Multi-core-wire single-side plastic shell inserting machine
By using the multi-station linkage structure of the multi-core wire single-sided insertion shell machine, the positioning difficulties and uncontrollable direction problems in the multi-core wire insertion shell process are solved, realizing high-precision automated processing and improving insertion consistency and production efficiency.
Patent Information
- Application Number
- CN202511941883.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-22
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2045-12-22
AI Technical Summary
Existing multi-core wire insert housing equipment suffers from problems such as inaccurate positioning, inability to automatically adjust direction, and unsmooth transfer connections during processing, resulting in high defect rates and low production efficiency.
Design a multi-core wire single-sided glue shell insertion machine, which includes a multi-station linkage structure for core wire feeding, straightening, cutting, stripping, terminal crimping, and glue shell insertion. High-precision connection is achieved through core wire transfer device and insertion device, and buffering and position maintenance are combined with wire storage device to ensure consistent cycle time of multiple processes.
It improves the consistency of insertion and operation efficiency, reduces the defect rate and labor costs, and has stronger adaptability and stability, making it suitable for flexible production of multi-specification housings.
Smart Images

Figure CN121440326A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of multi-core wire terminal crimping and rubber shell inserting, and particularly relates to a multi-core wire single-side rubber shell inserting machine. BACKGROUND
[0002] An automobile wire harness is usually composed of multi-core wire, metal terminal for electrical connection, rubber shell for protecting and positioning the terminal, and the like. The multi-core wire is generally stored in a roll, the terminal is usually supplied in a continuous roll in the form of a terminal tape, and the rubber shell is usually a small and discrete structure. When manufacturing the wire harness, the roll-shaped multi-core wire needs to be straightened first, and then cut according to a set length. Then, the terminal end of the wire to be connected is stripped to expose the core wire segment suitable for crimping. After stripping, the terminal needs to be crimped on the core wire end to form a terminal assembly that can be inserted into the rubber shell. Then, the core wire end with the terminal is inserted into the inner cavity of the corresponding rubber shell to complete the assembly of the wire harness end structure.
[0003] However, the multi-core wire in the automobile wire harness often contains multiple thin core wires, each of which has a small diameter. It is difficult to accurately position the core wire during the stripping, transferring, crimping and rubber shell inserting processes. Meanwhile, the rubber shell usually has multiple rows and distinguishing features of front and back surfaces. The existing rubber shell equipment is mostly single-structured and can only adapt to specific processes or specific types of rubber shell structures. The existing rubber shell equipment cannot adjust the direction of the core wire or transfer the core wire in sections, resulting in low consistency of finished products, high rubber shell defect rate, and thus low production efficiency and cost waste. SUMMARY
[0004] In order to improve the defects of inaccurate positioning of the multi-core wire during processing and rubber shell inserting, automatic direction adjustment and smooth connection during transferring, which result in high rubber shell defect rate and low production efficiency, the present application provides a multi-core wire single-side rubber shell inserting machine.
[0005] The multi-core wire single-side rubber shell inserting machine provided by the present application adopts the following technical scheme: A multi-core wire single-side rubber shell inserting machine, comprising a rack, a core wire feeding device arranged on the rack, a core wire straightening device connected with the rack and located on one side of the core wire feeding device, a core wire cutting device connected with the rack and located on one side of the core wire straightening device, a terminal feeding device connected with the rack, a terminal crimping device arranged on the rack and used for crimping the terminal and the core wire, a rubber shell feeding device connected with the rack, a wire storage device, a core wire direction adjusting device connected with the rack, a core wire transferring device, and a core wire inserting device used for inserting the crimped core wire into the rubber shell; the wire storage device is located between the terminal crimping device and the core wire direction adjusting device. The core wire transfer device includes a first transfer mechanism for moving the core wire cut by the core wire cutting device to the position of the terminal crimping device, and a second transfer mechanism for moving the core wire crimped by the terminal crimping device to the position of the core wire orientation device, and the core wire inserting device is used for moving and inserting the core wire on the core wire orientation device into the rubber shell.
[0006] By adopting the above technical scheme, the core wire feeding device stably supplies the roll-shaped multi-core wire to the core wire straightening device, realizes multi-section limiting and tension straightening, and enables the core wire to enter the core wire cutting device in a stable posture for fixed-length cutting and peeling; the first transfer mechanism accurately transfers the peeled core wire to the terminal crimping device, the terminal crimping device cooperates with the terminal feeding device to complete reliable crimping of the terminal to the bare end of the core wire; the second transfer mechanism transfers the crimped core wire to the core wire orientation device, and rotates the orientation to completely match the end posture of the core wire with the insertion direction of the rubber shell; the rubber shell feeding device sequentially arranges the bulk rubber shells in place, and the core wire inserting device realizes high-precision insertion of the core wire into the rubber shell, and the wire storage device stores and positions the core wire to be inserted during the process, ensuring consistent multi-process beats. Through the above multi-station linkage structure, the present application realizes full-process automation of high-precision connection from straightening, cutting, peeling, end crimping, orientation to shell insertion, effectively improves the positioning difficulty, uncontrollable direction and poor insertion of fine multi-core wire in the process of processing and shell insertion, improves the insertion consistency and operation efficiency, reduces the defect rate and labor cost, and has stronger adaptability and stability.
[0007] Preferably, the core wire straightening device includes a wire guide frame connected to the side wall of the rack and arranged in a vertical direction, a wire guide wheel rotatably connected to the wire guide frame and arranged in an array along the length direction of the wire guide frame, a straightening support frame connected to the upper side of the rack, a straightening wire seat connected to the straightening support frame, guide protrusions connected to both ends of the straightening wire seat and used for passing the core wire, and a core wire limiting guide wheel connected to the straightening wire seat and arranged between the two guide protrusions. A plurality of core wire limiting guide wheels are arranged in two rows and in an array along the length direction of the straightening wire seat; the guide protrusions are provided with straightening through holes for the core wire to pass through.
[0008] By adopting the above technical scheme, the core wire can enter the core wire cutting device in a stable posture after being processed by the core wire straightening device, effectively improving the precision and consistency of the subsequent fixed-length cutting, peeling and end crimping processes; in addition, the wire guide frame, the straightening support frame and the straightening wire seat adopt a split structure, which facilitates flexible adjustment of the guide path and the limiting distance according to different core wire specifications, and the device has the advantages of simple structure, strong adaptability, convenient maintenance and the like.
[0009] Preferably, the core wire cutting device comprises a cutting support connected with the rack and located at the end of the core wire straightening device, a clamping wire feeding mechanism connected with the cutting support, a cutting stripping mechanism connected with the cutting support and aligned with the clamping wire feeding mechanism, a core wire guide mechanism connected with the cutting support and located at one side of the cutting stripping mechanism, and a core wire end clamping mechanism connected with the rack. The clamping wire feeding mechanism, the cutting stripping mechanism, the core wire guide mechanism and the core wire end clamping mechanism are sequentially aligned in the longitudinal direction; the clamping wire feeding mechanism is used to clamp the core wire and drive the core wire to move in the direction of inserting into the cutting stripping mechanism in the longitudinal direction; when the cutting stripping mechanism clamps the core wire, the first transfer mechanism clamps the core wire and moves in the direction away from the cutting stripping mechanism; the first transfer mechanism is also used to move transversely between the core wire guide mechanism and the core wire end clamping mechanism to move the cut and stripped core wire to the position of the terminal crimping device.
[0010] By adopting the above technical scheme, the clamping wire feeding mechanism clamps and pushes the core wire after the core wire is straightened, so that the core wire stably enters the position of the cutting stripping mechanism, the core wire end is guided by the core wire guide mechanism and positioned and fixed by the core wire end clamping mechanism, the cutting stripping mechanism then performs fixed-length cutting and end stripping on the core wire, and a bare wire segment suitable for terminal crimping is obtained; after processing is completed, the first transfer mechanism clamps the core wire and pulls it out after the core wire end clamping mechanism is released, and transversely moves it to the terminal crimping device, so as to realize precise connection between the cutting station and the terminal crimping station. Through the above cooperation, the present application not only ensures the feeding stability and cutting precision of the fine core wire in high-speed processing, but also makes the action beats coordinated and consistent, the overall structure compact and the processing path clear, which can significantly improve the cutting and stripping quality and the subsequent terminal crimping stability, and reduce manual intervention and processing failure rate.
[0011] Preferably, the terminal feeding device comprises a terminal storage reel connected with the rack, a terminal guide disc connected with the rack and located below the terminal storage reel, and a terminal conveying track connected with the rack.
[0012] By adopting the technical scheme, the terminal storage reel is used for storing continuous terminal tape and stably feeding in the running process, the terminal guide reel is used for unfolding and posture correction of the downwardly fed terminal tape, so that the terminal tape can smoothly enter the terminal conveying track; the terminal conveying track extends to below the terminal crimping device in the horizontal direction, and the terminal tape is directionally guided and sectionally positioned through the guide groove and the limiting structure, so that the terminal is accurately fed into the crimping station. The multi-stage cooperation of the feeding structure through the tape unfolding, posture adjustment and precise positioning conveying makes the terminal feeding continuous, stable and non-deviated, effectively avoids the problems of jamming, skewing and uneven feeding, significantly improves the crimping consistency and assembly reliability, and thus improves the overall automation efficiency and terminal crimping quality.
[0013] Preferably, the terminal crimping device comprises a downward pressing driving mechanism connected with the rack, a terminal downward pressing mechanism connected with the downward pressing driving mechanism, a downward pressing bending protection mechanism connected with the outer wall of the downward pressing driving mechanism, and a supporting top pressing mechanism connected with the terminal conveying track and located directly below the terminal downward pressing mechanism.
[0014] By adopting the technical scheme, after the core wire and the terminal are accurately positioned through the core wire transfer device and the terminal conveying track, the downward pressing driving mechanism is started to complete the crimping, and then is reset for the next cycle. The application realizes high-precision crimping of the terminal and the core wire through the cooperation of the upward and downward pressing structure and the bending protection, effectively reduces the problems of terminal deformation, poor crimping and stress deviation, and significantly improves the crimping stability, product consistency and equipment operation reliability.
[0015] Preferably, the rubber plug shell feeding device comprises a vibrating disc feeding mechanism connected with the rack, a rubber plug shell guide channel connected with the output end of the vibrating disc feeding mechanism, a transverse guide mechanism connected with the outlet end of the rubber plug shell guide channel, a rubber plug shell pushing mechanism connected with the rack and located at one end of the transverse guide mechanism, and a rubber plug shell limiting seat connected with the rack and located at the other end of the transverse guide mechanism. When the rubber plug shell moves from the rubber plug shell guide channel to the transverse guide mechanism, the rubber plug shell pushing mechanism is used for pushing the rubber plug shell from the transverse guide mechanism to the rubber plug shell limiting seat in the transverse direction.
[0016] By adopting the above technical solution, the material guide channel allows the insert shell to slide into the transverse material guide mechanism in a stable posture. The transverse material guide mechanism serves as a temporary buffer and guide rail, reserving lateral movement space for subsequent pushing actions. The insert shell pushing mechanism is located at one end of the transverse material guide mechanism. After the insert shell is in place, it pushes the foremost insert shell laterally to the insert shell limiting seat at the other end of the transverse material guide mechanism, accurately positioning it in the insertion position. This device achieves full automation of the insert shell process from bulk feeding to precise positioning through a coordinated mechanism of vibration sorting, directional conveying, transverse buffering, and active pushing. It effectively ensures continuous and stable feeding of the insert shell, consistent posture, and accurate alignment, significantly improving the efficiency and success rate of the insertion process and reducing the risks of jamming, material accumulation, and manual intervention.
[0017] Preferably, the core wire orientation device includes an orientation support base connected to the frame and located between the wire storage device and the insert housing limit seat, a rotary drive mechanism connected to the orientation support base, and an orientation drive gripper connected to the output end of the rotary drive mechanism.
[0018] By adopting the above technical solution, when the second transfer mechanism delivers the crimped core wire to the reversing position, the reversing drive gripper holds the end of the core wire and, under the control of the rotation drive mechanism, flips the core wire terminal around the horizontal axis, so that its posture is precisely matched with the insertion port direction of the insert housing limit seat. Then, the core wire is released to enter the subsequent insertion process. Through the above structure, this application can automatically adjust the direction of the core wire according to the different front and back sides, top and bottom rows or multi-layer structures of the insert housing, effectively avoiding terminal deformation, insertion failure or poor contact caused by mismatched posture, and significantly improving the adaptability and success rate of the core wire insert housing. At the same time, the reversing device has a compact structure and precise and reliable operation, which can meet the flexible requirements of multi-specification insert housing mixed wire production, and is a key mechanism to improve the overall insertion quality and automation level.
[0019] Preferably, the core wire insertion device includes a core wire insertion bracket connected to the frame, a transverse sliding mechanism connected to the core wire insertion bracket, a longitudinal driving mechanism connected to the moving end of the transverse sliding mechanism, an insertion moving frame connected to the moving end of the longitudinal driving mechanism, a vertical driving mechanism connected to the insertion moving frame, and a wire clamp connected to the moving end of the vertical driving mechanism.
[0020] By adopting the technical scheme, the core wire is clamped downward by the plug-in clamp after being oriented, the position is aligned by the transverse sliding mechanism and the vertical driving mechanism, and finally the core wire is inserted under the pushing of the longitudinal driving mechanism, then the clamp is loosened and lifted to reset, so that stable and continuous automatic shell insertion operation is realized. The device realizes flexible adaptation to multi-specification and multi-row plug-in shells through the coordination of three degrees of freedom of transverse, longitudinal and vertical directions, significantly improves the accuracy, stability and consistency of the plug-in process, solves the problems of low efficiency, easy deviation and difficult alignment of traditional manual shell insertion, and realizes high-beat and high-reliability automatic plug-in operation.
[0021] Preferably, the wire storage device comprises a wire storage support frame connected with the rack and located between the terminal crimping device and the core wire orientation device, a wire storage vertical moving mechanism connected with the wire storage support frame, and a wire storage clamp connected with the moving end of the wire storage vertical moving mechanism; a plurality of wire storage vertical moving mechanisms and corresponding wire storage clamps are arranged in an array along the width direction of the wire storage support frame.
[0022] By adopting the technical scheme, when the second transfer mechanism sends the core wire with the crimped end to the wire storage device, each wire storage clamp clamps and positions the core wire in height, forming a buffer sequence of multiple paths of core wires to be inserted; after the core wire orientation device and the core wire insertion device are prepared, the corresponding wire storage clamp releases the core wire, realizing smooth connection with the subsequent process. Through the array cooperation of the multiple clamps and the lifting module, the application realizes the temporary storage, buffering and sequencing management of the core wire, effectively solves the problems of waiting, misalignment and attitude drift of multiple core wires under different beats, improves the flexibility, beat stability and assembly consistency of the whole machine, avoids insertion errors and processing defects caused by core wire suspension or bending, and significantly enhances the overall automation level and product reliability.
[0023] Preferably, the core wire transfer device further comprises a core wire transverse moving mechanism connected with the rack; the core wire transverse moving mechanism extends along the transverse direction of the rack and is located on one side of the core wire cutting device, the terminal crimping device, the wire storage device and the core wire orientation device respectively; The first transfer mechanism and the second transfer mechanism each comprise a core wire longitudinal driving assembly connected with the moving end of the core wire transverse moving mechanism, a core wire vertical moving assembly connected with the moving end of the core wire longitudinal driving assembly, and a core wire moving clamp connected with the moving end of the core wire vertical moving assembly.
[0024] By adopting the technical scheme, the first transfer mechanism sends the core wire processed by the core wire cutting device to the terminal pressing device through vertical, longitudinal and transverse three-axis linkage; the second transfer mechanism sends the core wire to the core wire storage device or the core wire direction adjusting device through the same path logic after the terminal pressing is completed, to prepare for the plugging process. The core wire transverse movement mechanism is a common rail driving platform, so that multiple transfer mechanisms can run on the same rail, realizing multi-station flexible flow with compact structure, fast station switching and unified action rhythm, effectively avoiding the problems of large size, long path and slow response of traditional mechanical arm structure. The transfer system with three-dimensional linkage significantly improves the transfer precision and rhythm matching capability of the core wire between multiple processes, improves the overall working efficiency, automation integration and equipment space utilization, and is particularly suitable for continuous core wire processing scenes with multiple processes and high density.
[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. The core wire feeding device stably supplies the roll-shaped multi-core wire to the core wire straightening device, realizes multi-section limiting and tension straightening, and makes the core wire enter the core wire cutting device for fixed-length cutting and peeling in a stable posture; the first transfer mechanism accurately transfers the peeled core wire to the terminal pressing device, the terminal pressing device cooperates with the terminal feeding device to complete reliable crimping of the terminal to the bare end of the core wire; the second transfer mechanism transfers the crimped core wire to the core wire direction adjusting device, and rotates the direction to completely match the end posture with the insertion direction of the rubber shell insertion port; the rubber shell feeding device arranges the bulk rubber shells in sequence, and the core wire plugging device realizes high-precision plugging of the core wire into the rubber shell, and the storage device buffers and positions the to-be-plugged core wire during the process, to ensure consistent rhythm in multiple processes. Through the above multi-station linkage structure, the present application realizes automatic high-precision connection of the whole process from straightening, cutting, peeling, terminal pressing, direction adjusting to shell insertion, effectively improves the positioning difficulty, uncontrollable direction and poor insertion of fine multi-core wire in the process of processing and shell insertion, improves the plugging consistency and operation efficiency, reduces the failure rate and labor cost, and has stronger adaptability and stability; 2. When the second transfer mechanism sends the terminal-pressed core wire to the storage device, the storage clamps clamp and position the core wire at a height, forming a buffer sequence of multiple to-be-plugged core wires; after the core wire direction adjusting device and the core wire plugging device are prepared, the storage clamps release the core wire to realize smooth connection with the subsequent process. The present application realizes temporary storage, buffering and sequence management of the core wire through the array cooperation of the multiple clamps and the lifting module, effectively solves the problems of waiting, misplacement and posture drift of multiple core wires under different rhythms, improves the flexibility, rhythm stability and assembly consistency of the whole machine, avoids plugging errors and processing failures caused by core wire suspension or bending, and significantly enhances the overall automation level and product reliability. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1is a schematic diagram of the three-dimensional structure of an embodiment of the present application Figure 1 .
[0027] Figure 2 is a schematic diagram of the three-dimensional structure of an embodiment of the present application Figure 2 .
[0028] Figure 3 is an enlarged view of part A in Figure 2
[0029] Figure 4 is a schematic diagram of the three-dimensional structure of an embodiment of the present application
[0030] Figure 5 is a schematic diagram of the internal structure of an embodiment of the present application
[0031] BRIEF DESCRIPTION OF THE DRAWINGS 1, rack; 2, core wire feeding device; 3, core wire straightening device; 31, wire guide; 32, wire guide wheel; 33, straightening support frame; 34, straightening wire guide; 35, guide protrusion; 36, core wire limiting guide wheel; 37, straightening through hole; 4, core wire cutting device; 41, cutting support; 42, clamping wire feeding mechanism; 43, cutting and stripping mechanism; 44, core wire guide mechanism; 45, core wire end clamping mechanism; 421, longitudinal movement air cylinder; 422, wire feeding clamping jaw; 431, downward cutting driving air cylinder; 432, upper cutting knife; 433, lower cutting knife; 441, guide hole; 5, terminal feeding device; 51, terminal storage reel; 52, terminal guide disc; 53, terminal conveying track; 6, terminal pressing device; 61, downward driving mechanism; 62, terminal downward pressing mechanism; 63, downward bending protection mechanism; 64, support and pressing mechanism; 7, insert glue shell feeding device; 71, vibrating disc feeding mechanism; 72, insert glue shell guide channel; 73, horizontal guide mechanism; 74, insert glue shell pushing mechanism; 75, insert glue shell limiting seat; 741, pushing support plate; 742, pushing air cylinder; 743, pushing rod; 8, wire storage device; 81, wire storage support frame; 82, wire storage vertical movement mechanism; 83, wire storage clamping jaw; 9, core wire direction adjusting device; 91, direction adjusting support seat; 92, rotary driving mechanism; 93, direction adjusting driving clamping jaw; 10, core wire transfer device; 101, first transfer mechanism; 102, second transfer mechanism; 103, core wire horizontal movement mechanism; 1011, core wire longitudinal driving assembly; 1012, core wire vertical movement assembly; 1013, core wire movement clamping jaw; 11, core wire insertion device; 111, core wire insertion support; 112, horizontal sliding mechanism; 113, longitudinal driving mechanism; 114, insertion movement frame; 115, vertical driving mechanism; 116, wire insertion clamping jaw; 12, core wire movement support shell. DETAILED DESCRIPTION
[0032] The following description will be made in conjunction with the accompanying drawings. Figures 1 to 5 The present application is further described in detail.
[0033] The embodiments of the present application disclose a multi-core wire single-side rubber shell inserting machine. Referring to the accompanying drawings Figure 1 The multi-core wire single-side rubber shell inserting machine comprises a rack 1, a core wire feeding device 2 arranged on the rack 1, a core wire straightening device 3 connected with the rack 1 and located at one side of the core wire feeding device 2, a core wire cutting device 4 connected with the rack 1 and located at one side of the core wire straightening device 3, a terminal feeding device 5 connected with the rack 1, a terminal pressing device 6 arranged on the rack 1 and used for pressing the terminal and the core wire, a rubber shell feeding device 7 connected with the rack 1, a wire storage device 8, a core wire direction adjusting device 9 connected with the rack 1, a core wire transferring device 10, and a core wire inserting device 11 used for inserting the pressed core wire into the rubber shell; the wire storage device 8 is located between the terminal pressing device 6 and the core wire direction adjusting device 9. The core wire transferring device 10 comprises a first transferring mechanism 101 used for moving the cut core wire on the core wire cutting device 4 to the position of the terminal pressing device 6, and a second transferring mechanism 102 used for moving the pressed core wire on the terminal pressing device 6 to the position of the core wire direction adjusting device 9; the core wire inserting device 11 is used for moving and inserting the core wire on the core wire direction adjusting device 9 into the rubber shell.
[0034] The core wire feeding device 2 is used for sequentially guiding the multi-core wire into the core wire straightening device 3. The core wire is limited, guided and straightened by the core wire straightening device 3, and is stably conveyed to the core wire cutting device 4 after being straightened. The core wire cutting device 4 cuts the straightened core wire to a fixed length and peels the core wire. The first transfer mechanism 101 picks up the cut and peeled core wire and moves along a set path to the terminal crimping device 6. The terminal crimping device 6 receives the terminals introduced by the terminal feeding device 5 through the material belt at the same time, and crimps the terminals to the exposed end of the core wire through the terminal crimping device 6 to form a crimping unit. Then, the second transfer mechanism 102 moves the crimped core wire to the core wire direction adjusting device 9 located downstream. The core wire direction adjusting device 9 adjusts the direction of the core wire through rotary driving, so that the end of the core wire meets the required insertion direction of the rubber shell. The rubber shell feeding device 7 sequentially arranges and conveys the bulk rubber shell to the insertion position, and the core wire and the rubber shell are precisely inserted by the core wire insertion device 11. The core wire that has not been inserted or missed is positionally maintained and buffered by the wire storage device 8 before the core wire crimping and insertion are completed, which improves the matching and rhythm control ability of the whole machine. Through the cooperation of the first transfer mechanism 101 and the second transfer mechanism 102, the application realizes the automatic serial operation of multi-stage linear conveying, turning connection and insertion insertion in the stages of cutting, crimping, direction adjusting and insertion. The positioning difficulty, uncontrollable direction and insertion failure problems in the whole process of straightening, cutting, peeling, crimping and rubber shell insertion of the multi-core wire thin diameter structure are effectively solved, the operation efficiency and insertion precision are improved, and the product failure rate and material waste are reduced.
[0035] Further, as Figure 1As shown, the core wire straightening device 3 of the present application comprises a wire guide frame 31 fixedly connected with the side wall of the rack 1 and arranged in the vertical direction, a plurality of groups of wire guide wheels 32 are rotationally connected on the wire guide frame 31 in the length direction of the wire guide frame 31, forming a preliminary guide and flattening channel for the coiled core wire; the upper side of the rack 1 is fixedly provided with a straightening support frame 33, a straightening wire seat 34 is installed on the straightening support frame 33, and the two ends of the straightening wire seat 34 are provided with upwardly extending guide protrusions 35, the guide protrusions 35 are provided with straightening through holes 37 for the core wire to pass through in sequence, and a plurality of groups of core wire limiting guide wheels 36 are arranged in the length direction of the middle region of the straightening wire seat 34, the plurality of core wire limiting guide wheels 36 are arranged in two rows in parallel array, when the core wire is sent out from the core wire feeding device 2, it first passes through the wire guide wheels 32 on the wire guide frame 31 to change the direction and uncoil, then passes through the straightening through holes 37 on the guide protrusions 35 in sequence, and forms multiple-point contact cooperation with the two rows of core wire limiting guide wheels 36 during the core wire straightening process, when the core wire is pulled forward by the subsequent work station, the wire guide wheels 32 and the core wire limiting guide wheels 36 are passively rotated by sliding with the core wire, so that the core wire is continuously guided in the longitudinal direction and clamped and limited by the two rows of core wire limiting guide wheels 36 in the transverse direction, thereby reducing the curling deformation and local bending, so that the multi-core wire maintains good straightness and stable position before entering the core wire cutting device 4, which is beneficial to the precision of subsequent fixed-length cutting, peeling and terminal pressing, improves the straightening effect and conveying stability of the whole machine, and at the same time, the split type installation mode of the wire guide frame 31, the straightening support frame 33 and the straightening wire seat 34 of the present application is convenient for adjusting the guide path and limiting distance according to different specifications of the core wire, the overall structure is simple, easy to assemble and low in maintenance cost.
[0036] Further, as Figure 2 and Figure 3As shown, the core wire cutting device 4 of the application includes a cutting support 41 connected with the rack 1 and fixedly installed at the downstream end of the core wire straightening device 3, and the cutting support 41 is sequentially provided with a clamping and feeding mechanism 42, a cutting and stripping mechanism 43, a core wire guiding mechanism 44 and a core wire end clamping mechanism 45; the clamping and feeding mechanism 42, the cutting and stripping mechanism 43, the core wire guiding mechanism 44 and the core wire end clamping mechanism 45 are sequentially arranged in the longitudinal direction along the core wire transmission direction and structurally aligned to realize a straight processing path, wherein the clamping and feeding mechanism 42 is used to clamp and push the core wire in the longitudinal direction to insert into the working area of the cutting and stripping mechanism 43 after the core wire straightening is completed, and the core wire is passed through the core wire guiding mechanism 44 after the core wire is advanced in place, the core wire end clamping mechanism 45 clamps the core wire end, the cutting and stripping mechanism 43 performs fixed-length cutting and end stripping treatment on the core wire, so that the core wire forms a bare wire segment for crimping; then, the first transfer mechanism 101 clamps the stripped core wire, the core wire end clamping mechanism 45 releases the core wire, the first transfer mechanism 101 pulls out the core wire in the direction away from the cutting and stripping mechanism 43, and simultaneously moves the core wire transversely to the position of the terminal crimping device 6, to complete the directional transfer of the core wire from the cutting processing to the terminal crimping; the clamping and feeding mechanism 42 of the application cooperates with the cutting and stripping mechanism 43 to realize precise feeding and cutting, which improves the positioning accuracy and processing continuity of the fine core wire segment in the high-speed processing process, the overall structure layout is compact and the action pace is reasonably matched, which effectively improves the core wire processing efficiency and the stability of the whole machine, reduces the need for manual intervention and the core wire processing defect rate.
[0037] The clamping and feeding mechanism 42 of the application includes a longitudinal movement air cylinder 421 connected with the cutting support 41, and a feeding clamp jaw 422 connected with the moving end of the longitudinal movement air cylinder 421; the cutting and stripping mechanism 43 includes a downward cutting driving air cylinder 431, an upper cutting knife 432 connected with the output end of the downward cutting driving air cylinder 431, and a lower cutting knife 433 connected with the cutting support 41 and located below the upper cutting knife 432, and the upper cutting knife 432 and the lower cutting knife 433 cooperate to cut off the core wire or the outer rubber of the core wire; the core wire guiding mechanism 44 is provided with a guiding hole 441 for the core wire to pass through; and the core wire end clamping mechanism 45 is preferably a three-way movement sliding table and a mechanical clamp jaw.
[0038] Specifically, as Figure 1As shown, the terminal feeding device 5 includes a terminal storage reel 51 connected with the rack 1, a terminal guide disc 52, and a terminal conveying track 53. The terminal storage reel 51 is installed at an upper position of the rack 1 and is used to store terminal assemblies arranged in a continuous manner in the form of a tape. The terminal guide disc 52 is arranged below the terminal storage reel 51 and is connected with the rack 1. The terminal guide disc 52 is used to receive and expand the terminal tape and adjust the conveying posture of the terminal tape so that the terminal can be smoothly guided into the subsequent terminal conveying track 53. The terminal conveying track 53 is fixedly connected with the rack 1 and is located at the discharge end of the terminal guide disc 52. The terminal conveying track 53 extends in the horizontal direction to a lower station of the terminal crimping device 6 and realizes directional conveying and segmented positioning of the terminal tape through a guide groove or a limiting channel. In actual operation, the terminal storage reel 51 slowly releases the terminal tape with the action of the equipment. The tape is expanded and shaped by the terminal guide disc 52 and is guided into the terminal conveying track 53. The terminal is accurately guided to the crimping position by the track structure to complete the step-by-step feeding and crimping operation in cooperation with the terminal crimping device 6. The application realizes automatic expansion, posture adjustment, and precise positioning and conveying of the terminal feeding. The terminal can be stably and smoothly fed into the crimping station according to the beat, which improves the automatic terminal crimping efficiency and assembly reliability, avoids terminal jamming, skewing, uneven feeding, and the like, and is beneficial to improving the consistency of the whole machine beat and the yield of finished products.
[0039] More specifically, as Figure 2As shown, the terminal crimping device 6 of the application comprises a lower pressing driving mechanism 61 fixedly connected with the rack 1, a terminal lower pressing mechanism 62 connected with the output end of the lower pressing driving mechanism 61, a lower pressing and bending protection mechanism 63 installed on the outer sidewall of the lower pressing driving mechanism 61, and a supporting and pressing mechanism 64 connected with the terminal conveying track 53 and located directly below the terminal lower pressing mechanism 62, wherein the lower pressing driving mechanism 61 is used to provide a pressing force in the vertical direction and drive the terminal lower pressing mechanism 62 to move up and down in the vertical direction to realize the crimping work of the terminal and the core wire, the supporting and pressing mechanism 64 is arranged at the terminal crimping position of the end of the terminal conveying track 53, and is used to provide an upward reaction supporting force for the end of the core wire during the crimping process, so as to ensure that the core wire remains vertically positioned and does not deviate or sink during the crimping stress process, the terminal lower pressing mechanism 62 is located directly above the supporting and pressing mechanism 64 and realizes the precise crimping action from top to bottom through the coordinated movement of the lower pressing driving mechanism 61, and the lower pressing and bending protection mechanism 63 is installed on the sidewall of the lower pressing driving mechanism 61 and presses the terminal material belt during the crimping process, so as to prevent the terminal from being warped, deformed or stress concentrated due to uneven stress or impact during the terminal crimping process, thereby ensuring the crimping forming quality; after the core wire and the terminal are respectively positioned to the crimping position by the core wire transferring device 10, the lower pressing driving mechanism 61 drives the terminal lower pressing mechanism 62 to move downward, the terminal accurately overlaps with the stripped section of the core wire under the guiding and positioning action, the supporting and pressing mechanism 64 provides upward limiting support, the lower pressing mechanism is lifted after the crimping is completed, and the crimping assembly is reset to wait for the next working cycle. The application realizes the high-precision connection of the terminal and the core wire through the upper and lower coordinated clamping and crimping actions, effectively reduces the crimping defects and terminal tail damage problems through the lower pressing and bending protection mechanism 63, and improves the stability, consistency and finished product reliability of the crimping process.
[0040] The lower pressing and bending protection mechanism 63 is preferably a lower pressing cylinder and a lower pressing pad block connected with the output end of the lower pressing cylinder.
[0041] In addition, as Figure 4As shown, the grommet shell loading device 7 of the application includes a vibrating disc loading mechanism 71 connected with the rack 1, a grommet shell guide channel 72 connected with the output end of the vibrating disc loading mechanism 71, a transverse guide mechanism 73 connected with the outlet end of the grommet shell guide channel 72, a grommet shell pushing mechanism 74 connected with the rack 1 and located at one end of the transverse guide mechanism 73, and a grommet shell limiting seat 75 connected with the rack 1 and located at the other end of the transverse guide mechanism 73. The vibrating disc loading mechanism 71 is used for vibrating and sorting bulk grommet shells and realizing automatic directional arrangement, so that the grommet shells enter the grommet shell guide channel 72 in sequence. The grommet shell guide channel 72 is a closed or semi-closed slide structure arranged in the downstream direction, which ensures that the grommet shells are stably and unidirectionally slid into the transverse guide mechanism 73. The transverse guide mechanism 73 is a guide rail area with a transverse moving space, which is used for temporarily storing grommet shells and cooperating with subsequent pushing. The grommet shell pushing mechanism 74 is arranged at one end of the transverse guide mechanism 73, and the action control of the grommet shell pushing mechanism 74 is synchronized with the whole machine beat. After the grommet shell is in place, the grommet shell pushing mechanism 74 pushes the frontmost grommet shell in the transverse direction to the grommet shell limiting seat 75. The grommet shell limiting seat 75 serves as a fixed positioning mechanism, which is used for receiving and limiting the grommet shell before insertion, so that the grommet shell is in the precise insertion position for the core wire insertion. The loading process of the application realizes the whole process automation of the grommet shell from bulk feeding to precise positioning assembly position through the four-level structure cooperation of vibration sorting, directional channel, transverse buffer and active pushing, ensures the continuous feeding, consistent posture and accurate positioning of the grommet shell in high-speed operation, improves the insertion efficiency and assembly success rate, and reduces the risk of manual intervention and jamming.
[0042] The transverse guide mechanism 73 and the grommet shell limiting seat 75 are provided with limiting sliding grooves arranged correspondingly in the transverse direction. The grommet shell pushing mechanism 74 includes a pushing support plate 741, a pushing cylinder 742 fixedly connected with the pushing support plate 741, and a pushing rod 743 connected with the pushing cylinder 742 and inserted into the transverse guide mechanism 73.
[0043] Moreover, as Figure 5As shown, the core wire orientation device 9 of the application includes an orientation support seat 91 connected with the rack 1 and located between the wire storage device 8 and the plug shell limiting seat 75, a rotary drive mechanism 92 fixedly connected with the orientation support seat 91, and an orientation drive clamp jaw 93 connected with the output end of the rotary drive mechanism 92, wherein the orientation support seat 91 serves as the installation base of the entire orientation module and is rigidly connected with the rack 1 to ensure structural stability, the rotary drive mechanism 92 is installed on the orientation support seat 91, and the orientation drive clamp jaw 93 is fixedly connected with the output end of the rotary drive mechanism 92. The orientation drive clamp jaw 93 is used to clamp the core wire end portion after crimping and temporary storage by the wire storage device 8, and to realize the rotation adjustment of the core wire around the horizontal axis under the drive of the rotary drive mechanism 92, so that the core wire terminal is oriented to meet the pose requirements of the plug shell insertion direction. In the running process, after the second transfer mechanism 102 sends the crimped core wire to the clamping position of the core wire orientation device 9, the orientation drive clamp jaw 93 clamps the core wire end portion, the rotary drive mechanism 92 controls the rotation of the clamp jaw according to the preset direction angle, so that the core wire terminal part is turned over to the state consistent with the plug shell limiting seat 75 insertion direction, and then the clamp jaw is released, and the next core wire insertion operation is entered. The application can flexibly preprocess the core wire insertion direction according to the differences in the design of plug shells, such as front and back, up and down, single and double layers, etc., to avoid problems such as terminal deformation, insertion failure or poor contact caused by inconsistent insertion pose, improve the adaptation ability and insertion success rate of the core wire to the plug shell, and is especially suitable for mixed line assembly scenes of plug shells of multiple specifications. It has the advantages of accurate action, reliable orientation, compact structure, etc., and is a key component to realize the automation, high precision and flexibility of the insertion link.
[0044] The rotary drive mechanism 92 is preferably an electric motor, and the orientation drive clamp jaw 93 is preferably a thumb cylinder clamp jaw.
[0045] Further, as Figure 5As shown, the core wire plug-in device 11 of the present application includes a core wire plug-in support 111 connected with the rack 1, a transverse sliding mechanism 112 fixedly connected with the core wire plug-in support 111, a longitudinal driving mechanism 113 connected with the moving end of the transverse sliding mechanism 112, a plug-in moving frame 114 connected with the moving end of the longitudinal driving mechanism 113, a vertical driving mechanism 115 connected with the plug-in moving frame 114, and a wire clamping jaw 116 connected with the moving end of the vertical driving mechanism 115. The core wire plug-in support 111 serves as the installation framework of the complete plug-in device and is rigidly connected with the rack 1 to ensure structural stability. The transverse sliding mechanism 112 is arranged on the core wire plug-in support 111 and is used to drive the plug-in module to move in the transverse direction of the rack, so that the plug-in mechanism can be aligned with a plurality of plug-in shell limiting seats 75 or different plug-in arrangement regions. The longitudinal driving mechanism 113 is installed at the moving end of the transverse sliding mechanism 112 and is used to drive the wire clamping jaw 116 to accurately insert the core wire into the plug-in shell in the longitudinal direction of the rack 1. The plug-in moving frame 114 is arranged at the output end of the longitudinal driving mechanism 113 and bears the load of the up-down plug-in action. The vertical driving mechanism 115 is connected with the plug-in moving frame 114 and is used to drive the wire clamping jaw 116 to move in the up-down direction. The wire clamping jaw 116 is a terminal execution component with clamping function and is used to clamp the end portion of the core wire and accurately insert the core wire into the plug-in shell in the plug-in shell limiting seat 75 under the cooperation of the three-axis linkage. In actual work, after the core wire orientation device 9 completes the posture adjustment, the wire clamping jaw 116 clamps the end portion of the core wire downward, realizes the path alignment of the core wire plug-in under the joint control of the transverse sliding mechanism 112 and the vertical driving mechanism 115, and then the longitudinal driving mechanism 113 drives the wire clamping jaw 116 to insert the end portion of the core wire into the plug-in shell. After the insertion is completed, the jaw is released and rises to reset, completing a complete plug-in cycle. The three-degree-of-freedom driving system is used to realize multi-directional plug-in path adjustment, adapt to the high-precision insertion requirements of plug-in shells of different specifications and multiple rows, effectively solve the problems of low efficiency, deviation of insertion direction and poor multi-station adaptability of traditional manual plug-in, improve the automation degree and flexibility of the whole machine, and ensure the consistency of plug-in quality and the yield of finished products.
[0046] The transverse sliding mechanism 112, the longitudinal driving mechanism 113 and the vertical driving mechanism 115 are preferably linear motors or screw slides. The wire clamping jaw 116 is preferably a thumb air cylinder jaw.
[0047] Further, as Figure 5As shown, the wire storage device 8 includes a wire storage support frame 81 connected to the rack 1 and arranged between the terminal crimping device 6 and the core wire direction adjusting device 9, a plurality of wire storage vertical moving mechanisms 82 fixedly connected to the wire storage support frame 81, and wire storage clamping jaws 83 respectively mounted to the moving ends of the wire storage vertical moving mechanisms 82. The plurality of wire storage vertical moving mechanisms 82 and the corresponding wire storage clamping jaws 83 are arrayed along the width direction of the wire storage support frame 81 to adapt to the buffering and partition control requirements of multi-core wires or multi-channel core wires under the same assembly beat. The wire storage support frame 81 serves as a whole structural support platform and is rigidly connected to the rack 1 to provide a basis for multi-station arrangement. The wire storage vertical moving mechanisms 82 are preferably lifting modules driven by air cylinders, stepping motors or servo motors, which can drive the corresponding wire storage clamping jaws 83 to move up and down in the vertical direction. The wire storage clamping jaws 83 have clamping function for temporarily clamping, fixing and maintaining the posture of the core wire end after crimping. In the assembly process, after the core wire is processed by the terminal crimping device 6, the second transfer mechanism 102 sends the core wire to the clamping jaw area of the wire storage device 8, the core wire end is clamped by the wire storage clamping jaws 83, and the core wire is kept at a specific height through vertical movement to form a buffering sequence of a plurality of to-be-inserted core wires. After the core wire direction adjusting device 9 and the core wire inserting device 11 are ready, the corresponding wire storage clamping jaws 83 release the corresponding core wires and cooperate with the transfer mechanism to complete subsequent direction adjusting and inserting operations. Through the array arrangement of multiple clamping jaws and lifting units, the application can effectively cope with the beat difference, direction adjusting waiting and inserting rhythm coordination problems in the multi-channel core wire inserting task, realize the temporary storage, buffering and sequencing management function of the core wire, not only improve the flexibility and continuity of the whole machine operation, but also avoid the abnormal conditions such as suspension, bending or posture drift of the core wire due to waiting or beat misalignment, thereby improving the automatic integration, assembly stability and product consistency of the whole machine.
[0048] Specifically, as Figure 2As shown, the core wire transfer device 10 further comprises a core wire transverse movement mechanism 103 connected with the rack 1, the core wire transverse movement mechanism 103 is arranged along the transverse direction of the rack 1, the core wire transverse movement mechanism 103 is arranged on the side corresponding to the core wire cutting device 4, the terminal crimping device 6, the wire storage device 8 and the core wire direction adjusting device 9, and is used for carrying and driving a plurality of transfer modules to realize transverse displacement operation between stations; the first transfer mechanism 101 and the second transfer mechanism 102 are both arranged at the moving end of the core wire transverse movement mechanism 103, and each comprises a core wire longitudinal driving assembly 1011 for driving the core wire to move in the longitudinal direction, a core wire vertical movement assembly 1012 mounted at the moving end of the core wire longitudinal driving assembly 1011, and a core wire moving clamp jaw 1013 arranged at the moving end of the core wire vertical movement assembly 1012; the core wire longitudinal driving assembly 1011 can realize accurate translation of the core wire in the pulling-out and feeding-in direction, the core wire vertical movement assembly 1012 is used for completing up-down butt joint action of the core wire between different height stations, and the core wire moving clamp jaw 1013 has controllable opening and closing capability and is used for clamping and releasing the core wire segment between stations, so as to realize accurate transfer of the core wire; in the actual working process, the first transfer mechanism 101 is responsible for taking out the core wire after being cut and stripped by the core wire cutting device 4 from the station, accurately feeding the core wire into the terminal crimping device 6 station through three-axis linkage action of vertical lifting, longitudinal feeding and transverse alignment, and completing the terminal crimping preparation of the core wire; the second transfer mechanism 102 takes out the core wire from the terminal crimping station after the terminal crimping is completed and transfers the core wire to the wire storage device 8 or the core wire direction adjusting device 9 through the same path logic, so as to realize subsequent plug-in preparation; the core wire transverse movement mechanism 103 serves as a shared driving base, realizes common rail operation of a plurality of transfer mechanisms between different stations, effectively saves structural space and improves system cooperation efficiency, the multi-dimensional linkage transfer structure can complete flexible circulation of the core wire between a plurality of horizontal and vertical stations, effectively solves the problems of large size, slow response and low transfer precision of the traditional one-way or mechanical arm type transfer structure, guarantees the alignment precision and beat matching capability in the core wire transfer process, improves the whole machine operation efficiency, layout compactness and automation integration degree, and is especially suitable for assembly scenes of multi-process high-density and multi-batch core wire continuous processing.
[0049] The application further discloses a core wire moving support shell 12 connected with the rack 1; the core wire moving support shell 12 is used for providing upward support and guidance for the core wire during core wire movement, and reducing bending damage of the core wire during movement.
[0050] The implementation principle of the multi-core wire single-side plug-in rubber shell machine is as follows: The core wire feeding device 2 is used for sequentially guiding the multi-core wire wire rod in a roll shape into the core wire straightening device 3, the core wire is positioned and guided by the core wire straightening device 3, and is straightened by multiple tension forces, so that the core wire is stably conveyed to the core wire cutting device 4 after being straightened; the core wire cutting device 4 cuts the straightened core wire to a fixed length and performs a peeling process, the first transfer mechanism 101 picks up the core wire that has been cut and peeled and moves along a set path to the terminal crimping device 6, the terminal crimping device 6 synchronously receives the terminals guided by the terminal feeding device 5 through a material belt, and the terminals are crimped to the exposed end of the core wire by the terminal crimping device 6 to form a crimping unit; then, the second transfer mechanism 102 moves the crimped core wire to the core wire direction adjusting device 9 located downstream, the core wire direction adjusting device 9 adjusts the direction of the core wire through rotary driving, so that the end of the core wire meets the insertion direction required by the rubber plug shell; the rubber plug shell feeding device 7 sequentially arranges and conveys the bulk rubber plug shell to the insertion position, and the core wire is precisely inserted into the rubber plug shell by the core wire insertion device 11; the core wire that has not been inserted or missed is positionally maintained and buffered by the wire storage device 8 before the completion of the core wire crimping and insertion, so as to improve the matching and rhythm control ability of the whole machine; through the cooperation of the first transfer mechanism 101 and the second transfer mechanism 102, the application realizes the automatic serial operation of multi-stage linear conveying, turning connection and insertion insertion in the cutting, crimping, direction adjusting and insertion stages, effectively solves the positioning difficulty, uncontrollable direction and insertion failure problems of the multi-core wire thin diameter structure in the whole process of straightening, cutting, peeling, crimping and rubber plug shell insertion, improves the operation efficiency and insertion precision, and reduces the defective rate and material waste of the finished product; When the core wire is crimped by the terminal crimping device 6, the second transfer mechanism 102 sends the core wire to each jaw area of the wire storage device 8, the wire storage jaw 83 clamps the end of the core wire respectively and maintains the core wire at a specific height through vertical movement, so as to form a buffer sequence of multiple core wires to be inserted; after the core wire direction adjusting device 9 and the core wire insertion device 11 are ready, the corresponding wire storage jaw 83 releases the corresponding core wire and cooperates with the transfer mechanism to complete the subsequent direction adjusting and insertion operation; through the array arrangement of multiple jaws and lifting units, the application can effectively cope with the beat difference, direction adjusting waiting and insertion rhythm coordination problems in the multi-path core wire insertion task, realize the temporary storage, buffering and sequencing management function of the core wire, not only improve the flexibility and continuity of the whole machine operation, but also avoid the abnormal conditions such as suspension, bending or pose drift of the core wire due to waiting or beat misalignment, so as to improve the automatic integration, assembly stability and finished product consistency of the whole machine.
[0051] The above are preferred embodiments of the application, which do not limit the protection scope of the application, therefore: any equivalent changes made on the structure, shape and principle of the application should be covered within the protection scope of the application.
Claims
1. A multi-core single-edge encapsulation shell machine, characterized by, The utility model relates to a kind of terminal crimping machine, including rack (1), be located on the core line feeding device (2) of the rack (1), with the core line straightening device (3) being connected with the rack (1) and being located in the core line feeding device (2) side, with the core line cutting device (4) being connected with the rack (1) and being located in the core line straightening device (3) side, with the terminal feeding device (5) being connected with the rack (1), terminal crimping device (6) for being located on the rack (1) and being used for terminal and core line pressure, with the plug shell feeding device (7) being connected with the rack (1), wire storage device (8), with the core line direction changing device (9) being connected with the rack (1), core line transfer device (10), and for the core line plug-in device (11) for inserting into plug shell after being crimped;The wire storage device (8) is located between the terminal crimping device (6) and the core line direction changing device (9); The core line transfer device (10) includes first transfer mechanism (101) for moving the core line after cutting on the core line cutting device (4) to the position of the terminal crimping device (6), and second transfer mechanism (102) for moving the core line after being crimped on the terminal crimping device (6) to the position of the core line direction changing device (9), and the core line plug-in device (11) is used to move and insert the core line on the core line direction changing device (9) into plug shell.
2. A machine for inserting a grommet into a single edge of a multi-core cable according to claim 1, wherein The core line straightening device (3) includes wire guide frame (31) being connected with the side wall of the rack (1) and being arranged along vertical direction, wire guide wheel (32) being rotatably connected with the wire guide frame (31) and being arranged in array along the length direction of the wire guide frame (31), straightening support frame (33) being connected with the upper side of the rack (1), straightening wire seat (34) being connected with the straightening support frame (33), guide protruding ridge (35) being connected with both ends of the straightening wire seat (34) and being used for passing through by core line, and core line limiting guide wheel (36) being connected with the straightening wire seat (34) and being arranged between the two guide protruding ridges (35). A plurality of the core line limiting guide wheels (36) are arranged in two rows and in array along the length direction of the straightening wire seat (34), and the guide protruding ridge (35) is provided with straightening through hole (37) for passing through by core line.
3. The machine of claim 1, wherein, The core line cutting device (4) includes cutting support (41) being connected with the rack (1) and being located at the end of the core line straightening device (3), clamping wire feeding mechanism (42) being connected with the cutting support (41), cutting stripping mechanism (43) being connected with the cutting support (41) and being aligned with the clamping wire feeding mechanism (42), core line guide mechanism (44) being connected with the cutting support (41) and being located at one side of the cutting stripping mechanism (43), and core line end clamping mechanism (45) being connected with the rack (1). The clamping and feeding mechanism (42), the cutting and stripping mechanism (43), the core wire guide mechanism (44) and the core wire end clamping mechanism (45) are sequentially arranged in the longitudinal direction; the clamping and feeding mechanism (42) is used for clamping the core wire and moving the core wire in the direction of inserting into the cutting and stripping mechanism (43) in the longitudinal direction; when the cutting and stripping mechanism (43) clamps the core wire, the first transfer mechanism (101) moves the core wire away from the cutting and stripping mechanism (43); the first transfer mechanism (101) is also used for moving laterally between the core wire guide mechanism (44) and the core wire end clamping mechanism (45) to move the cut and stripped core wire to the position of the terminal pressing device (6).
4. The machine of claim 1, wherein, The terminal feeding device (5) comprises a terminal storage reel (51) connected with the rack (1), a terminal guide disc (52) connected with the rack (1) and located below the terminal storage reel (51), and a terminal conveying track (53) connected with the rack (1).
5. A machine for inserting a grommet into a single edge of a multi-corded shell according to claim 4, wherein, The terminal pressing device (6) comprises a pressing driving mechanism (61) connected with the rack (1), a terminal pressing mechanism (62) connected with the pressing driving mechanism (61), a pressing bending protection mechanism (63) connected with the outer wall of the pressing driving mechanism (61), and a supporting top pressing mechanism (64) connected with the terminal conveying track (53) and located directly below the terminal pressing mechanism (62).
6. The machine of claim 1, wherein, The insert shell feeding device (7) comprises a vibrating disc feeding mechanism (71) connected with the rack (1), an insert shell guide channel (72) connected with the output end of the vibrating disc feeding mechanism (71), a transverse guide mechanism (73) connected with the outlet end of the insert shell guide channel (72), an insert shell pushing mechanism (74) connected with the rack (1) and located at one end of the transverse guide mechanism (73), and an insert shell limiting seat (75) connected with the rack (1) and located at the other end of the transverse guide mechanism (73). When the insert shell moves from the insert shell guide channel (72) to the transverse guide mechanism (73), the insert shell pushing mechanism (74) is used for pushing the insert shell from the transverse guide mechanism (73) to the insert shell limiting seat (75) in the transverse direction.
7. A multi-core single-edge encapsulation machine according to claim 6, characterized in that, The core wire direction adjusting device (9) comprises a direction adjusting support seat (91) connected with the rack (1) and located between the wire storage device (8) and the insert shell limiting seat (75), a rotating driving mechanism (92) connected with the direction adjusting support seat (91), and a direction adjusting driving clamp jaw (93) connected with the output end of the rotating driving mechanism (92).
8. The machine of claim 1, wherein, The core wire inserting device (11) comprises a core wire inserting support (111) connected with the rack (1), a transverse sliding mechanism (112) connected with the core wire inserting support (111), a longitudinal driving mechanism (113) connected with a moving end of the transverse sliding mechanism (112), an inserting moving frame (114) connected with a moving end of the longitudinal driving mechanism (113), a vertical driving mechanism (115) connected with the inserting moving frame (114), and a wire inserting clamp jaw (116) connected with a moving end of the vertical driving mechanism (115).
9. The machine of claim 1 wherein, The wire storing device (8) comprises a wire storing support frame (81) connected with the rack (1) and located between the terminal crimping device (6) and the core wire direction adjusting device (9), a wire storing vertical moving mechanism (82) connected with the wire storing support frame (81), and a wire storing clamp jaw (83) connected with a moving end of the wire storing vertical moving mechanism (82); a plurality of wire storing vertical moving mechanisms (82) and corresponding wire storing clamp jaws (83) are arranged in an array along the width direction of the wire storing support frame (81).
10. The machine of claim 1, wherein, The core wire transferring device (10) further comprises a core wire transverse moving mechanism (103) connected with the rack (1); the core wire transverse moving mechanism (103) extends along the transverse direction of the rack (1) and is located on one side of the core wire cutting device (4), the terminal crimping device (6), the wire storing device (8) and the core wire direction adjusting device (9) respectively; The first transferring mechanism (101) and the second transferring mechanism (102) each comprise a core wire longitudinal driving assembly (1011) connected with a moving end of the core wire transverse moving mechanism (103), a core wire vertical moving assembly (1012) connected with a moving end of the core wire longitudinal driving assembly (1011), and a core wire moving clamp jaw (1013) connected with a moving end of the core wire vertical moving assembly (1012).
Citation Information
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