A multi-surface automated film application device
By designing a multi-surface automated film application equipment, and utilizing rolling edge wrapping, film picking, and film tearing mechanisms, the problem of traditional film application equipment being unable to achieve precise film application on smartwatch casings has been solved, realizing precise film application and efficient production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-06
- Publication Date
- 2026-04-03
AI Technical Summary
Traditional contour-following film applicator components struggle to accurately apply film to the complex surfaces of smartwatch cases, leading to film displacement or air bubbles.
A multi-surface automated film application device was designed, including a station turntable assembly, a film application assembly, a rolling edge-wrapping assembly, a film picking mechanism, and a film tearing mechanism. Through the automated process of rolling edge-wrapping, film picking, and film tearing, the film material is ensured to be accurately bonded and separated on the surface of the smartwatch casing.
It achieves precise bonding of the film material to the surface of the smartwatch casing, avoiding film displacement and bubble formation, and improving production efficiency and bonding accuracy.
Smart Images

Figure CN121469961B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to coating equipment, and more particularly to a multi-surface automated coating equipment. Background Technology
[0002] With the widespread adoption of smart devices, smartwatches are becoming increasingly common. To facilitate display, a significant proportion of smartwatches adopt a square shape. To enhance comfort and appearance, the corners on the back of the watch case are rounded, and the surface undergoes electroplating or other finishing processes. During assembly and transportation, a protective film is typically applied to the watch case surface to prevent scratches. However, due to the complex curvature and multiple surfaces of the watch case, traditional contour-following film application heads struggle to achieve precise application, leading to film misalignment or air bubbles at the application point. Summary of the Invention
[0003] To address the shortcomings of existing technologies, the purpose of this invention is to provide an automated multi-surface film application device.
[0004] The technical solution adopted by this invention to solve its technical problem is: a multi-surface automated film application device, comprising:
[0005] Machine tool;
[0006] A workstation turntable assembly, comprising an indexing turntable and a watch case positioning stage arranged in a circular array;
[0007] A film application assembly includes a film application triaxial module and a vacuum film application head disposed on the film application triaxial module. The bottom of the vacuum film application head is provided with a film application vacuum hole for adsorbing film material.
[0008] A rolling edge binding assembly includes a rolling frame, a rolling lifting cylinder mounted on the rolling frame, a rolling gripper cylinder mounted on the rolling lifting cylinder, a rolling block mounted on the gripper of the rolling gripper cylinder, a rolling swing arm with one end hinged to the rolling block, a rolling wheel rotatably connected to the bottom of the rolling swing arm, side push cylinders located on both sides of the rolling gripper cylinder, and a contoured side pressure block mounted on the side push cylinder.
[0009] The first film-picking mechanism includes a first film-picking base, a first film-picking avoidance cylinder disposed on the first film-picking base, and two first film-picking rods disposed on the first film-picking avoidance cylinder, the two first film-picking rods rotating around the folded edge of the film material;
[0010] The second film-picking mechanism includes a second film-picking base, a second film-picking avoidance cylinder disposed on the second film-picking base, a second film-picking lifting cylinder disposed on the second film-picking avoidance cylinder, and two second film-picking rods disposed on the second film-picking lifting cylinder, the two second film-picking rods rotating around the folded edge of the film material;
[0011] The film-tearing mechanism includes a film-tearing linear module disposed on the machine base, a film-tearing lifting module disposed on the film-tearing linear module, a film-tearing gripper mechanism disposed on the film-tearing lifting module, and a waste film collection box disposed on the machine base.
[0012] The machine is equipped with two rolling edge binding assemblies. The first film picking mechanism is located at the station after the first rolling edge binding assembly, and the second film picking mechanism is located at the station after the second rolling edge binding assembly.
[0013] As a further improvement to this design, the machine base is equipped with a film feeding feeder, and the vacuum film applicator includes a film applicator rotary motor mounted on the film applicator triaxial module, a film applicator fixed seat mounted on the film applicator rotary motor, a film applicator slide that slides up and down along the film applicator fixed seat, and an adsorption block mounted at the bottom of the film applicator slide. The film applicator slide is elastically connected to the film applicator fixed seat, and the film applicator vacuum hole is located on the adsorption block.
[0014] As a further improvement to this design, a return spring is connected between the rolled swing arms, and the tension of the return spring drives the two rolled swing arms to move closer to each other.
[0015] As a further improvement to this design, the rolling lifting cylinder is provided with a pre-pressure head that slides up and down. The pre-pressure head is elastically connected to the rolling lifting cylinder and is located between the rolling swing arms.
[0016] As a further improvement to this design, the first film-picking base is provided with a first film-picking pre-pressure cylinder, and a first film-picking pre-pressure head is connected to the first film-picking pre-pressure cylinder. The first film-picking pre-pressure head has a first film-picking pre-pressure notch, and the side of the first film-picking pre-pressure notch is in contact with the edge of the watch case perpendicular to the axis of the first film-picking rod. The first film-picking pre-pressure head and the first film-picking pre-pressure cylinder slide vertically together, and a buffer spring is connected between the first film-picking pre-pressure head and the first film-picking pre-pressure cylinder. The second film-picking mechanism also includes a second film-picking pre-pressure cylinder, and a second film-picking pre-pressure head is connected to the second film-picking pre-pressure cylinder. The second film-picking pre-pressure head has a second film-picking pre-pressure notch, and the side of the second film-picking pre-pressure notch is in contact with the edge of the watch case perpendicular to the axis of the second film-picking rod. The second film-picking pre-pressure head and the second film-picking pre-pressure cylinder slide vertically together, and a buffer spring is connected between the second film-picking pre-pressure head and the second film-picking pre-pressure cylinder.
[0017] As a further improvement to this design, both the first film picking mechanism and the second film picking mechanism further include a film edge repressing mechanism. The film edge repressing mechanism includes two oppositely arranged edge repressing cylinders and an edge repressing head disposed on the edge repressing cylinders. The translation path of the edge repressing head is perpendicular to the axis of the first film picking rod or the axis of the second film picking rod. The opposite side of the repressing head is provided with an edge contour surface that matches the edge of the watch case where the film is picked.
[0018] As a further improvement to this design, the film-tearing mechanism also includes a film-tearing pre-pressure cylinder and a film-tearing pre-pressure head slidably connected to the film-tearing pre-pressure cylinder.
[0019] As a further improvement to this design, the watch case positioning platform includes a watch case positioning block and a watch case positioning pin disposed at the top center of the watch case positioning block. The watch case positioning pin has three pins arranged in a circular array around the central hole of the watch case. The top surface of the watch case positioning block has a positioning surface that fits into the inner cavity of the watch case. The workstation turntable assembly has a bottom film support assembly that corresponds one-to-one with the watch case positioning platform. The bottom film support assembly includes a top film column that is slidably connected to the indexing turntable and a top film cylinder disposed on the machine platform. The top of the top film column is located below the edge of the film material. The top film cylinder has a top film block located below the top film column.
[0020] As a further improvement to this design, the machine tool is also equipped with a transfer assembly, which includes a watch case transfer slide rail mounted on the machine tool, a watch case transfer translation cylinder mounted on the machine tool, a watch case transfer slide block that slides with the watch case transfer slide rail, a watch case transfer take-up and put-down cylinder mounted on the watch case transfer slide block, a transfer three-claw cylinder mounted on the watch case transfer take-up and put-down cylinder, a transfer positioning ring elastically connected to the transfer three-claw cylinder, and a secondary positioning stage mounted on the machine tool. The claws of the transfer three-claw cylinder pass through the transfer positioning ring, and the watch case transfer translation cylinder is connected to the watch case transfer slide block.
[0021] As a further improvement to this design, it also includes a top surface repressing assembly and a four-corner repressing assembly. The top surface repressing assembly is located at the film-peeling station or a station behind the film-peeling station. The top surface repressing assembly includes a top surface repressing frame, a top surface repressing cylinder mounted on the top surface repressing frame, and a top surface repressing block mounted on the top surface repressing cylinder. The bottom of the top surface repressing block is provided with a top surface contour surface that fits against the top surface and upper edge of the watch case. The four-corner repressing assembly includes four-corner repressing cylinders that correspond one-to-one with the four corners of the watch case, and four-corner repressing blocks mounted on the four-corner repressing cylinders. The four-corner repressing blocks are provided with four-corner contour surfaces that fit against the corners of the watch case on the side facing the corners of the watch case.
[0022] The beneficial effects of this invention are as follows: This invention uses two rolling edge-wrapping components to roll the film material on the watch case in steps. The outward-opening rolling rollers facilitate rolling the film material from the center to the edge, resulting in good film material adhesion. The rolling gripper cylinder facilitates disengagement from the film material during the rolling process, preventing damage to the film material. The contouring side pressure block can reshape and re-press the edge of the watch after film application, improving the adhesion of the film material edge. The first and second film-picking mechanisms separate the bottom film of the film material on two opposite sides of the watch case, facilitating the subsequent peeling mechanism to remove the bottom film. The entire process is automated, improving production efficiency. Attached Figure Description
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0024] Figure 1 This is a top view schematic diagram of the entire invention.
[0025] Figure 2 This is a three-dimensional schematic diagram of the entire invention from the left front view.
[0026] Figure 3 This is a three-dimensional schematic diagram of the entire invention from the right rear view.
[0027] Figure 4 This is a three-dimensional schematic diagram of the entire invention from the left rear view.
[0028] Figure 5 This is a three-dimensional schematic diagram of the film-applying assembly of the present invention.
[0029] Figure 6 This is a three-dimensional schematic diagram of the rolling edge binding assembly of the present invention.
[0030] Figure 7 This is a three-dimensional schematic diagram of the rolling edge binding assembly of the present invention without the rolling gripper cylinder.
[0031] Figure 8 This is a three-dimensional schematic diagram of the first film-picking mechanism of the present invention.
[0032] Figure 9 This is a three-dimensional schematic diagram of the second film-picking mechanism of the present invention.
[0033] Figure 10 This is a three-dimensional schematic diagram of the second film-picking pre-compression cylinder of the second film-picking mechanism of the present invention.
[0034] Figure 11 This is a three-dimensional schematic diagram of the film-tearing mechanism of the present invention.
[0035] Figure 12 This is a three-dimensional schematic diagram of the top surface pressure assembly of the watch case according to the present invention.
[0036] Figure 13 This is a three-dimensional schematic diagram of the four corner pressure components of the watch case of the present invention.
[0037] Figure 14 This is a three-dimensional schematic diagram of the workstation turntable assembly of the present invention.
[0038] Figure 15 This is a three-dimensional schematic diagram of the transfer component of the present invention.
[0039] In the diagram: 1. Film supply feeder; 2. Workstation turntable assembly; 20. Indexing turntable; 21. Watch case positioning table; 210. Bottom film lifting assembly; 2100. Top film cylinder; 2101. Top film block; 2102. Top film column; 211. Watch case positioning block; 212. Positioning surface; 213. Watch case positioning pin; 3. Film application assembly; 30. Film application three-axis module; 31. Vacuum film application head; 310. Film application rotary motor; 311. Film application fixing seat; 312. Film application slide; 313. Adsorption block; 4. Rolling edge binding assembly; 40. Rolling frame; 41. Rolling... 42. Roller, 43. Roller arm, 44. Roller block, 45. Roller gripper cylinder, 46. Roller lifting cylinder, 47. Side push cylinder, 48. Contouring side pressure block, 49. Reset tension spring, 50. Pre-pressure head, 51. First film picking mechanism, 52. First film picking base, 53. First film picking avoidance cylinder, 54. First film picking pre-pressure cylinder, 55. Buffer spring, 56. First film picking pre-pressure head, 57. First film picking pre-pressure notch, 58. First film picking rod, 69. Second film picking mechanism, 60. Second film picking base, 61. Second film picking avoidance cylinder, 62. Second... 63. Second film-picking lifting cylinder; 64. Second film-picking pre-pressing cylinder; 65. Second film-picking pre-pressing head; 650. Second film-picking pre-pressing notch; 66. Film edge re-pressing mechanism; 660. Edge re-pressing cylinder; 661. Edge re-pressing head; 662. Edge contouring surface; 7. Film tearing mechanism; 70. Waste film collection box; 71. Film tearing gripper mechanism; 710. Film tearing gripper cylinder; 711. Film tearing rotary cylinder; 72. Film tearing lifting module; 73. Film tearing linear module; 74. Film tearing pre-pressing head; 75. Film tearing pre-pressing cylinder; 76. Film extraction fan. 77. Ionizing fan; 8. Top surface pressure assembly for watch case; 80. Top surface contouring surface; 81. Top surface pressure block; 82. Top surface pressure frame; 83. Top surface pressure cylinder; 9. Four corner pressure assembly for watch case; 90. Four corner pressure cylinder; 91. Four corner contouring surface; 92. Four corner pressure block; 10. Machine base; 12. Transfer assembly; 120. Watch case transfer translation cylinder; 121. Watch case transfer slide; 122. Secondary positioning table; 123. Watch case transfer pick-and-place cylinder; 124. Watch case transfer slide rail; 125. Transfer three-claw cylinder; 126. Transfer positioning ring. Detailed Implementation
[0040] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. The illustrative embodiments and descriptions are only used to explain the present invention and are not intended to limit the present invention.
[0041] Example: A multi-surface automated film application device, comprising:
[0042] 10 machines;
[0043] The workstation turntable assembly 2 includes an indexing turntable 20 and watch case positioning platforms 21 arranged in a ring array on the edge of the top surface of the indexing turntable 20.
[0044] The film application assembly 3 includes a film application triaxial module 30 and a vacuum film application head 31 disposed on the film application triaxial module 30. The bottom of the vacuum film application head 31 is provided with a film application vacuum hole for adsorbing film material (not shown in the figure).
[0045] The rolling and binding assembly 4 includes a rolling frame 40, a rolling lifting cylinder 45 mounted on the rolling frame 40, a rolling gripper cylinder 44 mounted on the rolling lifting cylinder 45, a rolling block 43 mounted on the gripper of the rolling gripper cylinder 44, a rolling swing arm 42 hinged at one end to the rolling block 43, a rolling wheel 41 rotatably connected to the bottom of the rolling swing arm 42, side push cylinders 46 located on both sides of the rolling gripper cylinder 44, and a contoured side pressure block 47 mounted on the side push cylinder 46. To improve the rolling effect of the rolling wheel 41, the rolling wheel 41 is a rubber-coated wheel. Each rolling block 43 is hinged with two parallel rolling swing arms 42. The two ends of the rolling wheel 41 are rotatably connected to the rolling swing arms 42, which improves the force on the rolling wheel 41 and enhances the rolling effect of the rolling wheel 41. The contoured side pressure block 47 has a contoured surface that fits into the edge of the watch case, and the surface of the contoured surface is covered with soft rubber, such as silicone, to improve the adhesion to the film material, prevent scratches on the film material, and play a buffering role during repressurization to reduce impact damage to the watch case.
[0046] The first film-picking mechanism 5 includes a first film-picking base 50, a first film-picking avoidance cylinder 51 disposed on the first film-picking base 50, and two first film-picking rods 55 disposed on the first film-picking avoidance cylinder 51. The two first film-picking rods 55 rotate around the folded edge of the film material. The first film-picking rods 55 are driven by a rotary cylinder. The hardness of the bottom film is greater than that of the bonding film material. After the bonding film material is bonded to the watch case, the bottom film separates from the bonding film material due to its own reset. The rotation path of the first film-picking rods 55 passes through the edge of the bottom film and picks the bottom film upward, causing the bottom film to separate from the bonding film material.
[0047] The second film-picking mechanism 6 includes a second film-picking base 60, a second film-picking avoidance cylinder 61 disposed on the second film-picking base 60, a second film-picking lifting cylinder 62 disposed on the second film-picking avoidance cylinder 61, and two second film-picking rods 63 disposed on the second film-picking lifting cylinder 62. The two second film-picking rods 63 rotate around the folded edge of the film material. The second film-picking rods 63 are still driven by a rotary cylinder.
[0048] The film-tearing mechanism 7 includes a film-tearing linear module 73 mounted on the machine base 10, a film-tearing lifting module 72 mounted on the film-tearing linear module 73, a film-tearing gripper mechanism 71 mounted on the film-tearing lifting module 72, and a waste film collection box 70 mounted on the machine base 10. The film-tearing gripper mechanism 71 includes a film-tearing rotary cylinder 711 and a film-tearing gripper cylinder 710 mounted on the film-tearing rotary cylinder 711. The gripper surface of the film-tearing gripper cylinder 710 is made of a non-stick material to the bottom film, and the rotation axis of the film-tearing rotary cylinder 711 is horizontal. The film-tearing mechanism 7 also includes a film-drawing fan 76 mounted at the opening of the waste film collection box 70 and an ion fan 77 mounted on the machine base 10. The ion fan 77 eliminates static electricity on the bottom film, facilitating the film-drawing fan 76 to draw the bottom film from the film-tearing gripper cylinder 710. To prevent tangling, the film-drawing fan 76 is a bladeless fan.
[0049] The machine 10 is equipped with two rolling edge binding assemblies 4. The first film picking mechanism 5 is located at the station after the first rolling edge binding assembly 4, and the second film picking mechanism 6 is located at the station after the second rolling edge binding assembly 4.
[0050] The above-mentioned two rolling edge-wrapping components 4 roll the film material on the watch case in steps. The outward-opening rolling rollers 41 facilitate rolling the film material from the center to the edge, resulting in good film material adhesion. The rolling gripper cylinder 44 facilitates disengagement from the film material during the rolling swing arm 42 process, preventing damage to the film material. The contouring side pressure block 47 can reshape and re-press the edge of the watch after film application, improving the adhesion of the film material edge. The first film picking mechanism 5 and the second film picking mechanism 6 separate the bottom film of the film material on the two opposite sides of the watch case, which facilitates the subsequent peeling of the bottom film by the film peeling mechanism 7. The whole process is automated, improving production efficiency.
[0051] The machine 10 is equipped with a film feeding feeder 1 (purchased component) to achieve automatic film feeding. The vacuum film applicator 31 includes a film applicator rotary motor 310 mounted on the film applicator triaxial module 30, a film applicator fixing seat 311 mounted on the film applicator rotary motor 310, a film applicator slide 312 that slides up and down along the film applicator fixing seat 311, and an adsorption block 313 located at the bottom of the film applicator slide 312. The film applicator slide 312 is elastically connected to the film applicator fixing seat 311, and the film applicator vacuum hole is located on the adsorption block 313. The film applicator rotary motor 310 adjusts the angle of the film material to match the watch case, and the elastically slidable adsorption block 313 reduces the impact when picking up and placing the film material.
[0052] A return spring 48 is connected between the rolling arms 42, and the tension of the return spring 48 drives the two rolling arms 42 to move closer to each other. To ensure that the closing force of the rolling arms 42 is balanced, return springs 48 are usually provided on the rolling arms 42 at both ends of the rolling roller 41. The return spring 48 can also provide a certain amount of flexible pressure to the rolling roller 41, thereby improving the rolling effect.
[0053] The rolling lifting cylinder 45 is equipped with a pre-pressure head 49 that slides up and down. The pre-pressure head 49 is elastically connected to the rolling lifting cylinder 45 and is located between the rolling swing arms 42. The pre-pressure head 49 is located between the two rolling rollers 41 and presses against the film material before the rolling rollers 41 to ensure that the film material does not shift. The end of the pre-pressure head 49 is made of soft rubber, which plays a role in cushioning and shock absorption, preventing damage to the film material and watch case, and increasing friction.
[0054] The first film-picking base 50 is equipped with a first film-picking pre-pressure cylinder 52, and a first film-picking pre-pressure head 54 is connected to the first film-picking pre-pressure cylinder 52. The first film-picking pre-pressure head 54 has a first film-picking pre-pressure notch 540, and the side of the first film-picking pre-pressure notch 540 is in contact with the edge of the watch case perpendicular to the axis of the first film-picking rod 55. The first film-picking pre-pressure head 54 and the first film-picking pre-pressure cylinder 52 slide vertically together, and a buffer spring 53 is connected between the first film-picking pre-pressure head 54 and the first film-picking pre-pressure cylinder 52. The first film-picking pre-pressure head 54 facilitates pressing and limiting the adjacent film material when picking the bottom film of the first pair of sides, effectively preventing the bottom film of the first pair of sides from pulling the film material of the adjacent sides at the corner, thereby preventing the film material from peeling at the corner. The second film-picking mechanism 6 further includes a second film-picking pre-pressure cylinder 64, on which a second film-picking pre-pressure head 65 is connected. The second film-picking pre-pressure head 65 has a second film-picking pre-pressure notch 650, the side of which is perpendicular to the axis of the second film-picking rod 63 and fits against the edge of the watch case. The second film-picking pre-pressure head 65 and the second film-picking pre-pressure cylinder 64 slide vertically together, and a buffer spring 53 is connected between the second film-picking pre-pressure head 65 and the second film-picking pre-pressure cylinder 64. Similarly, the second film-picking pre-pressure head 65 facilitates pressing and limiting the adjacent film material when picking the bottom film of the second opposite side, effectively preventing the bottom film of the second opposite side from pulling the film material of the adjacent opposite side at the corner, thereby preventing the film material from peeling at the corner.
[0055] To prevent the bottom film from pulling on the bonding film during the film picking process, which could reduce the adhesion between the bonding film and the watch case, both the first film picking mechanism 5 and the second film picking mechanism 6 further include a film edge repressing mechanism 66. The film edge repressing mechanism 66 represses the edge of the bonding film after film picking. The film edge repressing mechanism 66 includes two opposing edge repressing cylinders 660 and an edge repressing head 661 mounted on the edge repressing cylinders 660. The translation path of the edge repressing head 661 is perpendicular to the axis of the first film picking rod 55 or the axis of the second film picking rod 63. The opposite side of the repressing head is provided with an edge contour surface 662 that matches the edge of the watch case where the film has been picked. To reduce scratches on the film and ensure a good repressing effect, the surface of the edge contour surface 662 is covered with a soft rubber layer.
[0056] To prevent the adhesive film from being peeled off due to the pulling of the bottom film during film removal, the film removal mechanism 7 also includes a film removal pre-pressure cylinder 75 and a film removal pre-pressure head 74 slidably connected to the film removal pre-pressure cylinder 75. The film removal pre-pressure head 74 abuts against the adhesive film at the edge of the watch case during film removal.
[0057] The watch case positioning platform 21 includes a watch case positioning block 211 and a watch case positioning pin 213 disposed at the top center of the watch case positioning block 211. Three watch case positioning pins 213 are arranged in a circular array around the central hole of the watch case. The top surface of the watch case positioning block 211 has a positioning surface 212 that fits into the inner cavity of the watch case. The watch case positioning pins 213 are vertically oriented cylinders, and the top of each pin has a guiding conical surface. The three circularly arrayed cylindrical watch case positioning pins 213 effectively guide and position the watch case, thus centering it.
[0058] The turntable assembly 2 at the workstation is equipped with a bottom film lifting assembly 210 corresponding to the watch case positioning platform 21. The bottom film lifting assembly 210 includes a top film column 2102 slidably connected to the indexing turntable 20 and a top film cylinder 2100 mounted on the machine base 10. The top of the top film column 2102 is located below the edge of the film material. A top film block 2101 is mounted on the top film cylinder 2100, located below the top film column 2102. The top film column 2102 lifts the bottom film upwards, facilitating the film-tearing gripper cylinder 710 to hold the bottom film. To facilitate the operation of the top film column 2102, its top end is spherical and made of a non-adhesive material. The top surface is used in both the first and second rolling film workstations to ensure that non-rolled film material is lifted, preventing accidental adhesion to the watch case surface.
[0059] To facilitate secondary positioning of the watch case before loading, the machine tool 10 is also equipped with a transfer assembly 12. The transfer assembly 12 includes a watch case transfer slide rail 124 mounted on the machine tool 10, a watch case transfer translation cylinder 120 mounted on the machine tool 10, a watch case transfer slide block 121 slidably engaged with the watch case transfer slide rail 124, a watch case transfer take-up and take-down cylinder 123 mounted on the watch case transfer slide block 121, a transfer three-claw cylinder 125 mounted on the watch case transfer take-up and take-down cylinder 123, a transfer positioning ring 126 elastically connected to the transfer three-claw cylinder 125, and a secondary positioning stage 122 mounted on the machine tool 10. The claws of the transfer three-claw cylinder 125 pass through the transfer positioning ring 126, and the watch case transfer translation cylinder 120 is connected to the watch case transfer slide block 121. The jaws of the transfer three-jaw cylinder 125 are cylindrical, which facilitates the centering and gripping of the watch case and prevents damage or contamination to the protective film surface of the watch case. The transfer positioning ring 126 facilitates the positioning of the watch case's bonding surface and allows the watch case to be pushed out of the transfer three-jaw cylinder 125 during unloading, preventing the watch case from tilting during unloading.
[0060] This equipment also includes a top surface repressing assembly 8 and a four-corner repressing assembly 9. The top surface repressing assembly 8 is located at the film-peeling station or a station behind the film-peeling station. The top surface repressing assembly 8 includes a top surface repressing frame 82, a top surface repressing cylinder 83 disposed on the top surface repressing frame 82, and a top surface repressing block 81 disposed on the top surface repressing cylinder 83. The bottom of the top surface repressing block 81 is provided with a top surface contouring surface 80 that fits against the top surface and upper edge of the watch case. The four-corner repressing assembly 9 includes four-corner repressing cylinders 90 that correspond one-to-one with the four corners of the watch case, and four-corner repressing blocks 92 disposed on the four-corner repressing cylinders 90. The four-corner repressing block 92 is provided with a four-corner contouring surface 91 that fits against the corner of the watch case on the side facing the corner of the watch case. The top surface pressure assembly 8 and the four corner pressure assemblies 9 of the watch case facilitate the smoothing of the adhesive film on the watch case from the top surface to the four corners of the watch case, and then from the top of the four corners to the bottom, ensuring good adhesion of the film on the watch case surface, especially the film at the four corners.
[0061] To ensure proper film application, a film under-application camera and a film guide camera are also included. The film under-application camera inspects the film on the vacuum film application head. The film guide camera facilitates the guidance of the vacuum film application head and inspects watch cases, improving the film application effect and yield rate.
[0062] During operation, the feeding equipment (using a multi-axis robot or a conventional transfer robot) transfers the watch case to the secondary positioning stage 122. Then, the intermediate three-jaw cylinder 125 transfers the secondary-positioned watch case to the watch case positioning stage 21. The indexing turntable 20 rotates to rotate the watch case to the film application station. The film application component 3 absorbs a piece of film from the film feeder 1 and transfers it to the watch case. The watch case with the film applied rotates to the first rolling station. The rolling roller 41 moves downward under the drive of the rolling lifting cylinder 45. After contacting the watch case, the rolling arm 42 is pushed outward under the pressure of the rolling roller 41, which rolls and applies the film to the first pair of sides of the watch case. After the rolling roller 41 finishes rolling, the rolling jaw cylinder 44 opens, the rolling roller 41 disengages from the film, and the rolling lifting cylinder 45 rises to reset. Then, the contouring side pressure block 4... The first pair of film materials after rolling is re-pressed to improve the adhesion of the film material. The watch case continues to rotate to the first film picking station. The first film picking pre-pressing head 54 descends and presses down on the second pair of film materials. The first film picking rod 55 rotates to lift the bottom film of the first pair of film materials upward, realizing the separation of the bottom film of the first pair of film materials. Then, the film edge re-pressing mechanism 66 of the first film picking station re-presses the film material of the first pair of film materials attached to the edge of the watch case to improve the adhesion between the film material and the watch case. The watch case continues to rotate to the second rolling film station. The rolling edge wrapping assembly 4 repeats the action of the first rolling film station to roll, attach and re-press the film material of the second pair of film materials. The watch case continues to rotate to the second film picking work. The second film picking mechanism 6 repeats the working process of the first film picking mechanism 5 to pick and peel off the bottom film of the second pair of film materials. The watch case continues to rotate to the film-peeling station. The film-peeling pre-pressure head 74 presses against the edge of the watch case, and the film-peeling claw mechanism 71 clamps the bottom film on the watch case and rotates it. The bottom film is peeled off from the watch case and transferred to the opening of the waste film collection box 70. The ion fan 77 removes static electricity from the bottom film, and the film extraction fan 76 extracts the bottom film into the waste film collection box 70. The top surface re-pressing assembly 8 of the watch case presses down to press and smooth the film material on the top of the watch case. The watch case rotates to the four corner pressing station, and the four corner re-pressing blocks 92 press and smooth the film material at the four corners of the watch case.
[0063] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. A multi-surface automated film application device, characterized in that, include: Machine tool; A workstation turntable assembly, comprising an indexing turntable and a watch case positioning stage arranged in a circular array; A film application assembly includes a film application triaxial module and a vacuum film application head disposed on the film application triaxial module. The bottom of the vacuum film application head is provided with a film application vacuum hole for adsorbing film material. A rolling edge binding assembly includes a rolling frame, a rolling lifting cylinder mounted on the rolling frame, a rolling gripper cylinder mounted on the rolling lifting cylinder, a rolling block mounted on the rolling gripper cylinder, a rolling swing arm with one end hinged to the rolling block, a rolling wheel rotatably connected to the bottom of the rolling swing arm, side push cylinders located on both sides of the rolling gripper cylinder, and a contoured side pressure block mounted on the side push cylinder. The first film-picking mechanism includes a first film-picking base, a first film-picking avoidance cylinder disposed on the first film-picking base, and two first film-picking rods disposed on the first film-picking avoidance cylinder, the two first film-picking rods rotating around the folded edge of the film material; The second film-picking mechanism includes a second film-picking base, a second film-picking avoidance cylinder disposed on the second film-picking base, a second film-picking lifting cylinder disposed on the second film-picking avoidance cylinder, and two second film-picking rods disposed on the second film-picking lifting cylinder, the two second film-picking rods rotating around the folded edge of the film material; The film-tearing mechanism includes a film-tearing linear module disposed on the machine base, a film-tearing lifting module disposed on the film-tearing linear module, a film-tearing gripper mechanism disposed on the film-tearing lifting module, and a waste film collection box disposed on the machine base. The machine is equipped with two rolling edge binding assemblies. The first film picking mechanism is located at the station after the first rolling edge binding assembly, and the second film picking mechanism is located at the station after the second rolling edge binding assembly. The first film-picking base is equipped with a first film-picking pre-pressure cylinder, and a first film-picking pre-pressure head is connected to the first film-picking pre-pressure cylinder. The first film-picking pre-pressure head has a first film-picking pre-pressure notch, and the side of the first film-picking pre-pressure notch is in contact with the edge of the watch case that is perpendicular to the axis of the first film-picking rod. The first film-picking pre-pressure head and the first film-picking pre-pressure cylinder slide vertically together, and a buffer spring is connected between the first film-picking pre-pressure head and the first film-picking pre-pressure cylinder. The second film-picking mechanism also includes a second film-picking pre-pressure cylinder, and a second film-picking pre-pressure head is connected to the second film-picking pre-pressure cylinder. The second film-picking pre-pressure head has a second film-picking pre-pressure notch, and the side of the second film-picking pre-pressure notch is in contact with the edge of the watch case that is perpendicular to the axis of the second film-picking rod. The second film-picking pre-pressure head and the second film-picking pre-pressure cylinder slide vertically together, and a buffer spring is connected between the second film-picking pre-pressure head and the second film-picking pre-pressure cylinder. Both the first film picking mechanism and the second film picking mechanism further include a film edge repressing mechanism. The film edge repressing mechanism includes two oppositely arranged edge repressing cylinders and an edge repressing head disposed on the edge repressing cylinders. The translation path of the edge repressing head is perpendicular to the axis of the first film picking rod or the axis of the second film picking rod. The opposite side of the repressing head is provided with an edge contour surface that matches the edge of the watch case where the film is picked.
2. The multi-surface automated film application equipment according to claim 1, characterized in that, The machine is equipped with a film feeding feeder. The vacuum film applicator includes a film applicator rotary motor mounted on the film applicator triaxial module, a film applicator fixed seat mounted on the film applicator rotary motor, a film applicator slide that slides up and down along the film applicator fixed seat, and an adsorption block mounted at the bottom of the film applicator slide. The film applicator slide is elastically connected to the film applicator fixed seat, and the film applicator vacuum hole is located on the adsorption block.
3. The multi-surface automated film application equipment according to claim 1, characterized in that, A return spring is connected between the rolling arms, and the tension of the return spring drives the two rolling arms to move closer to each other.
4. The multi-surface automated film application equipment according to claim 3, characterized in that, The rolling lifting cylinder is equipped with a pre-pressure head that slides up and down. The pre-pressure head is elastically connected to the rolling lifting cylinder and is located between the rolling swing arms.
5. The multi-surface automated film application equipment according to claim 1, characterized in that, The film-tearing mechanism also includes a film-tearing pre-pressure cylinder and a film-tearing pre-pressure head slidably connected to the film-tearing pre-pressure cylinder.
6. The multi-surface automated film application equipment according to claim 1, characterized in that, The watch case positioning platform includes a watch case positioning block and a watch case positioning pin disposed at the top center of the watch case positioning block. The watch case positioning pin has three pins arranged in a circular array around the central hole of the watch case. The top surface of the watch case positioning block has a positioning surface that fits into the inner cavity of the watch case. The workstation turntable assembly has a bottom film support assembly that corresponds to the watch case positioning platform. The bottom film support assembly includes a top film column that is slidably connected to the indexing turntable and a top film cylinder disposed on the machine platform. The top of the top film column is located below the edge of the film material. The top film cylinder has a top film block disposed below the top film column.
7. The multi-surface automated film application equipment according to claim 1, characterized in that, The machine tool is also equipped with a transfer assembly, which includes a watch case transfer slide rail mounted on the machine tool, a watch case transfer translation cylinder mounted on the machine tool, a watch case transfer slide block that slides with the watch case transfer slide rail, a watch case transfer take-up and release cylinder mounted on the watch case transfer slide block, a transfer three-claw cylinder mounted on the watch case transfer take-up and release cylinder, a transfer positioning ring elastically connected to the transfer three-claw cylinder, and a secondary positioning stage mounted on the machine tool. The claws of the transfer three-claw cylinder pass through the transfer positioning ring, and the watch case transfer translation cylinder is connected to the watch case transfer slide block.
8. A multi-surface automated film application device according to any one of claims 1-7, characterized in that, It also includes a top surface repressing assembly and a four-corner repressing assembly. The top surface repressing assembly is located at the film-removing station or a station behind the film-removing station. The top surface repressing assembly includes a top surface repressing frame, a top surface repressing cylinder disposed on the top surface repressing frame, and a top surface repressing block disposed on the top surface repressing cylinder. The bottom of the top surface repressing block is provided with a top surface contour surface that fits against the top surface and upper edge of the watch case. The four-corner repressing assembly includes four-corner repressing cylinders that correspond one-to-one with the four corners of the watch case, and four-corner repressing blocks disposed on the four-corner repressing cylinders. The four-corner repressing blocks are provided with four-corner contour surfaces that fit against the corners of the watch case on the side facing the corners of the watch case.
Citation Information
Patent Citations
Small metal plate bracket single-side film pasting equipment for electronic products
CN115489800A
Watch glass module film pasting and detection device
CN120664177A