Assembly device
By using a support and positioning mechanism in conjunction with a pressing mechanism, an interference fit is achieved between the fan cover and the motor body, solving the problems of fan cover loosening and colloid consumption, improving motor durability and reducing production costs.
Patent Information
- Application Number
- CN202511802889.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-02-03
AI Technical Summary
During motor assembly, the interference fit between the fan cover and the motor body causes vibration and loosening, resulting in friction damage. In addition, the amount of adhesive consumed is large, increasing production costs.
The system employs a support mechanism, a positioning mechanism, and a pressing mechanism. The pressing mechanism creates an interference fit between the fan cover and the motor body, generating circumferential preload and eliminating the need for adhesive application, thus achieving a tight and rigid connection.
It improves the durability and airflow efficiency of the motor, reduces production costs, and avoids wear and colloid consumption caused by misalignment of the fan cover.
Smart Images

Figure CN121461697A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of motor assembly, in particular to an assembling device. BACKGROUND
[0002] In the process of assembling a motor, a fan cover needs to be assembled on a motor body. The radial dimension of the fan cover is larger than that of the motor body. In the process of installation, the inner circumferential surface of the fan cover is glued, and then the fan cover is covered on the outer circumferential surface of the motor body. After the glue dries, the glue can connect the fan cover and the motor body. Using this method for assembly, the consumption of glue is large, which is not conducive to reducing production cost.
[0003] The information disclosed in this BACKGROUND section is only for the purpose of increasing the understanding of the background of the application and should not be taken as an acknowledgment or any form of suggestion that this information forms prior art that is publicly known. SUMMARY
[0004] Therefore, it is necessary to provide an assembling device in view of the problem that the vibration of the motor during high-speed operation causes the fan cover and the motor body to be loose, resulting in the mispositioning of the fan cover and the friction damage.
[0005] An assembling device comprises:
[0006] a supporting mechanism;
[0007] a positioning mechanism, the positioning mechanism comprises a supporting body, the supporting body is connected to the supporting mechanism, the supporting body is used for supporting the motor body along a first direction, the first direction is the height direction of the supporting body; and
[0008] a pressing mechanism, the pressing mechanism comprises a driving assembly, the driving assembly is connected to the supporting mechanism, the driving assembly is used for driving the fan cover, the driving assembly is used for driving the fan cover to press fit the motor body along the first direction, so that the fan cover and the motor body are interference fit.
[0009] In one of the embodiments, the positioning mechanism further comprises a profiling positioning piece, the profiling positioning piece is arranged on the supporting body, and the profiling positioning piece is used for limiting the motor body along a second direction, the second direction intersects with the first direction.
[0010] In one of the embodiments, the positioning mechanism further comprises a supporting assembly, the supporting assembly is arranged on the supporting body, and the supporting assembly is used for limiting the motor body along the first direction and / or the second direction, the second direction intersects with the first direction.
[0011] In one of the embodiments, the supporting assembly comprises a first driver and a supporting member, the first driver is connected to the supporting body, the first driver is drivingly connected to the supporting member, the first driver drives the supporting member to move in a second direction, the second direction intersects the first direction.
[0012] In one of the embodiments, the positioning mechanism further comprises a stopper, the stopper is arranged on the supporting body, the stopper is located on one side of the supporting member in the second direction, and the stopper is used to stop the supporting member.
[0013] In one of the embodiments, the positioning mechanism further comprises a moving assembly, the moving assembly is connected to the supporting mechanism, the moving assembly is used to drivingly connect to the motor body, and the moving assembly is used to drive the motor body to move in the first direction.
[0014] In one of the embodiments, the moving assembly comprises a second driver and a moving member, the second driver is connected to the supporting mechanism, the second driver is drivingly connected to the moving member, the moving member is used to connect to the motor body in the first direction, and the moving member is movably connected to the supporting body in the first direction, the second driver is used to drive the moving member to move in the first direction, so that the moving member drives the motor body to move in the first direction.
[0015] In one of the embodiments, the moving member comprises a supporting member, a guide member and an elastic member, the supporting member is used to connect to the motor body and drivingly connect to the second driver, the supporting member is provided with a first mounting hole penetrating through in the first direction, one end of the guide member is connected to the supporting body, and the other end movably penetrates through the first mounting hole, the elastic member is sleeved on the outer periphery of the guide member, and the two ends of the elastic member in the first direction respectively abut against the bottom surface of the supporting member and the guide member.
[0016] In one of the embodiments, the positioning mechanism further comprises a first guide member, and the pressing assembly further comprises a second guide member, the first guide member is arranged on the supporting body, the second guide member is drivingly connected to the driving assembly, and the driving assembly is used to drive the second guide member to abut against the first guide member in the first direction.
[0017] And / or, the pressing assembly further comprises a pressure sensor, the pressure sensor is connected to the driving assembly, and the pressure sensor is used to detect the pressure value of the fan cover in the first direction.
[0018] And / or, the pressing mechanism further comprises a suction accessory, the driving assembly is drivingly connected to the suction accessory, the suction accessory is provided with suction holes penetrating through, the suction holes are communicated with an external air source, and the suction holes are used for suction of the wind cover.
[0019] And / or, the pressing mechanism further comprises a clamping assembly, the driving assembly is drivingly connected to the clamping assembly, and the clamping assembly is used for clamping the wind cover in a second direction intersecting with the first direction.
[0020] In one of the embodiments, the positioning mechanism further comprises a conductive assembly provided on the supporting mechanism, and the conductive assembly is used for electrical connection to an external power source and a conductive terminal of the motor body.
[0021] In one of the embodiments, the conductive assembly comprises a third driver provided on the supporting mechanism and drivingly connected to a conductive clamp jaw, and the conductive clamp jaw is used for electrical connection to the external power source and the conductive terminal of the motor body.
[0022] In one of the embodiments, the conductive clamp jaw used for contacting one part of the conductive terminal of the motor body comprises a metal layer, and the conductive clamp jaw used for facing away from the other part of the conductive terminal of the motor body comprises an insulating layer.
[0023] In one of the embodiments, the pressing mechanism further comprises a displacement sensor provided on the supporting mechanism, and the displacement sensor is used for detection of a displacement value of the wind cover in the first direction.
[0024] In one of the embodiments, the displacement sensor comprises a plurality of slot photoelectric cells, all the slot photoelectric cells are distributed at intervals on the supporting mechanism in the first direction, the pressing mechanism further comprises a shielding piece connected to the wind cover, and the driving assembly is used for driving the wind cover to drive the shielding piece to pass through the slot photoelectric cells in sequence, so as to detect the displacement value of the wind cover in the first direction.
[0025] The above assembly device presses the wind cover through the pressing mechanism, so that the wind cover and the motor body form an interference fit, a circumferential pre-tightening force is generated, the inner circumferential surface of the wind cover is tightly attached to the outer circumferential surface of the motor body without a moving space, and the wind cover and the motor body are tightly and rigidly clamped. While ensuring the connection strength of the wind cover and the motor body, the use of glue can be saved, the step of dispensing glue and consumables can be saved, the assembly process is simplified, and the production cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the accompanying drawings in the following description only need to be used to explain the present application, and for those skilled in the art, other drawings can also be obtained on the basis of the disclosed drawings without any creative effort.
[0027] Figure 1 A perspective structural schematic view of an assembly device provided by the embodiment of the present application.
[0028] Figure 2 A perspective structural schematic view of a motor provided by the embodiment of the present application.
[0029] Figure 3 A perspective structural schematic view of a motor body provided by the embodiment of the present application.
[0030] Figure 4 A perspective structural schematic view of a positioning structure provided by the embodiment of the present application.
[0031] Figure 5 A structural schematic view of a support body and a motor body provided by the embodiment of the present application.
[0032] Figure 6 A front view of a positioning mechanism provided by the embodiment of the present application.
[0033] Figure 7 A structural schematic view of a moving assembly of the positioning mechanism provided by the embodiment of the present application.
[0034] Figure 8 A structural schematic view of a conductive assembly of the positioning mechanism provided by the embodiment of the present application.
[0035] Figure 9 A structural schematic view of a pressing assembly provided by the embodiment of the present application.
[0036] Explanation of reference signs: 100, assembling device; 1, supporting mechanism; 11, supporting bottom plate; 12, supporting top plate; 13, supporting column; 2, positioning mechanism; 21, supporting main body; 212, first supporting plate; 213, second supporting plate; 214, mounting through hole; 22, profiling positioning piece; 23, supporting assembly; 231, first driver; 232, supporting component; 24, stop piece; 25, moving assembly; 251, second driver; 252, moving component; 2521, supporting piece; 2521a, first mounting hole; 2521b, connecting part; 2521c, floating part; 2522, guide piece; 2523, elastic piece; 26, first guide piece; 27, conductive assembly; 271, third driver; 272, conductive clamping jaw; 2721, metal layer; 2722, insulating layer; 3, pressing mechanism; 31, driving assembly; 311, fourth driver; 312, mounting plate; 32, second guide piece; 33, pressure sensor; 34, displacement sensor; 341, groove type photoelectric; 342, shielding piece; 35, suction accessory; 36, clamping assembly; 361, fifth driver; 362, clamping piece; 37, first guide; 38, second guide; 39, guide rail; 4, motor; 41, motor main body; 411, circuit board; 412, conductive terminal; 413, upper shell; 4131, first abutting edge; 4132, second abutting edge; 414, lower shell; 4141, convex edge; 42, fan cover; 43, sealing piece. DETAILED DESCRIPTION
[0037] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application are described in detail below in combination with the drawings. In the following description, a large number of specific details are set forth in order to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0038] In the assembling process of the motor, the fan cover needs to be assembled on the motor main body. The radial dimension of the fan cover is usually larger than that of the motor main body, and during the installation process, the inner circumferential surface of the fan cover needs to be glued, and then the fan cover is covered on the outer circumference of the motor main body. After the glue dries, the glue can connect the fan cover and the motor main body. By using this kind of assembling method, the consumption of glue is large, which is not conducive to reducing the production cost.
[0039] Please refer to Figure 1, based on the above problems, the embodiment of the application provides an assembling device 100, which is used for assembling a motor 4 and can perform aging test on the motor 4. The assembling device 100 comprises a supporting mechanism 1, a positioning mechanism 2 and a press-fitting mechanism 3. The positioning mechanism 2 is used for arranging a motor body 41, and the press-fitting mechanism 3 is used for arranging a fan cover 42 and driving the fan cover 42 to press fit the motor body 41.
[0040] It should be noted that in the embodiment of the application, the first direction is the Z-Z direction, and the second direction is any direction intersecting the first direction, and the embodiment of the application does not limit the specific direction of the second direction.
[0041] Please refer to Figure 1 In some embodiments, the positioning mechanism 2 comprises a supporting body 21 connected to the supporting mechanism 1, and the supporting body 21 is used for supporting the motor body 41 along the first direction, and the first direction is the height direction of the supporting body 21. The press-fitting mechanism 3 comprises a driving assembly 31 connected to the supporting mechanism 1, and the driving assembly 31 is used for driving the fan cover 42, and the driving assembly 31 is used for driving the fan cover 42 to press fit the motor body 41 along the first direction, so that the fan cover 42 and the motor body 41 are in interference fit. By using the press-fitting mechanism 3 to press fit the fan cover 42, the fan cover 42 and the motor body 41 are in interference fit, a circumferential pre-tightening force is generated, the inner circumferential surface of the fan cover 42 is tightly attached to the outer circumferential surface of the motor body 41 without any space, and the fan cover 42 and the motor body 41 are tightly and rigidly connected. While ensuring the connection strength of the fan cover 42 and the motor body 41, the use of glue can be omitted, the step of dispensing glue and the consumables can be omitted, the assembly process is simplified, and the production cost is reduced.
[0042] Further, the interference fit between the fan cover 42 and the motor body 41 can realize the circumferential sealing of the fan cover 42 and the motor body 41, can avoid the leakage of circumferential airflow when the motor 4 is running at high speed, and can ensure the wind guiding efficiency of the fan cover 42. At the same time, the interference fit between the fan cover 42 and the motor body 41 can block the foreign matter from entering the inside of the motor 4. At the same time, the interference fit between the fan cover 42 and the motor body 41 realizes the tight connection, even if the motor 4 runs at high speed and generates radial vibration, the fan cover 42 will not rotate or deviate relative to the motor body 41, and the problems such as wear caused by circumferential looseness can be avoided, and the durability of the motor 4 is improved. In addition, the interference fit between the fan cover 42 and the motor body 41 can improve the circumferential concentricity between the fan cover 42 and the motor body 41, and when the motor 4 runs at high speed, the fan cover 42 and the motor body 41 will not cause eccentric vibration, and the noise of the motor 4 can be reduced.
[0043] It needs to be explained that the radial dimension of the fan cover 42 and the radial dimension of the motor body 41 are similar in the present application, in order to ensure that the fan cover 42 can be better interference fitted with the motor body 41. On the one hand, it is necessary to provide sufficient external force for press fitting, and on the other hand, it is necessary to ensure that the positioning accuracy between the two is high, so as to prevent the two from being misaligned or deviated during press fitting.
[0044] Please refer to Figure 2 and Figure 3 It needs to be explained that the motor 4 of the present application comprises a motor body 41 and a fan cover 42. The motor body 41 comprises a circuit board 411, a conductive terminal 412, an upper shell 413 and a lower shell 414, please refer to Figure 3 The upper shell 413 has a first abutting edge 4131, and the fan cover 42 is interference fitted and press fitted on the first abutting edge 4131. Please refer to Figure 2 The upper shell 413 also has a second abutting edge 4132. The circuit board 411 is located in the inner periphery of the lower shell 414, and the lower shell 414 protrudes in the first direction relative to the circuit board 411 to form a protrusion 4141.
[0045] Please refer to Figure 4 First, the specific structure of the positioning mechanism 2 in the present application is introduced:
[0046] Please refer to Figure 5 In some embodiments, the positioning mechanism 2 further comprises a profiling positioning piece 22, which is arranged on the support body 21 and is used to limit the motor body 41 in the second direction. The second direction intersects the first direction. The setting of the profiling positioning piece 22 can reduce the deviation of the motor body 41 during the press fitting stress, thereby ensuring the positioning accuracy of the press fitting.
[0047] In optional embodiments, the profiling positioning piece 22 can be arranged inside the support body 21 or outside the support body 21. The present application does not limit the setting position of the profiling positioning piece 22 on the support body 21.
[0048] Please refer to Figure 5 In optional embodiments, the number of profiling positioning pieces 22 can be one or more. When the number of profiling positioning pieces 22 is more than one, all the profiling positioning pieces 22 are arranged in intervals and surround the motor body 41, which can limit the motor body 41 from all directions of the outer periphery surface of the motor body 41.
[0049] Please refer to Figure 4 In optional embodiments, the support body 21 comprises a first support plate 212 and two second support plates 213, which are arranged at the bottom of the first support plate 212 and opposite to each other, and the second support plate 213 is used to support the first support plate 212.
[0050] Referring to Figure 5 , the first support plate 212 is provided with a mounting through hole 214 penetrating in the first direction, and all the profiled positioning members 22 are arranged at intervals along the hole wall of the mounting through hole 214. The motor body 41 is arranged in the mounting through hole 214 and is limited by the plurality of profiled positioning members 22.
[0051] In an optional embodiment, the profiled positioning member 22 is made of plastic. The profiled positioning member 22 made of plastic can reduce the scratching of the motor body 41 during the limiting process, thereby reducing the damage of the motor body 41.
[0052] During the press-fitting process, the radial dimensions of the fan cover 42 and the motor body 41 are similar, and an external force needs to be applied to realize the extrusion deformation, so as to achieve the interference fit connection. If the external force is directly applied, the motor body 41 may be damaged. Therefore, before pressing down, the bottom surface of the motor body 41 needs to be supported, that is, the second abutting edge 4132 of the upper shell 413 of the motor body 41 needs to be supported. Figure 2
[0053] Referring to Figure 4 , in some embodiments, the positioning mechanism 2 further comprises a supporting assembly 23 arranged on the support body 21, and the supporting assembly 23 is used for limiting the motor body 41 in the first direction and / or the second direction intersecting with the first direction. Referring to Figure 4 The supporting assembly 23 can limit the bottom surface of the motor body 41 in the first direction, or the supporting assembly 23 can also limit the outer periphery of the motor body 41 in the second direction. The supporting assembly 23 can support and limit the motor body 41 during the press-fitting process, thereby improving the supporting effect of the motor body 41 and avoiding damage and breakage of the motor body 41.
[0054] In an optional embodiment, the supporting assembly 23 supporting the bottom surface of the motor body 41 can be power-driven support or non-power-driven support. The non-power-driven support means that the supporting assembly 23 is directly arranged on the bottom of the motor body 41 in the first direction, and does not need to be moved to the bottom of the motor body 41 in the first direction by power driving.
[0055] Referring to Figure 4 In some embodiments, the supporting assembly 23 comprises a first driver 231 connected to the supporting body 21 and a supporting component 232 connected to the first driver 231, the first driver 231 drives the supporting component 232 to move in a second direction, the second direction intersects the first direction. It can be understood that when the first driver 231 drives the supporting component 232 to move in the second direction, the supporting component 232 can move to limit the motor body 41, so that the motor body 41 is overlapped on the supporting component 232. When the first driver 231 drives the supporting component 232 to retract, i.e., drives the supporting component 232 to move in the second direction to move away from the motor body 41, it is convenient to disassemble and assemble the motor body 41, and the interference of disassembling and assembling the motor body 41 is reduced.
[0056] Please refer to Figure 4 In optional embodiments, the first driver 231 and the supporting component 232 comprise two groups, each group of the first driver 231 and the supporting component 232 is arranged on both sides of the motor body 41 in the second direction. Each first driver 231 drives the corresponding supporting component 232 to move in the second direction to approach the motor body 41, so that the two supporting components 232 limit the motor body 41. Or each first driver 231 drives the corresponding supporting component 232 to retract in the second direction.
[0057] In optional embodiments, the first driver 231 can be a driving motor or a driving cylinder.
[0058] Please refer to Figure 4 In some embodiments, the positioning mechanism 2 further comprises a stopper 24 arranged on the supporting body 21, the stopper 24 is located on one side of the supporting component 232 in the second direction, and the stopper 24 is used to stop the supporting component 232. The arrangement of the stopper 24 can prevent the supporting component 232 from overextending and affecting the motor body 41.
[0059] Please refer to Figure 4 In optional embodiments, the number of stoppers 24 is multiple, and each supporting component 232 can be correspondingly provided with one or more stoppers 24. The arrangement of multiple stoppers 24 corresponding to each supporting component 232 can improve the stopping effect.
[0060] In optional embodiments, the first driver 231 drives the supporting component 232 to extend into the bottom of the motor body 41 in the first direction, so that the supporting component 232 is just supported on the bottom surface of the motor body 41, i.e., the supporting component 232 is just supported on the second abutting edge 4132 of the upper shell 413 of the motor body 41.
[0061] Please refer to Figure 6In other optional embodiments, a gap d can be reserved between the supporting assembly 23 and the second abutting edge 4132 of the bottom surface of the motor body 41 along the first direction. In this way, the bottom of the motor body 41 has enough space to set the supporting assembly 23, which can provide enough space for the movement of the supporting assembly 23, and reduce the possibility of the motor body 41 being pushed over or pushed aside during the movement of the first driver 231 driving the supporting component 232 along the first direction.
[0062] Please refer to Figure 6 Further, since the gap d is reserved between the supporting assembly 23 and the second abutting edge 4132 of the bottom surface of the motor body 41 along the first direction, the height of the motor body 41 along the first direction needs to be adjusted so as to be able to fall on the top surface of the supporting assembly 23. Please refer to Figure 6 In some embodiments, the positioning mechanism 2 further comprises a moving assembly 25 connected to the supporting mechanism 1, and the moving assembly 25 is used to drive the motor body 41 to move along the first direction, so that the second abutting edge 4132 of the bottom surface of the motor body 41 abuts on the supporting assembly 23. The addition of the moving assembly 25 can drive the motor body 41 to move along the first direction, and then lower the motor body 41 to fall on the bottom of the supporting assembly 23. In this way, by means of the reserved gap d, the smooth movement of the supporting assembly 23 to the bottom of the motor body 41 can be ensured, and the motor body 41 will not be pushed aside or pushed over. At the same time, the moving assembly 25 is arranged to drive the motor body 41 to lower the height of the gap d, and then to be lapped on the top surface of the supporting assembly 23.
[0063] Please refer to Figure 4 and Figure 6 In some embodiments, the moving assembly 25 comprises a second driver 251 and a moving component 252, the second driver 251 is connected to the supporting mechanism 1, the second driver 251 drives the moving component 252, the moving component 252 is used to be connected to the motor body 41 along the first direction, and the moving component 252 is movably connected to the supporting body 21 along the first direction, and the second driver 251 is used to drive the moving component 252 to move along the first direction, so that the moving component 252 drives the motor body 41 to move along the first direction, and the bottom surface of the motor body 41 abuts on the supporting assembly 23. The addition of the moving component 252 driving the motor body 41 can improve the connection stability.
[0064] Please refer to Figure 7In some embodiments, the moving component 252 comprises a support 2521, a guide 2522 and an elastic member 2523. The support 2521 is connected to the motor body 41 and drivingly connected to the second driver 251. The support 2521 is provided with a first mounting hole 2521a in the first direction. One end of the guide 2522 is connected to the support body 21, and the other end is movably provided in the first mounting hole 2521a. The elastic member 2523 is sleeved on the outer periphery of the guide 2522, and the two ends of the elastic member 2523 in the first direction abut against the bottom surface of the support 2521 and the guide 2522, respectively. Since the other end of the guide 2522 is movably provided in the first mounting hole 2521a, the support 2521 can move along the guide 2522 through the first mounting hole 2521a. The second driver 251 is drivingly connected to the support 2521, so that the support 2521 descends along the guide 2522 in the first direction, and the motor body 41 is driven by the support 2521 to descend in the first direction by a distance d, so that the motor body 41 can be overlapped on the top surface of the supporting assembly 23. The moving component 252 is provided with the guide 2522 and the elastic member 2523, which can buffer the descent of the support 2521, so that the bottom surface of the motor body 41 can gradually descend to contact the supporting assembly 23, and the hard collision between the motor body 41 and the supporting assembly 23 can be reduced to damage the motor body 41.
[0065] Referring to Figure 7 In optional embodiments, the support 2521 comprises a connecting portion 2521b and a plurality of floating portions 2521c connected to each other. The floating portions 2521c are spaced apart from each other on the outer periphery of the connecting portion 2521b. The connecting portion 2521b is connected to the motor body 41 and drivingly connected to the second driver 251. The guide 2522 and the elastic member 2523 comprise a plurality of guides 2522 and a plurality of elastic members 2523, respectively. Each floating portion 2521c is provided with a plurality of first mounting holes 2521a. Each guide 2522 is provided in a corresponding first mounting hole 2521a, and each elastic member 2523 is sleeved on a corresponding guide 2522. The plurality of floating portions 2521c, guides 2522 and elastic members 2523 can improve the buffering effect.
[0066] Referring to Figure 4 In some embodiments, the positioning mechanism 2 further comprises a first guide 26, referring to Figure 1The pressing mechanism 3 further comprises a second guide 32, the first guide 26 is arranged on the support body 21, and the second guide 32 is drivingly connected to the driving assembly 31, and the driving assembly 31 is used to drive the second guide 32 to abut against the first guide 26 in the first direction. The driving assembly 31 drives the second guide 32 to move along the first direction with the fan cover 42, and abut against the first guide 26. The arrangement of the first guide 26 and the second guide 32 can improve the abutting precision of the fan cover 42 pressing the motor body 41, in other words, the abutting of the first guide 26 and the second guide 32 can assist the abutting of the fan cover 42 and the motor body 41.
[0067] In optional embodiments, the first guide 26 is provided with an abutting hole, and the second guide 32 is provided with an abutting column which is inserted into the abutting hole. Alternatively, the first guide 26 is provided with an abutting hole, and the second guide 32 is provided with an abutting column.
[0068] Please refer to Figure 1 In optional embodiments, the end of the second guide 32 in the first direction protrudes from the fan cover 42. It can be understood that the second guide 32 abuts against the first guide 26 first, and then the fan cover 42 is pressed on the motor body 41. In this way, the abutting of the second guide 32 and the first guide 26 can realize the positioning of the relative position of the fan cover 42 and the motor body 41 in advance, and further improve the pressing precision.
[0069] Please refer to Figure 4 and Figure 8 In some embodiments, the positioning mechanism 2 further comprises a conductive assembly 27, which is arranged on the support mechanism 1, and the conductive assembly 27 is used to electrically connect to an external power supply and a conductive terminal 412 of the motor body 41. The arrangement of the conductive assembly 27 can conduct electricity to the motor body 41. When the fan cover 42 is pressed on the motor body 41, the conductive assembly 27 conducts electricity to the motor body 41, which can test the operation of the motor 4.
[0070] Please refer to Figure 8 It should be noted that the bottom of the motor body 41 is provided with a circuit board 411 and a conductive terminal 412 protruding from the circuit board 411, and the conductive terminal 412 is electrically connected to the circuit board 411. The conductive assembly 27 is electrically connected to the conductive terminal 412 of the motor body 41 to realize the conduction of electricity.
[0071] Please refer to Figure 8In some embodiments, the conductive assembly 27 comprises a third driver 271 and a conductive clamp 272. The third driver 271 is arranged on the support mechanism 1, and the third driver 271 is drivingly connected to the conductive clamp 272. The conductive clamp 272 is used to electrically connect to the conductive terminal 412 of the motor body 41 and an external power source. The conductive clamp 272 is arranged to facilitate the control of the on-off of the conductive terminal 412. When the third driver 271 drives the conductive clamp 272 to clamp the conductive terminal 412, the conductive terminal 412 is powered. When the third driver 271 drives the conductive clamp 272 to release the clamping, the conductive terminal 412 is powered off.
[0072] In optional embodiments, the third driver 271 can be a parallel clamp cylinder or a V-shaped clamp cylinder.
[0073] Please refer to Figure 2 Since the number of conductive terminals 412 on the circuit board 411 of the motor body 41 can be multiple, please refer to Figure 8 Therefore, a plurality of third drivers 271 and a plurality of conductive clamps 272 are correspondingly arranged.
[0074] Please refer to Figure 8 In some embodiments, the conductive clamp 272 used to contact a part of the conductive terminal 412 of the motor body 41 comprises a metal layer 2721, and the conductive clamp 272 used to contact another part of the conductive terminal 412 of the motor body 41 comprises an insulating layer 2722. The metal layer 2721 of the conductive clamp 272 is used to form an electrical connection with the conductive terminal 412, thereby realizing the conduction. Since the shell of the motor body 41 is usually made of metal, in order to avoid short circuit caused by the conductive clamp 272 contacting the shell of the motor body 41 (please refer to Figure 2 That is, the convex edge 4141 of the lower shell 414 of the motor body 41), the insulating layer 2722 is arranged on the other part of the conductive clamp 272 away from the conductive terminal 412, so that the conductive clamp 272 is insulated from the shell of the motor body 41.
[0075] Secondly, the specific structure of the pressing mechanism 3 is introduced:
[0076] Please refer to Figure 9 In optional embodiments, the driving assembly 31 comprises a fourth driver 311 and a mounting plate 312. The main body of the fourth driver 311 is connected to the support mechanism 1, and the output end of the fourth driver 311 is drivingly connected to the mounting plate 312. The mounting plate 312 is used to provide space for the installation of the fan cover 42.
[0077] In optional embodiments, the fourth driver 311 can be a driving motor or a driving cylinder.
[0078] In optional embodiments, the second guide 32 is arranged on the mounting plate 312 of the driving assembly 31.
[0079] Referring to Figure 9 In optional embodiments, the pressing mechanism 3 further comprises a first guide 37 and a second guide 38. The first guide 37 is arranged on the support mechanism 1, and the second guide 38 is slidingly connected to the first guide 37 along the first direction and connected to the mounting plate 312. The second guide 38 can slide relative to the first guide 37, thereby guiding the movement of the mounting plate 312 along the first direction under the driving of the fourth driver 311, and thereby ensuring the movement precision of the fan cover 42 along the first direction, avoiding the displacement of the fan cover 42 during movement.
[0080] In optional embodiments, the first guide 37 can be a sliding rail, and the second guide 38 can be a sliding block. Alternatively, the first guide 37 is a sliding sleeve, and the second guide 38 is a sliding column slidingly connected in the sliding sleeve.
[0081] Referring to Figure 9 In some embodiments, the pressing mechanism 3 further comprises a suction accessory 35, and the driving assembly 31 is drivingly connected to the suction accessory 35. The suction accessory 35 is provided with suction holes, which are in communication with an external air source such as a vacuum pump, and the suction holes are used for suction of the fan cover 42. The shape of the fan cover 42 is generally close to an arch shape, and the suction of the fan cover 42 by the suction accessory 35 can facilitate fixation and adapt to various shapes of the fan cover 42.
[0082] Referring to Figure 9 In optional embodiments, the suction accessory 35 is provided with a suction groove, and the suction holes are arranged in the suction groove. The groove wall of the suction groove is matched with the contour shape of the fan cover 42, which can facilitate the suction of the fan cover 42.
[0083] Referring to Figure 9 In optional embodiments, the suction accessory 35 is arranged on the mounting plate 312 of the driving assembly 31.
[0084] Referring to Figure 9 In some embodiments, the pressing mechanism 3 further comprises a clamping assembly 36, and the driving assembly 31 is drivingly connected to the clamping assembly 36. The clamping assembly 36 is used for clamping the fan cover 42 along a second direction intersecting the first direction. The driving assembly 31 drives the clamping assembly 36 to descend together with the fan cover 42, and the clamping assembly 36 can clamp the fan cover 42 during the downward pressing of the fan cover 42, avoiding displacement of the fan cover 42 and further limiting the fan cover 42.
[0085] Referring to Figure 9 In optional embodiments, the clamping assembly 36 is arranged on the mounting plate 312 of the driving assembly 31.
[0086] Referring to Figure 9In optional embodiments, the clamping assembly 36 comprises a fifth driver 361 and a clamping piece 362. The fifth driver 361 is arranged on the mounting plate 312 of the driving assembly 31 and outside the suction accessory 35. The fifth driver 361 drives the clamping piece 362. The suction accessory 35 is provided with a clamping slot in communication with the suction groove in the second direction. The fifth driver 361 drives the clamping piece 362 to clamp the fan cover 42 in the suction groove.
[0087] Referring to Figure 9 In some embodiments, the press-fitting mechanism 3 further comprises a pressure sensor 33 connected to the driving assembly 31. The pressure sensor 33 is used to detect the pressure value of the fan cover 42 in the first direction. The pressure sensor 33 can control the pressure of the fan cover 42 press-fitting the motor body 41, thereby ensuring the press-fitting position of the fan cover 42 and the motor body 41. By setting a preset pressure value for the pressure sensor 33, the pressure of each press-fitting can be kept at the preset pressure value, which can avoid excessive or insufficient press-fitting pressure, ensure the uniformity of press-fitting, and improve the press-fitting quality.
[0088] Referring to Figure 9 In optional embodiments, the pressure sensor 33 is arranged between the output end of the fourth driver 311 and the mounting plate 312.
[0089] In optional embodiments, the pressure sensor 33 can be a piezoresistive pressure sensor, a capacitive pressure sensor, etc.
[0090] Referring to Figure 9 In some embodiments, the press-fitting mechanism 3 further comprises a displacement sensor 34 arranged on the supporting mechanism 1. The displacement sensor 34 is used to detect the displacement value of the fan cover 42 in the first direction. The displacement sensor 34 can control the height of the fan cover 42 descending in the first direction, thereby ensuring the press-fitting position of the fan cover 42 and the motor body 41. By setting a preset displacement value for the displacement sensor 34, the displacement of each press-fitting can be kept at the preset displacement value, which can avoid excessive or insufficient press-fitting position, thereby ensuring the uniformity of press-fitting and improving the press-fitting quality.
[0091] In optional embodiments, the displacement sensor 34 can be a laser displacement sensor, an ultrasonic sensor, a slot photoelectric sensor, etc.
[0092] Referring to Figure 9In some embodiments, the displacement sensor 34 comprises a plurality of slot photoelectric cells 341, all of which are spaced apart along the first direction on the support mechanism 1, and the pressing mechanism 3 further comprises a shielding member 342, which is configured to be connected to the wind cover 42, and the driving assembly 31 is configured to drive the wind cover 42 to drive the shielding member 342 to pass through the slot photoelectric cells 341 in sequence, so as to detect the displacement value of the wind cover 42 along the first direction. The slot photoelectric cell 341 can realize non-contact measurement, does not directly contact the wind cover 42, and can reduce the influence on the wind cover 42. In addition, the slot photoelectric cell 341 has high precision, short photoelectric signal conversion time, and fast response speed.
[0093] It can be understood that the slot photoelectric cell 341 is usually in a U-shaped or slot-shaped structure. The two sides of the slot of the slot photoelectric cell 341 are respectively provided with a photoelectric emitter and a photoelectric receiver, and a gap (slot width) is left in the middle for the shielding member 342 to pass through. The photoelectric emitter in the slot photoelectric cell 341 is usually an infrared light-emitting diode, which is responsible for emitting a constant or modulated light signal. The photoelectric receiver is usually a phototransistor or a photodiode, which is used to receive the light signal emitted by the emitter and convert it into an electrical signal.
[0094] In an optional embodiment, the shielding member 342 is connected to the mounting plate 312 of the driving assembly 31.
[0095] Please refer to Figure 1 In an optional embodiment, the pressing mechanism 3 further comprises a guide rail 39, which is arranged on the support mechanism 1 and extends along the first direction. All of the slot photoelectric cells 341 are mounted at fixed intervals along the guide rail 39. The physical position coordinates of each slot photoelectric cell 341 are known. When the shielding member 342 on the mounting plate 312 moves under the drive of the fifth driver 361, it passes through the slots of the slot photoelectric cells 341 in sequence, and the shielding of the light path causes the sensor state to switch from on to off. Each slot photoelectric cell 341 outputs an electrical signal to detect the displacement value of the shielding member 342, so as to control the displacement value of the wind cover 42.
[0096] Next, the specific structure of the support mechanism 1 will be introduced:
[0097] Please refer to Figure 4 The support mechanism 1 comprises a support bottom plate 11, a support top plate 12 and a support column 13, the support top plate 12 and the support bottom plate 11 are arranged at the top and bottom of the support column 13 along the first direction, the pressing mechanism 3 is arranged on the support top plate 12, and the positioning mechanism 2 is arranged on the support bottom plate 11.
[0098] Specifically, the fourth driver 311 of the pressing mechanism 3 and the first guide 37 are both arranged on the support top plate 12. The second support plate 213 of the support main body 21 of the positioning mechanism 2 is arranged on the support bottom plate 11.
[0099] The specific use principle of the assembly device 100 provided by the embodiment of the application will be introduced below.
[0100] The motor body 41 is placed in the mounting hole 214 of the support body 21, and the bottom of the motor body 41 is in contact with the connecting part 2521b of the support part 2521. The outer periphery of the motor body 41 is limited by the profiling positioning part 22 in the mounting hole 214. The first driver 231 is driven to drive the supporting part 232 to extend into the second abutting edge 4132 of the upper shell 413 of the motor body 41, and at this time, a gap d is reserved between the top surface of the supporting part 232 and the second abutting edge 4132. Then, the second driver 251 is driven to drive the support part 2521 to move downward along the guide part 2522, the support part 2521 compresses the elastic part 2523, and the support part 2521 drives the motor body 41 to move downward by a distance d, so that the second abutting edge 4132 of the upper shell 413 of the motor body 41 is overlapped on the supporting part 232, and the supporting part 232 provides a supporting force to the motor body 41. Then, the suction accessory 35 is connected to the external air source, and the wind cover 42 is sucked. The fourth driver 311 drives the mounting plate 312 to drive the suction accessory 35 to move the wind cover 42 downward, the pressure sensor 33 detects the pressure received by the wind cover 42, and the displacement sensor 34 detects the displacement of the wind cover 42. During the downward movement of the wind cover 42, the first guide part 37 is positioned in abutment with the second guide part 38, the first guide part 37 and the second guide part 38 guide the movement, and then the wind cover 42 is press-fitted on the upper shell 413 of the motor body 41 to realize interference fit assembly, thereby completing the assembly of the motor 4.
[0101] Please refer to It should be noted that a sealing part 43 is arranged at the top of the inner cavity of the wind cover 42, and the sealing part 43 is usually sealing foam. During press-fitting, the sealing part 43 is in contact with the impeller of the motor body 41. The assembled motor 4 also needs to be subjected to aging test, which is used to simulate the friction between the impeller and the sealing part 43 during long-term operation, detect whether the sealing part 43 is caused to fail due to wear, such as air leakage or noise increase, and confirm whether the material of the sealing part 43 is aging-resistant. The third driver 271 drives the conductive clamping jaw 272 to clamp the conductive terminal 412 at the bottom of the motor body 41, and after the external power supply is connected, the motor body 41 is supplied with power, so that the impeller of the motor body 41 is operated at high speed and rubs against the sealing foam to perform wear aging test.
[0102] Since the assembly device 100 is arranged in the embodiment of the application, the consistency and yield of the press-fitting of the wind cover 42 and the motor body 41 can be improved, so that the test conditions of the aging test of the assembled motor 4 can also be improved, and the accuracy of the aging test is further improved.
[0103] In the description of the application, it should be understood that, if there are these terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.
[0104] In addition, if there are these terms "first", "second", these terms are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second" can explicitly or implicitly include at least one of the features. In the description of the application, if the term "multiple" appears, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise explicitly specified and limited.
[0105] In this application, unless otherwise explicitly specified and limited, if there are terms such as "mounting", "connecting", "connecting", "fixing" and the like, these terms should be broadly understood. For example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0106] In this application, unless otherwise explicitly specified and limited, if there are similar descriptions such as "first feature on or under second feature", the meaning can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" of the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" of the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0107] It is to be noted that when an element such as a layer, film, or region is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. It will be understood that, when an element or layer is referred to as being "connected" to or "coupled" to another element or layer, it can be directly connected or coupled or intervening elements can be present. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0108] Various technical features described in the above embodiments can be combined in any manner, and for the sake of brevity, not all possible combinations are described. It will be apparent to those skilled in the art, however, that the scope of the disclosure includes all such possible combinations.
[0109] The above-described embodiments are merely illustrative for the present application and are not to be used in a limiting manner. It should be noted that, for those skilled in the art, some modifications and improvements can be made without departing from the concept of the present application, and these modifications and improvements should be considered within the scope of the present application. Therefore, the patent protection scope of the present application should be defined by the claims.
Claims
1. An assembly device, characterized by The application relates to a positioning mechanism for a motor and a wind cover. The positioning mechanism comprises a support mechanism, a positioning mechanism, a pressing mechanism and a moving mechanism. The positioning mechanism comprises a support body connected to the support mechanism, the support body being used to support a motor body in a first direction, the first direction being the height direction of the support body. The pressing mechanism comprises a driving assembly connected to the support mechanism, the driving assembly being used to drive a wind cover connected to the motor body, the driving assembly being used to drive the wind cover to press the motor body in the first direction, so that the wind cover and the motor body are in interference fit. The positioning mechanism further comprises a profiling positioning member arranged on the support body, the profiling positioning member being used to limit the motor body in a second direction intersecting the first direction.
2. The assembly device of claim 1, wherein, The positioning mechanism further comprises a supporting assembly arranged on the support body, the supporting assembly being used to limit the motor body in the first direction and / or the second direction intersecting the first direction.
3. The assembly device of claim 1, wherein, The supporting assembly comprises a first driver connected to the support body and a supporting part driven by the first driver, the first driver driving the supporting part to move in the second direction intersecting the first direction.
4. The assembly device of claim 3, wherein, The positioning mechanism further comprises a stopper arranged on the support body and located on one side of the supporting part in the second direction, the stopper being used to stop the supporting part.
5. The assembly device of claim 4, wherein, The moving mechanism is connected to the support mechanism and is used to drive the motor body to move in the first direction.
6. The assembly apparatus of claim 3, wherein, The moving mechanism comprises a second driver connected to the support mechanism and a moving part driven by the second driver, the moving part being used to be connected to the motor body in the first direction and being movably connected to the support body in the first direction, the second driver being used to drive the moving part to move in the first direction, so that the moving part drives the motor body to move in the first direction.
7. The assembly device of claim 6, wherein, The moving part comprises a support, a guide and an elastic member, the support being used to be connected to the motor body and being driven by the second driver, the support being provided with a first mounting hole penetrating in the first direction, one end of the guide being connected to the support body and the other end being movably arranged in the first mounting hole, the elastic member being sleeved on the outer periphery of the guide and abutting against the bottom surface of the support and the guide in the first direction.
8. The assembly device of claim 7, wherein, The positioning mechanism further comprises a first guide arranged on the support body, and the pressing mechanism further comprises a second guide driven by the driving assembly, the driving assembly being used to drive the second guide to abut against the first guide in the first direction.
9. The assembly device according to any one of claims 1 to 8, characterized in that And / or, the pressing mechanism further comprises a pressure sensor connected to the driving assembly, the pressure sensor being configured to detect a pressure value of the wind cover along the first direction; And / or, the pressing mechanism further comprises a suction accessory, the driving assembly being drivingly connected to the suction accessory, the suction accessory being provided with suction holes penetrating therethrough, the suction holes being in communication with an external air source, the suction holes being configured to suck the wind cover; And / or, the pressing mechanism further comprises a clamping assembly, the driving assembly being drivingly connected to the clamping assembly, the clamping assembly being configured to clamp the wind cover along a second direction, the second direction intersecting the first direction.
10. The assembly device according to any one of claims 1 to 8, characterized in that The positioning mechanism further comprises a conductive assembly provided on the supporting mechanism, the conductive assembly being configured to be electrically connected to an external power source and a conductive terminal of the motor body.
11. The assembly apparatus of claim 10, wherein, The conductive assembly comprises a third driver provided on the supporting mechanism and a conductive clamp jaw, the third driver being drivingly connected to the conductive clamp jaw, the conductive clamp jaw being configured to be electrically connected to the external power source and the conductive terminal of the motor body.
12. The assembly apparatus of claim 11, wherein, The conductive clamp jaw comprises a metal layer configured to contact a portion of the conductive terminal of the motor body and an insulating layer configured to be away from another portion of the conductive terminal of the motor body.
13. The assembly device according to any one of claims 1 to 8, characterized in that The pressing mechanism further comprises a displacement sensor provided on the supporting mechanism, the displacement sensor being configured to detect a displacement value of the wind cover along the first direction.
14. The assembly apparatus of claim 13, wherein, The displacement sensor comprises a plurality of slot photoelectric sensors, all the slot photoelectric sensors being spaced apart on the supporting mechanism along the first direction, the pressing mechanism further comprises a shielding member configured to be connected to the wind cover, the driving assembly being configured to drive the wind cover to drive the shielding member to penetrate the slot photoelectric sensors in sequence, so as to detect the displacement value of the wind cover along the first direction.