Material balance management method, system, equipment and storage medium

By constructing a standardized material flow model and data sharing mechanism, the problems of measurement deviation and data isolation in material balance accounting in the petrochemical industry have been solved, realizing the standardization and efficient accounting of material movement and improving the accuracy and efficiency of material balance throughout the plant.

CN121436880APending Publication Date: 2026-01-30山东乐美软件有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202511637988.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-10
Publication Date
2026-01-30

AI Technical Summary

Technical Problem

In the existing material balance accounting methods in the petrochemical industry, there are measurement discrepancies between the flow meters of the equipment and the material issuance volume of the tank area, there is a lack of a standardized system for data transfer, data is isolated and there is no sharing mechanism, the accounting process is complex and relies on manual labor, the operation process is not standardized, and there is a lack of clear accounting priorities.

Method used

Construct a standardized model for material flow, establish standards for materials, locations, and movement paths, realize a data sharing mechanism, standardize material movement operations, calculate cumulative flow values ​​through mathematical expressions, clarify the accounting order, and automatically load relevant movement records for balancing accounting.

Benefits of technology

By unifying the baseline data process, we can reduce the cost of manual data collection, standardize material movement, clarify accounting priorities, improve the efficiency of material balance accounting, and achieve data consistency across the entire plant.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121436880A_ABST
    Figure CN121436880A_ABST
Patent Text Reader

Abstract

The invention discloses a material balance management method and system, equipment and a storage medium, relates to the technical field of industrial production, and is used for solving the problems that in existing material balance accounting, data of a device and a tank field are not shared, the material movement process is not standard, and accounting has no priority. The method specifically comprises the steps of constructing a material circulation standardization model, constructing a data sharing mechanism, carrying out material movement operation, summarizing data and carrying out material balance accounting according to accounting priorities. According to the method, the data benchmark is subjected to unified accounting, a data sharing mechanism is constructed, data intercommunication between the material transfer standard model and the external system is realized, the manual data collection cost is reduced, and the material transfer standard is standardized.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention belongs to the field of industrial production technology, specifically relating to a material balance management method, system, equipment, and storage medium. Background Technology

[0002] Currently, the material balance accounting method for the entire petrochemical plant is mainly divided into three steps: unit balance, tank area balance, and overall plant balance. Materials are sent from the tank area to the units, and the units generate unit balance reports based on their flow meters, calculating the unit's processing volume, output, and yield. The tank area generates tank area balance reports based on its level gauges and flow meters, calculating the tank area's receipts, dispatches, and inventory. However, there is a measurement discrepancy between the unit's flow meter receipts and the tank area dispatches, which needs to be recalculated. During scheduling and accounting, data from multiple sources needs to be collected for comparison and verification, making the accounting process complex.

[0003] Patent CN 118469059 A discloses a production management method for material balance in petrochemical plants. The method includes: S1: simultaneously inputting basic data and external planning data into an order fulfillment model, which includes a delivery method optimization module, a tank area planning module, and an off-site inventory replenishment module, outputting first data; S2: inputting the first data and basic data from S1 into a port vessel scheduling model, outputting result data; the output result is input to an output port, which includes at least a manual verification and call module for manual verification and adjustment based on external plans to meet actual production scheduling needs, ultimately outputting a production schedule guided by material balance. This prior art has the following drawbacks: lack of a standardized data flow system; isolated data between equipment and tank area systems; no data sharing mechanism; requiring manual cross-system data collection; non-standardized material movement operation procedures; manual accounting process; and lack of clear accounting priorities. These are the shortcomings of the prior art.

[0004] In view of this, it is very necessary to provide a material balance management method, system, device, and storage medium to solve the above-mentioned defects in the prior art. Summary of the Invention

[0005] In view of the technical problems existing in the prior art, the present invention provides a material balance management method, system, equipment, and storage medium to solve the above-mentioned technical problems.

[0006] In a first aspect, the present invention provides a material balance management method, comprising the following steps: Step S1: The step of constructing a standardized material flow model, used to establish material standards, location standards, movement standards, material standards for locations, flow meter models, and movement path standards; In the material standard, materials include purchased materials, sold materials, work-in-process, and finished products; The location standard includes equipment, pipelines entering and exiting the equipment, oil tanks, oil receiving and dispatching lines, loading arms, and oil pools; Mobile standards include receiving devices, transmitting devices, external purchases, external sales, oil transfer, compounding, direct supply, and water cutting; The material standards for a location include the materials that can be matched with that location; The flow meter model includes establishing a flow meter ledger related to material metering; The movement path standard includes the source point, destination point, movement type, flow meter tag number or calculation formula.

[0007] Step S2: The step of building a data sharing mechanism for data sharing between the material flow standardization model and external systems; External systems include inbound and outbound metering systems, tank farm inventory management systems, and unit production reports.

[0008] Step S3: The steps for material movement operations, used to standardize the selection of locations and paths for material movement under normal or abnormal conditions; Under normal circumstances, when material movement begins, a location is selected, the corresponding movement path is chosen, and the movement is confirmed to start. The model records the start time and the flow rate at that time. ; When the material movement ends, select a location, select the corresponding moving path, confirm the end of the movement, and the model records the end time and the flow rate at that time. And calculate the cumulative value of tank flow during that time period. Calculate the amount of movement; Among them, the cumulative traffic value The mathematical expression is ; Abnormal situations include operator delays in starting / stopping and operator omissions. When operators delay starting / stopping the tank, the model can adjust the start and end times from existing operation records. By querying historical data, the model can re-obtain the flow rate value at the start time of the tank. Flow rate at the end time Calculate the amount of movement; If an operator misses an operation, the model can directly add a new operation record in the operation log, setting the start and end times, and the model will then re-acquire the flow value at the start time. Flow rate at the end time Calculate the movement amount.

[0009] The mathematical expression for calculating the movement is: ,in, This represents the cumulative flow rate of storage tank 1. This represents the cumulative flow rate of storage tank 2.

[0010] Step S4: The step of summarizing data and performing material balance accounting. The data is summarized, and material balance accounting is performed on each oil tank one by one according to the accounting order.

[0011] The data includes data on external purchases and sales, tank farm inventory, and tank farm receiving and distribution movement data; The accounting order is as follows: Level 1: Purchases and sales; Level 2: Direct delivery to the unit; Level 3: Single tank movement, where the movement amount = tank measurement; Level 4: Multiple tank area movements, where if only one movement amount is not confirmed, that movement amount = tank area measurement - other movement amounts. Level 5: Cross-regional transfer of tank farms, where both parties must confirm the data before it is entered into the system; During the accounting process, the confirmed quantities are used for both the source and destination points of each movement to ensure data consistency and material balance across the entire plant.

[0012] Material balance calculations are performed for each oil tank individually. The model automatically loads all relevant movement records for that oil tank and loads statistical reports from related parties to adjust the movement amount of the records.

[0013] Secondly, the technical solution of the present invention also provides a material balance management system, including a material flow standardization model construction module, a data sharing construction module, a material movement operation module, and a material balance accounting module; The material flow standardization model construction module is used to establish material standards, location standards, movement standards, material standards for locations, flow meter models, and movement path standards. The data sharing module is used for data sharing between the standardized material flow model and external systems. The material movement operation module is used to standardize the selection of points and paths for material movement under normal or abnormal conditions. The material balance accounting module performs material balance accounting for each oil tank one by one based on the accounting order.

[0014] Thirdly, the present invention also provides a computer device, including a memory, a processor, and a computer program stored in the memory and executable on the processor; when the processor executes the program, it implements the material balance management method as described in the first aspect.

[0015] Fourthly, the present invention also provides a computer-readable storage medium, wherein the computer program, when executed by a processor, implements the material balance management method as described in the first aspect.

[0016] The beneficial effects of the present invention are that the material balance management method, system, equipment and storage medium provided by the present invention provide a unified benchmark for all process data by constructing a standardized material flow model, and realize data interoperability between the material flow standard model and external systems by constructing a data sharing mechanism, thereby reducing the cost of manual data collection, standardizing material movement standards, clarifying accounting priorities and improving the efficiency of material balance accounting.

[0017] Furthermore, the design principle of this invention is reliable, the structure is simple, and it has a very wide range of application prospects. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a flowchart of a material balance management method provided by the present invention.

[0020] Figure 2 This is a schematic diagram of a material balance management system provided by the present invention. Detailed Implementation

[0021] To enable those skilled in the art to better understand the technical solutions of this invention, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this invention.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0023] Example 1: like Figure 1 As shown, this embodiment of the invention provides a material balance management method, including the following steps: Step S1: The steps to build a standardized material flow model, including establishing material standards, location standards, movement standards, material standards for locations, flow meter models, and movement path standards; Step S2: Steps for building a data sharing mechanism, including data sharing between the standardized material flow model and external systems; Step S3: The steps for material movement operations, specifying the selection of locations and paths for material movement under normal or abnormal conditions; Step S4: The step of summarizing data and performing material balance accounting. The data is summarized, and material balance accounting is performed on each oil tank one by one according to the accounting order.

[0024] Example 2: like Figure 1 As shown, this embodiment of the invention provides a material balance management method, including the following steps: Step S1: The steps to build a standardized material flow model, including establishing material standards, location standards, movement standards, material standards for locations, flow meter models, and movement path standards; Step S2: Steps for building a data sharing mechanism, including data sharing between the standardized material flow model and external systems; Step S3: The steps for material movement operations, specifying the selection of locations and paths for material movement under normal or abnormal conditions; Step S4: The step of summarizing data and performing material balance accounting. The data is summarized, and material balance accounting is performed on each oil tank one by one according to the accounting order.

[0025] In step S1, the materials in the material standard include purchased materials, sold materials, work-in-process, and finished products. The location standard includes equipment, pipelines entering and exiting the equipment, oil tanks, oil receiving and dispatching lines, loading arms, and oil pools; Mobile standards include receiving devices, transmitting devices, external purchases, external sales, oil transfer, compounding, direct supply, and water cutting; The material standards for a location include the materials that can be matched with that location; The flow meter model includes establishing a flow meter ledger related to material metering; The movement path standard includes the source point, destination point, movement type, flow meter tag number or calculation formula.

[0026] Example 3: like Figure 1 As shown, this embodiment of the invention provides a material balance management method, including the following steps: Step S1: The steps to build a standardized material flow model, including establishing material standards, location standards, movement standards, material standards for locations, flow meter models, and movement path standards; Step S2: Steps for building a data sharing mechanism, including data sharing between the standardized material flow model and external systems; Step S3: The steps for material movement operations, specifying the selection of locations and paths for material movement under normal or abnormal conditions; Step S4: The step of summarizing data and performing material balance accounting. The data is summarized, and material balance accounting is performed on each oil tank one by one according to the accounting order.

[0027] In step S1, the materials in the material standard include purchased materials, sold materials, work-in-process, and finished products. The location standard includes equipment, pipelines entering and exiting the equipment, oil tanks, oil receiving and dispatching lines, loading arms, and oil pools; Mobile standards include receiving devices, transmitting devices, external purchases, external sales, oil transfer, compounding, direct supply, and water cutting; The material standards for a location include the materials that can be matched with that location; The flow meter model includes establishing a flow meter ledger related to material metering; The movement path standard includes the source point, destination point, movement type, flow meter tag number or calculation formula.

[0028] In step S2, the external systems include the inbound and outbound metering system, the tank farm inventory management system, and the unit production reports.

[0029] Example 4: like Figure 1 As shown, this embodiment of the invention provides a material balance management method, including the following steps: Step S1: The steps to build a standardized material flow model, including establishing material standards, location standards, movement standards, material standards for locations, flow meter models, and movement path standards; Step S2: Steps for building a data sharing mechanism, including data sharing between the standardized material flow model and external systems; Step S3: The steps for material movement operations, specifying the selection of locations and paths for material movement under normal or abnormal conditions; Step S4: The step of summarizing data and performing material balance accounting. The data is summarized, and material balance accounting is performed on each oil tank one by one according to the accounting order.

[0030] In step S1, the materials in the material standard include purchased materials, sold materials, work-in-process, and finished products. The location standard includes equipment, pipelines entering and exiting the equipment, oil tanks, oil receiving and dispatching lines, loading arms, and oil pools; Mobile standards include receiving devices, transmitting devices, external purchases, external sales, oil transfer, compounding, direct supply, and water cutting; The material standards for a location include the materials that can be matched with that location; The flow meter model includes establishing a flow meter ledger related to material metering; The movement path standard includes the source point, destination point, movement type, flow meter tag number or calculation formula.

[0031] In step S2, the external systems include the inbound and outbound metering system, the tank farm inventory management system, and the unit production reports.

[0032] In step S3, under normal circumstances, when material movement begins, a location is selected, the corresponding movement path is chosen, and the start of movement is confirmed. The model records the start time and the flow rate value at the start time. ; When the material movement ends, select a location, select the corresponding moving path, confirm the end of the movement, and the model records the end time and the flow rate at that time. And calculate the cumulative value of tank flow during that time period. Calculate the amount of movement; Among them, the cumulative traffic value The mathematical expression is ; Abnormal situations include operator delays in starting / stopping and operator omissions. When operators delay starting / stopping the tank, the model can adjust the start and end times from existing operation records. By querying historical data, the model can re-obtain the flow rate value at the start time of the tank. Flow rate at the end time Calculate the amount of movement; If an operator misses an operation, the model can directly add a new operation record in the operation log, setting the start and end times, and the model will then re-acquire the flow value at the start time. Flow rate at the end time Calculate the movement amount.

[0033] The mathematical expression for calculating the movement is: ,in, This represents the cumulative flow rate of storage tank 1. This represents the cumulative flow rate of storage tank 2.

[0034] Example 5: like Figure 1 As shown, this embodiment of the invention provides a material balance management method, including the following steps: Step S1: The steps to build a standardized material flow model, including establishing material standards, location standards, movement standards, material standards for locations, flow meter models, and movement path standards; Step S2: Steps for building a data sharing mechanism, including data sharing between the standardized material flow model and external systems; Step S3: The steps for material movement operations, specifying the selection of locations and paths for material movement under normal or abnormal conditions; Step S4: The step of summarizing data and performing material balance accounting. The data is summarized, and material balance accounting is performed on each oil tank one by one according to the accounting order.

[0035] In step S1, the materials in the material standard include purchased materials, sold materials, work-in-process, and finished products. The location standard includes equipment, pipelines entering and exiting the equipment, oil tanks, oil receiving and dispatching lines, loading arms, and oil pools; Mobile standards include receiving devices, transmitting devices, external purchases, external sales, oil transfer, compounding, direct supply, and water cutting; The material standards for a location include the materials that can be matched with that location; The flow meter model includes establishing a flow meter ledger related to material metering; The movement path standard includes the source point, destination point, movement type, flow meter tag number or calculation formula.

[0036] In step S2, the external systems include the inbound and outbound metering system, the tank farm inventory management system, and the unit production reports.

[0037] In step S3, under normal circumstances, when material movement begins, a location is selected, the corresponding movement path is chosen, and the start of movement is confirmed. The model records the start time and the flow rate value at the start time. ; When the material movement ends, select a location, select the corresponding moving path, confirm the end of the movement, and the model records the end time and the flow rate at that time. And calculate the cumulative value of tank flow during that time period. Calculate the amount of movement; Among them, the cumulative traffic value The mathematical expression is ; Abnormal situations include operator delays in starting / stopping and operator omissions. When operators delay starting / stopping the tank, the model can adjust the start and end times from existing operation records. By querying historical data, the model can re-obtain the flow rate value at the start time of the tank. Flow rate at the end time Calculate the amount of movement; If an operator misses an operation, the model can directly add a new operation record in the operation log, setting the start and end times, and the model will then re-acquire the flow value at the start time. Flow rate at the end time Calculate the movement amount.

[0038] The mathematical expression for calculating the movement is: ,in, This represents the cumulative flow rate of storage tank 1. This represents the cumulative flow rate of storage tank 2.

[0039] The data in step S4 includes external purchase and delivery data, tank farm inventory data, and tank farm receiving and dispatching data. The accounting order is as follows: Level 1: Purchases and sales; Level 2: Direct delivery to the unit; Level 3: Single tank movement, where the movement amount = tank measurement; Level 4: Multiple tank area movements, where if only one movement amount is not confirmed, that movement amount = tank area measurement - other movement amounts. Level 5: Cross-regional transfer of tank farms, where both parties must confirm the data before it is entered into the system; During the accounting process, the confirmed quantities are used for both the source and destination points of each movement to ensure data consistency and material balance across the entire plant.

[0040] Material balance calculations are performed for each oil tank individually. The model automatically loads all relevant movement records for that oil tank and loads statistical reports from related parties to adjust the movement amount of the records. When adjusting the movement of records, it is necessary to consider the impact on other related parties, such as the yield of the equipment, the total amount of purchases, and the total amount of sales.

[0041] After balancing and accounting for each oil tank, the instrument-measured inventory and the balanced inventory are obtained, and the deviation is calculated. Among them, the instrument measurement inventory is the instrument detection inventory of the tank area management system, the balanced inventory is the inventory after the plant is balanced, and the deviation is equal to the balanced inventory minus the instrument measurement inventory.

[0042] For example, based on management needs, shifts, daily, weekly, and monthly can be used as the smallest management granularity for material balance.

[0043] Example 6: like Figure 2 As shown, this embodiment also provides a material balance management system, including a material flow standardization model construction module 1, a data sharing construction module 2, a material movement operation module 3, and a material balance accounting module 4; Material flow standardization model construction module 1 is used to establish material standards, location standards, movement standards, material standards for locations, flow meter models, and movement path standards; Data sharing module 2 is used for data sharing between the material flow standardization model and external systems; Material movement operation module 3 is used to standardize the selection of points and paths for materials to move under normal or abnormal conditions. Material balance accounting module 4 performs material balance accounting for each oil tank one by one based on the accounting order.

[0044] Example 7: This invention also provides a computer device, which may include: a processor, a communication interface, a memory, and a bus, wherein the processor, the communication interface, and the memory communicate with each other through the bus. The bus can be used for information transmission between electronic devices and sensors. The processor can call logical instructions in the memory to execute the following method: Step S1: The step of constructing a standardized material flow model, used to establish material standards, point standards, movement standards, point material standards, flow meter models, and movement path standards; Step S2: The step of building a data sharing mechanism for data sharing between the material flow standardization model and external systems; Step S3: The steps for material movement operations, used to standardize the selection of locations and paths for material movement under normal or abnormal conditions; Step S4: The step of summarizing data and performing material balance accounting. The data is summarized, and material balance accounting is performed on each oil tank one by one according to the accounting order.

[0045] Furthermore, the logical instructions in the aforementioned memory can be implemented as software functional units and sold or used as independent products, and can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, or the part that contributes to the prior art, or a part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of the present invention. The aforementioned storage medium includes various media capable of storing program code, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.

[0046] Example 8: This invention provides a computer-readable storage medium storing computer instructions that cause a computer to execute the method provided in the above-described method embodiments, such as: step S1: constructing a standardized material flow model, used to establish material standards, location standards, movement standards, material standards for locations, flow meter models, and movement path standards; Step S2: The step of building a data sharing mechanism for data sharing between the material flow standardization model and external systems; Step S3: The steps for material movement operations, used to standardize the selection of locations and paths for material movement under normal or abnormal conditions; Step S4: The step of summarizing data and performing material balance accounting. The data is summarized, and material balance accounting is performed on each oil tank one by one according to the accounting order.

[0047] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. The methods disclosed in the embodiments are described simply because they correspond to the systems disclosed in the embodiments; relevant details can be found in the method section.

[0048] Those skilled in the art will further recognize that the units and algorithm steps of the various examples described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of both. To clearly illustrate the interchangeability of hardware and software, the components and steps of the various examples have been generally described in terms of functionality in the foregoing description. Whether these functions are implemented in hardware or software depends on the specific application and design constraints of the technical solution. Those skilled in the art can use different methods to implement the described functions for each specific application, but such implementations should not be considered beyond the scope of this invention.

[0049] In the embodiments provided by this invention, it should be understood that the disclosed systems, methods, and approaches can be implemented in other ways. For example, the system embodiments described above are merely illustrative; for instance, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be through some interfaces; the indirect coupling or communication connection between systems or units may be electrical, mechanical, or other forms.

[0050] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0051] In addition, the functional modules in the various embodiments of the present invention can be integrated into one processing unit, or each module can exist physically separately, or two or more modules can be integrated into one unit.

[0052] Similarly, in the various embodiments of the present invention, each processing unit can be integrated into a functional module, or each processing unit can exist physically, or two or more processing units can be integrated into a functional module.

[0053] The steps of the methods or algorithms described in conjunction with the embodiments disclosed herein can be implemented directly by hardware, a software module executed by a processor, or a combination of both. The software module can be located in random access memory (RAM), main memory, read-only memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, registers, hard disk, removable disk, CD-ROM, or any other form of storage medium known in the art.

[0054] Finally, it should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0055] The above-disclosed embodiments are merely preferred embodiments of the present invention, but the present invention is not limited thereto. Any non-creative variations that can be conceived by those skilled in the art, as well as any improvements and modifications made without departing from the principles of the present invention, should fall within the protection scope of the present invention.

Claims

1. A material balance management method characterized by, The method comprises the following steps: Step S1: constructing a material flow transfer standardization model, establishing material standards, point standards, movement standards, point material standards, flow meter models, and movement path standards; Step S2: constructing a data sharing mechanism, data sharing between the material flow transfer standardization model and external systems; Step S3: material movement operation, selecting points and paths and completing movement under normal or abnormal conditions; Step S4: aggregating data for material balance accounting, aggregating data and performing material balance accounting for each tank based on an accounting sequence.

2. The material balance management method according to claim 1, wherein, The materials in the material standards include purchased materials, sold materials, in-process products, and products. The points in the point standards include devices, in-out device pipelines, tanks, in-out pipelines, crane points, and oil pools. The movement standards include in-device, out-device, purchased, sold, oil transfer, compound, direct supply, and water cutting. The point material standards include materials that can be matched by points. The flow meter models include establishing flow meter accounts related to material metering. The movement paths in the movement path standards include source points, destination points, movement types, flow meter point numbers, or calculation formulas.

3. The material balance management method of claim 1, wherein, The external systems include in-out factory metering systems, tank area inventory management systems, and device production reports.

4. The material balance management method of claim 1, wherein, The material is normally selected when the material movement starts, the selected point position, the selected point position corresponding to the movement path, the movement start is confirmed, the model records the start time and the flow value at the start time point ; When the material movement ends, a point is selected, the selected point corresponds to the moving path being moved, the movement is confirmed to be ended, the model records the end time and the flow value at the end time point , and the cumulative value of the tank flow in the time period is calculated , the movement amount is calculated wherein the flow accumulation value The mathematical expression is ; The abnormal conditions include operator delay in starting / stopping and operator omission. When operators delay starting / stopping the tank, the model can adjust the start and end times from existing operation records. By querying historical data, the model can re-obtain the flow rate value at the start time of the tank. Flow rate at the end time Calculate the amount of movement; When the operator misses an operation, the model can directly add an operation record in the operation record, set the start and end times, and the model reacquires the flow value at the start time point , the flow value at the end time point , and calculates the movement amount.

5. A material balance management method according to claim 4, wherein, The calculation movement amount mathematical expression is: wherein, represents a flow cumulative value of the storage tank 1, represents a flow cumulative value of the storage tank 2.

6. The material balance management method of claim 1, wherein The data includes purchased and sold data, tank area tank inventory data, and tank area collection and distribution movement data. The accounting sequence is as follows: first level, purchased and sold; second level, device direct supply; third level, single tank movement, wherein the movement amount = tank gauge measurement; fourth level, tank area multi-movement, wherein if only one movement amount is unconfirmed, the movement amount = tank gauge measurement - other movement amounts; and fifth level, tank area cross-regional collection and distribution movement, wherein both parties need to confirm the data before reporting from the system. Material balance accounting is performed for each tank, the model automatically loads all related movement records of the tank, and loads associated statistical reports for adjusting the movement amounts of the records.

7. A material balance management method according to claim 6, wherein, The method comprises a material flow transfer standardization model construction module, a data sharing construction module, a material movement operation module, and a material balance accounting module.

8. A material balance management system, characterized by, The material flow transfer standardization model construction module is used to establish material standards, point standards, movement standards, point material standards, flow meter models, and movement path standards. The data sharing construction module is used for data sharing between the material flow transfer standardization model and external systems. The material movement operation module is used to select points and paths and complete movement under normal or abnormal conditions. The material balance accounting module performs material balance accounting for each tank based on an accounting sequence. The processor implements the material balance management method of any one of claims 1-7 when executing the program.

9. A computer device comprising a memory, a processor, and a computer program stored on the memory and executable on the processor, characterized in that, The computer program implements the material balance management method of any one of claims 1-7 when executed by the processor.

10. A computer-readable storage medium having stored thereon a computer program, characterized in that, ​

Citation Information

Patent Citations

  • Production management method and system for material balance of petrochemical plant

    CN118469059A