Pinning and tooling recovery device and pump assembly apparatus having same
By using a riveting and tooling recycling device and a screw mounting device, the problems of unstable connection between the impeller and the pump shaft and low screw assembly efficiency were solved, realizing the automation and high efficiency of the pump assembly process, and improving production efficiency and quality consistency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-09
- Publication Date
- 2026-03-31
AI Technical Summary
In the existing pump assembly process, the connection stability between the impeller and the pump shaft is poor, the assembly efficiency is low, the assembly efficiency of the pump head water inlet screws is low and the consistency is poor, and the installation efficiency of the pump head and the pump body is low, resulting in low production efficiency and unstable quality.
The system employs a riveting and tooling recovery device. The riveting mechanism applies pressure to the riveting tooling on the pump body to achieve a tight connection between the impeller and the pump shaft. The riveting tooling is automatically recovered by an electromagnet. A positioning groove and observation port are provided to ensure accurate impeller positioning. A screw-loading device enables automatic screw feeding and tightening, and a pump head mounting device enables automated docking between the pump head and the pump body.
This improved the connection stability and assembly consistency between the impeller and the pump shaft, increased production efficiency, reduced manual labor intensity, and ensured the stability and consistency of assembly quality.
Smart Images

Figure CN121468183B_ABST
Abstract
Description
Technical Field
[0001] This technical solution relates to the field of pump assembly equipment technology, specifically to a riveting and tooling recycling device and pump assembly equipment having the device. Background Technology
[0002] Pumps, as the core power equipment for fluid transportation, are widely used in industrial production, agricultural irrigation, and domestic water supply. Their assembly precision directly determines their operational stability and service life.
[0003] In existing technologies, the assembly of pump bodies such as gear pumps and self-priming pumps mostly relies on manual or semi-automatic equipment to be completed step by step, which has the following shortcomings:
[0004] 1. Poor connection stability and low assembly efficiency between impeller and pump shaft: In traditional assembly processes, impeller and pump shaft are often connected by interference fit or bolt fastening. The former relies on manual hammering and pressing, which can easily lead to problems such as excessive or insufficient clearance, causing the impeller and pump shaft to move relative to each other when the pump is running, affecting fluid delivery efficiency. The latter requires additional fasteners such as bolts and nuts, which increases the cost of parts and assembly processes. Moreover, after long-term use, the bolts are prone to loosening, posing a risk of impeller falling off.
[0005] 2. Low assembly efficiency and poor consistency of water injection screws: The assembly of water injection screws on the pump head is mostly done manually. The uneven force of manual operation can easily lead to insufficient or excessive tightening torque. Insufficient torque will cause water leakage at the water injection port when the pump is working, while over-tightening will cause the screw to strip or damage the pump head threads. At the same time, manual assembly requires one by one to align the water injection port with the screw threads, which is slow and has low production efficiency.
[0006] 3. Low installation efficiency of pump head and pump body: The assembly of pump head and pump body usually involves manually placing the pump head on the pump body, and then manually passing the connecting screw through the pump head and tightening it on the pump body. Manual assembly is inefficient, time-consuming and labor-intensive. Summary of the Invention
[0007] The purpose of this technical solution is to provide a riveting and tooling recycling device and a pump assembly equipment with the device. The riveting mechanism applies pressure to the riveting tooling placed on the pump body, driving the riveting tooling to rivet the connection between the impeller and the pump shaft of the pump body, thereby achieving a tight connection between the impeller and the pump shaft. This improves the problem of poor connection accuracy and low production efficiency caused by the reliance on manual operation for the connection between the impeller and the pump shaft in traditional pump body assembly.
[0008] The purpose of this technical solution is achieved as follows:
[0009] A riveting and tooling recycling device includes: a mounting frame; a riveting mechanism mounted on the mounting frame, the riveting mechanism being used to press and remove a riveting tool located at the upper end of a pump body; a riveting tool detachably connected to the riveting mechanism, the riveting tool being provided with a positioning groove, the riveting tool being used to place at the upper end of the pump body, the riveting tool being able to rivet the connection between the impeller and the pump shaft of the pump body under the drive of the riveting mechanism; and a tooling recycling mechanism mounted on the mounting frame, the tooling recycling mechanism being used to recycle the riveting tool located on the riveting mechanism; the riveting mechanism includes: a lifting drive component mounted on the mounting frame; a lifting plate slidably disposed on the mounting frame, the lifting plate being connected to the driving end of the lifting drive component; a pressing part mounted on the lower end of the lifting plate, the pressing part being used to movably abut against the upper end of the riveting tool; and an electromagnet mounted in the pressing part, the electromagnet being used to attract the riveting tool.
[0010] Preferably, the bottom of the positioning groove is provided with a plurality of impeller positioning rods and at least one punch rod.
[0011] Preferably, the side wall of the positioning groove is provided with an observation port, which connects the inside of the positioning groove to the outside.
[0012] Preferably, the tooling recycling mechanism includes: a mounting plate mounted on the mounting frame; a receiving seat slidably disposed on the mounting plate, and the upper end of the receiving seat is provided with a receiving groove for receiving the riveting tooling removed by the riveting mechanism; and a sliding drive component mounted on the mounting plate, the driving end of the sliding drive component being connected to the receiving seat, the sliding drive component being used to drive the receiving seat to move below the pressing part of the riveting mechanism.
[0013] A pump assembly device includes: a frame; a material transfer device mounted on the frame, the material transfer device having a plurality of placement positions, each placement position having a pump body placement seat and a pump head placement seat; a riveting and tooling recovery device mounted on the frame, used for riveting the impeller and pump shaft of the pump body on the pump body placement seat and recovering the riveting tooling; a screw-installing device mounted on the frame, used for installing water injection screws on the pump head on the pump head placement seat; a pump head mounting device mounted on the frame, used for moving the pump head with the water injection screws installed and installing it onto the upper end of the pump body located on the pump body placement seat; a screw-locking device mounted on the frame, used for installing connecting screws onto the pump head and pump body to achieve the connection between the pump head and pump body; and a material unloading device mounted on the frame, used for unloading the pump body with the assembled pump head.
[0014] Preferably, the screw mounting device includes: a screw feeding mechanism disposed on the side of the frame for feeding water-injection screws; a screw mounting mechanism mounted on the frame for removing the water-injection screws from the screw feeding mechanism and tightening them into the pump head in the pump head placement seat; and a pump head stopping mechanism mounted on the mounting bracket and used to press against the pump head in the pump head placement seat.
[0015] Preferably, the screw feeding mechanism includes: a vibratory feeder disposed on the side of the frame; a feeding guide rail connected to the discharge port of the vibratory feeder; and a distributing assembly installed at the discharge end of the feeding guide rail for removing water-filled screws. The distributing assembly includes: a distributing drive unit installed on the frame; a distributing plate slidably disposed on the frame and connected to the drive end of the distributing drive unit, wherein the side end of the distributing plate has a distributing notch for receiving water-filled screws fed from the discharge end of the feeding guide rail; a baffle plate installed on the frame and located beside the distributing plate for preventing water-filled screws from detaching from the distributing notch; and a push-out drive unit installed on the frame, wherein the drive end of the push-out drive unit is movably positioned within the distributing notch for pushing out water-filled screws located within the distributing notch.
[0016] Preferably, the screw-installing mechanism includes: a lifting frame slidably disposed on the machine frame; a second lifting drive component mounted on the machine frame, with its drive end connected to the lifting frame for driving the lifting frame to move up and down on the machine frame; a transverse moving seat slidably disposed on the lifting frame; a transverse drive component mounted on the lifting frame, with its drive end connected to the transverse moving seat; a rotating seat rotatably disposed on the transverse moving seat; a rotating drive component mounted on the transverse moving seat, with its drive end connected to the rotating seat; a longitudinal moving seat slidably disposed on the rotating seat; and a longitudinal drive component mounted on the rotating seat, with its drive end connected to the rotating seat. The drive end is connected to the longitudinal moving seat; a sliding plate one is slidably disposed on the longitudinal moving seat; a sliding drive member is connected to the longitudinal moving seat and the sliding plate one, for driving the sliding plate one closer to the pump head located on the pump head placement seat; an electric screwdriver is disposed on the sliding plate one, and the front end of the electric screwdriver has a working rod; a sliding plate two is slidably disposed on the longitudinal moving seat and located beside the sliding plate one; a screw picking member is rotatably disposed on the sliding plate two, and the end of the screw picking member is provided with a picking groove, and the front end of the working rod passes through the screw picking member to connect to the water injection screw; a picking drive member is mounted on the sliding plate one, and the drive end of the picking drive member is connected to the sliding plate two.
[0017] Preferably, the pump head mounting device includes: a second mounting frame, which is mounted on the frame; a first two-axis linear motion module, which is mounted on the second mounting frame, the first two-axis linear motion module having a first sliding seat, the first sliding seat being capable of lateral and vertical movement on the second mounting frame; a pump head displacement and pressing mechanism, which is mounted on the first sliding seat of the first two-axis linear motion module; and a pump body positioning mechanism, which is mounted on the frame; the pump head displacement and pressing mechanism includes: a pump head material handling gripper, which is mounted on... The sliding seat has: a pump head press-fit drive component, which is mounted on the sliding seat and located above the pump head material-grabbing gripper; a pump head press-fit frame, which is mounted on the drive end of the pump head press-fit drive component, and the lower end of the pump head press-fit frame has a pump head press-fit part, which is located at the lower end of the pump head material-grabbing gripper; the pump head press-fit part is circumferentially provided with a plurality of pump head positioning rods, and the pump head material-grabbing gripper has a gripper head, which is provided with a clearance groove for avoiding the pump head positioning rods.
[0018] Preferably, the pump body positioning mechanism includes: a two-axis linear motion module II, which is mounted on the frame, the two-axis linear motion module II having a sliding seat II, the sliding seat II being capable of lateral and vertical movement on the frame; a pump body positioning drive component, which is mounted on the sliding seat II, and the pump body positioning drive component has two drive ends; and two pump body positioning components, which are arranged opposite to each other and respectively mounted on the two drive ends of the pump body positioning drive component, and the pump body positioning components having pump body positioning grooves.
[0019] The key and beneficial technical effects of this technical solution compared to existing technologies are:
[0020] 1. This technical solution applies pressure to the riveting fixture placed on the pump body through a riveting mechanism, driving the riveting fixture to rivet the connection between the impeller and the pump shaft, thus achieving a tight connection between the impeller and the pump shaft. Mechanized assembly improves production efficiency and the assembly consistency of the impeller and pump shaft, avoiding riveting deviations caused by uneven manual force application, and ensuring the tightness of the connection between the impeller and the pump shaft. After the riveting operation is completed, the riveting mechanism can automatically remove the riveting fixture from the pump body, and the fixture recycling mechanism can complete the recycling of the riveting fixture, thereby facilitating the subsequent recycling and reuse of the riveting fixture, eliminating the steps of manual disassembly and sorting of the riveting fixture, saving time and effort. By setting an electromagnet to attract the riveting fixture to achieve the separation of the riveting fixture from the pump body, the time-consuming and labor-intensive problem of manually removing the riveting fixture from the pump body is avoided.
[0021] 2. This technical solution uses a positioning groove at the lower end of the riveting fixture. The positioning groove contains an impeller positioning rod and a punch rod. By utilizing the fit between the positioning groove and the outside of the impeller and the upper end of the pump body, as well as the precise insertion of the impeller positioning rod into the impeller positioning hole, dual positioning of the impeller is achieved, ensuring the coaxiality of the impeller and pump shaft during riveting. The punch rod punches a hole at a preset position on the impeller, causing the inner wall of the shaft hole connecting the impeller and pump shaft to bulge and deform towards the center, tightly pressing against the outer wall of the pump shaft, forming a riveting structure. This structurally ensures the stability of the connection between the pump shaft and the impeller, preventing the impeller from falling off. Simultaneously, an observation port allows for easy manual observation to ensure the impeller positioning accuracy by verifying that the impeller positioning rod is accurately inserted into the impeller positioning hole.
[0022] 3. This technical solution incorporates a screw-loading device, which includes a screw feeding mechanism, a screw-loading mechanism, and a pump head stop mechanism. The screw feeding mechanism sorts and conveys the water-injection screws, replacing manual material handling and improving feeding efficiency, thus avoiding omissions and mis-loading during manual feeding. The screw-loading mechanism picks up the water-injection screws conveyed by the feeding mechanism and tightens them into the water inlet of the pump head on the pump head holder. Standardized torque control ensures consistent tightening torque for each screw, resolving quality issues such as leakage and stripping caused by uneven tightening force during manual tightening. During tightening, the pump head stop mechanism presses and fixes the pump head onto the pump head holder, preventing rotation and displacement of the pump head during tightening, ensuring alignment accuracy between the water-injection screw and the water inlet, and improving assembly stability. The overall design improves assembly efficiency and product consistency, reduces manual labor intensity, and is suitable for large-scale production needs.
[0023] 4. This technical solution uses a pump body positioning mechanism to position and clamp the pump body on the pump body placement seat, ensuring the positional stability of the pump body during the assembly process and avoiding subsequent docking accuracy deviations due to pump body offset. At the same time, the pump head shifting and pressing mechanism completes the picking, shifting, and pressing operations of the pump head, pressing the pump head onto the upper end of the pump body, realizing automated docking assembly of the pump head and pump body, improving the docking efficiency of the pump head and pump body, and ensuring the coaxiality and end face fit of the two, avoiding the problem of difficulty in controlling docking accuracy by manual operation. In addition, it eliminates the steps of manual transfer and positioning of the pump head, reducing the intensity of manual operation and improving production efficiency. Attached Figure Description
[0024] Figure 1 This is an exploded view of the pump body and pump head of this technical solution.
[0025] Figure 2 This is a schematic diagram of the structure of this technical solution.
[0026] Figure 3 This is a schematic diagram of the riveting and tooling recycling device in this technical solution.
[0027] Figure 4 This is a structural schematic diagram of the riveting fixture in this technical solution.
[0028] Figure 5 This is a cross-sectional view of the pressing part, electromagnet, and riveting fixture in this technical solution.
[0029] Figure 6 This is a partial structural diagram of the screw mounting device and turntable in this technical solution.
[0030] Figure 7 This is a schematic diagram of the screw mounting device for this technical solution.
[0031] Figure 8 This is a schematic diagram of the material distribution component in this technical solution.
[0032] Figure 9 This is a schematic diagram of the screw mounting mechanism in this technical solution.
[0033] Figure 10 This is a partial structural diagram of the screw-installing mechanism in this technical solution.
[0034] Figure 11 This is a partial cross-sectional view of the screw mounting mechanism in this technical solution.
[0035] Figure 12 This is a schematic diagram of the pump head mounting device in this technical solution.
[0036] Figure 13 This is a schematic diagram of the pump head displacement and pressing mechanism in this technical solution.
[0037] Figure 14 This is an exploded view of the pump head displacement and pressing mechanism of this technical solution.
[0038] Figure 15 This is a schematic diagram of the pump body positioning mechanism in this technical solution.
[0039] Figure 16 This is a cross-sectional view of the lifting device in this technical solution.
[0040] Reference numerals: 1. Frame; 2. Transfer device; 21. Placement position; 22. Pump body placement seat; 23. Pump head placement seat; 24. Turntable; 25. Positioning assembly; 251. Corner cylinder; 252. Pump body positioning rod; 3. Riveting and tooling recovery device; 31. Mounting frame one; 32. Riveting mechanism; 321. Lifting drive component one; 322. Lifting plate one; 323. Pressing part one; 324. Electromagnet; 33. Riveting tooling; 331. Positioning groove; 332. Observation port; 333. Impeller positioning rod; 334. Punch rod; 335. Washer; 34. Tooling recovery mechanism; 341. Mounting plate; 342. Receiver; 3421 343. Receiving groove; 4. Sliding drive component; 4. Screw mounting device; 41. Screw feeding mechanism; 411. Vibratory feeder; 412. Feeding guide rail; 413. Material distribution assembly; 414. Material distribution drive component; 415. Material distribution plate; 4151. Material distribution notch; 416. Material baffle; 417. Top material drive component; 42. Screw mounting mechanism; 421. Lifting frame; 422. Lifting drive component two; 423. Lateral moving seat; 424. Lateral drive component; 425. Rotating seat; 426. Rotating drive component; 427. Longitudinal moving seat; 428. Longitudinal drive component; 431. Sliding plate one; 432. Sliding drive component; 433. Electric screwdriver ; 4331, Working rod; 434, Sliding plate II; 435, Screw picking component; 4351, Picking groove; 436, Picking drive component; 437, Water inlet positioning drive component; 438, Water inlet positioning rod; 44, Pump head stop mechanism; 441, Stop drive component; 442, Stop component; 5, Pump head mounting device; 51, Mounting bracket II; 52, Two-axis linear motion module I; 53, Sliding seat I; 54, Pump head shifting and pressing mechanism; 541, Pump head picking gripper; 5411, Gripper head; 5412, Clearance groove; 542, Pump head pressing drive component; 543, Pump head pressing frame; 5431, Pump head pressing part; 544, Pump head positioning... Positioning rod; 55. Pump body positioning mechanism; 551. Two-axis linear motion module II; 5511. Sliding seat II; 552. Pump body positioning drive component; 553. Pump body positioning component; 554. Pump body positioning groove; 6. Screw locking device; 7. Feeding device; 8. Lifting device; 81. Lifting base; 82. Lifting drive component; 83. Lifting block; 831. Step section I; 84. Lifting platform; 841. Step section II; 100. Pump body; 101. Pump head; 102. Impeller; 103. Pump shaft; 104. Water injection screw; 105. Connecting hole I; 106. Connecting hole II; 107. Positioning hole; 108. Boss section; 109. Water inlet. Detailed Implementation
[0041] The specific implementation of this technical solution will be further described in detail below with reference to the accompanying drawings.
[0042] Combination Figure 1 and Figure 3A riveting and tooling recycling device includes: a mounting frame 31; a riveting mechanism 32 mounted on the mounting frame 31, the riveting mechanism 32 being used to press and remove a riveting tool 33 located at the upper end of a pump body 100; a riveting tool 33 detachably connected to the riveting mechanism 32, the riveting tool 33 being placed at the upper end of the pump body 100 manually or by a robotic arm, the riveting tool 33 being able to rivet the connection between the impeller 102 and the pump shaft 103 of the pump body 100 under the drive of the riveting mechanism 32; and a tooling recycling mechanism 34 mounted on the mounting frame 31. 4 is used to recycle the riveting fixture 33 located on the riveting mechanism 32; by first placing the riveting fixture 33 on the upper end of the pump body 100, and then pressing down the riveting fixture 33, the riveting fixture 33 rivets the connection between the impeller 102 and the pump shaft 103. After riveting, the riveting mechanism 32 drives the riveting fixture 33 to move upward and away from the pump body 100. Then the fixture recycling mechanism 34 moves to the bottom of the riveting fixture 33 to catch the riveting fixture 33 and recycle it to the set position, so that the riveting fixture 33 can be placed on the pump body 100 to be processed later.
[0043] Combination Figure 4 and Figure 5 The lower end of the riveting fixture 33 is provided with several impeller positioning rods 333 and at least one punch rod 334. This design provides two impeller positioning rods 333 and four punch rods 334. The impeller 102 has several positioning holes 107. After the riveting fixture 33 is placed on the pump body 100, the impeller positioning rods 333 are inserted into the corresponding positioning holes 107 to position the impeller 102 and ensure that the punch rods 334 press down to punch the hole accurately. The impeller 102 has a shaft hole, and the pump shaft 103 passes through and is connected in the shaft hole. The punch rods 334 press down to punch the edge of the shaft hole, thereby causing the inner wall of the shaft hole to deform inward and bulge to abut against the pump shaft 103, thus ensuring the stable connection between the impeller 102 and the pump shaft 103.
[0044] Combination Figure 4 and Figure 5 The lower end of the riveting fixture 33 is provided with a positioning groove 331. The bottom of the positioning groove 331 is provided with an impeller positioning rod 333 and a punch rod 334. After the riveting fixture 33 is placed on the upper end of the pump body 100, the impeller 102 and the boss 108 on the upper end of the pump body 100 can be placed in the positioning groove 331, thereby ensuring that the riveting fixture 33 is placed accurately, thus ensuring the coaxiality and accuracy of the impeller 102 and the pump shaft 103 after riveting.
[0045] Combination Figure 4 and Figure 5The side wall of the positioning groove 331 is provided with an observation port 332, which connects the inside of the positioning groove 331 with the outside. Through the observation port 332, the impeller positioning rod 333 and the punch rod 334 can be observed, thus ensuring that the impeller positioning rod 333 can be accurately inserted into the corresponding positioning hole 107.
[0046] Combination Figure 4 and Figure 5 A washer 335 is provided at the lower edge of the riveting fixture 33. The washer 335 is movably pressed against the upper end of the pump body 100 to prevent damage to the pump body 100 when the riveting fixture 33 is pressed down.
[0047] like Figure 3 The riveting mechanism 32 includes: a lifting drive component 321, which is an electric cylinder, pneumatic cylinder, or electric push rod, and is mounted on a mounting frame 31; a lifting plate 322, which is vertically slidably mounted on the mounting frame 31 via a guide rod, and the lifting plate 322 is connected to the drive end of the lifting drive component 321; a pressing part 323, which is mounted on the lower end of the lifting plate 322, and the pressing part 323 is used to movably abut against the upper end of the riveting fixture 33; and an electromagnet 324, which is mounted inside the pressing part 323, and the electromagnet 324 is used to hold the riveting fixture 33; the lifting plate 322 is driven by the lifting drive component 321. 22 descends, causing the pressing part 323 to press against the upper end of the riveting fixture 33 and causing the punch 334 to move down to punch holes, thus achieving the riveting between the impeller 102 and the pump shaft 103. Subsequently, the electromagnet 324 is energized to magnetically attract the riveting fixture 33, and the lifting plate 322 moves up, causing the riveting fixture 33 to detach from the pump body 100, thus removing the riveting fixture 33. The riveting fixture 33 is made of soft magnetic material. The riveting fixture 33 can only be attracted by the electromagnet and cannot actively attract ferromagnetic objects on its own. The riveting fixture 33 is made of materials such as iron-silicon-aluminum alloy, iron-nickel soft magnetic alloy, soft magnetic ferrite, and low carbon steel.
[0048] like Figure 3The tooling recycling mechanism 34 includes: a mounting plate 341, which is inclinedly mounted on the mounting frame 31; a receiving seat 342, which is slidably mounted on the mounting plate 341 via a slide rail and a slider, and the upper end of the receiving seat 342 is provided with a receiving groove 3421 for receiving the riveting tooling 33 removed by the riveting mechanism 32; and a sliding drive component 343, which is a linear motor, cylinder, or electric push rod, mounted on the mounting plate 341, and the drive end of the sliding drive component 343 is connected to the receiving seat 341. 42. The sliding drive 343 is used to drive the receiving seat 342 to move below the pressing part 323 of the riveting mechanism 32. After the receiving seat 342 is located below the pressing part 323, the electromagnet 324 is de-energized, and the riveting fixture 33 falls into the receiving groove 3421 by its own weight. Then the sliding drive 343 drives the riveting fixture 33 to move to the set position, so that it can be easily picked up by a robot or a person and placed on the pump body 100 to be processed later, thereby realizing the cyclic use of the riveting fixture 33.
[0049] like Figure 2 A pump assembly device includes: a frame 1; a material transfer device 2 mounted on the frame 1, the material transfer device 2 including a motor, an indexer, and a turntable 24, the motor driving the indexer to work, the indexer driving the turntable 24 to rotate, the turntable 24 of the material transfer device 2 having several placement positions 21 circumferentially arranged on the upper edge of the turntable 24, each placement position 21 having a pump body placement seat 22 and a pump head placement seat 23, the pump body placement seat 22 for placing the pump body 100, and the pump head placement seat 23 for placing the pump head 101; a riveting and tooling recovery device 3 mounted on the frame 1 and located beside the turntable 24, the riveting and tooling recovery device 3 being used to rivet the impeller 102 and pump shaft 103 of the pump body 100 on the pump body placement seat 22 and to recover the riveting tooling 33; and a screw mounting device 4, which... A screw-installing device 4, mounted on the frame 1 and located beside the turntable 24, is used to install the water injection screw 104 on the water inlet 109 of the pump head 101 on the pump head placement seat 23; a pump head mounting device 5, mounted on the frame 1 and located beside the turntable 24, is used to move the pump head 101 with the water injection screw 104 installed and install it onto the upper end of the pump body 100 located on the pump body placement seat 22; a screw-locking device 6, mounted on the frame 1 and located beside the turntable 24, is used to install the connecting screws onto the pump head 101 and the pump body 100 to achieve the connection between the pump head 101 and the pump body 100; and a feeding device 7, mounted on the frame 1, is used to feed the pump body 100 with the assembled pump head 101.
[0050] The screw-locking device 6 is prior art; refer to the screw-locking device in Chinese Patent CN119794801B, and will not be described in detail here. The unloading device 7 is prior art, which is a robotic arm.
[0051] Combination Figure 6 and Figure 7 The screw-loading device 4 includes: a screw feeding mechanism 41, which is located beside the frame 1 and is used to feed the water-injection screws 104; a screw-loading mechanism 42, which is installed on the frame 1 and is used to take out the water-injection screws 104 delivered by the screw feeding mechanism 41 and tighten them into the water inlet 109 of the pump head 101 in the pump head placement seat 23; and a pump head stop mechanism 44, which is installed on the mounting bracket 31 and is located above the pump head placement seat 23 corresponding to the screw-loading mechanism 42. When the screw-loading mechanism 42 is performing screw-tightening operations, the pump head stop mechanism 44 is used to press against the upper end of the pump head 101 in the pump head placement seat 23 to prevent the pump head 101 from moving.
[0052] Combination Figure 7 and Figure 8 The screw feeding mechanism 41 includes: a vibratory feeder 411, which is disposed on the side of the frame 1, and the vibratory feeder 411 is used to store the water-filled screws 104; a feeding guide rail 412, which is connected to the discharge port of the vibratory feeder 411, and the vibratory feeder 411 and the feeding guide rail 412 transport the water-filled screws 104 sequentially to the material distribution component 413; and a material distribution component 413, which is installed at the discharge end of the feeding guide rail 412, and is used to remove the water-filled screws 104.
[0053] like Figure 8The material distribution assembly 413 includes: a material distribution drive unit 414, which is a cylinder, mounted on the frame 1; a material distribution plate 415, which is slidably mounted on the frame 1 via a slide rail slider and movably positioned at the discharge end of the feeding guide rail 412, and the material distribution plate 415 is connected to the drive end of the material distribution drive unit 414, and a material distribution notch 4151 is provided on the side end of the material distribution plate 415. The material distribution notch 4151 is used to receive the water injection screw 104 sent from the discharge end of the feeding guide rail 412. The material distribution notch 4151 has a protruding edge inside, which abuts against the lower end of the head of the water injection screw 104, and the rod of the water injection screw 104 can extend out of the lower end of the material distribution notch 4151; and a baffle plate 416, which is mounted on the frame 1 and located beside the discharge end of the feeding guide rail 412, and the baffle plate 416 is located beside the material distribution plate 415. The material distribution plate 415 moves along the baffle plate 416. The material guide 414 moves along the feed guide 412. The baffle plate 416 is used to restrict the water-filled screw 104 from disengaging from the material distribution notch 4151. The ejector drive 417, which is a cylinder, is mounted on the frame 1 and its drive end can be movably placed inside the material distribution notch 4151. The ejector drive 417 is used to eject the water-filled screw 104 located inside the material distribution notch 4151. When the water-filled screw 104 at the discharge end of the feed guide 412 moves from the side wall of the material distribution plate 415 to the material distribution notch 4151, the material distribution drive 414 drives the material distribution plate 415 to move, so that the baffle plate 416 is located at the side end of the material distribution notch 4151, and the material distribution notch 4151 and the water-filled screw 104 therein move above the drive end of the ejector drive 417. Finally, the ejector drive 417 ejects the water-filled screw 104, thereby facilitating the removal operation of the screw mounting mechanism 42.
[0054] Combination Figures 9-11The screw-installing mechanism 42 includes: a lifting frame 421, which is vertically slidably mounted on the frame 1 via a guide rod; a second lifting drive component 422, which is an electric cylinder, a pneumatic cylinder, or an electric push rod, mounted on the frame 1, and the drive end of the second lifting drive component 422 is connected to the lifting frame 421, the second lifting drive component 422 being used to drive the lifting frame 421 to move up and down on the frame 1; a transverse moving seat 423, which is slidably mounted on the lifting frame 421 via a slide rail slider; and a transverse drive component 424, which is an electric cylinder, a pneumatic cylinder, or a motor combined with a ball screw structure, mounted on the lifting frame 421, and the drive end of the transverse drive component 424 is connected to the transverse moving seat 423, the transverse drive component 424 being used to drive the lifting frame 421 to move up and down on the frame 1; and a transverse moving seat 423, which is used to drive the lifting frame 421 to move up and down on the frame 1. A transverse moving seat 423 moves laterally on a lifting frame 421, with the moving directions of the transverse moving seat 423 and the lifting frame 421 perpendicular to each other. A rotating seat 425 is rotatably mounted on the transverse moving seat 423 via a shaft and bearings. A rotary drive 426, consisting of a motor, gears, and a synchronous toothed belt, is mounted on the transverse moving seat 423, with its drive end connected to the rotating seat 425. The rotary drive 426 drives the rotating seat 425 to swing on the transverse moving seat 423, with the rotation axis of the rotating seat 425 parallel to the moving directions of the transverse moving seat 423. A longitudinal moving seat 427... A sliding block is slidably mounted on a rotating seat 425 via a slide rail; a longitudinal drive member 428, which is an electric cylinder or a pneumatic cylinder, is mounted on the rotating seat 425, and the drive end of the longitudinal drive member 428 is connected to a longitudinal moving seat 427, and the longitudinal drive member 428 is used to drive the longitudinal moving seat 427 to move on the rotating seat 425, and the lines in which the movement directions of the longitudinal moving seat 427 and the transverse moving seat 423 are perpendicular to each other; a sliding plate 431 is slidably mounted on the longitudinal moving seat 427; a sliding drive member 432, which is a spring, connects the longitudinal moving seat 427 and the sliding plate 431, and the sliding drive member 432 drives the sliding plate 431 to move closer to the longitudinal moving seat 427 through elastic deformation. The pump head 101 is located on the side of the pump head 101 on the pump head mounting seat 23. The movement directions of the sliding plate 431 and the longitudinal moving seat 427 are parallel to each other. The electric screwdriver 433, which is the prior art, includes a motor and a working rod 4331. It is mounted on the sliding plate 431, and the front end of the electric screwdriver 433 has a working rod 4331. The end of the working rod 4331 is magnetic and can hold the water injection screw 104. The second sliding plate 434 is slidably mounted on the longitudinal moving seat 427 and is located next to the first sliding plate 431. The movement directions of the second sliding plate 434 and the first sliding plate 431 are parallel to each other and coincide.The screw take-up component 435 is rotatably mounted on the second sliding plate 434, and its end is provided with a take-up groove 4351. The shape of the take-up groove 4351 is adapted to the head shape of the water injection screw 104. In this design, it is an internal hexagonal shape. The front end of the working rod 4331 can pass through the rear end of the screw take-up component 435 and exit through the front end of the screw take-up component 435, thereby connecting to the water injection screw 104. The take-up drive component 436 is a cylinder, which is mounted on the first sliding plate 431, and the drive end of the take-up drive component 436 is connected to the second sliding plate 434. The take-up drive component 436 can drive the screw take-up component 435 to slide outside the working rod 4331, thereby realizing the extension or retraction of the working rod 4331 into the take-up groove 4351. The water inlet positioning drive component 437 is a cylinder, which is mounted on the longitudinal section. The water inlet positioning rod 438 is mounted on the drive end of the water inlet positioning drive 437, and its movement direction is parallel to that of the sliding drive 432. The rotating seat 425 rotates to allow the screw-taking component 435 and the electric screwdriver 433 to move towards the water-filling screw 104 in the dispensing notch 4151, thus removing the water-filling screw 104. Then, the transverse moving seat 423 moves to align the water inlet positioning rod 438 with the water inlet 109, and the water inlet positioning rod 438 is inserted into the water inlet 109 to position the pump head 101. The pump head stop mechanism 44 presses down and fixes the pump head 101. Afterwards, the transverse moving seat 423 switches to the electric screwdriver 433, aligns it with the water inlet 109, and screws the water-filling screw into the water inlet 109.
[0055] like Figure 3 The pump head stop mechanism 44 includes: a stop drive member 441, which is an electric push rod or a cylinder, and is mounted on the mounting bracket 31; a stop member 442, which is mounted on the drive end of the stop drive member 441, and the stop member 442 is located above the pump head placement seat 23 corresponding to the screw mounting mechanism 42, and the stop member 442 is used to abut against the upper end of the pump head 101 at the upper end of the pump head placement seat 23.
[0056] Combination Figures 12-14The pump head mounting device 5 includes: a mounting frame 2 51, which is mounted on the frame 1; a two-axis linear motion module 1 52, which is existing technology, such as a cross slide, with two motion directions of lifting (up and down) and lateral (left and right), which is mounted on the mounting frame 2 51, and the two-axis linear motion module 1 52 has a sliding seat 1 53, which can move laterally and vertically on the mounting frame 2 51; a pump head shifting and pressing mechanism 54, which is mounted on the sliding seat 1 53 of the two-axis linear motion module 1 52; and a pump body positioning mechanism 55, which is mounted on the frame 1; the pump head shifting and pressing mechanism 54 includes: a pump head picking gripper 541, which is a three-finger pneumatic gripper, which is mounted on the sliding seat 1 53; and a pump head pressing drive component 542, which is a cylinder, which is mounted on the sliding seat 1 53 and located at the pump head picking gripper. Above the claw 541; the pump head pressing frame 543 is installed on the driving end of the pump head pressing drive 542, and the lower end of the pump head pressing frame 543 has a pump head pressing part 5431, which is located at the lower end of the pump head picking claw 541. The pump head picking claw 541 is movably positioned in the middle of the pump head pressing frame 543; the pump head pressing part 5431 is circumferentially provided with a number of pump head positioning rods 544. The pump head positioning rods 544 are used to be inserted into the second connection hole 106 of the pump head 101 to position the pump head 101. At the same time, when the pump head 101 is pressed onto the upper end of the pump body 100, the lower end of the pump head positioning rod 544 is inserted into the first connection hole 105 at the upper end of the pump body 100. The first connection hole 105 and the second connection hole 106 are used to install connecting screws to realize the connection between the pump body 100 and the pump head 101. The pump head material handling gripper 541 has three gripper heads 5411 arranged circumferentially. The end of the gripper head 5411 is provided with a relief groove 5412, which is used to avoid the pump head positioning rod 544.
[0057] like Figure 15 The pump body positioning mechanism 55 includes: a two-axis linear motion module 551, which is existing technology and has a cross slide structure with two movement directions: lifting (up and down) and lateral (left and right). It is mounted on the frame 1. The two-axis linear motion module 551 has a sliding seat 5511, which can move laterally and liftingly on the frame 1; a pump body positioning drive 552, which is a two-finger pneumatic gripper, mounted on the sliding seat 5511, and the pump body positioning drive 552 has two drive ends; and two pump body positioning components 553, which are arranged opposite each other and respectively mounted on the two drive ends of the pump body positioning drive 552. The pump body positioning components 553 have a V-shaped pump body positioning groove 554, which is adapted to the shape of the boss portion 108 at the upper end of the pump body 100.
[0058] The frame 1 is also equipped with several lifting devices 8, which are located at the lower end of the turntable 24 of the material transfer device 2. The lifting devices 8 are used to support the turntable 24. The several lifting devices 8 correspond one-to-one with the riveting and tooling recycling device 3, the screw mounting device 4, the pump head mounting device 5, and the screw locking device 6.
[0059] like Figure 16 The lifting device 8 includes: a lifting base 81, which is mounted on the frame 1; a lifting drive 82, which is a cylinder, mounted on the lifting base 81; a lifting block 83, which is mounted on the drive end of the lifting drive 82, and the lifting block 83 has a step portion 831, and the lifting drive 82 drives the lifting block 83 to move laterally within the lifting base 81; a lifting platform 84, which is vertically slidably mounted on the lifting base 81, and the lower end of the lifting platform 84 is provided with a lifting step portion 841, the step portion 831 movably abutting against the step portion 841; by the step portion 831 abutting against the step portion 841, the lifting platform 84 is lifted and the lifting platform 84 abuts against the lower end of the turntable 24 to support the turntable 24.
[0060] The turntable 24 is provided with several positioning components 25. Each pump body placement seat 22 is provided with a positioning component 25 on its side. The positioning component 25 includes a rotary cylinder 251 and a pump body positioning rod 252. The rotary cylinder 251 is existing technology. The drive shaft of the rotary cylinder 251 can move axially and rotate axially at the same time. The lower end of the pump body positioning rod 252 is movably inserted into the connection hole 105 at the upper end of the pump body 100 to achieve positioning of the pump body 100. Under the drive of the rotary cylinder 251, the pump body positioning rod 252 can move away from the top of the pump body placement seat 22, thereby avoiding interference of the pump body positioning rod 252 with the pressing of the pump head 101 when the pump head 101 is placed.
[0061] The foregoing has shown and described the basic principles, main features, and advantages of this technical solution. Those skilled in the art should understand that this technical solution is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this technical solution. Various changes and modifications can be made to this technical solution without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed technical solution. The scope of protection of this technical solution is defined by the appended claims and their equivalents.
[0062] It should be noted that the structures, proportions, and sizes depicted in the accompanying drawings are solely for illustrative purposes and to aid those skilled in the art in understanding and reading the content disclosed herein. They are not intended to limit the implementation of this technical solution and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, provided they do not affect the effectiveness or purpose of this technical solution, should still fall within the scope of the technical content disclosed herein. Furthermore, the terms used in this specification, such as "upper," "lower," "left," "right," "middle," and "one," are merely for clarity and not intended to limit the scope of implementation of this technical solution. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of the technical solution's implementation.
[0063] It should also be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or may be connected to an intermediary component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to the other component through an intermediary component.
Claims
1. A rivet and tool recovery apparatus, comprising: It includes: mounting frame one (31); riveting mechanism (32) installed on the mounting frame one (31), the riveting mechanism (32) is used for pressing and taking out the riveting tool (33) located on the upper end of the pump body (100); riveting tool (33) detachably connected with the riveting mechanism (32), the riveting tool (33) is provided with a positioning groove (331), and the riveting tool (33) is used for being placed on the upper end of the pump body (100), and the riveting tool (33) can rivet the connecting part of the impeller (102) and the pump shaft (103) of the pump body (100) under the driving of the riveting mechanism (32); tool recovery mechanism (34) installed on the mounting frame one (31), the tool recovery mechanism (34) is used for recovering the riveting tool (33) located on the riveting mechanism (32); The riveting mechanism (32) includes: Lifting drive one (321) installed on the mounting frame one (31); Lifting plate one (322) slidingly arranged on the mounting frame one (31), and the lifting plate one (322) is connected with the driving end of the lifting drive one (321); Pressing part one (323) installed on the lower end of the lifting plate one (322), the pressing part one (323) is used for movably abutting against the upper end of the riveting tool (33); Electromagnet (324) installed in the pressing part one (323), the electromagnet (324) is used for attracting the riveting tool (33).
2. The riveting and tool recovery device according to claim 1, wherein: The groove bottom of the positioning groove (331) is provided with a plurality of impeller positioning rods (333) and at least one punch rod (334).
3. The riveting and tool recovery device according to claim 1, wherein: The side wall of the positioning groove (331) is provided with an observation port (332), and the observation port (332) communicates the inside of the positioning groove (331) with the outside.
4. The riveting and tool recovery device according to any one of claims 1-3, wherein: The tool recovery mechanism (34) includes: mounting plate (341) installed on the mounting frame one (31); receiving seat (342) slidingly arranged on the mounting plate (341), and the upper end of the receiving seat (342) is provided with a receiving groove (3421), and the receiving groove (3421) is used for receiving the riveting tool (33) taken off by the riveting mechanism (32); Slip drive (343) installed on the mounting plate (341), and the driving end of the slip drive (343) is connected with the receiving seat (342), and the slip drive (343) is used for driving the receiving seat (342) to move below the pressing part one (323) of the riveting mechanism (32).
5. A pump assembly apparatus, characterized by, It includes: frame (1); material moving device (2) installed on the frame (1), and a plurality of placing positions (21) are arranged on the material moving device (2), and a pump body placing seat (22) and a pump head placing seat (23) are arranged in each placing position (21); The riveting and tool recycling device (3) according to any one of claims 1-4 is installed on the frame (1) and used for riveting the impeller (102) and pump shaft (103) of the pump body (100) on the pump body placing seat (22) and recycling the riveting tool (33); The screw installing device (4) is installed on the frame (1) and used for installing the water injection screw (104) on the pump head (101) on the pump head placing seat (23); The pump head installing device (5) is installed on the frame (1) and used for moving and installing the pump head (101) with the installed water injection screw (104) to the upper end of the pump body (100) on the pump body placing seat (22); The screw locking device (6) is installed on the frame (1) and used for installing the connecting screw on the pump head (101) and pump body (100) to realize the connection between the pump head (101) and pump body (100); The blanking device (7) is installed on the frame (1) and used for blanking the pump body (100) with the assembled pump head (101).
6. The pump assembling equipment according to claim 5, wherein: The screw installing device (4) comprises: A screw feeding mechanism (41) arranged beside the frame (1) and used for feeding the water injection screw (104); A screw installing mechanism (42) installed on the frame (1) and used for taking out the water injection screw (104) in the screw feeding mechanism (41) and screwing it into the pump head (101) in the pump head placing seat (23); A pump head stopping mechanism (44) installed on the installing frame (31) and used for pressing against the pump head (101) in the pump head placing seat (23).
7. The pump assembling equipment according to claim 6, wherein: The screw feeding mechanism (41) comprises: A vibrating disc (411) arranged beside the frame (1); A feeding guide rail (412) connected to the discharging port of the vibrating disc (411); A distributing assembly (413) installed at the discharging end of the feeding guide rail (412) and used for taking out the water injection screw (104); The distributing assembly (413) comprises: A distributing drive (414) installed on the frame (1); A distributing plate (415) slidingly arranged on the frame (1) and connected to the driving end of the distributing drive (414), the side end of the distributing plate (415) is provided with a distributing gap (4151) for receiving the water injection screw (104) sent from the discharging end of the feeding guide rail (412); A blocking plate (416) installed on the frame (1) and located beside the distributing plate (415) and used for limiting the water injection screw (104) from leaving the distributing gap (4151). A top material driving member (417) is installed on the frame (1), and a driving end of the top material driving member (417) is movably arranged in the material distribution gap (4151) to push out the water injection screw (104) located in the material distribution gap (4151).
8. The pump assembly device of claim 6, wherein: The screw installing mechanism (42) comprises: A lifting frame (421) is slidingly arranged on the frame (1); A second lifting driving member (422) is installed on the frame (1), and a driving end of the second lifting driving member (422) is connected to the lifting frame (421) to drive the lifting frame (421) to lift on the frame (1); A transverse moving seat (423) is slidingly arranged on the lifting frame (421); A transverse driving member (424) is installed on the lifting frame (421), and a driving end of the transverse driving member (424) is connected to the transverse moving seat (423); A rotating seat (425) is rotatably arranged on the transverse moving seat (423); A rotating driving member (426) is installed on the transverse moving seat (423), and a driving end of the rotating driving member (426) is connected to the rotating seat (425); A longitudinal moving seat (427) is slidingly arranged on the rotating seat (425); A longitudinal driving member (428) is installed on the rotating seat (425), and a driving end of the longitudinal driving member (428) is connected to the longitudinal moving seat (427); A first sliding plate (431) is slidingly arranged on the longitudinal moving seat (427); A sliding driving member (432) is connected to the longitudinal moving seat (427) and the first sliding plate (431) to drive the first sliding plate (431) to move close to the pump head (101) located on the pump head placing seat (23); An electric screwdriver (433) is arranged on the first sliding plate (431), and a front end of the electric screwdriver (433) has a working rod (4331); A second sliding plate (434) is slidingly arranged on the longitudinal moving seat (427) and located beside the first sliding plate (431); A screw taking member (435) is rotatably arranged on the second sliding plate (434), and an end of the screw taking member (435) is provided with a taking groove (4351), and a front end of the working rod (4331) penetrates through the screw taking member (435) to connect the water injection screw (104); A taking driving member (436) is installed on the first sliding plate (431), and a driving end of the taking driving member (436) is connected to the second sliding plate (434).
9. The pump assembly device of claim 5, wherein: The pump head mounting device (5) comprises: A second mounting frame (51) is installed on the frame (1); Two-axis linear motion module one (52) is installed on the mounting frame two (51), the two-axis linear motion module one (52) has sliding seat one (53), the sliding seat one (53) can move laterally and lift on the mounting frame two (51); Pump head displacement press-fit mechanism (54) is installed on the sliding seat one (53) of the two-axis linear motion module one (52); Pump body positioning mechanism (55) is installed on the rack (1); The pump head displacement press-fit mechanism (54) comprises: Pump head material taking clamp jaw (541) is installed on the sliding seat one (53); Pump head press-fit drive (542) is installed on the sliding seat one (53) and is located above the pump head material taking clamp jaw (541); Pump head press-fit frame (543) is installed on the driving end of the pump head press-fit drive (542), and the lower end of the pump head press-fit frame (543) is provided with pump head press-fit part (5431), and the pump head press-fit part (5431) is located at the lower end of the pump head material taking clamp jaw (541); The pump head press-fit part (5431) is provided with a plurality of pump head positioning rods (544) in the circumferential direction, the pump head material taking clamp jaw (541) has a clamp jaw head (5411), the clamp jaw head (5411) is provided with an avoidance slot (5412), and the avoidance slot (5412) is used for avoiding the pump head positioning rod (544).
10. The pump assembly equipment according to claim 9, wherein: The pump body positioning mechanism (55) comprises: Two-axis linear motion module two (551) is installed on the rack (1), the two-axis linear motion module two (551) has sliding seat two (5511), the sliding seat two (5511) can move laterally and lift on the rack (1); Pump body positioning drive (552) is installed on the sliding seat two (5511), and the pump body positioning drive (552) has two driving ends; Two pump body positioning members (553) are oppositely arranged and respectively installed on the two driving ends of the pump body positioning drive (552), and the pump body positioning member (553) has a pump body positioning slot (554).
Citation Information
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