A super-integrated thermal management system for a new energy vehicle R290 whole vehicle
By designing a super-integrated thermal management system for R290 refrigerant, the problems of low efficiency and safety hazards in air conditioning of new energy vehicles under low-temperature environments have been solved, achieving efficient and safe thermal management and optimizing heat dissipation capacity and system performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HANGZHOU LINGDONG AUTOMOTIVE THERMAL MANAGEMENT TECH CO LTD
- Filing Date
- 2026-01-08
- Publication Date
- 2026-04-21
AI Technical Summary
The existing refrigerant R134a in new energy vehicle air conditioning systems is inefficient and unstable in low-temperature environments, while R290 is highly flammable, posing significant safety hazards. Furthermore, the water-side integration is inadequate, resulting in insufficient heat dissipation capacity. The arrangement of the electric drive heat dissipation module and the air conditioning heat dissipation module also affects the heat dissipation capacity.
Design a super-integrated thermal management system, including a refrigerant circuit and a coolant circuit, using R290 refrigerant, integrating the water circuit through a nine-way valve, optimizing the refrigerant circuit, adding a regenerator, connecting electric drive cooling and air conditioning cooling in parallel, using two low-temperature radiators, and optimizing the overall vehicle thermal management performance.
It improves low-temperature heating capacity, reduces energy consumption, ensures system safety, reduces refrigerant charge, optimizes compressor performance, enhances heat dissipation, avoids layout impacts, and improves the overall vehicle thermal management performance.
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Figure CN121448097B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of thermal management technology for new energy vehicles, specifically a super-integrated thermal management system for R290 vehicles used in new energy vehicles. Background Technology
[0002] Today's society places increasingly higher demands on energy conservation and emission reduction. Currently, the refrigerant commonly used in automotive air conditioning is R134a, which has a GWP (Global Warming Potential) of 1300 and is a greenhouse gas whose use will be gradually restricted. Furthermore, when used as a medium in heat pump air conditioning systems of new energy vehicles, R134a exhibits poor low-temperature performance and limited applicability. Its efficiency is low and the system is unstable in environments below -10°C, often requiring a PTC (Potentially Transmitted Temperature) heater, resulting in high energy consumption at low temperatures and reduced driving range in cold environments. Therefore, it is necessary to find a refrigerant with a low GWP and high thermal properties to replace it.
[0003] R290 is an environmentally friendly natural working fluid with a GWP of 3 and excellent thermal properties, but it has high flammability, classifying it as a Class A3 flammable medium, posing a safety hazard during system use. Therefore, it is necessary to integrate the R290 refrigerant system. Current research shows high refrigerant-side integration but low water-side integration, and existing front-end low-temperature radiators cannot meet the heat dissipation requirements under high-temperature cooling conditions. Furthermore, the vehicle's electric drive cooling module and air conditioning cooling module require a front-to-back arrangement; placing one in the front will affect the cooling capacity of the other. Summary of the Invention
[0004] To address the aforementioned technical problems, this invention provides a super-integrated thermal management system for R290 vehicles used in new energy vehicles.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] This invention provides a super-integrated thermal management system for R290 vehicles used in new energy vehicles, including a refrigerant circuit and a coolant circuit;
[0007] The refrigerant circuit includes a compressor, a refrigerant passage for a water-cooled condenser, an internal heat exchanger, a liquid receiver, an electronic expansion valve one, an electronic expansion valve two, and a refrigerant passage for a cooler. The compressor, the refrigerant passage for the water-cooled condenser, the high-pressure side passage for the internal heat exchanger, the liquid receiver, the electronic expansion valve one, the refrigerant passage for the cooler, and the low-pressure side passage for the internal heat exchanger are connected sequentially according to the refrigerant flow direction. One end of the electronic expansion valve two is connected between the liquid receiver and the electronic expansion valve one, and the other end is connected between the low-pressure side passage for the internal heat exchanger and the refrigerant passage for the cooler. An electronic expansion valve three is also connected in parallel on both sides of the electric compressor.
[0008] The coolant circuit is connected to the refrigerant circuit through a water-cooled condenser and a cooler.
[0009] The coolant circuit includes a nine-way valve;
[0010] The nine-way valve is connected to an electric drive assembly, a three-way water pipe seven, a three-way water pipe three, a proportional three-way valve two, a four-way water pipe, a battery cooler, a water-cooled condenser, and a proportional three-way valve one.
[0011] The inlet of the electric drive assembly is connected to the outlet of the electric drive water pump;
[0012] The outlet of the three-way water pipe seven is connected to the inlet of the low-temperature radiator two, the outlet of the low-temperature radiator two is connected to the inlet of the low-temperature radiator one, the outlet of the low-temperature radiator one is connected to the inlet of the three-way water pipe one, the outlet one of the three-way water pipe one is connected to the inlet of the stop valve two, the outlet two of the stop valve two is connected to the inlet of the three-way water pipe two, the outlet two of the three-way water pipe two is connected to the inlet of the stop valve one, the outlet one of the stop valve one is connected to the inlet two of the three-way water pipe four, and the outlet two of the three-way water pipe one is connected to the inlet three of the stop valve, and the outlet three of the stop valve three is connected to the inlet one of the four-way water pipe.
[0013] The outlet of the three-way water pipe is connected to the inlet of the electric water pump;
[0014] The outlet 1 of the proportional three-way valve 2 is connected to the inlet of the indoor cooler, the outlet of the indoor cooler is connected to the inlet 1 of the three-way water pipe 6, and the outlet 2 of the proportional three-way valve 2 is connected to the inlet 2 of the water-water heat exchanger, the outlet 2 of the water-water heat exchanger is connected to the inlet 2 of the three-way water pipe 6, and the outlet of the three-way water pipe 6 is connected to the inlet 3 of the four-way water pipe.
[0015] The outlet of the four-way water pipe is connected to the inlet of the cooling water pump;
[0016] The inlet of the battery cooler is connected to the outlet of the cooling water pump;
[0017] The coolant inlet of the water-cooled condenser is connected to the outlet of the hot water pump;
[0018] The outlet of the proportional three-way valve is connected to the inlet of the indoor heater, the outlet of the proportional three-way valve is connected to the inlet of the water-to-water heat exchanger, the outlet of the indoor heater is connected to the inlet of the three-way water pipe, the outlet of the water-to-water heat exchanger is connected to the inlet of the three-way water pipe, the outlet of the three-way water pipe is connected to the inlet of the three-way water pipe, and the outlet of the three-way water pipe is connected to the hot water pump; the inlet of the water-to-water heat exchanger is connected to the outlet of the battery water pump, the outlet of the water-to-water heat exchanger is connected to the inlet of the water-to-water heat exchanger, the outlet of the water-to-water heat exchanger is connected to the inlet of the power battery, and the outlet of the power battery is connected to the inlet of the battery water pump.
[0019] Preferably, the nine-way valve includes inlet 1, outlet 2, outlet 3, outlet 4, outlet 5, outlet 6, inlet 7, inlet 8, and outlet 9. Inlet 1 of the nine-way valve is connected to the outlet of the electric drive assembly. Outlet 2 of the nine-way valve is connected to inlet 1 of the three-way water pipe 7. Outlet 3 of the nine-way valve is connected to inlet 2 of the three-way water pipe 7. Outlet 4 of the nine-way valve is connected to the inlet of the three-way water pipe 3. Outlet 5 of the nine-way valve is connected to the inlet of the proportional three-way valve 2. Outlet 6 of the nine-way valve is connected to inlet 2 of the four-way water pipe. Inlet 7 of the nine-way valve is connected to the outlet of the battery cooler. Inlet 8 of the nine-way valve is connected to the coolant outlet of the water-cooled condenser. Outlet 9 of the nine-way valve is connected to the inlet of the proportional three-way valve 1.
[0020] Preferably, the electric compressor is equipped with a high-pressure refrigerant pressure and temperature sensor at the refrigerant outlet and a low-pressure refrigerant pressure and temperature sensor at the inlet of the electric compressor.
[0021] Preferably, the outlet of the water-cooled condenser is equipped with a temperature sensor.
[0022] Preferably, the power battery inlet is equipped with a second temperature sensor, and the power battery outlet is equipped with a third temperature sensor.
[0023] Preferably, an electronic fan is provided on one side of the low-temperature heat sink.
[0024] Preferably, a blower is provided on one side of the indoor cooler.
[0025] Preferably, the nine-way valve has five different modes, corresponding to different operating modes of the system.
[0026] Preferably, the refrigerant circuit comprises an electric compressor, a high-pressure refrigerant pressure and temperature sensor, a water-cooled condenser, a regenerator, a liquid receiver, an electronic expansion valve, a battery cooler, and a low-pressure refrigerant pressure and temperature sensor, as well as the coolant circuit comprises a hot water pump, a three-way water pipe, a proportional three-way valve, a nine-way valve, a temperature sensor, a low-temperature radiator, a low-temperature radiator, an electric fan, a three-way water pipe, a three-way water pipe, a stop valve, a stop valve, a stop valve, a stop valve, a chilled water pump, a temperature sensor, an indoor cooler, an indoor heater, a blower, an electric water pump, and a three-way water pipe, forming an air conditioning and heating system.
[0027] Preferably, the refrigerant circuit comprises an electric compressor, a high-pressure refrigerant pressure and temperature sensor, a water-cooled condenser, a regenerator, a liquid receiver, an electronic expansion valve, a battery cooler, a low-pressure refrigerant pressure and temperature sensor, and the coolant circuit comprises a hot water pump, a three-way water pipe, a proportional three-way valve, a nine-way valve, a temperature sensor, a low-temperature radiator, a low-temperature radiator, an electric fan, a three-way water pipe, a three-way water pipe, a stop valve, a stop valve, a stop valve, a stop valve, a cooling water pump, a temperature sensor, a water-to-water heat exchanger, a water-to-water heat exchanger, an electric water pump, and a three-way water pipe, forming a battery water circuit temperature control system.
[0028] Preferably, the coolant circuit consists of a nine-way valve, an electric water pump, a three-way water pipe (three and two), a low-temperature radiator (one and two), an electric fan, and a shut-off valve (two), forming an electric cooling circuit system.
[0029] Preferably, the electric compressor, high-pressure refrigerant pressure and temperature sensor, water-cooled condenser, regenerator, liquid receiver, electronic expansion valve 1, electronic expansion valve 2, and electronic expansion valve 3 in the refrigerant circuit, as well as the battery cooler, low-pressure refrigerant pressure and temperature sensor, nine-way valve, shut-off valve 1, hot water pump, chilled water pump, four-way water pipe, temperature sensor 4, and temperature sensor 1 in the coolant circuit, constitute a thermal management integrated module, which is isolated from the passenger compartment.
[0030] Preferably, the high-pressure refrigerant pressure and temperature sensor, water-cooled condenser, regenerator, liquid storage tank, electronic expansion valve one, electronic expansion valve two, electronic expansion valve three, battery cooler, and low-pressure refrigerant pressure and temperature sensor are connected by an integrated welding module. The nine-way valve, shut-off valve one, three-way water pipe four, three-way water pipe seven, and internal flow channel are connected by an integrated flow channel. The remaining components are connected by coolant water pipes.
[0031] This invention also provides a method for thermal management of the R290 vehicle thermal management system for new energy vehicles, specifically including: connecting the electric drive assembly outlet to Pi1, connecting the second three-way water pipe to Pi2, connecting the second low-temperature radiator to Po1, connecting Pi3 to the third shut-off valve, connecting the third three-way water pipe to Po2, connecting Pi4 to the sixth three-way water pipe, connecting Po3 to the second proportional three-way valve, connecting Pi5 to the fifth three-way water pipe, and connecting Po4 to the first proportional three-way valve; it has the following modes of use:
[0032] a) Passenger cabin cooling mode: The electric compressor, chilled water pump, and hot water pump are started; the gaseous refrigerant formed after heat exchange with the coolant in the battery cooler reaches the electric compressor for pressurization. The pressurized gaseous refrigerant is then transported to the water-cooled condenser for condensation. The condensed refrigerant is further condensed through the regenerator to ensure that the refrigerant entering the storage tank is pure liquid refrigerant. After passing through electronic expansion valve 1 and undergoing throttling and pressure reduction, it enters the battery cooler, thus completing the refrigerant circuit cycle; the coolant after heat exchange with the refrigerant in the battery cooler enters through inlet 7 of the nine-way valve and exits through the nine-way valve. The air flows out through port five, reaching the indoor cooler and cooling the air in the passenger compartment. It is then pumped back to the battery cooler by the cooling water pump. At the same time, the blower sends the cold air from the indoor cooler to the passenger compartment, further cooling the passenger compartment. The coolant that has exchanged heat with the refrigerant in the water-cooled condenser enters through port eight of the nine-way valve through the liquid heater, exits through port two of the nine-way valve, reaches low-temperature radiator two, then passes through low-temperature radiator one, and dissipates heat to the outside through the electric fan. It then flows through three-way water pipe one, stop valve two, three-way water pipe two, stop valve one, three-way water pipe four, and is pumped back to the water-cooled condenser by the controlled hot water pump.
[0033] b) Air source heat pump heating mode: The electric compressor starts, completing the refrigerant circuit circulation, and at the same time, the hot water pump and the chilled water pump start; the coolant in the water-cooled condenser, after heat exchange with the refrigerant, enters the inlet eight of the nine-way valve, and then exits from the outlet nine of the nine-way valve. It enters the indoor heater through the proportional three-way valve one and heats the air in the passenger compartment. Then, after passing through the three-way water pipe five and the three-way water pipe four, it is transported back to the water-cooled condenser by the hot water pump; at the same time, the blower sends the hot air from the indoor heater to the passenger compartment, thereby heating the passenger compartment; the coolant in the battery cooler, after heat exchange with the refrigerant, enters from the inlet seven of the nine-way valve, exits from the outlet two of the nine-way valve, enters the low-temperature radiator two through the three-way water pipe seven, then passes through the low-temperature radiator one, and absorbs heat from the outside through the electric fan. Then, after passing through the three-way water pipe one, the shut-off valve three, and the four-way water pipe, it is transported back to the battery cooler by the chilled water pump.
[0034] c) Electric-driven waste heat recovery heat pump mode: The electric compressor starts, completing the refrigerant loop circulation, and at the same time, the hot water pump and the chilled water pump start; the coolant in the water-cooled condenser, after exchanging heat with the refrigerant, enters the inlet eight of the nine-way valve, and then exits from the outlet nine of the nine-way valve. It enters the indoor heater through the proportional three-way valve one and heats the air in the passenger compartment. Then, after passing through the three-way water pipe five and three-way water pipe four, it is transported back to the water-cooled condenser by the hot water pump; at the same time, the blower sends the hot air from the indoor heater to the passenger compartment, thereby heating the passenger compartment; the coolant in the battery cooler, after exchanging heat with the refrigerant, enters from the inlet seven of the nine-way valve, exits from the outlet four of the nine-way valve, and after passing through the three-way water pipe three, it is transported by the electric-driven water pump into the electric drive assembly. The coolant absorbs the heat from the electric drive and then enters the inlet one of the nine-way valve. Then, it is transported back to the battery cooler from the outlet six of the nine-way valve through the four-way water pipe by the chilled water pump.
[0035] d) Dual-source heat pump mode: The electric compressor starts, completing the refrigerant loop circulation, while the hot water pump and chilled water pump start simultaneously; the coolant, after heat exchange with the refrigerant in the water-cooled condenser, enters inlet eight of the nine-way valve, exits from outlet nine of the nine-way valve, and enters the indoor heater through proportional three-way valve one, heating the air in the passenger compartment. Then, after passing through three-way water pipe five and three-way water pipe four, it is pumped back to the water-cooled condenser by the hot water pump; simultaneously, the blower sends the hot air from the indoor heater to the passenger compartment, thus heating the passenger compartment; battery cooling... The coolant, after exchanging heat with the refrigerant in the device, enters from the inlet 7 of the nine-way valve, exits from the outlet 2 of the nine-way valve, and then enters the low-temperature radiator 2 through the three-way water pipe 7. After passing through the low-temperature radiator 1 and absorbing heat from the outside through the electric fan, it enters the three-way water pipe 1. Part of the water enters the four-way water pipe after passing through the shut-off valve 3, while the other part of the water is transported to the electric drive assembly by the electric drive water pump after passing through the shut-off valve 2, the three-way water pipe 2, and the three-way water pipe 3. After absorbing heat, it enters the nine-way valve 1, exits from the nine-way valve 6, enters the four-way water pipe, and then is transported back to the battery cooler by the cooling water pump.
[0036] e) Passenger cabin heating and dehumidification mode: The electric compressor starts to complete the refrigerant circuit circulation, and at the same time the hot water pump and the chilled water pump start; the coolant after heat exchange with the refrigerant in the battery cooler enters from the inlet seven of the nine-way valve and exits from the outlet five of the nine-way valve, reaching the indoor cooler and cooling and dehumidifying the air in the passenger cabin. Then it is sent back to the battery cooler by the chilled water pump. At the same time, the blower blows the cold air from the indoor cooler to the indoor heater. The coolant after heat exchange with the refrigerant in the water-cooled condenser enters from the inlet eight of the nine-way valve and exits from the outlet nine of the nine-way valve. It enters the indoor heater through the proportional three-way valve one and heats the cooled and dehumidified air. It then heats and dehumidifies the air in the passenger cabin. After passing through the three-way water pipe five and the three-way water pipe four, it is sent back to the water-cooled condenser by the hot water pump.
[0037] f) Hot gas bypass heat pump: The electric compressor starts and pressurizes the low-temperature, low-pressure refrigerant. Part of the pressurized gaseous refrigerant is sent to the water-cooled condenser for condensation. The condensed refrigerant is further condensed through the regenerator to ensure that the refrigerant entering the liquid tank is pure liquid refrigerant. After passing through the electronic expansion valve 2, it bypasses the battery cooler to reduce heat loss. After being throttled and depressurized by the electronic expansion valve, it merges with another part of the refrigerant after being throttled by the electronic expansion valve 3 and enters the regenerator before returning to the compressor. At the same time, the hot water pump starts. The coolant in the water-cooled condenser, after heat exchange with the refrigerant, enters the inlet 8 of the nine-way valve and exits through the outlet 9 of the nine-way valve. It enters the indoor heater through the proportional three-way valve 1 and heats the air in the passenger compartment. Then, after passing through the three-way water pipe 5 and the three-way water pipe 4, it is sent back to the water-cooled condenser by the hot water pump.
[0038] The battery circuit temperature control system has the following operating modes:
[0039] a) Forced battery cooling mode: The electric compressor starts, completing the refrigerant circuit circulation, and the hot water pump and chilled water pump start simultaneously; the coolant in the battery cooler, after heat exchange with the refrigerant, enters from inlet seven of the nine-way valve and exits from outlet five of the nine-way valve, reaching water-to-water heat exchanger two, and is then pumped back to the battery cooler by the chilled water pump; the battery water pump pumps water from the battery circuit to water-to-water heat exchanger two, where it exchanges heat with the coolant on the cooling side and cools down, then passes through water-to-water heat exchanger one and enters the power battery to cool the battery; the coolant in the water-cooled condenser, after heat exchange with the refrigerant, enters from port eight of the nine-way valve after liquid heating, exits from port two of the nine-way valve to reach low-temperature radiator two, then passes through low-temperature radiator one, and dissipates heat to the outside through an electric fan, then passes through three-way water pipe one, stop valve two, three-way water pipe two, stop valve one, three-way water pipe four, and is pumped back to the water-cooled condenser by the hot water pump;
[0040] b) Electric drive waste heat recovery battery mode: The electric compressor starts, completing the refrigerant circuit circulation, and at the same time, the hot water pump and the cooling water pump start; the coolant after heat exchange with the refrigerant in the water-cooled condenser enters the inlet 8 of the nine-way valve, and then exits from the outlet 9 of the nine-way valve. It enters the water-to-water heat exchanger 1 through the proportional three-way valve 1 and is heated in the battery-side water circuit. Then, after passing through the three-way water pipes 5 and 4, it is transported back to the water-cooled condenser by the hot water pump; the battery water pump transports the water from the battery circuit to the water-to-water heat exchanger 2, where it exchanges heat with the coolant on the cooling side and absorbs heat before entering the power battery to heat the battery; the coolant after heat exchange with the refrigerant in the battery cooler enters from the inlet 7 of the nine-way valve, exits from the outlet 4 of the nine-way valve, and is transported into the electric drive assembly by the electric drive water pump after passing through the three-way water pipe 3. The coolant absorbs the heat from the electric drive and then enters the inlet 1 of the nine-way valve. Then, it is transported back to the battery cooler from the outlet 6 of the nine-way valve through the four-way water pipe by the cooling water pump.
[0041] The operating modes of the electric drive circuit cooling system are as follows:
[0042] a) The electric drive water pump starts and delivers coolant to the electric drive assembly for heat absorption. Then it enters the inlet of the nine-way valve and exits through the outlet of the nine-way valve. It then enters the low-temperature radiator 2 through the three-way water pipe 7. After entering the low-temperature radiator 1 and dissipating heat to the outside through the electric fan, it passes through the three-way water pipe 1, the shut-off valve 2, the three-way water pipe 2, and the three-way water pipe 3 before being delivered to the electric drive assembly by the electric drive water pump.
[0043] Compared with the prior art, the present invention provides a super-integrated thermal management system for R290 vehicles in new energy vehicles, which has the following beneficial effects:
[0044] 1. This invention utilizes an R290 thermal management system, which possesses excellent thermodynamic characteristics, strong low-temperature heating capacity, reduces the decrease in low-temperature driving range, reduces energy consumption, and lowers costs. This invention optimizes the refrigerant circuit, employing only a single water-cooled condenser and battery cooler, thereby minimizing refrigerant charge and ensuring system safety. Furthermore, this invention adds a regenerator after the system's water-to-water heat exchanger, ensuring a subcooled section of the system and optimizing the compressor's suction superheat, thus protecting the compressor's lifespan.
[0045] 2. This invention integrates the water circuit using a nine-way valve, reducing the length of the water circuit pipes used, increasing the usable space in the engine compartment, and saving water circuit pipe costs. Furthermore, the integrated module is located far from the passenger compartment, further ensuring safety. In addition, this invention connects the electric drive cooling and air conditioning cooling in parallel, using two front-end low-temperature radiators connected in parallel, which improves the heat dissipation capacity and can meet the cooling needs of both the electric drive and air conditioning. This avoids the situation where conventional front and rear arrangements would affect the cooling capacity of one of them, thus optimizing the overall vehicle thermal management performance.
[0046] The features and advantages of the present invention will be described in detail through embodiments and in conjunction with the accompanying drawings. Attached Figure Description
[0047] Figure 1 This is a system architecture diagram of a super-integrated thermal management system for R290 vehicles used in new energy vehicles according to the present invention;
[0048] Figure 2 This is a schematic diagram of the thermal management integrated module in this invention;
[0049] Figure 3 This is a diagram showing the working conditions of the nine-way valve in different system operating modes in this invention. Detailed Implementation
[0050] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of the invention. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of the invention.
[0051] See Figures 1-3 A super-integrated thermal management system for R290 vehicles used in new energy vehicles, including a refrigerant circuit and a coolant circuit;
[0052] The refrigerant circuit includes a compressor 1, a refrigerant passage for a water-cooled condenser 3, an internal heat exchanger 4, a liquid receiver 5, an electronic expansion valve 6, an electronic expansion valve 7, and a refrigerant passage for a cooler 8. The compressor 1, the refrigerant passage for the water-cooled condenser 3, the high-pressure side passage for the internal heat exchanger 4, the liquid receiver 5, the electronic expansion valve 6, the refrigerant passage for the cooler 8, and the low-pressure side passage for the internal heat exchanger 4 are connected sequentially according to the refrigerant flow direction. One end of the electronic expansion valve 7 is connected between the liquid receiver 5 and the electronic expansion valve 6, and the other end is connected between the low-pressure side passage for the internal heat exchanger 4 and the refrigerant passage for the cooler 8. An electronic expansion valve 10 is also connected in parallel on both sides of the electric compressor 1.
[0053] The coolant circuit is connected to the refrigerant circuit through the water-cooled condenser 3 and the cooler 8.
[0054] The coolant circuit includes a nine-way valve 13;
[0055] The nine-way valve 13 is connected to an electric drive assembly 27, a three-way water pipe 7 32, a three-way water pipe 3 25, a proportional three-way valve 2 15, a four-way water pipe 14, a battery cooler 8, a water-cooled condenser 3, and a proportional three-way valve 1 22.
[0056] The inlet of the electric drive assembly 27 is connected to the outlet of the electric drive water pump 26;
[0057] The outlet of the three-way water pipe 7 32 is connected to the inlet of the low-temperature radiator 2 34, the outlet of the low-temperature radiator 2 34 is connected to the inlet of the low-temperature radiator 1 33, the outlet of the low-temperature radiator 1 33 is connected to the inlet of the three-way water pipe 1 30, the outlet of the three-way water pipe 1 30 is connected to the inlet of the stop valve 2 29, the outlet of the stop valve 2 29 is connected to the inlet of the three-way water pipe 2 28, the outlet of the three-way water pipe 2 28 is connected to the inlet of the stop valve 1 42, the outlet of the stop valve 1 42 is connected to the inlet of the three-way water pipe 4 21, and the outlet of the three-way water pipe 1 30 is connected to the inlet of the stop valve 3 31, and the outlet of the stop valve 3 31 is connected to the inlet of the four-way water pipe 14.
[0058] The outlet of the three-way water pipe 25 is connected to the inlet of the electric water pump 26;
[0059] The outlet of the proportional three-way valve 2 15 is connected to the inlet of the indoor cooler 17, the outlet of the indoor cooler 17 is connected to the inlet of the three-way water pipe 6 18, and the outlet of the proportional three-way valve 2 15 is connected to the inlet of the water-to-water heat exchanger 2 19, the outlet of the water-to-water heat exchanger 2 19 is connected to the inlet of the three-way water pipe 6 18, and the outlet of the three-way water pipe 6 18 is connected to the inlet of the four-way water pipe 14.
[0060] The outlet of the four-way water pipe 14 is connected to the inlet of the cooling water pump 11;
[0061] The coolant inlet of the water-cooled condenser 3 is connected to the outlet of the hot water pump 20;
[0062] The outlet of the proportional three-way valve 22 is connected to the inlet of the indoor heater 41, the outlet of the proportional three-way valve 22 is connected to the inlet of the water-to-water heat exchanger 23, the outlet of the indoor heater 41 is connected to the inlet of the three-way water pipe 24, the outlet of the water-to-water heat exchanger 23 is connected to the inlet of the three-way water pipe 24, the outlet of the three-way water pipe 24 is connected to the inlet of the three-way water pipe 21, and the outlet of the three-way water pipe 21 is connected to the hot water pump 20.
[0063] Specifically, the nine-way valve 13 includes inlet 1, outlet 2, outlet 3, outlet 4, outlet 5, outlet 6, inlet 7, inlet 8, and outlet 9. Inlet 1 of the nine-way valve 13 is connected to the outlet of the electric drive assembly 27. Outlet 2 of the nine-way valve 13 is connected to inlet 1 of the three-way water pipe 7 32. Outlet 3 of the nine-way valve 13 is connected to inlet 2 of the three-way water pipe 7 32. Outlet 4 of the nine-way valve 13 is connected to the inlet of the three-way water pipe 3 25. Outlet 5 of the nine-way valve 13 is connected to the inlet of the proportional three-way valve 2 15. Outlet 6 of the nine-way valve 13 is connected to inlet 2 of the four-way water pipe 14. Inlet 7 of the nine-way valve 13 is connected to the outlet of the battery cooler 8. Inlet 8 of the nine-way valve 13 is connected to the coolant outlet of the water-cooled condenser 3. Outlet 9 of the nine-way valve 13 is connected to the inlet of the proportional three-way valve 1 22.
[0064] Specifically, the electric compressor 1 is equipped with a high-pressure refrigerant pressure and temperature sensor 2 at the refrigerant outlet and a low-pressure refrigerant pressure and temperature sensor 9 at the inlet of the electric compressor 1.
[0065] Specifically, the outlet of the water-cooled condenser 3 is equipped with a temperature sensor 36.
[0066] Specifically, the power battery 37 is equipped with a second temperature sensor 38 at its inlet and a third temperature sensor 39 at its outlet.
[0067] Specifically, an electronic fan 35 is provided on one side of the low-temperature heat sink 34.
[0068] Specifically, a blower 16 is provided on one side of the indoor cooler 17.
[0069] Specifically, the refrigerant circuit includes an electric compressor 1, a high-pressure refrigerant pressure and temperature sensor 2, a water-cooled condenser 3, a regenerator 4, a liquid storage tank 5, an electronic expansion valve 6, a battery cooler 8, and a low-pressure refrigerant pressure and temperature sensor 9. The coolant circuit also includes a hot water pump 20, a three-way water pipe 21, a proportional three-way valve 22, a nine-way valve 13, a temperature sensor 36, a low-temperature radiator 33, a low-temperature radiator 34, an electric fan 35, a three-way water pipe 30, a three-way water pipe 28, a stop valve 42, a stop valve 29, a stop valve 31, a chilled water pump 11, a temperature sensor 12, an indoor cooler 17, an indoor heater 41, a blower 16, an electric water pump 26, and a three-way water pipe 25, which together form an air conditioning and heating system.
[0070] Specifically, the refrigerant circuit includes an electric compressor 1, a high-pressure refrigerant pressure and temperature sensor 2, a water-cooled condenser 3, a regenerator 4, a liquid storage tank 5, an electronic expansion valve 6, a battery cooler 8, a low-pressure refrigerant pressure and temperature sensor 9, and the coolant circuit includes a hot water pump 20, a three-way water pipe 21, a proportional three-way valve 22, a nine-way valve 13, a temperature sensor 36, a low-temperature radiator 33, a low-temperature radiator 34, an electric fan 35, a three-way water pipe 30, a three-way water pipe 28, a stop valve 42, a stop valve 29, a stop valve 31, a cooling water pump 11, a temperature sensor 12, a water-to-water heat exchanger 23, a water-to-water heat exchanger 29, an electric water pump 26, and a three-way water pipe 25, which together form the battery water circuit temperature control system.
[0071] Specifically, the nine-way valve 13, electric water pump 26, three-way water pipe 3 25, three-way water pipe 2 28, low-temperature radiator 1 33, low-temperature radiator 2 34, electric fan 35, and shut-off valve 2 29 in the coolant circuit constitute the electric drive cooling circuit system.
[0072] Specifically, the electric compressor 1, high-pressure refrigerant pressure and temperature sensor 2, water-cooled condenser 3, regenerator 4, liquid storage tank 5, electronic expansion valve 1 6, electronic expansion valve 2 7, electronic expansion valve 3 10, battery cooler 8, low-pressure refrigerant pressure and temperature sensor 9, and the nine-way valve 13, shut-off valve 42, hot water pump 20, cooling water pump 11, four-way water pipe 14, temperature sensor 4 12, and temperature sensor 36 in the coolant circuit constitute a thermal management integrated module, which is isolated from the crew compartment.
[0073] Specifically, the high-pressure refrigerant pressure and temperature sensor 2, water-cooled condenser 3, regenerator 4, liquid storage tank 5, electronic expansion valve 1 6, electronic expansion valve 2 7, electronic expansion valve 3 10, battery cooler 8, and low-pressure refrigerant pressure and temperature sensor 9 are connected by an integrated welding module. The nine-way valve 13, shut-off valve 1 42, three-way water pipe 4 21, three-way water pipe 7 32, and internal flow channels are connected by an integrated flow channel. The remaining components are connected by coolant water pipes.
[0074] See Figure 1 When the super-integrated thermal management system of the R290 vehicle of this new energy vehicle is in use, the electric drive assembly outlet 27 is connected to Pi1, the three-way water pipe 28 is connected to Pi2, Po1 is connected to the low-temperature radiator 24, Pi3 is connected to the shut-off valve 31, the three-way water pipe 35 is connected to Po2, Pi4 is connected to the three-way water pipe 6 18, Po3 is connected to the proportional three-way valve 2 15, Pi5 is connected to the three-way water pipe 5 24, and Po4 is connected to the proportional three-way valve 1 22; it has the following modes of use:
[0075] Air conditioning and heating systems have the following operating modes:
[0076] a) Crew cabin cooling mode: Electric compressor 1, chilled water pump 11, and hot water pump 20 are started; the gaseous refrigerant formed after heat exchange with the coolant in the battery cooler 8 reaches the electric compressor 1 for pressurization, and the pressurized gaseous refrigerant is sent to the water-cooled condenser 3 for condensation. The condensed refrigerant is further condensed through the regenerator 4 to ensure that the refrigerant entering the storage tank is pure liquid refrigerant. After passing through the electronic expansion valve 6, the refrigerant enters the battery cooler after throttling and depressurization, thus completing the refrigerant circuit cycle; the coolant after heat exchange with the refrigerant in the battery cooler 8 enters from inlet seven of the nine-way valve 13 and exits from outlet five of the nine-way valve 13, reaching... The indoor cooler 17 cools the air in the crew compartment and then the air is pumped back to the battery cooler 8 by the cooling water pump. At the same time, the blower 16 sends the cold air from the indoor cooler 17 to the crew compartment to cool the crew compartment. The coolant in the water-cooled condenser 3, after heat exchange with the refrigerant, enters through the eight ports of the nine-way valve 13 through the liquid heater, exits through the two ports of the nine-way valve 13 to reach the low-temperature radiator 2 34, then passes through the low-temperature radiator 1 33, and dissipates heat to the outside through the electric fan 35. Then, it is pumped back to the water-cooled condenser 3 by the hot water pump through the three-way water pipe 1 30, the stop valve 2 29, the three-way water pipe 2 28, the stop valve 1 42, and the three-way water pipe 4 21.
[0077] b) Air source heat pump heating mode: Electric compressor 1 starts, completing the refrigerant circuit circulation, while hot water pump 20 and chilled water pump 11 start simultaneously; the coolant in the water-cooled condenser 3, after heat exchange with the refrigerant, enters inlet 8 of nine-way valve 13, and exits from outlet 9 of nine-way valve 13, passing through proportional three-way valve 1 22 into the indoor heater 41, heating the air in the passenger compartment, and then being transported back to the water-cooled condenser by the hot water pump after passing through three-way water pipe 5 24 and three-way water pipe 4 21; at the same time, blower 1 6. Hot air from the indoor heater 41 is sent to the crew compartment to heat the crew compartment; the coolant in the battery cooler 8, after heat exchange with the refrigerant, enters from the inlet 7 of the nine-way valve 13 and exits from the outlet 2 of the nine-way valve 13. After passing through the three-way water pipe 7 32, it enters the low-temperature radiator 2 34, then passes through the low-temperature radiator 1 33, and absorbs heat from the outside through the electric fan 35. After passing through the three-way water pipe 1 30, the shut-off valve 3 31, and the four-way water pipe 14, it is transported back to the battery cooler 8 by the cooling water pump 11.
[0078] c) Electric-driven waste heat recovery heat pump mode: Electric compressor 1 starts, completing the refrigerant loop circulation, while hot water pump 20 and chilled water pump 11 start simultaneously; the coolant in the water-cooled condenser 3, after heat exchange with the refrigerant, enters inlet 8 of the nine-way valve 13, and exits from outlet 9 of the nine-way valve 13, passing through proportional three-way valve 1 22 into the indoor heater 41, heating the air in the passenger compartment, and then being transported back to the water-cooled condenser 3 by the hot water pump 20 after passing through three-way water pipe 5 24 and three-way water pipe 4 21; simultaneously Blower 16 delivers hot air from indoor heater 41 to the crew compartment, thereby heating the crew compartment; coolant in battery cooler 8, after heat exchange with refrigerant, enters from inlet seven of nine-way valve 13 and exits from outlet four of nine-way valve 13. After passing through three-way water pipe three 25, it is transported by electric drive water pump 26 into electric drive assembly 27. After absorbing heat from electric drive, coolant enters inlet one of nine-way valve 13 and then from outlet six of nine-way valve 13 through four-way water pipe 14 and is transported back to battery cooler 8 by cooling water pump 11.
[0079] d) Dual-source heat pump mode: Electric compressor 1 starts, completing the refrigerant loop circulation, while hot water pump 20 and chilled water pump 11 start simultaneously; the coolant in the water-cooled condenser 3, after heat exchange with the refrigerant, enters inlet 8 of the nine-way valve 13, and exits from outlet 9 of the nine-way valve 13, passing through proportional three-way valve 12 to enter the indoor heater 41, heating the air in the passenger compartment. Then, after passing through three-way water pipe 524 and three-way water pipe 421, it is pumped back to the water-cooled condenser by the hot water pump; simultaneously, blower 16 sends the hot air from the indoor heater 41 to the passenger compartment, further heating the passenger compartment; the coolant in the battery cooler 8, after heat exchange with the refrigerant... After the exchange, the coolant enters from the inlet 7 of the nine-way valve 13, exits from the outlet 2 of the nine-way valve 13, and enters the low-temperature radiator 2 34 through the three-way water pipe 7 32. After passing through the low-temperature radiator 1 33 and absorbing heat from the outside through the electric fan 35, it enters the three-way water pipe 1 30. Part of the water enters the four-way water pipe 14 after passing through the shut-off valve 3 31. The other part of the water is transported by the electric drive water pump 26 through the shut-off valve 2 29, the three-way water pipe 2 28, and the three-way water pipe 3 25 to the electric drive assembly 27 to absorb heat and then enter the nine-way valve 13 1. After exiting from the nine-way valve 13 6, it enters the four-way water pipe 14 and merges with the cooling water pump 11, which then transports it back to the battery cooler 8.
[0080] e) Passenger cabin heating and dehumidification mode: Electric compressor 1 starts to complete the refrigerant circuit circulation, and at the same time, hot water pump 20 and cooling water pump 11 start; the coolant in the battery cooler 8 after heat exchange with the refrigerant enters from inlet seven of the nine-way valve 13 and exits from outlet five of the nine-way valve 13, reaching the indoor cooler 17 and cooling and dehumidifying the air in the passenger cabin. Then it is sent back to the battery cooler 8 by the cooling water pump 11. At the same time, the blower 16 blows the cold air from the indoor cooler to the indoor heater 41. The coolant in the water-cooled condenser 3 after heat exchange with the refrigerant enters from inlet eight of the nine-way valve 13 and exits from outlet nine of the nine-way valve 13. It enters the indoor heater 41 through the proportional three-way valve one 22 and heats the cooled and dehumidified air. It then heats and dehumidifies the air in the passenger cabin. After passing through three-way water pipe five 24 and three-way water pipe four 21, it is sent back to the water-cooled condenser 3 by the hot water pump 20.
[0081] f) Hot gas bypass heat pump: The electric compressor 1 starts and pressurizes the low-temperature, low-pressure refrigerant. Part of the pressurized gaseous refrigerant is sent to the water-cooled condenser 3 for condensation. The condensed refrigerant is further condensed through the regenerator 4 to ensure that the refrigerant entering the liquid tank 5 is pure liquid refrigerant. After passing through the electronic expansion valve 27, it bypasses the battery cooler to reduce heat loss. After being throttled and depressurized by the electronic expansion valve, it merges with another part of the refrigerant after being throttled by the electronic expansion valve 310 and enters the regenerator before returning to the compressor. At the same time, the hot water pump 20 starts. The coolant in the water-cooled condenser 3, after heat exchange with the refrigerant, enters the inlet 8 of the nine-way valve 13 and exits through the outlet 9 of the nine-way valve 13. It enters the indoor heater 41 through the proportional three-way valve 122 and heats the air in the passenger compartment. Then, after passing through the three-way water pipe 524 and the three-way water pipe 421, it is sent back to the water-cooled condenser 3 by the hot water pump 20.
[0082] The battery circuit temperature control system has the following operating modes:
[0083] a) Forced battery cooling mode: Electric compressor 1 starts, completing the refrigerant circuit circulation, while hot water pump 20 and chilled water pump 11 start simultaneously; the coolant in battery cooler 8, after heat exchange with the refrigerant, enters from inlet seven of nine-way valve 13 and exits from outlet five of nine-way valve 13, reaching water-to-water heat exchanger 2 19, and is then pumped back to battery cooler 8 by chilled water pump 11; battery water pump 40 pumps water from the battery circuit to water-to-water heat exchanger 2 19, where it exchanges heat with the coolant on the cooling side to cool down, and then undergoes water-to-water heat exchange. After entering the power battery 37, the coolant in the water-cooled condenser 3, after heat exchange with the refrigerant, enters through the eight ports of the nine-way valve 13 after liquid heating, exits through the two ports of the nine-way valve 13 to reach the low-temperature radiator 34, then passes through the low-temperature radiator 33, and dissipates heat to the outside through the electric fan 35. Then, it is transported back to the water-cooled condenser 3 through the three-way water pipe 30, the stop valve 29, the three-way water pipe 28, the stop valve 42, the three-way water pipe 41, and the controlled hot water pump 20.
[0084] b) Battery heating mode using electric waste heat: Electric compressor 1 starts, completing the refrigerant circuit circulation, while hot water pump 20 and chilled water pump 11 start simultaneously; the coolant in the water-cooled condenser 3, after heat exchange with the refrigerant, enters inlet eight of the nine-way valve 13, exits from outlet nine of the nine-way valve 13, enters the water-to-water heat exchanger 23 through proportional three-way valve 22, and is heated in the battery-side water circuit. Then, after passing through three-way water pipe 24 and three-way water pipe 21, it is pumped back to the water-cooled condenser 3 by hot water pump 20; the battery water pump 40 pumps the battery circuit... After the water is delivered to the water-to-water heat exchanger 19, it exchanges heat with the coolant on the cooling side and absorbs heat before entering the power battery 37 to heat the battery. The coolant in the battery cooler 8, after exchanging heat with the refrigerant, enters from the inlet 7 of the nine-way valve 13 and exits from the outlet 4 of the nine-way valve 13. After passing through the three-way water pipe 25, it is delivered by the electric drive water pump 26 into the electric drive assembly 27. After absorbing the heat of the electric drive, the coolant enters the inlet 1 of the nine-way valve 13 and then passes through the four-way water pipe 14 and is delivered back to the battery cooler 8 by the cooling water pump 11.
[0085] The operating modes of the electric drive circuit cooling system are as follows:
[0086] a) The electric water pump 26 starts and delivers coolant to the electric drive assembly 27 for heat absorption. Then it enters the inlet of the nine-way valve 13 and exits through the outlet of the nine-way valve 13. It then enters the low-temperature radiator 2 34 through the three-way water pipe 7 32, and then enters the low-temperature radiator 1 33. After being cooled to the outside by the electric fan 35, it passes through the three-way water pipe 1 30, the shut-off valve 2 29, the three-way water pipe 2 28, and the three-way water pipe 3 25 before being delivered to the electric drive assembly by the electric water pump.
[0087] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions or improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A super-integrated thermal management system for R290 vehicles used in new energy vehicles, characterized in that: Including refrigerant circuit and coolant circuit; The coolant circuit is connected to the refrigerant circuit through a water-cooled condenser and a cooler. The coolant circuit includes a nine-way valve; The nine-way valve is connected to an electric drive assembly, a three-way water pipe seven, a three-way water pipe three, a proportional three-way valve two, a four-way water pipe, a battery cooler, a water-cooled condenser, and a proportional three-way valve one. The inlet of the electric drive assembly is connected to the outlet of the electric drive water pump; The outlet of the three-way water pipe seven is connected to the inlet of the low-temperature radiator two, the outlet of the low-temperature radiator two is connected to the inlet of the low-temperature radiator one, the outlet of the low-temperature radiator one is connected to the inlet of the three-way water pipe one, the outlet one of the three-way water pipe one is connected to the inlet of the stop valve two, the outlet two of the stop valve two is connected to the inlet of the three-way water pipe two, the outlet two of the three-way water pipe two is connected to the inlet of the stop valve one, the outlet one of the stop valve one is connected to the inlet two of the three-way water pipe four, and the outlet two of the three-way water pipe one is connected to the inlet three of the stop valve, the outlet three of the stop valve three is connected to the inlet one of the four-way water pipe, and the outlet one of the three-way water pipe two is connected to the three-way water pipe three. The outlet of the three-way water pipe is connected to the inlet of the electric water pump; The outlet of the four-way water pipe is connected to the inlet of the cooling water pump; The inlet of the battery cooler is connected to the outlet of the cooling water pump; The coolant inlet of the water-cooled condenser is connected to the outlet of the hot water pump; The outlet of the proportional three-way valve is connected to the inlet of the indoor heater, the outlet of the indoor heater is connected to the inlet of the three-way water pipe five, the outlet of the three-way water pipe five is connected to the inlet of the three-way water pipe four, and the outlet of the three-way water pipe four is connected to the hot water pump.
2. The super-integrated thermal management system for R290 vehicles used in new energy vehicles as described in claim 1, characterized in that: The refrigerant circuit includes a compressor, a refrigerant passage for a water-cooled condenser, an internal heat exchanger, a liquid receiver, an electronic expansion valve one, an electronic expansion valve two, and a refrigerant passage for a cooler. The compressor, the refrigerant passage for the water-cooled condenser, the high-pressure side passage for the internal heat exchanger, the liquid receiver, the electronic expansion valve one, the refrigerant passage for the cooler, and the low-pressure side passage for the internal heat exchanger are connected sequentially according to the refrigerant flow direction. One end of the electronic expansion valve two is connected between the liquid receiver and the electronic expansion valve one, and the other end is connected between the low-pressure side passage for the internal heat exchanger and the refrigerant passage for the cooler. An electronic expansion valve three is also connected in parallel on both sides of the compressor.
3. The super-integrated thermal management system for R290 vehicles used in new energy vehicles as described in claim 1, characterized in that: The inlet of the electric drive assembly is connected to the outlet of the electric drive water pump; The outlet of the three-way water pipe seven is connected to the inlet of the low-temperature radiator two, the outlet of the low-temperature radiator two is connected to the inlet of the low-temperature radiator one, the outlet of the low-temperature radiator one is connected to the inlet of the three-way water pipe one, the outlet one of the three-way water pipe one is connected to the inlet of the stop valve two, the outlet two of the stop valve two is connected to the inlet of the three-way water pipe two, the outlet two of the three-way water pipe two is connected to the inlet of the stop valve one, the outlet one of the stop valve one is connected to the inlet two of the three-way water pipe four, and the outlet two of the three-way water pipe one is connected to the inlet three of the stop valve, and the outlet three of the stop valve three is connected to the inlet one of the four-way water pipe. The outlet of the three-way water pipe is connected to the inlet of the electric water pump; The outlet 1 of the proportional three-way valve 2 is connected to the inlet of the indoor cooler, the outlet of the indoor cooler is connected to the inlet 1 of the three-way water pipe 5, and the outlet 2 of the proportional three-way valve 2 is connected to the inlet 2 of the water-water heat exchanger, the outlet 2 of the water-water heat exchanger is connected to the inlet 2 of the three-way water pipe 5, and the outlet of the three-way water pipe 5 is connected to the inlet 3 of the four-way water pipe. The outlet of the four-way water pipe is connected to the inlet of the cooling water pump; The inlet of the battery cooler is connected to the outlet of the cooling water pump; The coolant inlet of the water-cooled condenser is connected to the outlet of the hot water pump; The outlet of the proportional three-way valve is connected to the inlet of the indoor heater, the outlet of the proportional three-way valve is connected to the inlet of the water-to-water heat exchanger, the outlet of the indoor heater is connected to the inlet of the three-way water pipe, the outlet of the water-to-water heat exchanger is connected to the inlet of the three-way water pipe, the outlet of the three-way water pipe is connected to the inlet of the three-way water pipe, and the outlet of the three-way water pipe is connected to the hot water pump; the inlet of the water-to-water heat exchanger is connected to the outlet of the battery water pump, the outlet of the water-to-water heat exchanger is connected to the inlet of the water-to-water heat exchanger, the outlet of the water-to-water heat exchanger is connected to the inlet of the power battery, and the outlet of the power battery is connected to the inlet of the battery water pump.
4. The super-integrated thermal management system for R290 vehicles used in new energy vehicles as described in claim 1, characterized in that: The nine-way valve includes inlet 1, outlet 2, outlet 3, outlet 4, outlet 5, outlet 6, inlet 7, inlet 8, and outlet 9. Inlet 1 of the nine-way valve is connected to the outlet of the electric drive assembly. Outlet 2 of the nine-way valve is connected to inlet 1 of three-way water pipe 7. Outlet 3 of the nine-way valve is connected to inlet 2 of three-way water pipe 7. Outlet 4 of the nine-way valve is connected to the inlet of three-way water pipe 3. Outlet 5 of the nine-way valve is connected to the inlet of proportional three-way valve 2. Outlet 6 of the nine-way valve is connected to inlet 2 of four-way water pipe. Inlet 7 of the nine-way valve is connected to the outlet of the battery cooler. Inlet 8 of the nine-way valve is connected to the coolant outlet of the water-cooled condenser. Outlet 9 of the nine-way valve is connected to the inlet of proportional three-way valve 1.
5. The super-integrated thermal management system for R290 vehicles used in new energy vehicles as described in claim 2, characterized in that: The compressor is equipped with a high-pressure refrigerant pressure and temperature sensor at the refrigerant outlet and a low-pressure refrigerant pressure and temperature sensor at the compressor inlet.
6. The super-integrated thermal management system for R290 vehicles used in new energy vehicles as described in claim 1, characterized in that: A temperature sensor is installed at the outlet of the water-cooled condenser.
7. The super-integrated thermal management system for R290 vehicles used in new energy vehicles as described in claim 3, characterized in that: The power battery inlet is equipped with a second temperature sensor, and the power battery outlet is equipped with a third temperature sensor.
8. The super-integrated thermal management system for R290 vehicles used in new energy vehicles as described in claim 3, characterized in that: An electronic fan is provided on one side of the low-temperature radiator, and a blower is provided on one side of the indoor cooler.
9. A super-integrated thermal management system for R290 vehicles used in new energy vehicles as described in any one of claims 1 to 8, characterized in that: The refrigerant circuit includes a compressor, a high-pressure refrigerant pressure and temperature sensor, a water-cooled condenser, a regenerator, a liquid receiver, an electronic expansion valve, a battery cooler, and a low-pressure refrigerant pressure and temperature sensor. The coolant circuit includes a hot water pump, a three-way water pipe, a proportional three-way valve, a nine-way valve, a temperature sensor, a low-temperature radiator, a low-temperature radiator, an electric fan, a three-way water pipe, a three-way water pipe, a stop valve, a stop valve, a stop valve, a stop valve, a chilled water pump, a temperature sensor, an indoor cooler, an indoor heater, a blower, an electric water pump, and a three-way water pipe, which together form an air conditioning and heating system.
10. A super-integrated thermal management system for R290 vehicles used in new energy vehicles as described in any one of claims 1 to 8, characterized in that: The refrigerant circuit includes a compressor, a high-pressure refrigerant pressure and temperature sensor, a water-cooled condenser, a regenerator, a liquid receiver, an electronic expansion valve, a battery cooler, a low-pressure refrigerant pressure and temperature sensor, and the coolant circuit includes a hot water pump, a three-way water pipe, a proportional three-way valve, a nine-way valve, a temperature sensor, a low-temperature radiator, a low-temperature radiator, an electric fan, a three-way water pipe, a three-way water pipe, a stop valve, a stop valve, a stop valve, a stop valve, a cooling water pump, a temperature sensor, a water-to-water heat exchanger, a water-to-water heat exchanger, an electric water pump, and a three-way water pipe, which together form the battery water circuit temperature control system.
11. A super-integrated thermal management system for R290 vehicles used in new energy vehicles as described in any one of claims 1 to 8, characterized in that: The electric cooling circuit system consists of a nine-way valve, an electric water pump, three-way water pipes, two-way water pipes, a low-temperature radiator, a low-temperature radiator, an electric fan, and a shut-off valve.
12. A super-integrated thermal management system for R290 vehicles used in new energy vehicles as described in any one of claims 1 to 8, characterized in that: The compressor, high-pressure refrigerant pressure and temperature sensor, water-cooled condenser, regenerator, liquid receiver, electronic expansion valve 1, electronic expansion valve 2, electronic expansion valve 3, battery cooler, low-pressure refrigerant pressure and temperature sensor, and the nine-way valve, shut-off valve 1, hot water pump, cooling water pump, four-way water pipe, temperature sensor 4, and temperature sensor 1 in the refrigerant circuit constitute a thermal management integrated module, which is isolated from the crew compartment.
13. A super-integrated thermal management system for R290 vehicles used in new energy vehicles as described in any one of claims 1 to 8, characterized in that: The high-pressure refrigerant pressure and temperature sensor, water-cooled condenser, regenerator, liquid storage tank, electronic expansion valve 1, electronic expansion valve 2, electronic expansion valve 3, battery cooler, and low-pressure refrigerant pressure and temperature sensor are connected by an integrated welding module. The nine-way valve, shut-off valve 1, three-way water pipe 4, three-way water pipe 7, and internal flow channel are connected by an integrated flow channel. The remaining components are connected by coolant water pipes.
Citation Information
Patent Citations
Thermal management system and vehicle
CN119459252A