High-efficiency dispersion planetary stirrer for liquid silicone rubber
By introducing negative pressure and pressurization operations into the planetary mixer, combined with a cleaning mechanism, the problems of inconvenient cleaning of residues and lubricant seepage after mixing liquid silicone rubber are solved, achieving efficient cleaning and preventing lubricant entry, thus improving the practicality and ease of maintenance of the equipment.
Patent Information
- Application Number
- CN202511873207.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-12
- Publication Date
- 2026-02-10
AI Technical Summary
Existing planetary mixers are inconvenient to clean when mixing liquid silicone rubber, and lubricating oil can easily seep into the mixing tank, affecting product quality and resulting in poor practicality.
A high-efficiency planetary mixer for dispersing liquid silicone rubber was designed, which includes a storage mechanism, a stirring mechanism, a cleaning mechanism, and a pressure regulating mechanism. The air in the liquid silicone rubber is discharged through negative pressure and pressurization operations, and the cleaning mechanism is used to clean the residue on the mixing tank and the stirring shaft.
This improves the ease of cleaning the equipment, prevents lubricating oil from entering the mixing tank, and enhances the equipment's practicality and ease of maintenance.
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Figure CN121492237A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of planetary mixers, in particular to a liquid silicone rubber high-efficiency dispersion planetary mixer. BACKGROUND
[0002] Liquid silicone rubber is a liquid elastomer material with polysiloxane as the main chain, which has the convenience of liquid processing and the high performance characteristics of silicone rubber. In the production process, light lifting vacuum planetary mixers disclosed in the invention patents with announcement numbers CN102961994B and CN106956363B are used to disperse liquid silicone rubber and mix it with other raw materials.
[0003] However, it is found in use that the existing planetary mixers have a relatively simple structure, and it is not convenient to clean the residual liquid silicone rubber on the stirring shaft and the side wall of the stirring barrel after stirring. In addition, the lubricating oil used in negative pressure stirring is easy to penetrate into the stirring barrel, affecting the quality of the liquid silicone rubber, resulting in poor practicality. Therefore, there is an urgent need for a liquid silicone rubber high-efficiency dispersion planetary mixer to improve the above problems. SUMMARY
[0004] To solve the above technical problems, the present application provides a liquid silicone rubber high-efficiency dispersion planetary mixer, which pours liquid silicone rubber and other ingredients into a storage mechanism, stirs and mixes them through a stirring mechanism, adjusts the negative pressure in the storage mechanism through a pressure adjusting mechanism, facilitates the discharge of air in the liquid silicone rubber, increases the discharge efficiency of the liquid silicone rubber in the storage mechanism by increasing the pressure in the storage mechanism after the mixing of the liquid silicone rubber and other ingredients is completed, and cleans the residues on the inner wall of the storage mechanism through the operation of the stirring mechanism and the cleaning mechanism, thereby improving the practicality of the equipment.
[0005] The liquid silicone rubber high-efficiency dispersion planetary mixer of the present application comprises a storage mechanism, and further comprises:
[0006] A stirring mechanism is installed on the storage mechanism to stir the liquid silicone rubber.
[0007] A cleaning mechanism is installed on the storage mechanism and the stirring mechanism to clean the stirring mechanism and the cleaning mechanism.
[0008] A pressure adjusting mechanism is installed on the storage mechanism to adjust the pressure in the stirring mechanism.
[0009] Liquid silicone rubber and other ingredients are poured into the storage mechanism, and are stirred and mixed by the stirring mechanism, while the storage mechanism is adjusted to negative pressure by the pressure adjusting mechanism, so that the air in the liquid silicone rubber is conveniently discharged; after the liquid silicone rubber and other ingredients are mixed, the storage mechanism is pressurized to improve the discharge efficiency of the liquid silicone rubber, and the cleaning mechanism cleans the residues on the inner wall of the storage mechanism and the residues on the stirring mechanism by the operation of the stirring mechanism, thereby improving the practicability of the equipment.
[0010] Preferably, the storage mechanism comprises a base, a guide column, a stirring box, a discharge valve, a support frame, a hydraulic cylinder one and a sealing cover one, the guide column and the stirring box are installed on the base, the support frame is installed on the guide column, the hydraulic cylinder one is installed on the support frame, the sealing cover one is installed at the bottom of the hydraulic cylinder one, and the sealing cover one is in sliding connection with the guide column;
[0011] The sealing cover two is rotationally arranged in the middle of the sealing cover one; the liquid silicone rubber is discharged into the stirring box, the sealing cover one is guided by the guide column through the extension of the hydraulic cylinder one, and covers the top of the stirring box to seal the inside of the stirring box.
[0012] Preferably, the stirring mechanism comprises a transmission mechanism, a negative pressure mechanism, a shell, a driving motor one, a stirring shaft one and a plurality of stirring shaft twos, the shell is installed on the sealing cover one, the transmission mechanism is installed in the shell and located on the sealing cover two, the driving motor one is installed at the top of the shell and provides power for the transmission mechanism, the stirring shaft one and the plurality of stirring shaft twos are installed on the transmission mechanism and located in the stirring box, and the negative pressure mechanism is installed at the top of the shell; the driving motor one is turned on to drive the stirring shaft one and the plurality of stirring shaft twos to rotate by the transmission mechanism, so as to stir the liquid silicone rubber in the stirring box, and when the liquid silicone rubber is stirred under negative pressure, the air in the shell is discharged by the negative pressure mechanism to form a negative pressure environment in the shell, so as to prevent the lubricating oil in the shell from entering the stirring box.
[0013] Preferably, the transmission mechanism includes a connecting shaft one, multiple sets of gear rings one, multiple sets of gear rings two, multiple sets of rotating shaft sleeves, and multiple sets of gear rings three. The connecting shaft one is rotatably mounted in the housing, and its top is connected to the output shaft of the drive motor one. Multiple sets of gear rings one are all fitted onto the connecting shaft one. Multiple sets of gear rings two are all fixedly mounted on the inner wall of the housing. Multiple sets of rotating shaft sleeves are all rotatably mounted on the sealing cover two, and the bottoms of the multiple sets of rotating shaft sleeves and the connecting shaft one extend below the sealing cover two. The stirring shaft one and the multiple sets of stirring shafts two are respectively mounted on the connecting shaft one and the multiple sets of stirring shafts two. At the bottom of the rotating shaft sleeve, multiple sets of toothed rings are respectively fitted onto the multiple sets of rotating shaft sleeves, and the multiple sets of toothed rings are respectively meshed with multiple sets of toothed rings and multiple sets of toothed rings. When the drive motor is turned on, the connecting shaft is rotated, and then the toothed rings are meshed and driven, causing the connecting shaft to drive the stirring shaft to rotate. This causes the multiple sets of rotating shaft sleeves to drive the multiple sets of stirring shafts to rotate, and through the sealing cover, the two sets of stirring shafts rotate on the sealing cover, causing the multiple sets of stirring shafts to rotate around the stirring shaft while rotating on their own axis, thereby stirring the liquid silicone rubber in the mixing tank.
[0014] Preferably, the negative pressure mechanism includes a pressure regulating cylinder, a piston, and a second hydraulic cylinder. The pressure regulating cylinder is installed on the top of the outer shell, and a vent is provided on the top of the pressure regulating cylinder. The interior of the pressure regulating cylinder is connected to the interior of the outer shell. The piston is slidably installed in the pressure regulating cylinder. The second hydraulic cylinder is fixedly installed on the pressure regulating cylinder, and the bottom of the second hydraulic cylinder is connected to the top of the piston. By contracting the second hydraulic cylinder, the piston rises, discharging some of the air inside the outer shell into the pressure regulating cylinder, thereby creating a negative pressure environment inside the outer shell and preventing the lubricating oil in the outer shell from entering the mixing tank.
[0015] Preferably, the cleaning mechanism includes multiple sets of hydraulic cylinders (3), multiple sets of support platforms, multiple sets of connecting shafts (2), multiple sets of gear rings (4), multiple sets of drive motors (2), multiple sets of gears, multiple sets of polygonal rotating shafts (1), multiple sets of springs, multiple sets of connecting shafts (3), multiple sets of polygonal rotating shafts (2), support rings, scrapers, and hydraulic cylinders (4). The multiple sets of hydraulic cylinders (3) are all installed in the housing. The multiple sets of support platforms are respectively installed at the bottom of the multiple sets of hydraulic cylinders (3). The multiple sets of connecting shafts (2) are rotatably installed at the bottom of the multiple sets of support platforms. The multiple sets of gear rings (4) are respectively fitted onto the multiple sets of connecting shafts (2). The multiple sets of drive motors (2) are respectively fixedly installed on the multiple sets of support platforms. The multiple sets of gears are respectively installed at the output of the multiple sets of drive motors (2). On the shaft, multiple sets of gears mesh with multiple sets of gear rings. Multiple sets of polygonal rotating shafts are respectively installed at the bottom of multiple sets of connecting shafts. Multiple sets of connecting shafts are respectively installed in multiple sets of rotating shaft sleeves via multiple sets of springs, and the multiple sets of connecting shafts are rotatably connected to the multiple sets of springs. The multiple sets of stirring shafts are respectively slidably installed in multiple sets of rotating shaft sleeves via multiple sets of polygonal rotating shafts, and the tops of the multiple sets of polygonal rotating shafts are respectively connected to the bottoms of the multiple sets of connecting shafts. Each top of the multiple sets of connecting shafts has a set of polygonal grooves. A support ring is slidably installed on a guide post, and a scraper is rotatably installed on the support ring, and the scraper is provided with... Stirring shaft one and stirring shaft two have perforations of the same shape and size. Hydraulic cylinder four is mounted on the base, and the top of hydraulic cylinder four is connected to the support ring. Position sensors are installed on the inner side of the sealing cover one, and the number of position sensors is the same as the number of stirring shaft two. After the stirred liquid silicone rubber is discharged, hydraulic cylinder one retracts, lifting sealing cover one. Simultaneously, drive motor one is activated to align stirring shaft one with the corresponding perforations on the scraper. Hydraulic cylinder three extends, and drive motor two operates. Through gear and gear ring four meshing, connecting shaft two rotates, inserting polygonal rotating shaft one into the polygonal groove, and then... The third cylinder extends continuously, separating the second polygonal rotating shaft from the first sealing cover. Then, the second drive motor continues to run, causing the second stirring shaft to rotate. At the same time, the rotation angle of the second stirring shaft is adjusted by the position sensor to align the second stirring shaft with the corresponding perforation on the scraper. Then, the first hydraulic cylinder retracts continuously, causing the first and second stirring shafts to pass through the scraper. The scraper lifts and removes the residue on the surfaces of the first and second stirring shafts. Then, the first hydraulic cylinder extends, resetting the first and second stirring shafts. Then, the third hydraulic cylinder retracts, and the rotation of the second drive motor, combined with the elasticity of the spring, causes the second polygonal rotating shaft to retract back into the rotating shaft sleeve.
[0016] Preferably, the bottom of the scraper is provided with a scraper blade; the scraper blade is driven by the rotation of the scraper blade to scrape off the residue on the inner wall of the mixing tank.
[0017] Preferably, the top and bottom of the support ring are provided with sealing strips to seal the connection between the sealing cover and the mixing tank.
[0018] Preferably, the pressure regulating mechanism includes a vacuum pump and a booster pump, both of which are mounted on the base. The vacuum pump operates to expel air from the mixing tank, creating a negative pressure environment inside the mixing tank. The booster pump operates to expel air into the mixing tank, and then the discharge valve is opened to facilitate the rapid discharge of liquid silicone rubber from the mixing tank.
[0019] Preferably, the floor inside the mixing tank is a forward-sloping surface; this improves the convenience of material discharge.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0021] 1. By cooperating with the cleaning mechanism and the stirring shaft, residues on the mixing tank and the stirring shaft are cleaned, improving the ease of equipment cleaning;
[0022] 2. The pressure inside the outer casing is regulated by a negative pressure mechanism to prevent lubricating oil from entering the mixing tank.
[0023] 3. The overall structure is modular, which improves the convenience of maintenance. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the first isometric structure of the present invention;
[0025] Figure 2 This is a schematic diagram of the second isometric structure of the present invention;
[0026] Figure 3 This is a front view structural diagram of the present invention;
[0027] Figure 4 This is a frontal cross-sectional structural diagram of the present invention;
[0028] Figure 5 This is a first isometric structural schematic diagram of the stirring mechanism of the present invention;
[0029] Figure 6 This is a second isometric structural schematic diagram of the stirring mechanism of the present invention;
[0030] Figure 7 This is a front view cross-sectional structural schematic diagram of the negative pressure mechanism of the present invention;
[0031] Figure 8 This is a front view schematic diagram of the hydraulic cylinder, spring, and other structures of the present invention;
[0032] Figure 9 This is the present invention. Figure 8 A magnified structural diagram of part A in the diagram;
[0033] Figure 10 This is the present invention. Figure 8 A schematic diagram of the enlarged structure of part B in the diagram;
[0034] Figure 11 This is the present invention. Figure 4 A magnified structural diagram of part C in the diagram.
[0035] In the attached diagram, the following components are labeled: 1. Base; 2. Guide column; 3. Mixing tank; 4. Discharge valve; 5. Support frame; 6. Hydraulic cylinder one; 7. Sealing cover one; 8. Sealing cover two; 9. Outer shell; 10. Drive motor one; 11. Mixing shaft one; 12. Mixing shaft two; 13. Connecting shaft one; 14. Gear ring one; 15. Gear ring two; 16. Rotary shaft sleeve; 17. Gear ring three; 18. Pressure regulating cylinder; 19. Piston; 20. 21. Hydraulic cylinder 2; 22. Hydraulic cylinder 3; 23. Support platform; 24. Connecting shaft 2; 25. Gear ring 4; 26. Drive motor 2; 27. Gear; 28. Polygonal rotating shaft 1; 29. Spring; 30. Connecting shaft 3; 31. Polygonal rotating shaft 2; 32. Support ring; 33. Scraper; 34. Hydraulic cylinder 4; 35. Scraper blade; 36. Position sensor; 37. Polygonal groove; 38. Vacuum pump; 39. Booster pump. Detailed Implementation
[0036] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
[0037] Example 1: As Figures 1 to 11 As shown, a high-efficiency planetary mixer for dispersing liquid silicone rubber includes a storage mechanism; it also includes:
[0038] A stirring mechanism, which is installed on the storage mechanism, stirs the liquid silicone rubber;
[0039] A cleaning mechanism, installed on the storage mechanism and the mixing mechanism, is used to clean the mixing mechanism and the cleaning mechanism.
[0040] The pressure regulating mechanism, which is installed on the storage mechanism, regulates the pressure in the stirring mechanism;
[0041] The storage mechanism includes a base 1, a guide column 2, a mixing tank 3, a discharge valve 4, a support frame 5, a hydraulic cylinder 6, and a sealing cover 7. The guide column 2 and the mixing tank 3 are both mounted on the base 1, the support frame 5 is mounted on the guide column 2, the hydraulic cylinder 6 is mounted on the support frame 5, and the sealing cover 7 is mounted on the bottom of the hydraulic cylinder 6. The sealing cover 7 is slidably connected to the guide column 2.
[0042] A second sealing cover 8 is rotatably provided in the middle of the first sealing cover 7;
[0043] The stirring mechanism includes a transmission mechanism, a negative pressure mechanism, a housing 9, a drive motor 10, a stirring shaft 11, and multiple sets of stirring shafts 12. The housing 9 is mounted on a sealing cover 7. The transmission mechanism is mounted in the housing 9 and is located on the sealing cover 8. The drive motor 10 is mounted on the top of the housing 9 and provides power to the transmission mechanism. The stirring shaft 11 and multiple sets of stirring shafts 12 are all mounted on the transmission mechanism and are located in the stirring tank 3. The negative pressure mechanism is mounted on the top of the housing 9.
[0044] The transmission mechanism includes a connecting shaft 13, multiple sets of gear rings 14, multiple sets of gear rings 15, multiple sets of rotating shaft sleeves 16, and multiple sets of gear rings 17. The connecting shaft 13 is rotatably installed in the housing 9, and the top of the connecting shaft 13 is connected to the output shaft of the drive motor 10. The multiple sets of gear rings 14 are all fitted on the connecting shaft 13. The multiple sets of gear rings 15 are all fixedly installed on the inner wall of the housing 9. The multiple sets of rotating shaft sleeves 16 are all rotatably installed on the sealing cover 8, and the bottoms of the multiple sets of rotating shaft sleeves 16 and the connecting shaft 13 extend to the bottom of the sealing cover 8. The stirring shaft 11 and the multiple sets of stirring shafts 12 are respectively installed on the bottom of the connecting shaft 13 and the multiple sets of rotating shaft sleeves 16. The multiple sets of gear rings 17 are respectively fitted on the multiple sets of rotating shaft sleeves 16, and the multiple sets of gear rings 17 are respectively meshed with the multiple sets of gear rings 14 and the multiple sets of gear rings 15.
[0045] The cleaning mechanism includes multiple sets of hydraulic cylinders 21, multiple sets of support platforms 22, multiple sets of connecting shafts 23, multiple sets of gear rings 24, multiple sets of drive motors 25, multiple sets of gears 26, multiple sets of polygonal rotating shafts 27, multiple sets of springs 28, multiple sets of connecting shafts 29, multiple sets of polygonal rotating shafts 30, support rings 31, scrapers 32, and hydraulic cylinders 33. The multiple sets of hydraulic cylinders 21 are all installed in the outer casing 9, and the multiple sets of support platforms 22 are respectively installed on the multiple sets of hydraulic cylinders 21. At the bottom, multiple sets of connecting shafts 23 are rotatably mounted on the bottom of multiple sets of support platforms 22, multiple sets of gear rings 24 are respectively fitted onto the multiple sets of connecting shafts 23, multiple sets of drive motors 25 are respectively fixedly mounted on the multiple sets of support platforms 22, multiple sets of gears 26 are respectively mounted on the output shafts of the multiple sets of drive motors 25, and the multiple sets of gears 26 are respectively meshed with the multiple sets of gear rings 24, and multiple sets of polygonal rotating shafts 27 are respectively mounted on the bottom of the multiple sets of connecting shafts 23. The unit comprises multiple sets of connecting shafts 29, each mounted in multiple sets of rotating shaft sleeves 16 via multiple sets of springs 28, and the multiple sets of connecting shafts 29 are rotatably connected to the multiple sets of springs 28. The multiple sets of stirring shafts 12 are slidably mounted in multiple sets of rotating shaft sleeves 16 via multiple sets of polygonal rotating shafts 30, and the tops of the multiple sets of polygonal rotating shafts 30 are connected to the bottoms of the multiple sets of connecting shafts 29. Each set of connecting shafts 29 has a set of polygonal grooves 36 at its top. The support ring 31 is slidably mounted on the guide post 2. The scraper 32 is rotatably mounted on the support ring 31, and the scraper 32 has through holes of the same shape and size as stirring shafts 11 and 12. The hydraulic cylinder 33 is mounted on the base 1, and the top of the hydraulic cylinder 33 is connected to the support ring 31. The inner side of the sealing cover 7 is provided with position sensors 35, and the number of position sensors 35 is the same as the number of stirring shafts 12.
[0046] The scraper 32 is provided with a scraper 34 at its bottom;
[0047] The support ring 31 is provided with sealing strips at both the top and bottom;
[0048] The ground inside the mixing tank 3 is a forward-sloping surface;
[0049] Liquid silicone rubber and other ingredients are discharged into the mixing tank 3. The hydraulic cylinder 4 (33) retracts, covering the top of the mixing tank 3 with the support ring 31. Then, the hydraulic cylinder 1 (6) extends, guiding the sealing cover 1 (7) via the guide column 2, so that the sealing cover 7 covers the top of the mixing tank 3. The drive motor 1 (10) is activated, causing the connecting shaft 13 to rotate. Through the meshing of the gear ring 1 (14), gear ring 2 (15), and multiple sets of gear rings 3 (17), the connecting shaft 13 drives the mixing shaft 11 to rotate, causing the multiple sets of rotating shaft sleeves 16 to respectively... Multiple sets of stirring shafts 12 rotate, and through the sealing cover 8, they rotate on the sealing cover 7, causing the multiple sets of stirring shafts 12 to rotate around the stirring shaft 11 while rotating on their own axis. This stirs the liquid silicone rubber in the mixing tank 3. After the liquid silicone rubber is mixed with other ingredients, the discharge valve 4 is opened to quickly discharge the liquid silicone rubber from the mixing tank 3. Then, the hydraulic cylinder 6 retracts, lifting the sealing cover 7. At the same time, the drive motor 10 is turned on to align the stirring shaft 11 with the corresponding perforations on the scraper 32. The hydraulic cylinder 21 extends and is driven by the motor 25. Through gear 26 and gear ring 24, the connecting shaft 23 rotates, inserting the polygonal shaft 27 into the polygonal groove 36. The hydraulic cylinder 21 continues to extend, separating the polygonal shaft 20 from the sealing cover 7. The motor 25 then continues to rotate, causing the stirring shaft 12 to rotate. Simultaneously, the rotation angle of the stirring shaft 12 is adjusted by the position sensor 35, ensuring proper contact between the stirring shaft 12 and the scraper. The corresponding perforations on 32 are aligned, and then the continuous contraction of hydraulic cylinder 6 causes the stirring shaft 11 and stirring shaft 2 12 to pass through scraper 32. The scraper 32 lifts and scrapes off the residue on the surface of stirring shaft 11 and stirring shaft 2 12. Then, the extension of hydraulic cylinder 6 resets stirring shaft 11 and stirring shaft 2 12. Then, the contraction of hydraulic cylinder 3 21, combined with the rotation of drive motor 2 25 and the elasticity of spring 28, causes the polygonal rotating shaft 2 30 to retract into the rotating shaft sleeve 16, thereby improving the practicality of the equipment.
[0050] Example 2: A high-efficiency planetary mixer for dispersing liquid silicone rubber, which further includes the following features in Example 1:
[0051] The negative pressure mechanism includes a pressure regulating cylinder 18, a piston 19, and a second hydraulic cylinder 20. The pressure regulating cylinder 18 is installed on the top of the outer shell 9, and the top of the pressure regulating cylinder 18 is provided with a ventilation hole. The interior of the pressure regulating cylinder 18 is connected to the interior of the outer shell 9. The piston 19 is slidably installed in the pressure regulating cylinder 18. The second hydraulic cylinder 20 is fixedly installed on the pressure regulating cylinder 18, and the bottom of the second hydraulic cylinder 20 is connected to the top of the piston 19.
[0052] The pressure regulating mechanism includes a vacuum pump 37 and a booster pump 38, both of which are mounted on the base 1.
[0053] Liquid silicone rubber and other ingredients are discharged into the mixing tank 3. The hydraulic cylinder 4 (33) retracts, covering the top of the mixing tank 3 with the support ring 31. Then, the hydraulic cylinder 1 (6) extends, guiding the sealing cover 1 (7) via the guide column 2, so that the sealing cover 1 (7) covers the top of the mixing tank 3. The drive motor 1 (10) is activated, causing the connecting shaft 1 (13) to rotate. Through the meshing of the gear ring 1 (14), gear ring 2 (15), and multiple sets of gear rings 3 (17), the connecting shaft 1 (13) drives the mixing shaft 1 (11) to rotate. This causes the multiple sets of rotating shaft sleeves 16 to drive the multiple sets of mixing shafts 2 (12) to rotate. The sealing cover 2 (8) rotates on the sealing cover 1 (7), causing the multiple sets of mixing shafts 2 (11) to rotate. 2. While rotating on its own axis, it rotates around the stirring shaft 11, thereby stirring the liquid silicone rubber in the mixing tank 3. At the same time, the vacuum pump 37 operates to expel air from the mixing tank 3, creating a negative pressure environment inside the mixing tank 3 to expel air bubbles from the liquid silicone rubber. Furthermore, when the vacuum pump 37 is running, the hydraulic cylinder 20 contracts, causing the piston 19 to rise and expel some air from the outer casing 9 into the pressure regulating cylinder 18, thus creating a negative pressure environment inside the outer casing 9 to prevent lubricating oil from entering the mixing tank 3. After the liquid silicone rubber is mixed with other ingredients, the booster pump 38 operates to expel air into the mixing tank. In step 3, the discharge valve 4 is opened to quickly discharge the liquid silicone rubber in the mixing tank 3. Then, the hydraulic cylinder 6 retracts, lifting the sealing cover 7. Simultaneously, the drive motor 10 is turned on to align the mixing shaft 11 with the corresponding perforation on the scraper 32. The hydraulic cylinder 21 extends, and the drive motor 25 operates, driving the connecting shaft 23 to rotate via gear 26 and gear ring 24. This inserts the polygonal rotating shaft 27 into the polygonal groove 36. The hydraulic cylinder 21 continues to extend, separating the polygonal rotating shaft 30 from the sealing cover 7. The drive motor 25 then continues to operate, causing the mixing shaft 12 to rotate. Simultaneously, by adjusting the rotation angle of the second stirring shaft 12 via the position sensor 35, the second stirring shaft 12 is aligned with the corresponding through holes on the scraper 32. Then, by the continuous contraction of the first hydraulic cylinder 6, the first stirring shaft 11 and the second stirring shaft 12 pass through the scraper 32. The scraper 32 lifts and scrapes off the residue on the surface of the first stirring shaft 11 and the second stirring shaft 12. Then, by extending the first hydraulic cylinder 6, the first stirring shaft 11 and the second stirring shaft 12 are reset. Then, by retracting the third hydraulic cylinder 21, and by the rotation of the second drive motor 25 in conjunction with the elasticity of the spring 28, the second polygonal rotating shaft 30 is retracted into the rotating shaft sleeve 16, thereby improving the practicality of the equipment.
[0054] The main functions achieved by this invention are:
[0055] 1. By cooperating with the cleaning mechanism and the stirring shaft, residues on the mixing tank and the stirring shaft are cleaned, improving the ease of equipment cleaning;
[0056] 2. The pressure inside the outer casing is regulated by a negative pressure mechanism to prevent lubricating oil from entering the mixing tank.
[0057] 3. The overall structure is modular, which improves the convenience of maintenance.
[0058] The liquid silicone rubber high-efficiency dispersion planetary mixer of the present invention has common mechanical installation, connection or setting methods, and can be implemented as long as it can achieve its beneficial effect; the drive motor 10, hydraulic cylinder 20, hydraulic cylinder 31, drive motor 25, hydraulic cylinder 4, position sensor 35, vacuum pump 37 and booster pump 38 of the liquid silicone rubber high-efficiency dispersion planetary mixer of the present invention are commercially available. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without requiring creative labor from those skilled in the art.
[0059] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A high-efficiency planetary mixer for dispersing liquid silicone rubber, comprising a storage mechanism; characterized in that, Also includes: A stirring mechanism, which is installed on the storage mechanism, stirs the liquid silicone rubber; A cleaning mechanism, installed on the storage mechanism and the mixing mechanism, is used to clean the mixing mechanism and the cleaning mechanism. The pressure regulating mechanism, installed on the storage mechanism, regulates the pressure in the stirring mechanism.
2. The liquid silicone rubber high-efficiency dispersion planetary mixer as described in claim 1, characterized in that, The storage mechanism includes a base (1), a guide column (2), a mixing tank (3), a discharge valve (4), a support frame (5), a hydraulic cylinder (6), and a sealing cover (7). The guide column (2) and the mixing tank (3) are both installed on the base (1), the support frame (5) is installed on the guide column (2), the hydraulic cylinder (6) is installed on the support frame (5), and the sealing cover (7) is installed at the bottom of the hydraulic cylinder (6). The sealing cover (7) and the guide column (2) are slidably connected. A second sealing cover (8) is rotatably provided in the middle of the first sealing cover (7).
3. The liquid silicone rubber high-efficiency dispersion planetary mixer as described in claim 2, characterized in that, The stirring mechanism includes a transmission mechanism, a negative pressure mechanism, a housing (9), a drive motor (10), a stirring shaft (11), and multiple sets of stirring shafts (12). The housing (9) is installed on a sealing cover (7). The transmission mechanism is installed in the housing (9) and is located on the sealing cover (8). The drive motor (10) is installed on the top of the housing (9) and provides power to the transmission mechanism. The stirring shaft (11) and multiple sets of stirring shafts (12) are both installed on the transmission mechanism and are located in the stirring box (3). The negative pressure mechanism is installed on the top of the housing (9).
4. The liquid silicone rubber high-efficiency dispersion planetary mixer as described in claim 3, characterized in that, The transmission mechanism includes a connecting shaft (13), multiple sets of gear rings (14), multiple sets of gear rings (15), multiple sets of rotating shaft sleeves (16), and multiple sets of gear rings (17). The connecting shaft (13) is rotatably mounted in the housing (9), and the top of the connecting shaft (13) is connected to the output shaft of the drive motor (10). The multiple sets of gear rings (14) are all fitted onto the connecting shaft (13), the multiple sets of gear rings (15) are all fixedly mounted on the inner wall of the housing (9), and the multiple sets of rotating shaft sleeves (16) All are rotatably mounted on the sealing cover body two (8), and the bottom of multiple sets of rotating shaft sleeves (16) and connecting shaft one (13) extends to the bottom of the sealing cover body two (8). The stirring shaft one (11) and multiple sets of stirring shaft two (12) are respectively mounted on the bottom of connecting shaft one (13) and multiple sets of rotating shaft sleeves (16). Multiple sets of toothed ring three (17) are respectively fitted on multiple sets of rotating shaft sleeves (16), and multiple sets of toothed ring three (17) are respectively meshed with multiple sets of toothed ring one (14) and multiple sets of toothed ring two (15).
5. The liquid silicone rubber high-efficiency dispersion planetary mixer as described in claim 3, characterized in that, The negative pressure mechanism includes a pressure regulating cylinder (18), a piston (19), and a second hydraulic cylinder (20). The pressure regulating cylinder (18) is installed on the top of the outer shell (9), and the top of the pressure regulating cylinder (18) is provided with a ventilation hole. The interior of the pressure regulating cylinder (18) is connected to the interior of the outer shell (9). The piston (19) is slidably installed in the pressure regulating cylinder (18). The second hydraulic cylinder (20) is fixedly installed on the pressure regulating cylinder (18), and the bottom of the second hydraulic cylinder (20) is connected to the top of the piston (19).
6. The liquid silicone rubber high-efficiency dispersion planetary mixer as described in claim 3, characterized in that, The cleaning mechanism includes multiple sets of hydraulic cylinders (21), multiple sets of support platforms (22), multiple sets of connecting shafts (23), multiple sets of gear rings (24), multiple sets of drive motors (25), multiple sets of gears (26), multiple sets of polygonal rotating shafts (27), multiple sets of springs (28), multiple sets of connecting shafts (29), multiple sets of polygonal rotating shafts (30), support rings (31), scrapers (32), and hydraulic cylinders (33). The multiple sets of hydraulic cylinders (21) are all installed in the outer casing (9), and the multiple sets of support platforms (22) are respectively installed on the multiple sets of hydraulic cylinders. At the bottom of cylinder three (21), multiple sets of connecting shaft two (23) are rotatably mounted on the bottom of multiple sets of support platforms (22), multiple sets of gear ring four (24) are respectively fitted onto multiple sets of connecting shaft two (23), multiple sets of drive motor two (25) are respectively fixedly mounted on multiple sets of support platforms (22), multiple sets of gears (26) are respectively mounted on the output shafts of multiple sets of drive motor two (25), and multiple sets of gears (26) are respectively meshed with multiple sets of gear ring four (24), and multiple sets of polygonal rotating shaft one (27) are respectively mounted on multiple sets of connecting shaft two (23). At the bottom, multiple sets of connecting shafts (29) are respectively installed in multiple sets of rotating shaft sleeves (16) through multiple sets of springs (28), and the multiple sets of connecting shafts (29) are rotatably connected to the multiple sets of springs (28). The multiple sets of stirring shafts (12) are respectively slidably installed in multiple sets of rotating shaft sleeves (16) through multiple sets of polygonal rotating shafts (30), and the tops of the multiple sets of polygonal rotating shafts (30) are respectively connected to the bottoms of the multiple sets of connecting shafts (29). Each of the tops of the multiple sets of connecting shafts (29) is provided with a set of polygonal grooves (36). The support ring (31) is slidably mounted on the guide post (2), the scraper (32) is rotatably mounted on the support ring (31), and the scraper (32) is provided with through holes of the same shape and size as the stirring shaft one (11) and stirring shaft two (12). The hydraulic cylinder four (33) is mounted on the base (1), and the top of the hydraulic cylinder four (33) is connected to the support ring (31). The inner side of the sealing cover one (7) is provided with a position sensor (35), and the number of position sensors (35) is the same as the number of stirring shaft two (12).
7. The liquid silicone rubber high-efficiency dispersion planetary mixer as described in claim 6, characterized in that, The scraper (34) is provided at the bottom of the scraper (32).
8. The liquid silicone rubber high-efficiency dispersion planetary mixer as described in claim 6, characterized in that, The support ring (31) is provided with sealing strips at both the top and bottom.
9. The liquid silicone rubber high-efficiency dispersion planetary mixer as described in claim 2, characterized in that, The pressure regulating mechanism includes a vacuum pump (37) and a booster pump (38), both of which are mounted on the base (1).
10. The liquid silicone rubber high-efficiency dispersion planetary mixer as described in claim 2, characterized in that, The ground inside the mixing tank (3) is a forward-sloping surface.
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