Feeding mechanism for crystal plane grinding and polishing machine
By designing an inclined material platform and a feed chute connected to a template in the crystal grinding and polishing machine, combined with a top material and support sleeve mechanism, the problems of low feeding efficiency and high bushing wear rate are solved, achieving efficient feeding and reduced operation and maintenance costs.
Patent Information
- Application Number
- CN202411019511.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2026-02-03
AI Technical Summary
Existing crystal grinding and polishing machines have low feeding efficiency and high bushing wear rate, resulting in high equipment operation and maintenance costs.
A feeding mechanism for a crystal surface grinding and polishing machine was designed, including an inclined material platform and template. The material box is connected to the feeding trough. The top material mechanism and the support sleeve mechanism are used to realize rapid material discharge and control of the bushing loosening plate, thereby reducing bushing wear.
It increased material feeding efficiency by more than 5 times, reduced bushing wear rate, and reduced equipment operation and maintenance costs.
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Figure CN121447531A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of crystal processing equipment, and in particular to a feeding mechanism for a crystal surface grinding and polishing machine. Background Technology
[0002] Currently, the feeding process of crystal grinding and polishing machines mainly involves two steps. The first step is to discharge the material by shaking the material box, and the second step is to position the blank by controlling the opening and closing of the bushing. In the first step, the material box needs to shake continuously for a period of time to complete the discharge. The subsequent transfer equipment needs to wait after each transfer, which reduces the overall processing effect of the machine. In the second step, the opening and closing of the bushing is driven by the support sleeve shaft to rotate the support sleeve teeth set on it. The contact area between the support sleeve teeth and the bushing is small, and the pressure on the contact part of the bushing is high, resulting in a high wear rate of the bushing during production. The above problems result in low feeding efficiency of existing grinding and polishing machines, as well as high equipment operation and maintenance costs. Summary of the Invention
[0003] To address the aforementioned problems, this invention proposes a feeding mechanism for a crystal surface grinding and polishing machine.
[0004] The technical solution adopted in this invention is: a feeding mechanism for a crystal surface grinding and polishing machine, comprising a frame, a template on the frame, and a plurality of mold holes on the template;
[0005] A material ejection mechanism is provided below the template, the material ejection mechanism includes a plurality of material ejection rods, the material ejection rods being arranged corresponding to the mold holes;
[0006] The feeding mechanism located on one side of the frame includes an inclined material platform with several feeding grooves on the surface of the material platform. The ends of the feeding grooves are connected to the mold holes. The material platform is provided with a reciprocating sliding material box with several discharge holes located above the feeding grooves.
[0007] The support mechanism located above the material platform includes a support rotatably connected to the frame. First linkage blocks are rotatably connected to both sides of the support. An aluminum frame is fixed between the two first linkage blocks. An aluminum strip is fixed on the aluminum frame. Several bushings are provided on the aluminum strip. A liftable loose sleeve plate is provided below the support. Several snap-fit slots are provided on one side of the loose sleeve plate. The support is also provided with a support drive mechanism, which is used to control the rotation of the first linkage blocks and the lifting of the loose sleeve plate.
[0008] Furthermore, the support has rotating shafts at both ends, which are rotatably connected to the frame. A turbine is fixed on one of the rotating shafts, and the frame is equipped with a support rotating motor. The support rotating motor is equipped with a worm gear, which meshes with the turbine.
[0009] Further, the ejection mechanism comprises an ejection cylinder, a top ejection plate is fixed to the top of the ejection cylinder, an ejection rod is fixed to the top ejection plate, a plurality of guide rods are arranged on the two sides of the top ejection plate, guide bearings are fixed to the rack, the guide rods are slidably connected to the guide bearings, the mold hole penetrates the mold plate, and the top end of the ejection rod is located in the mold hole.
[0010] Further, the support sleeve driving mechanism comprises a first driving cylinder and a second driving cylinder fixed to the support, a through hole is arranged on the support, the output shaft of the first driving cylinder penetrates the through hole, the loose sleeve plate is fixed to the end of the output shaft of the first driving cylinder, and the second driving cylinder is hinged to one end of the first linkage block.
[0011] Further, the upper end of the aluminum lattice frame is fixed with an ejection cylinder, the ejection cylinder is fixed with an ejection plate at the end, and a plurality of ejection rods are fixed below the ejection plate and extend into the bushing.
[0012] Further, a lifting strip is arranged between adjacent feeding grooves, a anti-dropping piece is fixed on the lifting strip, and the anti-dropping piece partially covers the upper side of the feeding groove.
[0013] Further, the two sides of the material table are respectively rotationally connected with second linkage blocks, a linkage rod and a synchronous rod are fixed between the second linkage blocks, an extension piece is fixed on the linkage rod, the linkage rod and the extension piece are located above the material table, a plurality of spacing arranged pressing pieces are arranged at the end of the extension piece, the pressing pieces are located between the anti-dropping pieces, the synchronous rod is located below the material table, a pressing driving cylinder is connected to the synchronous rod, and the pressing driving cylinder is arranged on the rack.
[0014] Further, a plurality of strip-shaped holes are arranged on the material table, the strip-shaped holes are located at the middle and low positions of the feeding groove, one side of the film hole is provided with a feeding port, and the end of the feeding groove is communicated with the feeding port.
[0015] Further, the two sides of the support are fixed with connecting seats, the connecting seats are provided with rotating grooves, the first linkage block comprises an arc-shaped first linkage arm and a second linkage arm, the intersection of the first linkage arm and the second linkage arm is a rotating connection part, and the rotating connection part is rotationally connected to the rotating grooves.
[0016] Further, the rack is provided with a material box swing cylinder, the material box is connected to the end of the material box swing cylinder, the two sides of the material table are respectively fixed with guide rods, the material box is slidably connected to the guide rods, and the material box and the material table are provided with springs.
[0017] Compared with the prior art, the present application has the following advantages:
[0018] The material box and the template are provided with an inclined material table, a plurality of feeding grooves are arranged in the material table, the feeding grooves are communicated with the mold holes on the template, the crystal blank in the material box can be sequentially discharged in the feeding grooves after the crystal blank is discharged, the crystal blank in the feeding grooves can be immediately filled into the mold holes after the crystal blank in the mold holes is taken away, so that the blank transfer of the next time is quickly carried out, the feeding efficiency is effectively improved, and the feeding efficiency is improved by more than 5 times through actual measurement, since the material table is arranged in an inclined manner, sewage on the surface of the material table can automatically slide off, the drying of the feeding environment is ensured, and the feeding stability of the crystal blank is affected after the sewage is accumulated on the material table.
[0019] In addition, the bushing is controlled to be opened and closed through the loose sleeve plate, the loose sleeve plate increases the contact area between the bushing and the loose sleeve plate, slows down the wear of the bushing in the actual production process, and achieves the effect of reducing the equipment operation and maintenance cost. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained according to the structures shown in the drawings without creative labor for those skilled in the art.
[0021] Figure 1 It is a first schematic diagram of the overall structure of the present application.
[0022] Figure 2 It is a second schematic diagram of the overall structure of the present application.
[0023] Figure 3 It is a first schematic diagram of the feeding mechanism of the present application.
[0024] Figure 4 It is a second schematic diagram of the feeding mechanism of the present application.
[0025] Figure 5 It is a first schematic diagram of the bushing mechanism of the present application.
[0026] Figure 6 It is a second schematic diagram of the bushing mechanism of the present application.
[0027] Figure 7 It is a schematic diagram of the material table structure of the present application.
[0028] The invention number information is as follows:
[0029] 1. Frame; 11. Template; 111. Mold hole; 112. Feed inlet; 12. Support rotating motor; 121. Worm gear; 13. Material box swing cylinder; 2. Ejector mechanism; 21. Ejector rod; 22. Ejector cylinder; 23. Ejector plate; 24. Guide rod; 3. Feeding mechanism; 31. Material platform; 311. Feed chute; 312. Lifting bar; 313. Anti-detachment piece; 314. Strip hole; 32. Material box; 321. Guide rod; 322. Spring; 33. Second linkage block; 34. Linkage rod; 35. Synchronizing rod; 36. Extension piece; 361. Pressing... 37. Material sheet; 4. Pressing drive cylinder; 5. Support sleeve mechanism; 6. Support; 7. Rotating shaft; 8. Turbine; 9. First linkage block; 10. Arc-shaped first linkage arm; 11. Second linkage arm; 12. Rotating connection part; 13. Aluminum frame; 14. Aluminum strip; 15. Bushing; 16. Loose sleeve plate; 17. Snap-fit groove; 18. Support sleeve drive mechanism; 19. First drive cylinder; 10. Second drive cylinder; 11. Discharge cylinder; 12. Discharge plate; 13. Discharge rod; 14. Connecting seat; 15. Rotating groove; 16. Support sleeve drive mechanism; 17. First drive cylinder; 18. Second drive cylinder; 19. Second drive cylinder; 20. Discharge cylinder; 10. Discharge plate; 11. Discharge rod; 12. Connecting seat; 13. Rotating groove;
[0030] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0032] This invention provides a feeding mechanism for a crystal surface grinding and polishing machine, including a frame 1, a template 11 on the frame 1, and a plurality of mold holes 111 on the template 11;
[0033] like Figure 1 As shown, the ejector mechanism 2 is located below the template 11. The ejector mechanism 2 includes a plurality of ejector rods 21. The ejector rods 21 are arranged corresponding to the mold hole 111. The ejector rods 21 are preferably located directly below the mold hole 111. After the ejector rods 21 are raised, they can simultaneously lift the crystal blank in the mold hole 111.
[0034] like Figure 3As shown, the feeding mechanism 3 arranged on one side of the rack 1 comprises an inclined feeding table 31, the feeding table 31 is provided with a plurality of feeding grooves 311, the end of the feeding groove 311 is communicated with the mold hole 111, the feeding table 31 is provided with a reciprocating sliding feeding box 32, the feeding box 32 is provided with a plurality of discharging holes, the discharging holes are located above the feeding grooves 311, the feeding box 32 discharges by reciprocating sliding, and the crystal blank after discharging falls into the feeding groove 311 and is sequentially arranged along the feeding groove 311.
[0035] As shown in the drawings, Figure 2 , 5 As shown, the supporting sleeve mechanism 4 arranged above the feeding table 31 comprises a support 41 rotationally connected with the rack 1, first linkage blocks 42 rotationally connected on both sides of the support 41, an aluminum rack 431 fixed between the two first linkage blocks 42, an aluminum row 431 fixed on the aluminum rack 431, a plurality of bushings 432 arranged on the aluminum row 431, a loosening sleeve plate 44 arranged below the support 41, a plurality of clamping grooves 441 arranged on one side of the loosening sleeve plate 44, and a supporting sleeve driving mechanism 45 arranged on the support 41, the supporting sleeve driving mechanism 45 is used for controlling the rotation of the first linkage block 42 and the lifting of the loosening sleeve plate 44, the rotation of the first linkage block 42 drives the aluminum row 431 and the bushing 432 to rotate synchronously until the bushing 432 moves into the clamping groove 441, and then the loosening sleeve plate 44 moves upward to pull the sleeve shell of the bushing 432 to rise, so as to release the positioning of the claw piece in the bushing 432. When the feeding rod 21 feeds the crystal blank to the claw piece, the loosening sleeve plate 44 falls, the sleeve shell returns to the original position under the action of the reset spring 322 on the bushing 432, the sleeve shell repositions the claw piece, and thus the feeding process is completed.
[0036] Compared with the feeding mechanism of the existing crystal grinding and polishing machine, in the feeding mechanism provided by the application, the crystal blank dropped from the feeding box 32 is arranged in the feeding groove 311, when the blank in the mold hole 111 is transported away, the blank in the feeding groove 311 will quickly fill the mold hole 111, so that the subsequent transport equipment can transport the next time without waiting, thereby effectively improving the feeding efficiency of the blank. In addition, in the application, the loosening process of the bushing 432 is realized by the up-down movement of the loosening sleeve plate 44, the contact area between the loosening sleeve plate 44 and the bushing 432 is larger, the pressure on the bushing 432 is smaller, and thus the wear rate of the bushing 432 in the use process is reduced.
[0037] As shown in the drawings, Figure 1 , 4As shown, the both ends of the support 41 are provided with rotating shafts 411, the rotating shafts 411 are rotationally connected with the frame 1, a turbine 412 is fixed on the rotating shaft 411, the frame 1 is provided with a support rotating motor 12, a worm 121 is arranged on the support rotating motor 12, the worm 121 is engaged with the turbine 412, the support rotating motor 12 can drive the whole support 41 to rotate, so as to rotate the aluminum row 431 and the bushing 432 to the horizontal position, and realize the material transfer requirement in different environments.
[0038] As shown in the figure, Figure 1 The top material mechanism 2 includes a top material cylinder 22, the top of the top material cylinder 22 is fixed with a top material plate 23, the top material rod 21 is fixed on the top material plate 23, the both sides of the top material plate 23 are provided with a plurality of guide rods 321, the frame 1 is fixed with guide bearings, the guide rods 321 are slidingly connected in the guide bearings, the mold hole 111 penetrates the mold plate 11, and the top end portion of the top material rod 21 is located in the mold hole 111.
[0039] As shown in the figure, Figure 6 The support sleeve driving mechanism 45 includes a first driving cylinder 451 and a second driving cylinder 452 fixed on the support 41, the support 41 is provided with a through hole, the output shaft of the first driving cylinder 451 penetrates the through hole, the loose sleeve plate 44 is fixed on the output shaft end of the first driving cylinder 451, and the second driving cylinder 452 is hinged with one end of the first linkage block 42.
[0040] As shown in the figure, Figure 6 The upper end of the aluminum row frame 43 is fixed with a discharging cylinder 46, the end of the discharging cylinder 46 is fixed with a discharging plate 461, a plurality of discharging rods 462 are fixed below the discharging plate 461, the discharging rods 462 extend into the bushing 432, the discharging cylinder 46 controls the extension and retraction of the discharging rods 462 in the bushing 432, the discharging rods 462 can push out the crystal blank in the bushing 432, so as to complete the material transfer in different environments.
[0041] As shown in the figure, Figure 7 The lifting strips 312 are arranged between adjacent feeding grooves 311, the anti-dropping pieces 313 are fixed on the lifting strips 312, the anti-dropping pieces 313 are partially covered above the feeding grooves 311, and the anti-dropping pieces 313 are used to ensure that the crystal blank is always located in the feeding groove 311.
[0042] As shown in the figure, Figure 3As shown, the two sides of the material table 31 are rotatably connected with second linkage blocks 33, the second linkage blocks 33 are fixed with linkage rods 34 and synchronous rods 35, the linkage rods 34 are fixed with extension pieces 36, the linkage rods 34 and the extension pieces 36 are above the material table 31, the end of the extension piece 36 is provided with a plurality of spaced-apart pressing pieces 361, the pressing pieces 361 are between the anti-dropping pieces 313, the synchronous rod 35 is below the material table 31, the synchronous rod 35 is connected with a pressing driving air cylinder 37, the pressing driving air cylinder 37 is arranged on the rack 1, the pressing driving air cylinder 37 drives the linkage rod 34 to rotate, and then drives the extension piece 36 to press down, so that the pressing pieces 361 can position the crystal blank in the feeding groove 311, thereby ensuring the orderly blanking of the blank.
[0043] As shown in Figure 7 , a plurality of strip-shaped holes 314 are arranged through the material table 31, the strip-shaped holes 314 are located at the middle and low positions of the feeding groove 311, the strip-shaped holes 314 are used to accelerate the removal of accumulated water and impurities or waste on the material table 31, which helps to ensure the drying of the material table 31. One side of the film hole is provided with a feeding port 112, the end of the feeding groove 311 is communicated with the feeding port 112, and the crystal blank can slide more accurately into the mold hole 111 through the feeding port 112.
[0044] As shown in Figure 5 , the two sides of the support 41 are fixed with connecting seats 47, the connecting seats 47 are provided with rotating grooves 471, the first linkage block 42 includes an arc-shaped first linkage arm 421 and a second linkage arm 422, the intersection of the first linkage arm and the second linkage arm 422 is a rotating connection part 423, the rotating connection part 423 is rotatably connected in the rotating groove 471, the rotating connection part 423 can be a rotating hole, and a rotating shaft is arranged in the rotating groove 471, and the rotating connection of the rotating hole and the rotating shaft is realized.
[0045] As shown in Figure 3 , the rack 1 is provided with a material box swinging air cylinder 13, the material box 32 is connected to the end of the material box swinging air cylinder 13, the two sides of the material table 31 are respectively fixed with guide rods 321, the material box 32 is slidingly connected to the guide rods 321, and the material box 32 and the material table 31 are provided with springs 322, the material box swinging air cylinder 13 pushes the material box 32 to move to one side, and the spring 322 drives the material box 32 to retract, the retraction force provided by the spring 322 is more gentle than that of the air cylinder, and especially when the crystal blank is stuck between the material box 32 and the feeding groove 311, damage to parts or blanks caused by forced pulling can be avoided.
Claims
1. A feeding mechanism for a crystal surface grinding and polishing machine, characterized in that: include A frame, on which a template is provided, and on which a plurality of mold holes are provided; A material ejection mechanism is provided below the template, the material ejection mechanism includes a plurality of material ejection rods, the material ejection rods being arranged corresponding to the mold holes; The feeding mechanism located on one side of the frame includes an inclined material platform with several feeding grooves on the surface of the material platform. The ends of the feeding grooves are connected to the mold holes. The material platform is provided with a reciprocating sliding material box with several discharge holes located above the feeding grooves. The support mechanism located above the material platform includes a support rotatably connected to the frame. First linkage blocks are rotatably connected to both sides of the support. An aluminum frame is fixed between the two first linkage blocks. An aluminum strip is fixed on the aluminum frame. Several bushings are provided on the aluminum strip. A liftable loose sleeve plate is provided below the support. Several snap-fit slots are provided on one side of the loose sleeve plate. The support is also provided with a support drive mechanism, which is used to control the rotation of the first linkage blocks and the lifting of the loose sleeve plate.
2. The feeding mechanism for a crystal surface grinding and polishing machine according to claim 1, characterized in that: The support has rotating shafts at both ends, which are rotatably connected to the frame. A turbine is fixed on one of the rotating shafts. The frame is equipped with a support rotating motor, which is equipped with a worm gear that meshes with the turbine.
3. The feeding mechanism for a crystal surface grinding and polishing machine according to claim 1, characterized in that: The ejector mechanism includes an ejector cylinder, an ejector plate is fixed to the top of the ejector cylinder, an ejector rod is fixed to the ejector plate, several guide rods are provided on both sides of the ejector plate, a guide bearing is fixed on the frame, the guide rod is slidably connected to the guide bearing, the mold hole penetrates the template, and the top part of the ejector rod is located in the mold hole.
4. The feeding mechanism for a crystal surface grinding and polishing machine according to claim 1, characterized in that: The support drive mechanism includes a first drive cylinder and a second drive cylinder fixed on the support. The support is provided with a through hole, through which the output shaft of the first drive cylinder passes. The loose sleeve plate is fixed to the end of the output shaft of the first drive cylinder, and the second drive cylinder is hinged to one end of the first linkage block.
5. The feeding mechanism for a crystal surface grinding and polishing machine according to claim 1, characterized in that: A discharge cylinder is fixed to the upper end of the aluminum frame, a discharge plate is fixed to the end of the discharge cylinder, and several discharge rods are fixed below the discharge plate, with the discharge rods extending into the bushing.
6. The feeding mechanism for a crystal surface grinding and polishing machine according to claim 1, characterized in that: A lifting bar is provided between adjacent feed troughs, and an anti-detachment plate is fixed on the lifting bar, with the anti-detachment plate partially covering the top of the feed trough.
7. The feeding mechanism for a crystal surface grinding and polishing machine according to claim 6, characterized in that: The material platform is rotatably connected to two sides of each other. A linkage rod and a synchronization rod are fixed between the two linkage blocks. An extension plate is fixed on the linkage rod. The linkage rod and the extension plate are both located above the material platform. The end of the extension plate is provided with several spaced-apart pressing plates. The pressing plates are located between the anti-detachment plates. The synchronization rod is located below the material platform. A pressing drive cylinder is connected to the synchronization rod. The pressing drive cylinder is located on the frame.
8. The feeding mechanism for a crystal surface grinding and polishing machine according to claim 1, characterized in that: The feed platform is provided with several strip-shaped holes, which are located at the middle and low positions of the feed trough. A feed inlet is provided on one side of the membrane hole, and the end of the feed trough is connected to the feed inlet.
9. The feeding mechanism for a crystal surface grinding and polishing machine according to claim 1, characterized in that: The support has connecting seats fixed on both sides, and the connecting seats are provided with rotating grooves. The first linkage block includes an arc-shaped first linkage arm and a second linkage arm. The intersection of the first linkage arm and the second linkage arm is a rotating connection part, which is rotatably connected to the rotating groove.
10. The feeding mechanism for a crystal surface grinding and polishing machine according to claim 1, characterized in that: The frame is equipped with a material box swing cylinder, the material box is connected to the end of the material box swing cylinder, guide rods are fixed on both sides of the material platform, the material box is slidably connected to the guide rods, and a spring is provided between the material box and the material platform.