Modular processing equipment for easy disassembly and reconfiguration

By designing modular processing equipment that is easy to disassemble and reassemble, and utilizing automatic unlocking, limiting, and self-sealing mechanisms, the transportation and operation challenges of on-site processing equipment for ultra-large workpieces have been solved, achieving efficient and precise processing and simplified operation.

CN121515027BActive Publication Date: 2026-04-21DALIAN YUYANG IND INTELLIGENT
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
DALIAN YUYANG IND INTELLIGENT
Filing Date
2026-01-14
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In the existing technology, the on-site processing equipment for ultra-large workpieces has problems such as difficult transportation, complex modular connection structure, and cumbersome disassembly and reassembly operations, resulting in poor processing accuracy, low efficiency, and high labor intensity.

Method used

A modular processing device that is easy to disassemble and reassemble is designed. It adopts a longitudinal adjustment module, a vertical adjustment module, an angle adjustment mechanism and a lateral adjustment module. Automatic unlocking and limiting are achieved through locking mechanism and limiting mechanism. Combined with self-sealing mechanism, automatic power connection and power disconnection are achieved, simplifying the disassembly and reassembly operation between modules.

Benefits of technology

It enables convenient disassembly and reassembly of equipment, reduces manual operation, improves transportation efficiency and processing accuracy, reduces labor intensity, and meets the circulation needs of different sites.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This invention provides a modular processing device that is easy to disassemble and reassemble, including a longitudinal adjustment module and a vertical adjustment module. The bottom of the vertical adjustment module is inserted into the longitudinal adjustment module, and a locking mechanism is provided between the vertical adjustment module and the longitudinal adjustment module. An angle adjustment mechanism is installed on the vertical adjustment module, and a lateral adjustment module is fitted onto the angle adjustment mechanism. A limit mechanism is provided between the lateral adjustment module and the angle adjustment mechanism. The end of the lateral adjustment module is connected to a processing module through a connecting mechanism. It is assembled from multiple modules and can be disassembled into multiple modules for individual transportation to solve the problem of inconvenient transportation.
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Description

Technical Field

[0001] This invention relates to the field of large workpiece processing, and particularly to modular processing equipment that is easy to disassemble and reassemble. Background Technology

[0002] In heavy industrial sectors such as large-scale equipment manufacturing, energy and power, rail transportation, and shipbuilding, the application of ultra-large workpieces is becoming increasingly widespread. Typical examples include wind turbine towers, ship hull sections, large pressure vessels, and bridge steel box girder components. These workpieces are generally characterized by their enormous size and extremely high weight. Due to limitations such as the load-bearing capacity of transportation vehicles, road conditions, and height and width restrictions for bridges and tunnels, most workpieces cannot or are difficult to transport as a whole to a fixed workshop for processing. At the same time, some workpieces are prone to wear, cracks, and other damage during installation or service, requiring in-situ repair. Therefore, "in-situ processing" (i.e., on-site processing, repair, manufacturing, and installation) has become a rigid requirement in the industry.

[0003] However, current on-site machining solutions for ultra-large workpieces still have many shortcomings:

[0004] I. Simple Fixture + Handheld Tool Solution: This solution involves setting up temporary fixtures and relying on operators to use handheld grinding and drilling tools for processing. Its core problem lies in extremely poor processing accuracy, complete reliance on operator experience, and inability to guarantee dimensional consistency. Furthermore, it is inefficient, labor-intensive, and only suitable for simple repairs requiring low precision.

[0005] II. Customized Large-Scale Specialized Equipment Solution: To meet the demands of high-precision machining, customized large-scale specialized machining equipment is used in some scenarios. However, such equipment has an integrated rigid structure, and its size and weight are enormous, posing similar transportation challenges to ultra-large workpieces when transported to the site.

[0006] III. Traditional Modular Equipment Solution: To solve transportation problems, traditional modular equipment is disassembled into multiple functional modules for on-site assembly. However, the core drawback of existing modular equipment is the complex module connection structure, which often uses bolt fastening or manual pin locking, requiring manual locking or fastening operations. Disassembly and reassembly are cumbersome and labor-intensive.

[0007] Therefore, modular processing equipment that facilitates disassembly and reassembly is provided to address the aforementioned issues. Summary of the Invention

[0008] In order to solve the technical problem of large workload in the disassembly and reassembly of each module, the present invention provides a modular processing equipment that facilitates disassembly and reassembly.

[0009] The present invention solves the above-mentioned technical problems through the following technical solutions:

[0010] This invention provides a modular processing device that is easy to disassemble and reassemble, including a longitudinal adjustment module and a vertical adjustment module; the bottom of the vertical adjustment module is inserted into the longitudinal adjustment module, and a locking mechanism is provided between the vertical adjustment module and the longitudinal adjustment module; an angle adjustment mechanism is installed on the vertical adjustment module, and a lateral adjustment module is fitted onto the angle adjustment mechanism, and a limit mechanism is provided between the lateral adjustment module and the angle adjustment mechanism; the end of the lateral adjustment module is connected to a processing module through a connecting mechanism.

[0011] Preferably, the vertical adjustment module includes a base, on which a first driving part is mounted, and the first driving part is connected to a first movable seat; the top of the first movable seat is provided with a first slot for inserting the vertical adjustment module.

[0012] Preferably, the vertical adjustment module includes a frame, a second drive unit is provided inside the frame, the second drive unit is connected to a second movable seat, and the second movable seat is connected to an angle adjustment mechanism; a plug sleeve is fixed at the bottom of the frame, the plug sleeve is inserted into a first groove, and the locking mechanism is provided inside the plug sleeve.

[0013] Preferably, the locking mechanism includes a trapezoidal block, which is slidably installed vertically into the insert. A pressure-bearing column is fixed at the top of the trapezoidal block. The pressure-bearing column is slidably sleeved with a first guide groove opened at the bottom of the frame, and extends into the bottom of the frame. The pressure-bearing column is elastically connected to the bottom of the frame. Rollers abut against both sides of the trapezoidal block, and locking blocks are fixed to the rollers. The locking blocks are slidably sleeved with a second guide groove opened on the side wall of the insert. The locking blocks are elastically connected to the side wall of the insert through a third spring. Locking grooves are opened on both inner walls of the first movable seat, and the locking blocks are inserted into the locking grooves.

[0014] Preferably, the angle adjustment mechanism includes a third motor fixedly mounted on the second movable seat, the output shaft of the third motor is fixed with a U-shaped bracket, the lateral adjustment module includes an outer sleeve; the outer sleeve is fitted into the bracket, and the limiting mechanism is mounted on the output shaft.

[0015] Preferably, the limiting mechanism includes a connecting shaft and a square post fixed to the end of the connecting shaft; the square post is slidably connected to a square groove opened at the center of the output shaft body, and the square post and the output shaft body are elastically connected by a fourth spring; the square post is inserted into a slot opened on the side wall of the outer sleeve; one end of the connecting shaft extends out to one end of the output shaft body; one side of the second movable seat is connected to a disc body through a telescopic member; the connecting shaft is rotatably connected to the disc body; and a traveling part is installed on one side of the disc body.

[0016] Preferably, a pressing plate is provided below the walking part, and the pressing plate is located at the bottom of the vertical adjustment module; the pressing plate is provided with a first vertical surface, an inclined surface and a second vertical surface from top to bottom.

[0017] Preferably, a power receiving sleeve is installed on the bottom wall of the first groove, a power receiving post is provided at the bottom of the sleeve, the power receiving post is inserted into the power receiving sleeve, and a self-sealing mechanism is provided at the power receiving sleeve.

[0018] Preferably, the self-sealing mechanism includes a movable block; the movable block is slidably connected to a groove formed on the side wall of the first movable seat, the movable seat and the side wall of the groove are elastically connected by a sixth spring, a connecting rod is fixed at the bottom of the movable seat, an oil cylinder is fixedly installed inside the side wall of the first movable seat, a first piston is connected inside the oil cylinder, the first piston is fixed to the connecting rod by a first stopper rod, the oil cylinder communicates with a channel provided in the first movable seat, a straight cylinder is fixed on the bottom inner wall of the first groove, the straight cylinder is connected to one end of the channel, a second piston is installed inside the straight cylinder, a second stopper rod is fixed to the second piston, and a sealing plate is slidably installed to the bottom of the first groove on the second stopper rod.

[0019] Preferably, a second wedge-shaped surface is provided on the top of one side of the movable block, and a first wedge-shaped surface is provided on the bottom side of the insert.

[0020] Based on common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain various preferred embodiments of the present invention.

[0021] The positive and progressive effects of this invention are as follows:

[0022] The modular processing equipment proposed above, which is easy to disassemble and reassemble, is assembled from multiple modules. During transportation, it can be disassembled into multiple modules and transported separately to solve the problem of inconvenient transportation.

[0023] Simultaneously, a locking mechanism and a limiting mechanism are provided, and these mechanisms are linked to the movement of the second movable seat, requiring no manual operation. When the second movable seat moves to its lower position, it presses down on the pressure column of the locking mechanism, driving the locking mechanism to automatically unlock. Meanwhile, through the cooperation of the traveling part and the pressing plate, the limiting mechanism can be automatically released from its limit position. Unlocking and releasing the limit position requires no manual operation. After the second movable seat moves upward and releases the pressure, the locking mechanism automatically locks under the action of the reset spring, and the limiting mechanism also automatically resets, achieving automatic limiting. This linked structure simplifies the disassembly and reassembly operations between modules.

[0024] Furthermore, a power-connecting sleeve is set in the first slot of the vertical adjustment module, and a power-connecting post is set at the bottom of the sleeve of the vertical adjustment module. When the vertical adjustment module and the vertical adjustment module are plugged in, the power-connecting post is inserted together with the sleeve and automatically connects with the power-connecting sleeve to achieve power connection. When disassembling, the power-connecting post is pulled out with the sleeve and automatically separates from the power-connecting sleeve to complete automatic power disconnection. This eliminates the need for manual power disconnection and connection when the vertical adjustment module is disassembled and reassembled, reducing the workload of equipment disassembly and reassembly.

[0025] Furthermore, a self-sealing mechanism is installed at the electrical connection sleeve. When the sleeve of the vertical adjustment module is inserted into the first slot, the wedge-shaped surface of the sleeve presses against it, driving the self-sealing mechanism to automatically open the sealing plate without affecting the connection between the electrical connection post and the electrical connection sleeve. When the sleeve is pulled out, the self-sealing mechanism loses the pressing obstruction of the sleeve and automatically resets, sealing the top opening of the electrical connection sleeve with the sealing plate, achieving "instant sealing upon disassembly." This self-sealing mechanism requires no additional power and is linked to the module insertion action, effectively preventing rainwater and dust from entering the electrical connection sleeve and causing short circuits or poor contact. It also eliminates the need for manual operation, further facilitating the disassembly and reassembly of the equipment. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the installation position of the extrusion plate in this invention;

[0028] Figure 3 This is a schematic diagram of the longitudinal adjustment module and the extrusion plate of the present invention;

[0029] Figure 4 This is a schematic diagram of the vertical positioning module, angle adjustment mechanism, and socket of the present invention;

[0030] Figure 5 This is a schematic diagram of the structure of the lateral adjustment module and the walking part of the present invention in the state of moving to the first vertical plane;

[0031] Figure 6 For the present invention Figure 5 Enlarged structural diagram of section A in the middle;

[0032] Figure 7 This is a schematic diagram of the limiting mechanism, angle adjustment mechanism, and outer casing of the present invention;

[0033] Figure 8 For the present invention Figure 7 Enlarged structural diagram of section B in the middle;

[0034] Figure 9 This is a schematic cross-sectional view of the socket and the first movable seat of the present invention;

[0035] Figure 10 For the present invention Figure 9 Enlarged structural diagram of section C;

[0036] Figure 11 For the present invention Figure 9 Enlarged structural diagram of section D in the middle;

[0037] Figure 12 This is a schematic diagram of the connection mechanism and processing module of the present invention;

[0038] Figure 13 This is a schematic diagram of the processing module of the present invention.

[0039] Explanation of reference numerals in the attached figures

[0040] 1. Vertical adjustment module; 101. Base; 102. First movable seat; 1021. First groove; 1022. Locking groove; 1023. Slide groove; 1024. Groove body; 103. First stud; 104. First motor; 105. First take-up cover; 106. First power transmission line; 107. Power connector sleeve; 2. Vertical adjustment module; 201. Frame; 2011. First guide groove; 202. Slide rail; 203. Second stud; 204. Second motor; 205. Second movable seat; 206. Second take-up cover; 207. Second power transmission line; 208. Power connector post; 3. Angle adjustment mechanism; 301. Third motor; 302. Bracket; 303. Second groove; 304. Shaft; 3041. Square groove; 3042. End groove; 305. Storage groove; 4. Lateral adjustment module; 401. Outer sleeve; 402. Movable beam; 403. Rack; 404. Fourth motor; 405. Protective cover; 406. Gear; 407. Slot; 5. Connecting mechanism; 501. Sleeve; 502. First mounting hole; 503. Mounting bolt; 6. Machining module; 601. Base; 602. Grinding wheel; 603. Sanding belt; 604. Insert block; 605. Second mounting hole; 606. Power connector; 607. Fifth motor; 608. Sixth motor; 609. Driving wheel; 610. Driven wheel; 7. Sleeve; 701. Second guide groove; 702. First wedge-shaped surface; 8. Control cabinet; 9. Third power transmission line; 10. Extrusion plate; 1001. First vertical surface; 1002. Inclined surface; 1003. Second vertical surface; 1004. Groove; 11. Fixing frame; 12. Locking mechanism; 1201. Pressure column; 1202. Locking block; 1203. Plate; 1204. First spring; 1205. Second spring; 1206. Trapezoidal block; 1207. Roller; 1208. Third spring; 13. Limiting mechanism; 1301, connecting shaft; 1302, sleeve; 1303, movable rod; 1304, disc; 1305, fixed column; 1306, bar seat; 1307, square column; 1308, fixed sleeve; 1309, fourth spring; 1310, ball; 1311, fifth spring; 14, stop block; 15, self-sealing mechanism; 1501, sealing plate; 1502, channel; 1503, movable block; 1504, second wedge surface; 1505, sixth spring; 1506, connecting rod; 1507, oil cylinder; 1508, first piston; 1509, straight cylinder; 1510, second piston. Detailed Implementation

[0041] The present invention will be further illustrated by way of embodiments below, but the present invention is not limited to the scope of the embodiments described herein.

[0042] like Figures 1-13 As shown, the modular processing equipment that is easy to disassemble and reassemble includes a longitudinal adjustment module 1 and a vertical adjustment module 2;

[0043] The bottom of the vertical adjustment module 2 is inserted into the longitudinal adjustment module 1, and a locking mechanism 12 is provided between the vertical adjustment module 2 and the longitudinal adjustment module 1;

[0044] An angle adjustment mechanism 3 is installed on the vertical adjustment module 2, and a horizontal adjustment module 4 is fitted onto the angle adjustment mechanism 3. A limit mechanism 13 is provided between the horizontal adjustment module 4 and the angle adjustment mechanism 3.

[0045] The end of the lateral adjustment module 4 is connected to the processing module 6 via a connecting mechanism 5.

[0046] The vertical adjustment module 2 and the angle adjustment mechanism 3 are integrated as a single unit. This integrated unit is detachable and reconfigurable from the longitudinal adjustment module 1 and the transverse adjustment module 4. Similarly, the transverse adjustment module 4 is also detachable and reconfigurable from the processing module 6. This detachable and reconfigurable design facilitates transportation and transfer between different locations. It is suitable for situations where the workpiece itself is difficult to handle or cannot be moved.

[0047] like Figures 1-3 As shown, the vertical adjustment module 1 includes a base 101, on which a first driving part is installed, and the first driving part is connected to a first movable seat 102; the top of the first movable seat 102 is provided with a first slot 1021 for the vertical adjustment module 2 to be inserted.

[0048] The first driving unit includes a first motor 104 fixedly installed on one side of the base 101. A first stud 103 is rotatably installed inside the base 101. The end of the first stud 103 is connected to the output end of the first motor 104. A first screw hole is provided on the first movable seat 102. The first screw hole is threadedly connected to the first stud 103. The first movable seat 102 is slidably installed on the base 101.

[0049] The first motor 104 drives the first stud 103 to rotate, and the first stud 103 and the first threaded hole perform threaded transmission. In conjunction with the sliding guide of the first movable seat 102 and the base 101, the first movable seat 102 drives the structure on it to move longitudinally.

[0050] like Figures 2-3 As shown, the vertical adjustment module 2 includes a frame 201, a second drive unit is provided inside the frame 201, the second drive unit is connected to a second movable seat 205, and the second movable seat 205 is connected to the angle adjustment mechanism 3; a plug sleeve 7 is fixed at the bottom of the frame 201, the plug sleeve 7 is inserted into the first groove 1021, and the locking mechanism 12 is provided inside the plug sleeve 7.

[0051] The second drive unit includes a second stud 203 rotatably mounted inside the frame 201. A second motor 204 is fixedly mounted on the top of the frame 201. The output end of the second motor 204 is connected to the second stud 203. A second screw hole is provided on the second movable seat 205. The second screw hole is threadedly connected to the second stud 203. Slide rails 202 are fixed on both sides inside the frame 201. The second movable seat 205 is slidably connected to the slide rails 202.

[0052] The second motor 204 drives the second stud 203 to rotate. Through the threaded transmission between the second stud 203 and the second threaded hole, and in conjunction with the sliding guide between the second movable seat 205 and the slide rail 202, the second movable seat 205 drives the structure on it to move vertically together.

[0053] like Figure 9 As shown, the locking mechanism 12 includes a trapezoidal block 1206, which is vertically slidably installed into the insert 7. A plate 1203 is fixed to the top of the trapezoidal block 1206, and a pressure-bearing column 1201 is fixed on the plate 1203. The pressure-bearing column 1201 is slidably sleeved with a first guide groove 2011 opened at the bottom of the frame 201, and the pressure-bearing column 1201 extends into the bottom of the frame 201. The pressure-bearing column 1201 and the plate 1203 are connected by a first spring 1204 and a second spring 1205. Two springs 1205 are elastically connected to the bottom of the frame 201. Rollers 1207 are abutted on both sides of the trapezoidal block 1206, and locking blocks 1202 are fixed on the rollers 1207. The locking blocks 1202 are slidably sleeved with the second guide groove 701 opened on the side wall of the insert 7. The locking blocks 1202 and the side wall of the insert 7 are elastically connected by a third spring 1208. Locking grooves 1022 are opened on both sides of the inner wall of the first movable seat 102, and the locking blocks 1202 are inserted into the locking grooves 1022.

[0054] The width of the top of trapezoidal block 1206 is smaller than the width of the bottom of trapezoidal block 1206, that is, the width of trapezoidal block 1206 gradually decreases from bottom to top.

[0055] As the second movable seat 205 descends to its lowest position, the pressure column 1201 is pressed down by the second movable seat 205, causing the trapezoidal block 1206 to move downwards. The narrower part at the top of the trapezoidal block 1206 moves to the roller 1207. Through the elastic force of the third spring 1208, the roller 1207 is kept in contact with the side wall of the trapezoidal block 1206, thereby causing the locking block 1202 to leave the locking groove 1022, automatically releasing the lock. The unlocking operation does not require manual intervention. Subsequently, the vertical adjustment module 2 can be pulled out from the first slot 1021 (lifted by a crane on site), separating the vertical adjustment module 2 from the longitudinal adjustment module 1. During installation, after the insert 7 is inserted into the first groove 1021, the second movable block 1503 moves upward and separates from the pressure column 1201. Through the elastic force of the first spring 1204 and the second spring 1205, the trapezoidal block 1206 and the pressure column 1201 are reset upward together, and the wider part of the trapezoidal block 1206 (i.e. the bottom part) moves to the roller 1207, which will squeeze and push the roller 1207, causing it to move together with the locking block 1202. The locking block 1202 is inserted into the locking groove 1022 and the third spring 1208 is compressed to achieve automatic locking.

[0056] It should be noted that after the vertical adjustment module 2 and the longitudinal adjustment module 1 are installed, during the workpiece processing stage, when the second movable seat 205 moves vertically to the lowest position, there is still a gap of two to three centimeters between the second movable seat 205 and the top surface of the pressure column 1201; that is, when the equipment processes the workpiece, the second movable seat 205 does not press down on the pressure column 1201, and the locking mechanism 12 will not be unlocked.

[0057] like Figure 9 As shown, a stop block 14 is fixed on the bottom wall of the first groove 1021. When the trapezoidal block 1206 moves to the low position (automatic unlocking), the stop block 14 prevents the trapezoidal block 1206 from reaching its final position.

[0058] like Figures 4-5 As shown, the angle adjustment mechanism 3 includes a third motor 301 fixedly installed on the second movable seat 205. The output shaft 304 of the third motor 301 is fixed with a U-shaped bracket 302. The bottom of the bracket 302 is provided with a second groove 303. The lateral adjustment module 4 includes an outer sleeve 401. The outer sleeve 401 is fitted into the bracket 302. The limiting mechanism 13 is installed on the output shaft 304.

[0059] The third motor 301 is a worm gear motor with self-locking properties. The third motor 301 drives the bracket 302 and the lateral adjustment module 4 installed on the bracket 302 to adjust the angle.

[0060] like Figures 6-8As shown, the limiting mechanism 13 includes a connecting shaft 1301 and a square post 1307 fixed to the end of the connecting shaft 1301; the square post 1307 is slidably connected to a square groove 3041 opened at the center of the output shaft 304, and the square post 1307 and the output shaft 304 are elastically connected by a fourth spring 1309. The square post 1307 passes through a storage groove 305 opened on one side of the bracket 302, and the square post 1307 is inserted into a slot 407 opened on the side wall of the outer sleeve 401. One end of the connecting shaft 1301 extends to the end of the output shaft 304 away from the bracket 302. One side of the second movable seat 205 is connected to a disc 1304 through a telescopic member. The connecting shaft 1301 is rotatably connected to the disc 1304. A walking part is installed on one side of the disc 1304.

[0061] One end of the output shaft 304 is provided with an end groove 3042, and a fixing sleeve 1308 is fixed in the end groove 3042. The connecting shaft 1301 is slidably sleeved with the fixing sleeve 1308. The fourth spring 1309 is provided in the end groove 3042. One end of the fourth spring 1309 is fixed to the connecting shaft 1301, and the other end of the fourth spring 1309 is fixed to the fixing sleeve 1308.

[0062] The telescopic component includes a movable rod 1303 and a sleeve 1302 fixed to the side wall of the second movable seat 205. The movable rod 1303 and the sleeve 1302 are slidably connected, and one end of the movable rod 1303 is fixed to the disc body 1304. A fifth spring 1311 is provided inside the sleeve 1302. The two ends of the fifth spring 1311 are fixed to the inner wall of the sleeve 1302 and the end of the movable rod 1303, respectively.

[0063] The traveling part includes a fixed column 1305 fixed to one side of the disc body 1304, and a strip seat 1306 fixed to the fixed column 1305. A ball bearing 1310 is rotatably mounted on the strip seat 1306.

[0064] A pressing plate 10 is provided below the walking part, and the pressing plate 10 is located at the bottom of the vertical adjustment module 2. A fixing frame 11 is fixed to the bottom of the pressing plate 10, and the fixing frame 11 is fixed to the side wall of the first movable seat 102 or the top side of the insert 7. The pressing plate 10 is provided with a first vertical surface 1001, an inclined surface 1002 and a second vertical surface 1003 from top to bottom, and a slot 1004 is provided in the middle of the pressing plate 10, which provides a position for the fixed column 1305 to travel through.

[0065] like Figure 2 As shown, when the walking part is disengaged from the extrusion plate 10, the square column 1307 is inserted into the slot 407 of the outer sleeve 401, and the bottom of the outer sleeve 401 is inserted into the second groove 303, so that the lateral adjustment module 4 is limited to the bracket 302.

[0066] During the disassembly of the entire device, the second movable seat 205 moves downwards. After the second movable seat 205 is in contact with the top surface of the pressure column 1201, the traveling part enters the first vertical surface 1001 (as shown in the image). Figures 6-7 As shown), the second movable seat 205 continues to move downwards until it reaches its lowest position, pressing down on the pressure column 1201, causing the locking mechanism 12 to automatically unlock. Simultaneously, the traveling part moves from the first vertical surface 1001 through the inclined surface 1002 to the second vertical surface 1003, causing the traveling part, disc 1304, connecting shaft 1301, and square column 1307 to move together along the output shaft 304 axially. The end of the square column 1307 leaves the slot 407 and retracts into the storage slot 305, completing the automatic release of the limit switch. No manual release of the limit switch is required; subsequently, the horizontal adjustment module 4 can be removed from the bracket 302 (it can be lifted using a crane). During the above process, the fourth spring 1309 is compressed and the fifth spring 1311 is stretched.

[0067] During equipment reconfiguration, after the longitudinal adjustment module 1 and the vertical adjustment module 2 are plugged in (the insert 7 is inserted into the first slot 1021), the lateral adjustment module 4 is plugged in with the bracket 302 (the outer sleeve 401 is embedded in the bracket 302, and the bottom of the outer sleeve 401 is inserted into the second slot 303). Then, the second movable seat 205 moves upward, so that the traveling part enters the first vertical surface 1001 from the second vertical surface 1003 through the inclined surface 1002, until it disengages from the first vertical surface 1001 (and the second movable seat 205 disengages from the top surface of the pressure column 1201), so that the locking mechanism 12 completes self-locking. The limiting mechanism 13 is reset by the fourth spring 1309 and the tension fifth spring 1311, so that the square column 1307 is inserted into the slot 407 to limit the lateral adjustment module 4.

[0068] like Figure 5 and Figure 7 As shown, the lateral adjustment module 4 also includes a movable beam 402 that is slidably sleeved with the outer sleeve 401; a rack 403 is fixedly installed on the top of the movable beam 402; a protective cover 405 is fixed on the outer wall of the outer sleeve 401; a gear 406 is rotatably installed inside the protective cover 405; the gear 406 meshes with the rack 403; a fourth motor 404 is fixed on the outer sleeve 401; and the output end of the fourth motor 404 is connected to the gear 406.

[0069] like Figure 12 and Figure 13As shown, the processing module 6 includes a base 601 and an insert block 604. A seventh motor (not shown in the figure, the seventh motor is a motor with a self-locking structure) is installed inside the insert block 604. The output end of the seventh motor is fixed to the middle of one side of the base 601. A processing part is installed on both the top and bottom of the base 601. One processing part includes a sixth motor 608 fixed to the top of the base 601. The output end of the sixth motor 608 is connected to a grinding wheel 602. The other processing part includes a frame fixed to the bottom of the base 601. A driving wheel 609 and a driven wheel 610 are rotatably installed inside the frame. A sanding belt 603 is sleeved between the driving wheel 609 and the driven wheel 610. A fifth motor 607 is fixed on the side wall of the frame. The output end of the fifth motor 607 is connected to the driving wheel 609.

[0070] The machining section is used to process the workpiece and comes into direct contact with it. The aforementioned grinding wheel 602 and sanding belt 603 are both used for grinding the workpiece. The seventh motor drives the base 601 to rotate, allowing the two machining sections to be used interchangeably.

[0071] Meanwhile, the machining section can also adopt other forms of structure, such as drill bits or milling cutters, to perform drilling and milling of workpieces.

[0072] like Figure 12 As shown, the connecting mechanism 5 includes a sleeve 501, which is fixed to one end of the movable beam 402 of the transverse adjustment module 4. The insert 604 is inserted into the sleeve 501, and the sleeve 501 and the insert 604 are connected by a mounting bolt 503. The sleeve 501 has a first mounting hole 502, and the insert 604 has a second mounting hole 605. The mounting bolt 503 is threadedly connected to the first mounting hole 502 and the second mounting hole 605.

[0073] The connecting mechanism 5 allows the processing module 6 and the lateral adjustment module 4 to be detached and reassembled.

[0074] When disassembling the processing module 6, remove the mounting bolt 503 to pull the insert 604 out of the socket 501. During installation, insert the insert 604 into the socket 501 and then tighten the mounting bolt 503 to complete the installation.

[0075] After the entire equipment is assembled, when processing the workpiece, the processing module 6 is moved to various positions on the workpiece through the longitudinal adjustment module 1, the vertical adjustment module 2, the angle adjustment mechanism 3, and the transverse adjustment module 4, and adjusted to different tilt angles to meet the processing requirements of different positions and different tilt surfaces.

[0076] The power connection of the entire device is as follows: a control cabinet 8 is fixed on one side of the base 101, the control cabinet 8 is equipped with a power distribution circuit, and the control cabinet 8 is connected to an external power source.

[0077] The control cabinet 8 is directly electrically connected to the first motor 104 of the longitudinal adjustment module 1 via a wire, providing power to the first motor 104. A first take-up cover 105 is fixed to one side of the base 101. A spiral first power transmission wire 106 is provided inside the first take-up cover 105. A power receiving sleeve 107 is installed on the bottom wall of the first groove 1021. The first power transmission wire 106 is connected to the power receiving sleeve 107 and is fixed to the first movable seat 102. At the same time, the first power transmission wire 106 is connected to the control cabinet 8 via a wire.

[0078] The bottom of the plug sleeve 7 is provided with a power receiving post 208, which is plugged into the power receiving sleeve 107. The second motor 204 on the vertical adjustment module 2 is connected to the power receiving post 208 through a wire. A second take-up cover 206 is fixed on the frame 201. A spiral second power transmission line 207 is provided inside the second take-up cover 206. The second power transmission line 207 is connected to the power receiving post 208 through a wire. The spiral second power transmission line 207 is connected to the second movable seat 205 and to the third motor 301 on the second movable seat 205.

[0079] Through the spiral structure of the first power transmission line 106 and the second power transmission line 207, when the first movable seat 102 and the second movable seat 205 move, the first power transmission line 106 and the second power transmission line 207 are stretched, or both are contracted through their own elasticity, so as to meet the power supply in the moving state.

[0080] It should be noted that the number of power connection sleeves 107 on the power connection post 208 can be set arbitrarily according to specific needs, thus meeting the power supply requirements of multiple points on the vertical adjustment module 2.

[0081] The power connection post 208 is inserted into the power connection sleeve 107 to achieve power connection. This design is suitable for detachable connections between the vertical adjustment module 2 and the longitudinal adjustment module 1. When the two are connected, the power connection sleeve 107 and the power connection post 208 automatically insert to provide power; when they are separated, the power connection sleeve 107 and the power connection post 208 detach to de-energize. Power connection to the vertical adjustment module 2 does not require manual operation, thus facilitating assembly and disassembly.

[0082] The movable beam 402 of the lateral adjustment module 4 is directly connected to the circuitry inside the control cabinet 8 via the third power transmission line 9. The third power transmission line 9 is of sufficient length to accommodate the lateral movement of the movable beam 402. Furthermore, the third power transmission line 9 has plugs at both ends, which can be inserted into sockets on the movable beam 402 and the control cabinet 8 respectively, ensuring that the third power transmission line 9 is detachable.

[0083] The processing module 6 has a power socket 606 on its plug block 604 and a power plug inside the socket 501. The plug block 604 and the socket 501 can be plugged in or detached to realize the installation and disassembly of the processing module 6. At the same time, during the assembly and disassembly process, the power socket 606 and the power plug can be plugged in or detached to facilitate power connection and disconnection. Power connection and disconnection do not require additional operation, so as to facilitate assembly and disassembly. Meanwhile, the power plug inside the socket 501 is electrically connected to the socket on the movable beam 402.

[0084] The sockets on the aforementioned movable beam 402 and the plugs on the third power transmission line 9 both have multiple conductive contacts to meet multiple power connection requirements.

[0085] Through the above, all modules are powered on. For ease of control, controllers are provided for the vertical adjustment module 2, angle adjustment mechanism 3, horizontal adjustment module 4, and processing module 6. The controllers are connected to the control cabinet 8 via a wireless module, and all modules are controlled through the control cabinet 8. The vertical adjustment module 1 is directly connected to the control cabinet 8, and the vertical adjustment module 1 is directly controlled through the control cabinet 8.

[0086] The electrical connection sleeve 107 is equipped with a self-sealing mechanism 15, such as... Figure 9 As shown, the electrical connector 107 has an upward-facing opening for the insertion of the electrical connector 208. When the vertical adjustment module 2 is detached from the longitudinal adjustment module 1, rainwater and foreign objects may enter through the opening at the top of the electrical connector 107.

[0087] To avoid the aforementioned problems, a self-sealing mechanism 15 is installed to self-seal the top of the electrical connector sleeve 107. Even before the insert 7 leaves the first groove 1021, the self-sealing mechanism 15 seals the electrical connector sleeve 107, completely preventing water ingress and corrosion damage, thus ensuring effective protection. Manual protection of the electrical connector sleeve 107 is eliminated, reducing manual operations after equipment disassembly; during installation, manual removal of the protection is unnecessary, providing convenience for disassembly and installation.

[0088] like Figures 9-11As shown, the self-sealing mechanism 15 includes a movable block 1503; the movable block 1503 is slidably connected to a groove 1023 formed on the side wall of the first movable seat 102, the movable seat and the side wall of the groove 1023 are elastically connected by a sixth spring 1505, a connecting rod 1506 is fixed to the bottom of the movable seat, and a groove 1024 is also formed on the side wall of the first movable seat 102, an oil cylinder 1507 is fixedly installed in the groove 1024, and a first piston 1508 is connected in cooperation with the oil cylinder 1507. The first piston 1508 is fixed to the connecting rod 1506 via a first stopper rod. The oil cylinder 1507 is connected to the channel 1502 located in the first movable seat 102. A straight cylinder 1509 is fixed on the bottom inner wall of the first groove 1021. The straight cylinder 1509 is connected to one end of the channel 1502. A second piston 1510 is fitted inside the straight cylinder 1509. A second stopper rod is fixed to the second piston 1510. A sealing plate 1501 is slidably installed at the bottom of the first groove 1021 on the second stopper rod.

[0089] The top of one side of the movable block 1503 is provided with a second wedge-shaped surface 1504, and the bottom side of the insert 7 is provided with a first wedge-shaped surface 702.

[0090] When the insert 7 is not inserted into the first groove 1021, the sealing plate 1501 blocks the top of the electrical sleeve 107, and the end of the movable block 1503 with the second wedge surface 1504 extends into the first groove 1021.

[0091] When the insert 7 is inserted into the first groove 1021, the first wedge surface 702 presses against the second wedge surface 1504, causing the movable block 1503 to move into the slide groove 1023 and compress the sixth spring 1505. At the same time, the movable block 1503 drives the first piston 1508 to move through the connecting rod 1506 and the first stopper rod. Through the channel 1502, the oil cylinder 1507 draws oil from the straight cylinder 1509, causing the second piston 1510 to drive the second stopper rod to move into the straight cylinder 1509. The second stopper rod drives the sealing plate 1501 away from the top of the electrical sleeve 107 until the first wedge surface 702 separates from the second wedge surface 1504. The side wall of the insert 7 presses against the movable block 1503, keeping the sealing plate 1501 open. After that, as the insert 7 continues to move downward, the electrical post 208 is inserted into the electrical sleeve 107.

[0092] When the insert 7 leaves the first groove 1021, after the power connection post 208 separates from the power connection sleeve 107, the side wall of the insert 7 separates from the movable block 1503. The movable block 1503 loses its obstruction, and the self-sealing mechanism 15 is reset by the elastic force of the sixth spring 1505. The self-sealing mechanism 15 re-seals the power connection sleeve 107 through the sealing plate 1501.

[0093] The above design enables the automatic opening and closing of the electrical connection sleeve 107 without manual operation or additional power, thus facilitating the assembly and disassembly of the equipment.

[0094] This invention is not limited to the embodiments described above. Any changes in shape or structure shall fall within the protection scope of this invention. The protection scope of this invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principles and essence of this invention, but all such changes and modifications shall fall within the protection scope of this invention.

Claims

1. A modular processing equipment that is easy to disassemble and reassemble, characterized in that: Includes a longitudinal positioning module and a vertical positioning module; The bottom of the vertical adjustment module is inserted into the longitudinal adjustment module, and a locking mechanism is provided between the vertical adjustment module and the longitudinal adjustment module; An angle adjustment mechanism is installed on the vertical adjustment module, and a horizontal adjustment module is fitted onto the angle adjustment mechanism. A limit mechanism is provided between the horizontal adjustment module and the angle adjustment mechanism. The end of the lateral adjustment module is connected to a processing module via a connecting mechanism; The vertical adjustment module includes a base, on which a first driving part is mounted, and the first driving part is connected to a first movable seat; the top of the first movable seat has a first groove for the vertical adjustment module to be inserted; the vertical adjustment module includes a frame, within which a second driving part is disposed, the second driving part is connected to a second movable seat, and the second movable seat is connected to an angle adjustment mechanism; a sleeve is fixed at the bottom of the frame, the sleeve is inserted into the first groove, and a locking mechanism is disposed within the sleeve; the locking mechanism includes a trapezoidal block, The trapezoidal block is slidably installed vertically into the insert. A pressure-bearing column is fixed at the top of the trapezoidal block. The pressure-bearing column is slidably sleeved with a first guide groove opened at the bottom of the frame, and the pressure-bearing column extends into the bottom of the frame. The pressure-bearing column is elastically connected to the bottom of the frame. Rollers are abutted on both sides of the trapezoidal block, and locking blocks are fixed on the rollers. The locking blocks are slidably sleeved with a second guide groove opened on the side wall of the insert. The locking blocks are elastically connected to the side wall of the insert through a third spring. Locking grooves are opened on both inner walls of the first movable seat, and the locking blocks are inserted into the locking grooves. A junction sleeve is installed on the bottom wall of the first groove, and a junction post is provided at the bottom of the junction sleeve. The junction post is inserted into the junction sleeve, and a self-sealing mechanism is provided at the junction sleeve. The self-sealing mechanism includes a movable block. The movable block is slidably connected to a slide groove opened on the side wall of the first movable seat. The side wall of the slide groove is elastically connected to the movable seat by a sixth spring. A connecting rod is fixed at the bottom of the movable seat. An oil cylinder is fixedly installed inside the side wall of the first movable seat. A first piston is connected inside the oil cylinder. The first piston is fixed to the connecting rod by a first stopper rod. The oil cylinder communicates with a channel provided in the first movable seat. A straight cylinder is fixed on the bottom inner wall of the first groove. The straight cylinder is connected to one end of the channel. A second piston is installed inside the straight cylinder. A second stopper rod is fixed to the second piston. A sealing plate is slidably installed to the bottom of the first groove on the second stopper rod.

2. The modular processing equipment for easy disassembly and reassembly as described in claim 1, characterized in that: The angle adjustment mechanism includes a third motor fixedly mounted on the second movable seat. The output shaft of the third motor is fixed with a U-shaped bracket. The lateral adjustment module includes an outer sleeve. The outer sleeve is fitted into the bracket, and the limiting mechanism is mounted on the output shaft.

3. The modular processing equipment for easy disassembly and reassembly as described in claim 2, characterized in that: The limiting mechanism includes a connecting shaft and a square post fixed to the end of the connecting shaft; the square post is slidably connected to a square groove opened at the center of the output shaft body, and the square post and the output shaft body are elastically connected by a fourth spring; the square post is inserted into a slot opened on the side wall of the outer sleeve; one end of the connecting shaft extends out to one end of the output shaft body; one side of the second movable seat is connected to a disc body through a telescopic member; the connecting shaft is rotatably connected to the disc body; and a traveling part is installed on one side of the disc body.

4. The modular processing equipment for easy disassembly and reassembly as described in claim 3, characterized in that: A pressing plate is provided below the walking part, and the pressing plate is located at the bottom of the vertical adjustment module; the pressing plate is provided with a first vertical surface, an inclined surface and a second vertical surface from top to bottom.

5. The modular processing equipment for easy disassembly and reassembly as described in claim 1, characterized in that: A second wedge-shaped surface is provided on the top of one side of the movable block, and a first wedge-shaped surface is provided on the bottom side of the insert.

Citation Information

Patent Citations

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