Road asphalt pavement repairing device and repairing method
By integrating heating and crushing, debris cleaning, material replenishment and anti-solidification, and automatic conveying functions, the repair device solves the problem of low repair efficiency in existing technologies and realizes efficient and automated road asphalt pavement repair.
Patent Information
- Application Number
- CN202512046110.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-02-06
AI Technical Summary
Existing road asphalt pavement repair equipment lacks heating and crushing functions, resulting in poor construction continuity, time-consuming and labor-intensive work, low repair efficiency, and the need for multiple equipment to work together, which increases road closure time.
A repair device integrating heating and crushing, debris cleaning, material replenishment and anti-solidification, and automatic conveying functions was designed. It includes a heating and crushing mechanism, a debris cleaning mechanism, a material replenishment and anti-solidification mechanism, and a folding mechanism to realize an automated repair process.
It improved repair efficiency, reduced road closure time, lowered manual intervention and maintenance costs, and enhanced construction continuity and transportation efficiency.
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Figure CN121473219A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of road maintenance equipment, in particular to a road asphalt pavement repairing device and method. BACKGROUND
[0002] During long-term use, the asphalt pavement will be affected by factors such as vehicle load, environmental temperature change and rain erosion, and problems such as cracking, potholes and local peeling will occur. If such damage is not handled in time, it will expand into structural damage, affecting road safety and increasing subsequent maintenance costs. The existing road repair method mainly relies on manual cleaning of the damaged area, and then heating, paving and compacting the asphalt material. The repair process usually requires multiple equipment to complete, and the construction process has many steps and takes a long time, which increases the road closure time and affects the road traffic efficiency.
[0003] The traditional road asphalt pavement repairing device lacks heating and crushing operation for damaged asphalt pavement, and needs to use manual tools or independent machinery to crush and clean the softened asphalt. In the case of multiple damages or large area of the road section, the equipment and manpower need to be moved repeatedly, which is time-consuming and laborious, and the construction continuity is poor. Since the heating equipment and the crushing equipment are separated, the operation links are scattered, which leads to poor smoothness of the construction process and low repair efficiency. SUMMARY
[0004] In view of the deficiencies of the prior art, the present application provides a road asphalt pavement repairing device and method, which solves the problem of lack of heating and crushing operation for damaged asphalt pavement, and the need to use manual tools or independent machinery to crush and clean the softened asphalt.
[0005] To achieve the above purpose, the present application realizes the following technical scheme: a road asphalt pavement repairing device, comprising a vehicle frame, a storage plate is fixedly connected inside the vehicle frame, a heating and crushing mechanism is arranged outside the storage plate, a debris cleaning mechanism is arranged in the middle of the vehicle frame, a storage barrel is fixedly connected to the left side inside the vehicle frame, a material replenishing anti-solidification mechanism is arranged on the upper part of the storage barrel, a horizontal plate is fixedly connected to the left side outside the vehicle frame, a connecting plate is fixedly connected to the top of the horizontal plate, a handle is fixedly connected to the top of the connecting plate, and a folding mechanism is arranged outside the connecting plate. The heating crushing mechanism comprises a heating box fixedly connected to the top of the storage plate, a fan fixedly connected to the left side of the outside of the heating box, a filter plate fixedly connected to the left side of the inside of the heating box, heating wires arranged on the right side of the inside of the heating box, a conveying pipe fixedly connected to the outside of the heating box, an air outlet fixedly connected to the bottom of the conveying pipe, an extension plate fixedly connected to the outside of the storage plate, an air cylinder fixedly connected to the inside of the extension plate, a U-shaped frame fixedly connected to the output end of the air cylinder, a first motor fixedly connected to the left side of the inside of the U-shaped frame, a driving wheel fixedly connected to the output end of the first motor, a transmission rod rotatably connected to the inside of the U-shaped frame, a driven wheel fixedly connected to the left side of the outside of the transmission rod, and a crushing roller mounted on the outside of the transmission rod.
[0006] Preferably, the debris cleaning mechanism comprises a second motor fixedly connected to the middle of the vehicle frame, a lead screw fixedly connected to the output end of the second motor, the lead screw rotatably connected to the inside of the vehicle frame, a moving block threadedly connected to the outside of the lead screw, guide blocks fixedly connected to the outside of the moving block, electric push rods fixedly connected to the inside of the guide blocks, mounting blocks fixedly connected to the output ends of the electric push rods, scrapers inserted into the inside of the mounting blocks, and bolts mounted in the inside of the mounting blocks.
[0007] Preferably, the material supplementing anti-solidification mechanism comprises a third motor arranged on the top of the storage barrel, a rotating rod fixedly connected to the output end of the third motor, the rotating rod rotatably connected to the inside of the storage barrel, stirring blades fixedly connected to the outside of the rotating rod, a conveying pump fixedly connected to the outside of the storage barrel, the input end of the conveying pump fixedly connected to the inside of the storage barrel, a material conveying pipe fixedly connected to the output end of the conveying pump, and a discharge port fixedly connected to the bottom of the material conveying pipe.
[0008] Preferably, the folding mechanism comprises an L-shaped plate fixedly connected to the outside of the connecting plate, pull rods slidably connected to the inside of the L-shaped plate, protrusions fixedly connected to the bottom of the pull rods, fixed blocks fixedly connected to the middle of the pull rods, and springs sleeved on the middle of the pull rods.
[0009] Preferably, first fixed rings are fixedly connected to the outside of the vehicle frame.
[0010] Preferably, the frame is fixedly connected with guide rods on both sides, two guide blocks are slidably connected to the outside of the guide rods, the mounting block is provided with a mounting hole on the outside, the bolt is threadedly connected with the mounting hole, the mounting block is provided with a insertion hole on the bottom, the scraper is inserted into the insertion hole, the inside of the scraper is provided with a positioning hole, and the bolt is threadedly connected with the positioning hole.
[0011] Preferably, the storage barrel is fixedly connected with a mounting ring on the top, the third motor is fixedly connected to the mounting ring, the storage barrel is fixedly connected with a feeding port on the top, and the discharge port is fixedly connected with second fixing rings on both sides.
[0012] Preferably, the connecting plate is provided with a clamping hole on the outside, and the pull rod is inserted into the clamping hole.
[0013] Preferably, the frame is provided with rollers around the outside, the horizontal plate is fixedly connected with connecting frames on both sides, the connecting frames are provided with leveling rollers on the bottom, the frame is fixedly connected with connecting rods on both sides on the top, the connecting rods are fixedly connected with storage boxes on the top, and the storage boxes are fixedly connected with partition plates on both sides.
[0014] A road asphalt pavement repairing method, the method comprises the following steps: S1. First, move the device to the position to be repaired; S2. Then, start the air blower, suck the external air through the air blower, filter the sucked air through the filter plate, heat the filtered air through the heating wire, and discharge the heated air through the air outlet to heat the damaged asphalt pavement; S3. Then, move the crushing roller to the damaged asphalt pavement through the air cylinder after heating, then start the first motor, rotate the driving wheel fixedly connected to the output end of the first motor, rotate the driven wheel through the transmission belt, rotate the transmission rod fixedly connected to the inside of the driven wheel, rotate the crushing roller fixedly connected to the outside of the transmission rod through the transmission rod, and crush the damaged asphalt pavement through the rotation of the crushing roller; S4. Then, start the two electric push rods, move the mounting block fixedly connected to the output end of the two electric push rods downward, move the scraper fixedly connected to the inside of the mounting block downward, insert the scraper into the crushed asphalt pavement, then start the second motor, rotate the lead screw fixedly connected to the output end of the second motor, move the moving block threadedly connected to the outside of the lead screw, move the scraper installed on the lower part of the moving block, and push the crushed debris to one side through the movement of the scraper; S5, then, the damaged asphalt pavement is broken, the repair material required is poured into the inside of the storage barrel through the feeding port, then the third motor is started, the rotating rod fixedly connected with the output end is rotated, the rotating rod rotates with the stirring blade fixedly connected around the outside, the stored repair material in the storage barrel is stirred through the rotation of the stirring blade, so that the repair material is prevented from solidifying; S6, then, the conveying pump is started, the repair material is pumped out from the inside of the storage barrel, then the repair material is conveyed to the discharge port through the conveying pipe, finally the repair material is conveyed to the damaged asphalt pavement for repair through the discharge port, and the pavement is compacted through the leveling roller after the repair is completed.
[0015] The present application provides a kind of road asphalt pavement repair device and repair method.There is the following beneficial effect: 1, first, the device is moved to repair position, start fan inhale external air and filter after filtration, heated by heating wire, hot air is blown to broken asphalt through conveying pipe and air outlet, so that it is softened, then start cylinder and press the crushing roller to the road surface, then start the first motor to drive the driving wheel, transmission belt and driven wheel rotate, the crushing roller is driven to rotate by transmission rod, so that the softened asphalt is quickly crushed, thereby improving the repair efficiency and reducing the road closure time.
[0016] 2, first, start two electric push rods, drive the mounting block and the scraper to move down, the scraper is inserted into the broken asphalt pavement, then, start the second motor to drive the screw to rotate, drive the moving block and the guide block to move, thereby driving the electric push rod and the scraper to remove the debris, when replacing the scraper, remove the bolts, take out the old scraper and install the new scraper, the device realizes automatic cleaning, without manual cleaning, reduces manual intervention, improves repair efficiency and shortens the waiting time between processes.
[0017] 3, when repairing, the repair material is poured into the storage barrel through the feeding port, the third motor is started to drive the rotating rod and the stirring blade to rotate, the repair material is continuously stirred to prevent solidification, then the conveying pump is started, the repair material is conveyed to the discharge port through the conveying pipe, and is uniformly laid into the damaged road surface, and the leveling roller is used for compaction after the repair is completed, the structure realizes automatic stirring and conveying of the repair material, avoids solidification and blockage, and does not need frequent manual inspection and cleaning, thereby reducing maintenance and labor cost.
[0018] 4, when the device needs to be moved, first pull the protrusion, make the fixed block move and compress the spring by the pull rod, make the pull rod disengage from the clamping hole, then fold the connection plate and the handle, pull the other pull rod in the same way, release after folding, make it re-engage in the clamping hole under the action of the spring, thereby fixing the folding state, the structure is convenient for folding the handle, reduces the size of the equipment, improves transportation efficiency and reduces the occupied space. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a perspective view of the present application; Figure 2 is a schematic view of the structure of the leveling roller of the present application; Figure 3 is a schematic view of the structure of the crushing roller of the present application; Figure 4 is a schematic view of the structure of the heating box of the present application; Figure 5 is a schematic view of the structure of the second motor of the present application; Figure 6 is a schematic view of the structure of the transmission rod of the present application; Figure 7 is a schematic view of the structure of the storage box of the present application; Figure 8 is a schematic view of the structure of the feeding port of the present application; Figure 9 is Figure 6 is an enlarged view of the structure at A in the figure; Figure 10 is Figure 7 is an enlarged view of the structure at B in the figure; Figure 11 is Figure 8 is an enlarged view of the structure at C in the figure.
[0020] In the figure, 1 is a frame, 2 is a rolling wheel, 3 is a connecting rod, 4 is a storage box, 5 is a storage plate, 6 is a heating and crushing mechanism, 601 is a heating box, 602 is a fan, 603 is a filter plate, 604 is a heating wire, 605 is a conveying pipe, 606 is an air outlet, 607 is an extension plate, 608 is an air cylinder, 609 is a U-shaped frame, 610 is a first motor, 611 is a driving wheel, 612 is a driven wheel, 613 is a transmission belt, 614 is a transmission rod, 615 is a crushing roller, 7 is a first fixing ring, 8 is a scrap cleaning mechanism, 801 is a second motor, 802 is a screw rod, 803 is a moving block, 804 is a guide block, 805 is an electric push rod, 806 is a mounting block, 807 is a scraper, 808 is a bolt, 9 is a guide rod, 10 is a positioning hole, 11 is a mounting hole, 12 is a insertion hole, 13 is a storage barrel, 14 is a mounting ring, 15 is a material supplementing and anti-solidification mechanism, 1501 is a third motor, 1502 is a rotating rod, 1503 is a stirring blade, 1504 is a conveying pump, 1505 is a material conveying pipe, 1506 is a discharge port, 16 is a second fixing ring, 17 is a feeding port, 18 is a cross plate, 19 is a linking plate, 20 is a handle, 21 is a folding mechanism, 2101 is an L-shaped plate, 2102 is a pull rod, 2103 is a protruding block, 2104 is a fixing block, 2105 is a spring, 22 is a clamping hole, 23 is a connecting frame, and 24 is a leveling roller. DETAILED DESCRIPTION
[0021] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those of ordinary skill in the art without creative efforts are within the scope of the present application.
[0022] Embodiments Please refer to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those of ordinary skill in the art without creative efforts are within the scope of the present application. Figure 1 -attached Figure 6 The embodiments of the present application provide a road asphalt pavement repairing device, which comprises a frame 1, a storage plate 5 is fixedly connected inside the frame 1, a heating and crushing mechanism 6 is arranged outside the storage plate 5, the heating and crushing mechanism 6 accelerates the repairing progress of the asphalt pavement, a debris cleaning mechanism 8 is arranged in the middle of the frame 1, the debris cleaning mechanism 8 facilitates the cleaning of the debris generated by crushing, a storage barrel 13 is fixedly connected to the left side inside the frame 1, the storage barrel 13 facilitates the storage of the repairing material, a repairing material anti-solidification mechanism 15 is arranged on the upper part of the storage barrel 13, the repairing material anti-solidification mechanism 15 can avoid the solidification of the repairing material, a horizontal plate 18 is fixedly connected to the left side outside the frame 1, a connecting plate 19 is fixedly connected to the top of the horizontal plate 18, a handle 20 is fixedly connected to the top of the connecting plate 19, the handle 20 facilitates the use of the operator, a folding mechanism 21 is arranged outside the connecting plate 19, the folding mechanism 21 facilitates the movement of the device, a plurality of rollers 2 are installed around the frame 1, the rollers 2 facilitate the movement of the device, a connecting frame 23 is fixedly connected to each side outside the horizontal plate 18, a leveling roller 24 is installed at the bottom of each of the two connecting frames 23, the leveling roller 24 facilitates the leveling of the repaired repairing material, a connecting rod 3 is fixedly connected to each side of the top of the frame 1, a plurality of storage boxes 4 are fixedly connected to the top of the connecting rods 3, the storage boxes 4 facilitate the storage of tools, a partition plate is fixedly connected to each side inside the storage box 4, and the partition plate facilitates the classification of the tools; The heating crushing mechanism 6 comprises a heating box 601 fixedly connected to the top of the storage plate 5, a fan 602 fixedly connected to the outer left side of the heating box 601, a filter plate 603 fixedly connected to the inner left side of the heating box 601, heating wires 604 arranged in the inner right side of the heating box 601, a conveying pipe 605 fixedly connected to the outer side of the heating box 601, an air outlet 606 fixedly connected to the bottom of the conveying pipe 605, an extension plate 607 fixedly connected to the outer side of the storage plate 5, an air cylinder 608 fixedly connected to the inner side of the extension plate 607, a U-shaped frame 609 fixedly connected to the output end of the air cylinder 608, a first motor 610 fixedly connected to the inner left side of the U-shaped frame 609, a driving wheel 611 fixedly connected to the output end of the first motor 610, a transmission rod 614 rotatably connected to the inner side of the U-shaped frame 609, a driven wheel 612 fixedly connected to the outer left side of the transmission rod 614, the driving wheel 611 connected with the driven wheel 612 through a transmission belt 613, a crushing roller 615 mounted on the outer side of the transmission rod 614, the air outlet 606 fixedly connected with a first fixing ring 7 on both sides, and the two first fixing rings 7 fixedly connected to the outer sides of the vehicle frame 1.
[0023] Specifically, first, the device is positioned and moved to the area of the asphalt pavement that needs to be repaired, ensuring the smooth progress of the repair work, then the fan 602 is started to work, sucking air from the external environment, which is then filtered by the filter plate 603, the function of the filter plate 603 is to filter dust, impurities and pollutants in the air, ensuring that the air entering the heating system is clean and clean, avoiding damage to the heating wire 604 and other components, the filtered air will be sent to the heating wire 604, which is started to heat the air, the heating wire 604 can heat the air to the required temperature in a short time, the hot air after heating is transported to the air outlet 606 through the conveying pipe 605 and is uniformly discharged, the hot air discharged through the air outlet 606 will directly act on the damaged asphalt pavement, quickly heating the asphalt material to make it soft, then after heating is completed, the air cylinder 608 is started, which moves the crushing roller 615 to the damaged asphalt pavement through the driving mechanism, at this time, the first motor 610 is started to make the motor drive the driving wheel 611 rotate, the driving wheel 611 is fixedly connected to the output end of the motor, the rotating driving wheel 611 drives the driven wheel 612 to rotate through the transmission belt 613, the driven wheel 612 is connected with the transmission rod 614, the transmission rod 614 drives the externally fixed crushing roller 615 to rotate when rotating, the rotation of the crushing roller 615 generates friction and impact force with the asphalt pavement, thereby crushing the damaged asphalt pavement, since the asphalt has been heated to an appropriate temperature, the crushing process becomes easier, the crushing roller 615 is designed with high-strength alloy material, which ensures that it can effectively deal with various hard stones on the road surface at high speed and is not easy to wear, through this series of steps, the device realizes rapid heating and crushing of the damaged road surface area when repairing the asphalt pavement, after heating, the asphalt becomes soft and easy to crush, the crushed material is easy to further process or remove, improving the repair efficiency, the whole process can significantly reduce the road closure time and improve the smoothness and accuracy of the repair work.
[0024] Please refer to the attached drawings Figure 6 -attached drawings Figure 9The debris cleaning mechanism 8 comprises a second motor 801 fixedly connected to the middle portion of the vehicle frame 1, a lead screw 802 fixedly connected to the output end of the second motor 801, the bottom portion of the lead screw 802 being rotatably connected to the inside of the vehicle frame 1, a moving block 803 threadedly connected to the outside of the lead screw 802, guide blocks 804 fixedly connected to the outside of the moving block 803, electric push rods 805 fixedly connected to the inside of the guide blocks 804, mounting blocks 806 fixedly connected to the output end of the electric push rods 805, scrapers 807 inserted into the inside of the mounting blocks 806, bolts 808 mounted in the inside of the mounting blocks 806, guide rods 9 fixedly connected to the inside of the vehicle frame 1, the two guide blocks 804 being slidably connected to the outside of the two guide rods 9, the scrapers 807 being inserted into the insertion holes 12, the bolts 808 being threadedly connected to the mounting holes 11, and the bolts 808 being fixedly connected to the positioning holes 10.
[0025] Specifically, in the cleaning process of the broken asphalt pavement residual debris, first of all, start the two electric push rods 805 to start the cleaning process, the two electric push rods 805 drive the mounting block 806 to move down, the mounting block 806 drives the scraper 807 installed inside to move down, the scraper 807 is inserted into the broken asphalt pavement, then start the second motor 801 to start the cleaning process, the second motor 801 drives the lead screw 802 to rotate through the fixed connection with the output end, the lead screw 802 drives the moving block 803 connected with the external thread to move, with the movement of the moving block 803, the mounting block 806 also moves in the vertical direction, driving the scraper 807 gradually moves to the target area, during the movement, the outer side of the moving block 803 is equipped with two guide blocks 804, which ensures the stable movement track of the cleaning device and avoids possible deviation or uneven cleaning effect, the guide block 804 works cooperatively with the electric push rod 805 to make the two electric push rods 805 move uniformly with the mounting block 806 and the scraper 807, the scraper 807 can effectively push the debris away when it contacts with the asphalt debris, without manual intervention, the whole cleaning process is completely automated, if the scraper 807 is worn or damaged during the cleaning process, the normal function of the equipment can be restored by simple replacement operation, when replacing the scraper 807, first remove the bolts 808 between the mounting block 806 and the scraper 807, take out the original scraper 807, then install the new scraper 807 and fix the bolts 808, the whole replacement process is quick and convenient, which ensures the simplicity of maintenance and replacement parts, thereby reducing the equipment downtime and ensuring uninterrupted repair work, in addition, the cleaning device reduces the working intensity of the operator and no longer needs to arrange additional manual cleaning, which significantly shortens the waiting time between processes, which not only improves the overall efficiency of the repair work, but also reduces the possibility of human error and speeds up the whole pavement repair progress.
[0026] Please refer to the attached drawings Figure 4 -attached drawings Figure 10The feeding anti-solidification mechanism 15 comprises a third motor 1501 arranged at the top of the storage barrel 13, a rotating rod 1502 fixedly connected to the output end of the third motor 1501, the rotating rod 1502 rotatably connected to the inside of the storage barrel 13, stirring blades 1503 fixedly connected to the outside of the rotating rod 1502, a conveying pump 1504 fixedly connected to the outside of the storage barrel 13, the input end of the conveying pump 1504 fixedly connected to the inside of the storage barrel 13, a feeding pipe 1505 fixedly connected to the output end of the conveying pump 1504, a discharge port 1506 fixedly connected to the bottom of the feeding pipe 1505, a mounting ring 14 fixedly connected to the top of the storage barrel 13, the third motor 1501 fixedly connected to the mounting ring 14, a feeding port 17 fixedly connected to the top of the storage barrel 13, the two second fixing rings 16 fixedly connected to the outside of the frame 1.
[0027] Specifically, in the process of repairing the asphalt pavement, first, the repair material needed for repair is added to the inside of the device. The prepared repair material can be poured into the storage barrel 13 through the feeding port 17 located above the device. The storage barrel 13 has a sealed and heat-insulated structure, which can maintain the temperature and performance of the repair material and avoid the situation that the repair material cools too quickly or changes in viscosity during the waiting operation. After the repair material is put in, the third motor 1501 is started to start the internal stirring of the repair material. The third motor 1501 cooperates with the rotating rod 1502 fixedly connected to the output end. When the third motor 1501 operates, the rotating rod 1502 rotates. The rotating rod 1502 is uniformly fixedly connected with a plurality of stirring blades 1503 around the outside. The stirring blades 1503 will form a sufficient turning and stirring effect in the storage barrel 13 with the rotation of the rotating rod 1502. The stirring blades 1503 rotate uniformly in the entire storage barrel 13, which can continuously break the particle agglomeration part of the repair material, prevent the repair material from solidifying, precipitating or sticking due to long-term standing, and thus maintain the uniformity and fluidity of the repair material. This automatic stirring mechanism ensures that the repair material in good condition can be taken at any time without the need for operators to frequently check or reprocess the repair material, greatly reducing the amount of manual participation. When the repair material is fully stirred and maintains good fluidity, the delivery pump 1504 is then started. After the delivery pump 1504 is started, it will quickly and stably extract the repair material in the storage barrel 13 through negative pressure and pushing action. The repair material flows along the material conveying pipe 1505 under the drive of the pump. After passing through the material conveying pipe 1505, the repair material is conveyed to the discharge port 1506 at the front end of the device and discharged through the discharge port 1506. After the repair material is laid, the area that has been laid is then compacted and leveled by the leveling roller 24. The leveling roller 24 compacts the repair material to the road base through its own weight and rolling pressure, so that the repair material fully adheres to the original road surface to form a solid and flat repair layer. This step not only ensures the surface flatness of the repair area, but also improves the compactness and durability of the repair layer, avoiding problems such as depression, looseness or cracking in the later stage. Through the above operation, the entire repair process realizes automatic, continuous and efficient operation. On the one hand, the automatic stirring of the stirring blades 1503 can effectively prevent the repair material in the storage barrel 13 from solidifying and reduce repair quality problems caused by poor repair material condition. On the other hand, the automatic conveying and discharging structure reduces the frequency of manual handling and operation, reducing repetitive work such as manual cleaning of solidified blocks, dredging of the material conveying pipe 1505 or checking the repair material condition.
[0028] Please refer to the attached Figure 9 - attached Figure 11The folding mechanism 21 comprises an L-shaped plate 2101 fixedly connected to the outside of the connecting plate 19, and a pull rod 2102 slidingly connected to the inside of the L-shaped plate 2101 on both sides, a protrusion 2103 fixedly connected to the bottom of the pull rod 2102, a fixing block 2104 fixedly connected to the middle of the pull rod 2102, a spring 2105 sleeved on the middle of the pull rod 2102, and a clamping hole 22 formed in the outside of the connecting plate 19, and the pull rod 2102 is inserted into the clamping hole 22, so that the position of the connecting plate 19 is fixed.
[0029] Specifically, when the repairing device needs to be moved, first, the protrusion 2103 is pulled, and the movement of the protrusion 2103 drives the pull rod 2102 fixedly connected to the inside of the protrusion 2103 to move in the corresponding direction, and the movement of the pull rod 2102 further drives the fixing block 2104 fixedly connected to the middle of the pull rod 2102 to move, and in the process of being connected with the pull rod 2102, the fixing block 2104 applies pressure to the spring 2105 sleeved on the outside of the pull rod 2102, so that the spring 2105 is deformed and generates a certain elastic reaction force, and the deformation of the spring 2105 is a key part of folding, which provides restoring force, so that the device can automatically return to the original position after the folding or unfolding operation is completed, and the situation of being stuck or not completely folded due to improper human operation is avoided. Through this process, the pull rod 2102 is separated from the clamping hole 22, so that subsequent operation is facilitated, and then the operator can fold the connecting plate 19 and the handle 20 according to the designed folding mode, so as to reduce the overall size of the equipment, the connection between the connecting plate 19 and the handle 20 is designed flexibly, and the connecting plate 19 and the handle 20 can be conveniently folded according to the use requirement, the folded equipment has a significantly reduced size, is convenient to move and store, occupies less space, and can be better placed during transportation, and after the operation of the first pull rod 2102 is completed, the operator repeats the same steps to pull the other pull rod 2102, and when the connecting plate 19 and the handle 20 are folded, the other pull rod 2102 is released, and the reaction force of the spring 2105 automatically makes the other pull rod 2102 reinserted into the clamping hole 22 formed in the inside of the connecting plate 19, so as to fix the connecting plate 19. Through this design, the folding and fixing process is not only efficient and convenient, but also can ensure that the equipment is firmly kept in the folded state after being folded, and the problems of loosening or incomplete folding due to improper operation are avoided. The folding structure is suitable for the repairing device which needs to be frequently transported or stored, and by reducing the size, the repairing device is not only more convenient to store in a limited space, but also can greatly reduce the space occupation during transportation, and the transportation efficiency is improved.
[0030] A road asphalt pavement repairing method, which comprises the following steps: S1. First, the device is moved to the position to be repaired; S2, then, by starting the fan 602, by the fan 602 into the outside air, and then by the filter plate 603 on the air filter, and then the filtered air through the heating wire 604 on the air heating, heated air through the delivery pipe 605 to the air outlet 606, through the air outlet 606 to exclude the hot gas to the damaged asphalt pavement heating; S3, then, by starting the cylinder 608 to move the broken roller 615 to the damaged asphalt pavement, and then start the first motor 610, by the first motor 610 with the output end fixedly connected with the driving wheel 611 rotating, the driving wheel 611 rotating through the transmission belt 613 with the driven wheel 612 rotating, rotating through the driven wheel 612 with the internal fixed connection of the transmission rod 614 rotating, rotating through the transmission rod 614 with the external fixed connection of the broken roller 615 rotating, rotating through the broken roller 615 can be broken to the damaged asphalt pavement; S4, then start two electric push rods 805, two electric push rods 805 with the output end fixedly connected with the mounting block 806 down, the mounting block 806 with the internal installation of the scraper 807 down, so that the scraper 807 into the broken asphalt pavement, and then start the second motor 801, the second motor 801 with the output end fixedly connected with the screw rod 802 rotating, the screw rod 802 rotating with the external thread connection of the moving block 803 moving, the moving block 803 moving with the lower installation of the scraper 807 moving, through the scraper 807 moving can be broken to the side of the debris; S5, then, by pouring the repair material through the feed inlet 17 into the inside of the storage barrel 13, and then starting the third motor 1501, the third motor 1501 with the output end fixedly connected with the rotating rod 1502 rotating, the rotating rod 1502 rotating with the external four fixedly connected with the stirring blade 1503 rotating, through the stirring blade 1503 rotating can be stored in the storage barrel 13 inside the storage of the repair material is stirred, to avoid the repair material solidification; S6, then, by starting the delivery pump 1504, the delivery pump 1504 from the inside of the storage barrel 13, then, by the material conveying pipe 1505 to the discharge port 1506, finally through the discharge port 1506 to the damaged asphalt pavement for repair, repair is completed by the leveling roller 24 can be compacted.
[0031] Working principle: first, the device is moved to the position that needs to be repaired, then, by starting the fan 602, the external air is sucked in through the fan 602, then the sucked air is filtered through the filter plate 603, then the filtered air is heated through the heating wire 604, the heated air is delivered to the air outlet 606 through the delivery pipe 605, the hot air discharged through the air outlet 606 heats the damaged asphalt pavement, then the broken roller 615 is moved to the damaged asphalt pavement by starting the air cylinder 608, then the first motor 610 is started, the output end fixedly connected with the driving wheel 611 is rotated through the first motor 610, the driving wheel 611 is rotated through the transmission belt 613, the driven wheel 612 is rotated through the transmission belt 613, the transmission rod 614 fixedly connected inside is rotated through the driven wheel 612, the broken roller 615 fixedly connected outside is rotated through the transmission rod 614, the damaged asphalt pavement is broken through the rotation of the broken roller 615, which realizes the convenience of heating and breaking the damaged asphalt pavement during the repair of the asphalt pavement, the damaged area is easily and quickly cut and processed after heating, the repair work is more smooth, which helps to reduce the road closure time and improve the repair efficiency; When cleaning the broken asphalt pavement debris, first, start the two electric push rods 805, the two electric push rods 805 move downward with the output end fixedly connected mounting block 806, the mounting block 806 moves downward with the internally mounted scraper 807, the scraper 807 is inserted into the broken asphalt pavement, then the second motor 801 is started, the second motor 801 rotates with the output end fixedly connected lead screw 802, the lead screw 802 rotates with the externally threaded moving block 803, the moving block 803 moves with the two externally fixedly connected guide blocks 804, the two guide blocks 804 move with the two internally fixedly connected electric push rods 805, the two electric push rods 805 move with the output end fixedly connected mounting block 806, the mounting block 806 moves with the internally mounted scraper 807, the broken debris is pushed aside by moving the scraper 807, without manual cleaning, when replacing the scraper 807, first remove the screws 808 from the inside of the mounting block 806 and the scraper 807, then replace them, and repeat the above operation steps to complete the installation, which realizes the convenience of cleaning the remaining debris after breaking the damaged asphalt pavement, without manual cleaning by the operator, without the need for additional arrangement of manpower for cleaning, greatly reducing the waiting time between processes and speeding up the repair progress; When repairing, the repair material needed for repairing is poured into the interior of the storage barrel 13 through the feeding port 17, then the third motor 1501 is started, the third motor 1501 drives the rotating rod 1502 fixedly connected to the output end to rotate, the rotating rod 1502 drives the stirring blade 1503 fixedly connected to the outer periphery to rotate, the stirring blade 1503 rotates to stir the stored repair material in the interior of the storage barrel 13, so that the repair material is prevented from solidifying, then the conveying pump 1504 is started, the conveying pump 1504 draws the repair material out of the interior of the storage barrel 13, then the repair material is conveyed to the discharge port 1506 through the material conveying pipe 1505, finally the repair material is conveyed to the damaged asphalt pavement through the discharge port 1506 to repair, and the pavement is compacted by the leveling roller 24 after the repairing is completed, so that the asphalt pavement can be conveniently repaired, the repair material in the interior of the storage barrel 13 can be prevented from solidifying, the repair material state does not need to be frequently checked by manual operation, the solidified block does not need to be cleaned, and the blockage problem does not need to be handled, so that the maintenance workload and the labor cost are reduced; When the repairing device needs to be moved, first, the lug 2103 is pulled, the lug 2103 moves the pull rod 2102 fixedly connected to the interior, the pull rod 2102 moves the fixed block 2104 fixedly connected to the middle, and the spring 2105 sheathed outside the pull rod 2102 is extruded by the movement of the fixed block 2104, so that the spring 2105 is deformed, then the pull rod 2102 is separated from the clamping hole 22, then the connecting plate 19 and the handle 20 are folded, then the above operation is repeated to pull another pull rod 2102, when the connecting plate 19 and the handle 20 are folded, the other pull rod 2102 is released, and the other pull rod 2102 is inserted into the clamping hole 22 in the interior of the connecting plate 19 under the reaction force of the spring 2105, so that the folding of the handle 20 is completed, so that when the repairing device needs to be moved, the handle 20 of the repairing device can be conveniently folded, the size of the equipment is smaller after being folded, the transportation can be more efficiently arranged, and the occupied transportation space is reduced.
[0032] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A road asphalt pavement repair device, comprising a frame (1), characterized in that, The frame (1) is fixedly connected to a storage plate (5) inside. A heating and crushing mechanism (6) is provided on the outside of the storage plate (5). A debris cleaning mechanism (8) is provided in the middle of the frame (1). A storage bin (13) is fixedly connected to the left side inside the frame (1). A material replenishment and anti-solidification mechanism (15) is provided on the upper part of the storage bin (13). A cross plate (18) is fixedly connected to the left side outside the frame (1). A connecting plate (19) is fixedly connected to the top of the cross plate (18). A handle (20) is fixedly connected to the top of the connecting plate (19). A folding mechanism (21) is provided on the outside of the connecting plate (19). The heating and crushing mechanism (6) includes a heating box (601), which is fixedly connected to the top of the storage plate (5). A fan (602) is fixedly connected to the left side of the heating box (601). A filter plate (603) is fixedly connected to the left side of the heating box (601). A heating wire (604) is provided on the right side of the heating box (601). A conveying pipe (605) is fixedly connected to the outside of the heating box (601). An air outlet (606) is fixedly connected to the bottom of the conveying pipe (605). An extension plate (607) is fixedly connected to the outside of the storage plate (5). A cylinder (608) is fixedly connected inside the cylinder (608). A U-shaped frame (609) is fixedly connected to the output end of the cylinder (608). A first motor (610) is fixedly connected to the left side inside the U-shaped frame (609). A drive wheel (611) is fixedly connected to the output end of the first motor (610). A transmission rod (614) is rotatably connected inside the U-shaped frame (609). A driven wheel (612) is fixedly connected to the left side outside the transmission rod (614). The drive wheel (611) is connected to the driven wheel (612) through a transmission belt (613). A crushing roller (615) is installed outside the transmission rod (614).
2. The road asphalt pavement repair device according to claim 1, characterized in that, The debris cleaning mechanism (8) includes a second motor (801), which is fixedly connected to the middle of the frame (1). A lead screw (802) is fixedly connected to the output end of the second motor (801). The bottom of the lead screw (802) is rotatably connected to the inside of the frame (1). A moving block (803) is threadedly connected to the outside of the lead screw (802). Guide blocks (804) are fixedly connected to both sides of the outside of the moving block (803). Electric push rods (805) are fixedly connected inside the two guide blocks (804). Mounting blocks (806) are fixedly connected to the output ends of the two electric push rods (805). A scraper (807) is inserted into the mounting block (806). Bolts (808) are installed inside the mounting block (806).
3. The road asphalt pavement repair device according to claim 1, characterized in that, The feeding and anti-coagulation mechanism (15) includes a third motor (1501), which is located on the top of the storage tank (13). The output end of the third motor (1501) is fixedly connected to a rotating rod (1502), which is rotatably connected inside the storage tank (13). Stirring blades (1503) are fixedly connected around the outside of the rotating rod (1502). A conveying pump (1504) is fixedly connected to the outside of the storage tank (13). The input end of the conveying pump (1504) is fixedly connected inside the storage tank (13). The output end of the conveying pump (1504) is fixedly connected to a conveying pipe (1505), and a discharge port (1506) is fixedly connected to the bottom of the conveying pipe (1505).
4. The road asphalt pavement repair device according to claim 1, characterized in that, The folding mechanism (21) includes an L-shaped plate (2101), which is fixedly connected to the outside of the connecting plate (19). Pull rods (2102) are slidably connected to both sides inside the L-shaped plate (2101). A protrusion (2103) is fixedly connected to the bottom of the pull rod (2102). A fixing block (2104) is fixedly connected to the middle of the pull rod (2102). A spring (2105) is sleeved in the middle of the pull rod (2102).
5. A road asphalt pavement repair device according to claim 1, characterized in that, The air outlet (606) is fixedly connected to two outer sides by a first fixing ring (7), and the two first fixing rings (7) are fixedly connected to the outer sides of the frame (1).
6. A road asphalt pavement repair device according to claim 2, characterized in that, The frame (1) has guide rods (9) fixedly connected to both sides inside. Two guide blocks (804) are slidably connected to the outside of the two guide rods (9). The mounting block (806) has mounting holes (11) on the outside. The bolt (808) is threaded to the mounting hole (11). The mounting block (806) has insertion holes (12) at the bottom. The scraper (807) is inserted into the insertion hole (12). The scraper (807) has positioning holes (10) inside. The bolt (808) is threaded to the positioning holes (10).
7. A road asphalt pavement repair device according to claim 3, characterized in that, The top of the storage tank (13) is fixedly connected to an installation ring (14), the third motor (1501) is fixedly connected to the installation ring (14), the top of the storage tank (13) is fixedly connected to an inlet (17), and the two outer sides of the outlet (1506) are fixedly connected to second fixing rings (16), and the two second fixing rings (16) are fixedly connected to the outer sides of the frame (1).
8. A road asphalt pavement repair device according to claim 4, characterized in that, The connecting plate (19) has a locking hole (22) on its outside, and the pull rod (2102) is inserted into the locking hole (22).
9. A road asphalt pavement repair device according to claim 1, characterized in that, Rollers (2) are installed on all four sides of the frame (1). Connecting frames (23) are fixedly connected to both sides of the cross plate (18). Leveling rollers (24) are installed at the bottom of the two connecting frames (23). Connecting rods (3) are fixedly connected to both sides of the top of the frame (1). Storage boxes (4) are fixedly connected to the top of multiple connecting rods (3). Partitions are fixedly connected to both sides of the inside of the storage box (4).
10. A method for repairing asphalt pavement, characterized in that, The repair method employs the road asphalt pavement repair device as described in any one of claims 1-9, and the method includes the following steps: S1. First, move the device to the location where it needs to be repaired; S2. Next, by starting the fan (602), external air is drawn in, and then the air is filtered through the filter plate (603). The filtered air is then heated by the heating wire (604), and the heated air is delivered to the air outlet (606) through the delivery pipe (605). The hot air discharged through the air outlet (606) heats the damaged asphalt pavement. S3. Next, after heating, the crushing roller (615) is moved to the damaged asphalt pavement by starting the cylinder (608). Then, the first motor (610) is started. The first motor (610) drives the drive wheel (611) which is fixedly connected to the output end to rotate. The rotation of the drive wheel (611) drives the driven wheel (612) to rotate through the transmission belt (613). The rotation of the driven wheel (612) drives the transmission rod (614) which is fixedly connected inside to rotate. The rotation of the transmission rod (614) drives the crushing roller (615) which is fixedly connected outside to rotate. The crushing roller (615) can crush the damaged asphalt pavement by rotating. S4. Then, by activating the two electric push rods (805), the two electric push rods (805) move the mounting block (806) fixedly connected to the output end downwards. The mounting block (806) moves the scraper (807) installed inside downwards, so that the scraper (807) is inserted into the broken asphalt pavement. Then, the second motor (801) is activated. The second motor (801) rotates the lead screw (802) fixedly connected to the output end. The rotation of the lead screw (802) moves the moving block (803) connected to the external thread. The movement of the moving block (803) moves the scraper (807) installed at the bottom. The broken debris can be pushed to one side by the movement of the scraper (807). S5. Then, after breaking up the damaged asphalt pavement, the repair material is poured into the storage tank (13) through the feed inlet (17). Then, the third motor (1501) is started. The third motor (1501) rotates the rotating rod (1502) fixedly connected to the output end. The rotating rod (1502) rotates and rotates the stirring blades (1503) fixedly connected to the outside. The stirring blades (1503) can be rotated to stir the repair material stored in the storage tank (13) to prevent the repair material from solidifying. S6. Subsequently, by starting the conveying pump 1504, the conveying pump 1504 draws the replenishing material from the inside of the storage bucket (13), and then conveys the replenishing material to the discharge port (1506) through the conveying pipe 1505. Finally, the replenishing material is conveyed to the damaged asphalt pavement through the discharge port (1506) for repair. After the repair is completed, the pavement is compacted by the leveling roller (24).