits the mouth-shaped plate related information to the equipment control module.

[0052] As an embodiment of this application, the device control module performs a logical judgment between the received mouthpiece information and the mouthpiece barcode information obtained by the mouthpiece recognition module, including:

[0053] If the two pieces of information match, the production status of the mouthpiece is normal, and normal production is initiated and the production line is started.

[0054] If the two information are inconsistent, the production status of the mouthpiece is abnormal. The equipment control module will send the "mouthpiece abnormal" data information back to the production execution module. The production execution module will record and accumulate the number of abnormalities, and check and analyze the data based on the accumulated number of abnormalities. Then, it will transmit the relevant data information to the relevant management personnel.

[0055] The aforementioned logical judgment process establishes a dual verification of "mouth-shaped plate information" and "mouth-shaped plate barcode information," fundamentally preventing the problem of "misuse of mouth-shaped plates." When information mismatch occurs, the system automatically interrupts the production process or issues an alarm to prevent defective products from flowing into the next process, effectively reducing scrap rate and rework costs. At the same time, after "mouth-shaped plate abnormality" data is detected, the equipment control module sends the abnormality information back to the production execution module, forming a complete traceability chain, which is conducive to quality improvement and process improvement.

[0056] Furthermore, the analysis based on the cumulative number of anomalies includes:

[0057] If the mouthpiece has fewer than 3 cumulative abnormalities, repair the mouthpiece and record the number of repairs.

[0058] If the lip-shape plate has been found to be abnormal 3 times, a new lip-shape plate will be made.

[0059] By setting threshold rules during the use of the die-cutting plate, lifecycle management of the die-cutting plate can be realized. At the same time, by statistically analyzing the number of abnormalities, resource waste caused by excessive maintenance can be avoided, product quality accidents caused by die-cutting plate abnormalities can be prevented, and the production and preparation quality of products can be improved.

[0060] As an embodiment of this application, the intelligent management system for tire bead plates also includes a measurement module. The measurement module collects real-time data of the manufactured products at the production line end, obtains product parameter data, and transmits it to the equipment control module.

[0061] The equipment control module compares the collected real-time product parameter data with the process standard data and determines whether the production is normal or abnormal.

[0062] Furthermore, the measurement module includes a meter scale and a profile measuring instrument. The meter scale is used to measure the weight of the manufactured products. The meter scale transmits the collected weight information to the equipment control module. The equipment control module compares the weight information with the standard weight and judges the production status of the production line accordingly.

[0063] The contour measuring instrument is used to detect the width, thickness, and area of ​​manufactured products. The contour measuring instrument transmits the collected width, thickness, and area data to the equipment control module. The equipment control module compares the width, thickness, and area values ​​with the set values ​​and judges the production status of the production line accordingly.

[0064] A measurement module is introduced into the production process to collect key physical parameters such as the width, thickness, and area of ​​the extruded rubber products online. This enables online dynamic monitoring of the production process, allowing for comprehensive and real-time inspection of the produced products and improving product quality control. The monitored data is used to make control logic judgments and obtain the operating status of the production line, which facilitates timely understanding and adjustment of the production line status by relevant management personnel. This also improves the level of intelligent production management of the production line.

[0065] In addition, multi-dimensional parameters are collected by measuring scale and profile measuring instrument to comprehensively reflect the forming quality of the die plate and avoid misjudgment by a single indicator. The weight of the measuring scale indirectly reflects the extrusion stability of the rubber material, and the profile size directly reflects the accuracy of the die plate. Multi-dimensional measurement data of measuring scale and profile size can ensure the extrusion stability of the rubber material, thereby improving the extrusion stability of the rubber material and the extrusion accuracy of the die plate.

[0066] For example, the measuring scale and profile measuring instrument are installed at key work stations in tire production, such as the tread production line and the sidewall production line. The measuring scale and profile measuring instrument are used to adjust the measurement accuracy of the equipment and are connected to the equipment control module through communication cables or industrial networks to output data, ensuring real-time measurement data and accurate data transmission.

[0067] As an example of this application, the relevant control logic judgments of the meter scale and contour measuring instrument are as follows:

[0068] The equipment control module compares the weight information of the meter scale with the standard weight and judges the production status of the production line accordingly. If the weight of the meter scale does not exceed ±3% of the standard weight, the equipment control module judges that the production is normal.

[0069] If the weight of the meter exceeds ±3% of the standard weight, the equipment control module will determine that the production line is abnormal and trigger an alarm.

[0070] Furthermore, the equipment control module compares the width, thickness, and area values ​​with the set values ​​to determine the production status of the production line, including:

[0071] If the width, thickness, and area values ​​do not exceed the set values, the production line is considered to be operating normally.

[0072] If any of the width, thickness, or area values ​​exceeds the set value, the production line is judged to be abnormal and an alarm is triggered.

[0073] The width setting is ±2mm of the standard width, the thickness setting is ±0.3mm of the standard thickness, and the area setting is between 96% and 106% of the standard value.

[0074] By setting up multiple independent and clear judgment mechanisms for weight, width, thickness, and area, an alarm is triggered if any one of them exceeds the standard, thus avoiding local defects. Furthermore, the setting of each parameter takes into account the rubber processing characteristics (such as expansion rate, cooling shrinkage, etc.), and allows for reasonable errors within a reasonable range. Specific qualified ranges are set for different contour parameters to ensure that the management system can capture obvious anomalies without triggering excessive alarms that affect the production rhythm and efficiency.

[0075] In addition, the measurement results of the meter weight and online measuring instrument also reflect the usage status of the mouthpiece. If the measurement results of the meter weight and online measuring instrument are both normal, it proves that the mouthpiece is in normal usage status. If either the meter weight or online measuring instrument measurement results are unqualified for a period of time, the usage status of the mouthpiece changes to pending maintenance, and the information is pushed to the mouthpiece operator through the information push module. When the mouthpiece is in maintenance status, it cannot be put into use, and the system notifies the relevant management personnel to carry out maintenance.

[0076] Furthermore, the intelligent management system for tire bead plates also includes an information push module, which is connected to the production execution module to receive abnormal information pushed by the production execution module and transmit it to relevant management personnel.

[0077] For example, the information push module can be the DingTalk platform and the API interface set in the production execution module, or it can be a mobile terminal such as an APP, SMS, or WeChat Work. The information push module can push information in a timely manner to ensure that relevant managers receive information as soon as possible and improve production line management efficiency.

[0078] Furthermore, the abnormal information pushed by the information push module includes not only the abnormal workstation and abnormal type, but also information such as time, location, and historical records, to help relevant management personnel react quickly, go to the site for inspection and repair, and shorten the fault handling time.

[0079] As attached Figure 2 As shown, the actual operation procedure for using the mouth-shaped plate is as follows:

[0080] Step 1: Implant an RFID chip into the newly developed mouth-shaped plate. Input port model, usage status: trial production, usage count: 0.

[0081] Step 2: After the die plate test is completed and the dimensional requirements are met, establish the extrusion formula and update the die plate usage status: normal, usage count: 0;

[0082] Step 3: After the die plate is put into use, its usage status is updated in real time based on the weight per meter and the measurement results of the online measuring instrument. That is, after each use, if the weight per meter and the online measuring instrument dimension are both tested and the extruded product meets the requirements for more than 10 consecutive minutes, the die plate will maintain a normal usage status. However, if either the weight per meter or the dimension measured by the contour measuring instrument fails to meet the requirements for 3 consecutive minutes, the die plate's usage status will change to "awaiting maintenance" and will be pushed to the die plate operator through the information push module. When the die plate is in maintenance status, it cannot be put into use.

[0083] Step 4: After receiving the information pushed by the information push module, the die-cutting worker repairs the die-cutting plate according to the historical data recorded by the meter weight and / or online measuring instrument. At the same time, the die-cutting plate usage status is changed to "under repair". After the pressure test is completed and the dimensional requirements are met, the extruded formula product is updated and the die-cutting plate usage status is changed to "normal" and "number of uses: 1".

[0084] Step 5: After the lip-shaped plate has been used 3 times, if the weight per meter or the online measuring instrument fails to meet the requirements for 5 consecutive minutes, the lip-shaped plate's usage status will be updated to "scrapped" and pushed to the lip-shaped worker via the information push module, and the lip-shaped worker will reopen the plate.

[0085] Through the above specific implementation methods, intelligent management of the bead plate in the tire production process can be realized, covering the entire process of data preparation, production verification, process monitoring, and anomaly handling, effectively improving production efficiency and product quality control.

[0086] This invention also discloses an intelligent management method for tire bead plates. The intelligent management system for tire bead plates, applied in any of the above embodiments, includes the following steps:

[0087] S10. Data Preparation and Transmission: Create a tire bead plate process formula management module through the data management module, and enter the tire bead plate process formula standard data; when the production plan is determined, read the bead plate number corresponding to the production plan and the relevant process data from the data management module, and output them to the production execution module;

[0088] S20. Production Start-up Verification: The production execution module sends the data information obtained in step S10 and the mouth plate barcode information obtained by the mouth plate recognition module to the equipment control module. The equipment control module performs logical judgment on the mouth plate barcode information and sends the judgment result back to the production execution module. The result is then transmitted to the relevant management personnel through the production execution module and the information push module. The management personnel take corresponding processing measures based on the judgment result.

[0089] S30. Production process monitoring and data interaction: During the operation of production equipment, the measurement module collects real-time data of the produced products and transmits the data to the equipment control module. The equipment control module executes logical judgments according to preset logical judgment rules. The judgment results are displayed through the intelligent display interface and transmitted back to the production execution module along with relevant production data.

[0090] S40. Data Recording and Anomaly Handling: The production execution module receives and records all data information transmitted back by the equipment control module. When the production execution module receives production anomaly information, it pushes it to relevant management personnel through the information push module. The management personnel conduct on-site inspection and repair. After the inspection and repair are completed, the inspection and repair results are entered into the production execution module, thereby resolving the production anomaly and restoring normal production.

[0091] It should be further explained that the data management module in this invention includes, but is not limited to, a PLM system; the production execution module includes, but is not limited to, a MES system; the equipment control module includes, but is not limited to, a PLC system; and the information push module includes, but is not limited to, intelligent information transmission platforms such as DingTalk.

[0092] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present invention. The implementation schemes in the above embodiments can also be further combined or replaced. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.

Claims

1. An intelligent management system for a tire mouth plate, characterized in that, The application relates to a tire mold plate production management system. The system comprises a data management module, a production execution module, and a device control module. The data management module manages tire mold plate process formula standard data and has data reading and / or output functions. The production execution module receives data information and mold plate code information output by the data management module, sends data and instructions to the device control module, receives product production data returned by the device control module, records production data, and pushes abnormal information by using an intelligent information interface.

2. The intelligent management system of the tire mouth type plate according to claim 1, characterized in that, The device control module receives mold plate information and process standard data transmitted by the production execution module, logically judges the mold plate information and the process standard data and mold plate bar code information and product parameter data collected by a production line, judges production normality or abnormality, and returns data to the production execution module.

3. The intelligent management system of the tire mouth type plate according to claim 2, characterized in that, The system further comprises a mold plate identification module which acquires bar code information of a mold plate, transmits the bar code information to the production execution module, and realizes rapid identification and data acquisition of the mold plate. The device control module logically judges the received mold plate information and the mold plate bar code information acquired by the mold plate identification module. If the information is consistent, the mold plate production state is normal, normal production is realized, and a production linkage line is started.

4. The intelligent management system of the tire mouth plate according to claim 3, characterized in that, If the information is inconsistent, the mold plate production state is abnormal, the device control module returns "mold plate abnormality" data information to the production execution module, the production execution module records and accumulates abnormal times, checks and analyzes the abnormal times, and transmits relevant data information to relevant management personnel. If the mold plate accumulates abnormal times less than three times, the mold plate is repaired and the repair times are recorded. If the mold plate accumulates abnormal times more than three times, a new mold plate is made.

5. The intelligent management system for the tire mouth plate according to any one of claims 1-4, characterized in that, The system further comprises a measurement module which acquires product parameter data by collecting real-time data of products at a production line end and transmits the product parameter data to the device control module.

6. The intelligent management system of the tire mouth type plate according to claim 5, characterized in that, The measurement module comprises a meter scale and a profile measuring instrument. The meter scale is used for measuring meter weight of products, transmits collected meter weight information to the device control module, and judges production normality or abnormality according to comparison between the meter weight information and standard weight.

7. The intelligent management system of the tire mouth plate according to claim 6, characterized in that, The profile measuring instrument is used for detecting width, thickness and area of products, transmits collected width, thickness and area to the device control module, and judges production normality or abnormality according to comparison between the width, thickness and area and setting values. The device control module judges production normality or abnormality according to comparison between the meter weight information and standard weight.

8. The intelligent management system of the tire mouth type plate according to claim 6, characterized in that, If the meter weight does not exceed the standard weight by 3%, the device control module judges production normality. If the meter weight exceeds the standard weight by 3%, the device control module judges linkage line production abnormality and triggers an alarm. The device control module judges production normality or abnormality according to comparison between the width, thickness and area and setting values. If the width, thickness, area values do not exceed the set value, it is determined that the production of the linkage line is normal; If any one of the width, thickness, area values exceeds the set value, it is determined that the production of the linkage line is abnormal and an alarm is triggered; The width set value is a standard width value ± 2mm, the thickness set value is a standard thickness value ± 0.3mm, and the area set value is between 96% and 106% of the standard value.

9. The intelligent management system for a tire mouth plate according to any one of claims 1-4, characterized in that, The information pushing module is connected with the production execution module, receives the abnormal information pushed by the production execution module, and transmits the abnormal information to the relevant management personnel.

10. A method for intelligent management of a tire mouth plate, characterized in that, The intelligent management system of the tire mouth plate comprises: S10, data preparation and transmission: creating a tire mouth plate process formula management module through the data management module, inputting tire mouth plate process formula standard data, and outputting to the production execution module; S20, production start verification: the production execution module sends the data information obtained in step S10 and the mouth plate barcode information obtained by the mouth plate recognition module to the equipment control module, the equipment control module performs logical judgment on the above mouth plate barcode information, and the judgment result is returned to the production execution module, and then transmitted to the relevant management personnel through the production execution module and the information pushing module, and the management personnel takes corresponding processing measures according to the judgment result; S30, production process monitoring and data interaction: during the operation of the production equipment, the measuring module collects real-time data of the production product, and sends the data to the equipment control module, and the equipment control module performs logical judgment according to the preset logical judgment rule; the judgment result is displayed on the intelligent display interface, and is returned to the production execution module together with the relevant production data; S40, data recording and abnormality processing: the production execution module receives and records all the data information returned by the equipment control module, when the production execution module receives the production abnormality information, the information pushing module pushes the information to the relevant management personnel, the management personnel carries out on-site maintenance, after the maintenance is completed, the maintenance result is input into the production execution module, and then the abnormal production state is removed and normal production is restored.

Citation Information

Patent Citations

  • Intelligent process control method and system, electronic equipment and medium

    CN118331201A

  • Tire equipment edge end control system and method

    CN119472540A