Current switching-on and switching-off converter
By designing a limiting ring and conductive spring structure, the electrical connectors are compactly arranged and reliably electrically contacted in confined spaces, solving the problems of limited application and poor contact of existing electrical connectors in confined spaces.
Patent Information
- Application Number
- CN202511777815.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-02-10
AI Technical Summary
Existing electrical connectors are limited in use in confined spaces, and the wire arrangement leads to poor electrical contact, affecting reliability.
The structure employs a limiting ring and conductive spring to arrange the wires in an interlaced manner, and the elastic contact of the conductive spring ensures the reliability of the electrical connection. The floating cylinder and guide sleeve structure compensates for plug deviations to improve the mating fit.
The size of the electrical connector has been reduced, ensuring its application in confined spaces and improving the reliability and stability of the electrical connection.
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Figure CN121507499A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of electrical connector technology, and particularly relates to a current switching converter. Background Technology
[0002] Existing electrical connectors mainly achieve circuit connection through the mutual plugging of male plugs and female connectors, while most related male and female plugs on the market are directly plugged in.
[0003] For example, patent document with authorization announcement number "CN111613935B" discloses an electrical connector, a mating electrical connector, and an electrical connector assembly. The mating electrical connector includes a body portion and a first mating portion located at the front end of the body portion. The electrical connector also has a second mating portion and an outer sleeve that extends forward beyond the second mating portion and forms a receiving cavity at the front end of the second mating portion. The body portion includes a first body portion and a second body portion located at the front end of the first body portion and smaller in size than the first body portion. The first mating portion and the second mating portion are mated together, and the second body portion is received in the receiving cavity. The receiving cavity cooperates with the second body portion. This patented technical solution enhances the mechanical connection strength between the electrical connector and the mating electrical connector.
[0004] Current combiners and current shunts also fall under the category of electrical connectors. A current combiner is an electrical connector that combines multiple current branches into a single current, while a current shunt is an electrical connector that splits a single current into multiple branches.
[0005] For example, patent document CN212725868U discloses a high-current blind-mating connector with a contact-type end face. The high-current connector includes a structural housing, contact components, inter-component busbars, and external busbars. The contact components are elastically deformable, and multiple contact components are compactly arranged on the structural housing. Multiple inter-component busbars are arranged along the contact components and connected to contact components of the same power type and polarity, respectively summing the current. Multiple external busbars are staggered and connected to multiple inter-component busbars on the side of the structural housing. The contact components are connected to the external interface of the high-current connector through the inter-component busbars and the external busbars to achieve current transmission. This patented technology solves the problems of miniaturization, floating tolerance limitations, insertion / extraction force limitations, and heat dissipation in multi-variety high-current-throughput power blind-mating connectors within a compact space.
[0006] However, in current busbars and current shunts, the more branch currents there are, the more parallel wires are required. In existing current busbars and current shunts, the wires inside the connectors are generally arranged in the same plane, which forces the size of the electrical connectors to increase. This makes it difficult to use electrical connectors in confined spaces. In addition, when existing connectors are connected, the conductive parts are usually in rigid plane butt contact. When there are pits or bumps on the rigid plane, it will lead to poor electrical contact between the electrical connectors, affecting the reliability of the electrical connection. Summary of the Invention
[0007] To address the aforementioned technical problems, this invention provides a current switching converter.
[0008] This invention provides a current switching converter, including a shell, multiple limiting rings, and multiple wires. The shell has a cavity, and the limiting rings are housed in the cavity. The limiting rings have limiting holes and conductive springs. The limiting holes communicate with the guide holes, and the conductive springs surround the limiting holes. One end of each wire is electrically connected to the conductive springs, and the other end of each wire extends out of the shell.
[0009] One end of the shell is screwed to the guide sleeve, and the other end of the shell is fixed to the end cap with a pin. The guide sleeve has a guide hole, and the shell cavity communicates with the guide hole. The end cap covers the opening end of the shell cavity. The shell cavity also has multiple insulating spacers, and the insulating spacers are sandwiched between any two adjacent limiting rings, between the limiting rings and the inner wall surface of the shell cavity, and between the limiting rings and the end cap.
[0010] The current switching converter also includes a base and a floating cylinder. The surface of the base is provided with a receiving cavity. The floating cylinder is supported in the receiving cavity by an axial spring. The floating cylinder is provided with a positioning groove. The guide sleeve is supported in the positioning groove by a radial coil spring. The guide sleeve is also fixedly connected to a flange. The floating cylinder is also bonded and fixedly connected to a cover plate, so that the flange is clamped between the floating cylinder and the cover plate.
[0011] The guide sleeve is also fixedly connected to the core cylinder, and the core cylinder is also provided with an adjusting hole, which is connected to the guide hole.
[0012] The adjusting hole is conical in shape.
[0013] The surface of the floating cylinder is also provided with raised ribs, which abut against the bottom surface of the flange.
[0014] The floating cylinder is a stepped cylindrical body, and the length direction of the ribs coincides with the radial direction of the floating cylinder.
[0015] The bottom surface of the accommodating cavity is also fixedly connected to one end of the support column, and the other end of the support column is screwed to the pressure block. The support column also passes through the axial spring and the floating cylinder in sequence from bottom to top, and the floating cylinder is clamped between the axial spring and the pressure block.
[0016] The pressure block can be replaced by bolts.
[0017] The surface of the guide sleeve is also provided with an annular groove, and at least a portion of the radial coil spring is accommodated in the annular groove.
[0018] The beneficial effects of this invention are as follows: Using the technical solution provided by this invention, as the number of branch currents increases, the wires can be arranged along the outer circumference of the limiting ring. Finally, after bending the wires, they are arranged in an alternating pattern within the housing cavity, allowing multiple wires to extend out of the housing cavity in parallel. Compared to existing technologies, the wires are no longer limited to being arranged in the same plane, which helps to reduce the external size of the electrical connector, enabling it to be assembled and used in confined spaces. Furthermore, because the conductive spring is elastic, when the electrical connector provided by this invention is plugged into other electrical connectors, the contact between the rigid surface and the flexible surface of the conductive spring ensures good electrical contact between the connectors and guarantees reliable electrical connection. Attached Figure Description
[0019] Figure 1 This is the front view of the present invention; Figure 2 This is the present invention. Figure 1 Front view after removing the shell; Figure 3 This is the present invention. Figure 1 The front view after removing the base and floating cylinder; Figure 4 This is an isometric view of the base of the present invention; Figure 5 This is an isometric view of the floating cylinder of the present invention; Figure 6 This is an isometric view of the cover plate of the present invention; Figure 7 This is a front view of the guide sleeve, flange, and core cylinder of the present invention; Figure 8 This is an isometric view of the radial coil spring of the present invention; Figure 9 This is an isometric view of the shell of the present invention; Figure 10 This is an isometric view of the limiting ring, conductive spring, and wire of the present invention; Figure 11 This is an isometric view of the first embodiment of the insulating spacer of the present invention; Figure 12 This is an isometric view of a second embodiment of the insulating spacer of the present invention; Figure 13 This is an isometric view of the end cap of the present invention.
[0020] In the diagram: 1-Base, 2-Floating cylinder, 3-Guide sleeve, 4-Limiting ring, 5-Wire, 6-Accommodation cavity, 7-Axial spring, 11-Positioning groove, 12-Radial coil spring, 13-Guide hole, 14-Shell, 15-Shell cavity, 16-Limiting hole, 17-Conductive spring, 18-Flange, 19-Core cylinder, 20-Adjusting hole, 21-Cover plate, 22-Rib, 23-Support column, 24-Pressure block, 25-Ear seat, 26-Mounting hole, 27-Annular groove, 28-End cap, 29-Pin, 30-Insulating sleeve, 31-Interface base plate. Detailed Implementation
[0021] The technical solution of the present invention will be further described below with reference to the accompanying drawings, but the scope of protection claimed is not limited thereto; This invention provides a current switching converter, such as... Figures 1 to 13 As shown, the device includes a shell 14, multiple limiting rings 4, and multiple wires 5. The shell 14 has a cavity 15 inside, and the limiting rings 4 are accommodated in the cavity 15. The limiting rings 4 have limiting holes 16 and conductive springs 17 inside. The limiting holes 16 are connected to guide holes 13, and the conductive springs 17 surround the limiting holes 16. One end of the wires 5 is electrically connected to the conductive springs 17, and the other end of the wires 5 extends out of the shell 14.
[0022] By employing the technical solution provided by this invention, as the number of branch currents increases, the wires can be arranged along the outer circumference of the limiting ring. Finally, after bending the wires, they are arranged in an alternating pattern within the housing cavity, allowing multiple wires to extend parallel outside the cavity. Compared to existing technologies, the wires are no longer confined to the same plane, which helps reduce the overall size of the electrical connector, enabling assembly and application in confined spaces. Furthermore, due to the elasticity of the conductive spring, when the electrical connector provided by this invention is plugged into other electrical connectors, the contact between the rigid surface and the flexible surface of the conductive spring ensures good electrical contact between the connectors and guarantees reliable electrical connection.
[0023] Specifically, one end of the shell 14 is screwed to the guide sleeve 3, and the other end of the shell 14 is fixed to the end cap 28 with a pin 29. The guide sleeve 3 is provided with a guide hole 13, and the shell cavity 15 communicates with the guide hole 13. The end cap 28 covers the opening end of the shell cavity 15. The shell cavity 15 is also provided with multiple insulating spacers 30, and the insulating spacers 30 are sandwiched between any two adjacent limiting rings 4, between the limiting ring 4 and the inner wall surface of the shell cavity 15, and between the limiting ring 4 and the end cap 28.
[0024] In addition, the current switching converter also includes a base 1 and a floating cylinder 2. The surface of the base 1 is provided with a receiving cavity 6. The floating cylinder 2 is supported in the receiving cavity 6 by an axial spring 7. The floating cylinder 2 is provided with a positioning groove 11. The guide sleeve 3 is supported in the positioning groove 11 by a radial coil spring 12. The guide sleeve 3 is also fixedly connected to the flange 18. The floating cylinder 2 is also bonded and fixedly connected to the cover plate 21, so that the flange 18 is clamped between the floating cylinder 2 and the cover plate 21. Preferably, the guide sleeve 3, the flange 18, and the core cylinder 19 are integrally manufactured. The surface of the floating cylinder 2 is also provided with a raised rib 22, which abuts against the bottom surface of the flange 18. The floating cylinder 2 is a stepped cylindrical body, and the length direction of the raised rib 22 coincides with the radial direction of the floating cylinder 2. The guide sleeve 3 is also fixedly connected to the core cylinder 19. The core cylinder 19 is provided with an adjusting hole 20, which communicates with the guide hole 13. The adjusting hole 20 is conical in shape. By employing the technical solution of this invention, when the external electrical connector is plugged into the electrical connector provided by this invention, under the elastic force of the axial spring, the guide sleeve can float along the axial direction of the guide sleeve with the floating cylinder, and the floating cylinder can compensate for the axial deviation of the plug; under the elastic force of the radial coil spring, the guide sleeve can also float along its radial direction, and the guide sleeve can compensate for the radial deviation of the plug; thus, the plug and the guide sleeve are tightly fitted together, improving the reliability of the electrical connection. In addition, under the guidance of the core cylinder 19, the external electrical connector is aligned along the inner wall of the adjusting hole 20, so that the central axis of the external electrical connector coincides with the central axis of the guide sleeve, laying the foundation for improving the reliability of the electrical connection.
[0025] Furthermore, the bottom surface of the accommodating cavity 6 is fixedly connected to one end of the support column 23, and the other end of the support column 23 is screwed to the pressure block 24. The support column 23 also passes through the axial spring 7 and the floating cylinder 2 in a bottom-to-top sequence, and clamps the floating cylinder 2 between the axial spring 7 and the pressure block 24. Preferably, the pressure block 24 can be replaced by bolts. With the technical solution of the present invention, the support column 23 is used to guide the extension and retraction movement of the axial spring 7, avoiding the axial spring 7 from bearing an off-center load, so that the present invention can operate reliably.
[0026] In addition, the surface of the base 1 is provided with an ear seat 25, and the surface of the ear seat 25 is provided with a mounting hole 26. By adopting the technical solution of the present invention and providing the mounting hole 26, the base 1 and the interface bottom plate 31 can be fixed together, which is beneficial to expanding the application scope of the present invention.
[0027] Specifically, the radial coil spring 12 is made of beryllium copper. The surface of the guide sleeve 3 is also provided with an annular groove 27, and at least a portion of the radial coil spring 12 is accommodated within the annular groove 27.
Claims
1. A current switching converter, characterized in that: The device includes a shell (14), multiple limiting rings (4) and multiple wires (5). The shell (14) has a cavity (15) inside, and the limiting rings (4) are housed in the cavity (15). The limiting rings (4) have a limiting hole (16) and a conductive spring (17) inside. The limiting hole (16) is connected to the guide hole (13), and the conductive spring (17) surrounds the limiting hole (16). One end of the wire (5) is electrically connected to the conductive spring (17), and the other end of the wire (5) extends out of the shell (14).
2. A current converter as described in claim 1, characterized in that: One end of the shell (14) is screwed to the guide sleeve (3), and the other end of the shell (14) is fixed to the end cap (28) with a pin (29). The guide sleeve (3) is provided with a guide hole (13). The shell cavity (15) is connected to the guide hole (13). The end cap (28) covers the opening end of the shell cavity (15). The shell cavity (15) is also provided with multiple insulating spacers (30). The insulating spacers (30) are sandwiched between any two adjacent limiting rings (4), between the limiting rings (4) and the inner wall surface of the shell cavity (15), and between the limiting rings (4) and the end cap (28).
3. A current converter as described in claim 2, characterized in that: The current switching converter also includes a base (1) and a floating cylinder (2). The surface of the base (1) is provided with a receiving cavity (6). The floating cylinder (2) is supported in the receiving cavity (6) by an axial spring (7). The floating cylinder (2) is provided with a positioning groove (11). The guide sleeve (3) is supported in the positioning groove (11) by a radial coil spring (12). The guide sleeve (3) is also fixedly connected to the flange (18). The floating cylinder (2) is also bonded and fixedly connected to the cover plate (21), and the flange (18) is clamped between the floating cylinder (2) and the cover plate (21).
4. A current converter as described in claim 2, characterized in that: The guide sleeve (3) is also fixedly connected to the core cylinder (19), and the core cylinder (19) is also provided with a core adjusting hole (20), which is connected to the guide hole (13).
5. A current converter as described in claim 4, characterized in that: The adjusting hole (20) is conical in shape.
6. A current converter as described in claim 3, characterized in that: The surface of the floating cylinder (2) is also provided with raised ribs (22), which abut against the bottom surface of the flange (18).
7. A current converter as described in claim 6, characterized in that: The floating cylinder (2) is a stepped cylindrical body, and the length direction of the rib (22) coincides with the radial direction of the floating cylinder (2).
8. A current converter as described in claim 3, characterized in that: The bottom surface of the accommodating cavity (6) is also fixedly connected to one end of the support column (23), and the other end of the support column (23) is screwed to the pressure block (24). The support column (23) also passes through the axial spring (7) and the floating cylinder (2) in sequence from bottom to top, and the floating cylinder (2) is clamped between the axial spring (7) and the pressure block (24).
9. A current converter as described in claim 8, characterized in that: The pressure block (24) can be replaced by bolts.
10. A current switching converter as described in claim 3, characterized in that: The surface of the guide sleeve (3) is also provided with an annular groove (27), and at least a portion of the radial coil spring (12) is accommodated in the annular groove (27).
Citation Information
Patent Citations
Electrical connector, mating electrical connector and electrical connector assembly
CN111613935B
Contact finger type end face blind-plugging large-current connector
CN212725868U
Quick replacement device for converter of electric vehicle
CN119315337A
Charging wire storage module and combined charging device
CN219610939U
Charging auxiliary device
CN221633014U
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