Automatic feeding and mixing integrated equipment for textile production and use method of automatic feeding and mixing integrated equipment

Abstract

The invention relates to the field of color master batches for spinning, in particular to automatic feeding and mixing integrated equipment for spinning production and a using method thereof.The automatic feeding and mixing integrated equipment comprises a mixing shell, the bottom of the mixing shell is fixedly connected with a discharging shell, the mixing shell and the discharging shell form a circular-truncated-cone-shaped mixing barrel, and a discharging opening is formed in the side face of the mixing shell in a penetrating mode; a discharging opening is formed in the mixing shell, a sealing assembly is assembled at the discharging opening, a discharging and cooling assembly is arranged below the mixing shell, the top of the mixing shell is communicated with a feeding hopper, a plurality of feeding assemblies are assembled on the feeding hopper, and a mixing assembly is assembled on the mixing shell; during material mixing, the second motor can drive the material mixing shaft, the material mixing piece and the anti-sticking piece to rotate, materials can be stirred, in the material mixing process, the air extracting pump is started, tiny holes in the material mixing shaft, the material mixing piece and the anti-sticking piece continuously exhaust air, the materials attached to the surfaces of the material mixing shaft, the material mixing piece and the anti-sticking piece can be blown off, and the material mixing effect is improved. The materials are prevented from being attached to the material mixing assembly.

Description

TECHNICAL FIELD

[0001] The application relates to a color master batch for spinning, in particular to an automatic feeding and mixing integrated equipment for textile production and a use method thereof. BACKGROUND

[0002] The color master batch for spinning is a pigment additive specially designed for the spinning process, which is mainly used in the production of plastic fibers (such as polyester, nylon and polypropylene) to provide uniform and bright color for the fibers, and ensure that the mechanical properties and physical properties of the fibers are not affected. The production raw materials mainly include polymer base material, color pigment and additive, etc. In the production process, the respective production raw materials need to be uniformly mixed together according to the proportion. When in use, the main material in the raw material storage bin is conveyed to the feed inlet of the stirrer through the screw conveyor under the driving of the motor according to the set speed. Various raw materials enter the inside of the stirrer through the feed inlet, and then the stirring mechanism is used for stirring (two stirring shafts rotate at high speed in opposite directions under the driving of the motor and the gear transmission device, the paddles continuously turn and stir the materials, so that the various production raw materials are fully mixed in the stirrer). After the mixing work is completed, the mixed raw materials are discharged from the discharge port or discharge pipe at the bottom of the stirrer. However, after the discharging is completed, a small amount of material will adhere to the stirring mechanism. In order to solve this problem, an adjustable scraping plate is arranged on the inner wall of the stirring container, and the gap between the scraping plate and the stirring blade is kept in a very small range (such as 1-2 mm). When the stirring blade rotates, the scraping plate can scrape the material adhering to the edge and surface of the stirring blade in time, so that the material returns to the material mixing area. However, the material will inevitably adhere to the scraping plate, or the ultrasonic cleaning equipment is used to treat the material adhering to the stirring mechanism after the discharging is completed. However, if the operation is not proper, the ultrasonic cleaning may cause personal injury, for example, the high-frequency vibration of the ultrasonic equipment may affect the body, especially for long-term exposure. Therefore, the application provides an automatic feeding and mixing integrated equipment for textile production and a use method thereof. SUMMARY

[0003] The application aims to provide an automatic feeding and mixing integrated equipment for textile production, which comprises a mixing shell, the bottom of the mixing shell is fixedly connected with a discharge shell, the mixing shell and the discharge shell form a mixing cylinder in the shape of a circular truncated cone, a discharge port is arranged through the side surface of the mixing shell, the discharge port is provided with a sealing assembly, a discharge cooling assembly is arranged below the mixing shell, a feeding hopper is connected to the top of the mixing shell, a plurality of feeding assemblies are arranged on the feeding hopper, a mixing assembly is arranged on the mixing shell, a plurality of heat-conducting vibration pieces are fixedly installed at the bottom of the discharge shell, and the discharge cooling assembly and the mixing assembly are provided with auxiliary assemblies.

[0004] Preferably, the sealing assembly comprises a discharge pipe fixedly installed on the outer wall of the mixing shell, a mounting bracket fixedly installed on the discharge pipe, an electric push rod fixedly installed on the mounting bracket, and a plug fixedly connected to the extension end of the electric push rod, the plug being matched with the discharge port and the notch of the discharge pipe.

[0005] Preferably, the discharge cooling assembly comprises a cooling box fixedly connected to the mixing shell, a water storage box fixedly connected to the bottom of the cooling box, a rotating shaft rotationally connected to the water storage box through a sealing bearing, a plurality of groups of rubber plates fixedly installed on the outer wall of the rotating shaft, a plurality of groups of heat-conducting vibration pieces matched with the plurality of groups of rubber plates one-to-one, a backwater pipe connected between the cooling box and the water storage box, an electromagnetic valve one assembled on the backwater pipe, a water pump fixedly installed on the outer wall of the water storage box, a water inlet end of the water pump connected to the water storage box through a water pipe, a water inlet pipe connected between the water pump and the cooling box, a water stop valve assembled on the water inlet pipe, a water filling pipe connected to the top of the water storage box, a sealing cover threadedly connected to the pipe opening of the water filling pipe, a drain pipe connected to the water storage box, and a valve assembled on the drain pipe.

[0006] Preferably, the feeding assembly comprises a feeding pipe, a conveying shaft rotationally installed on the feeding pipe through a sealing bearing, and a plurality of helical blades fixedly installed on the outer wall of the conveying shaft, and a motor one fixedly installed on the outer wall of the feeding pipe, and a driving end of the motor one fixedly connected to the conveying shaft through a shaft coupling, and an inlet hopper and a discharge pipe connected to the feeding pipe. Preferably, the mixing assembly comprises a mixing shaft rotationally connected to the mixing shell through a sealing bearing, a plurality of mixing pieces fixedly installed on the outer wall of the mixing shaft, and a plurality of groups of anti-sticking pieces fixedly connected to the plurality of mixing pieces, and the mixing piece cavity, the mixing piece cavity, and the anti-sticking piece cavity being mutually penetrated, and a plurality of fine holes with a diameter of 1-2 mm and a distance of 1-2 mm between each other being uniformly arranged on the parts of the mixing piece, the anti-sticking piece, and the mixing shaft in the inner cavity of the mixing cylinder, and the mixing piece slidingly contacting the mixing shell and the discharge shell, and one end of the mixing shaft fixedly connected to the driving end of a motor two through a shaft coupling, and the motor two fixedly installed on the top end of a support plate.

[0007] Preferably, a group of sprockets is fixedly installed on the outer wall of the mixing shaft and the outer wall of the rotating shaft, respectively, and the two groups of sprockets are engaged with a chain.

[0008] Preferably: the auxiliary assembly includes a fixed seat, a connecting barrel is fixedly installed on the fixed seat, the connecting barrel is rotatably connected with the mixing shaft through a sealing bearing, a sealing ring is fixedly installed on the inner wall of the connecting barrel, the sealing ring is movably attached to the mixing shaft, an air extractor is fixedly installed on the fixed seat, an air outlet of the air extractor is connected with the connecting barrel, an electromagnetic valve two is assembled on the air outlet pipe, an air inlet of the air extractor is connected with an air extraction pipe, the air extraction pipe penetrates the inside of the cooling box, a filter screen is arranged on the end of the air extraction pipe away from the air extractor, the diameter of the air extraction pipe gradually increases from the end close to the air extractor to the other end, and a water injection pipe is connected with the connecting barrel, and an electromagnetic valve three is assembled on the water injection pipe.

[0009] Preferably: the air exhaust pipe is connected with the feeding hopper, and a filter screen is arranged on the pipe opening of the end of the air exhaust pipe away from the feeding hopper.

[0010] Preferably: a temperature sensor is fixedly installed on the inner wall of the feeding hopper.

[0011] The application further provides a use method of the automatic feeding and mixing integrated equipment, and the method comprises the following specific steps. S1, before feeding into the mixing cylinder formed in a circular truncated cone shape by the mixing shell and the discharging shell, closing the electromagnetic valve three and opening the electromagnetic valve two, starting the air extractor to extract air through the air extraction pipe, and the extracted air is discharged into the inner cavity of the mixing shaft, the inner cavity of the mixing sheet and the inner cavity of the anti-sticking sheet through the air outlet pipe and the connecting barrel, and then the air is discharged from the fine holes, during use, the weighed spinning color master batch raw materials are respectively poured into different feeding pipes from different feeding hoppers, and then the raw materials are transported into the feeding hopper by the feeding assembly, and then enter the mixing cylinder formed in a circular truncated cone shape by the mixing shell and the discharging shell along the feeding hopper; S2, after the raw materials are mixed in the mixing cylinder, the raw materials are uniformly mixed by the mixing assembly, during the mixing process, when the temperature sensor senses that the temperature is too high, the cooling work can be performed by the discharging cooling assembly, the cooling tank is filled with cooling water, the discharging shell and the plurality of heat-conducting vibration sheets are made of heat-conductive materials, so that the raw materials in the mixing cylinder can be cooled by the cooling water, the air extraction pipe is immersed in the cooling water in the cooling tank, the air extraction pipe is made of heat-conductive material, and the air in the air extraction pipe can be cooled, and the diameter of the air extraction pipe gradually increases from the end close to the air extractor to the other end, so that the temperature of the air extracted by the air extraction pipe is relatively low, the low-temperature air is discharged from the fine holes into the mixing cylinder, the mixing cylinder can be cooled, the diameter of the fine holes is small, and the material cannot enter the fine holes, the air discharged from the fine holes can blow off the material adhered to the surfaces of the mixing shaft, the mixing sheet and the anti-sticking sheet, and the material adhered to the mixing assembly is prevented; S3. After the mixing process is completed, start the electric push rod to drive the block away from the discharge port. At this time, the block will fill the gap in the discharge pipe. The raw material in the mixing cylinder will slide down along the discharge shell, pass through the discharge port and finally be discharged from the discharge pipe. S4. During the discharge process, the mixing component and the discharge cooling component work together to speed up the discharge. After the discharge is completed, if necessary, a high-pressure water injection device can be connected to the water injection pipe, and solenoid valve three can be opened and solenoid valve two can be closed. Water is injected into the inner cavity of the mixing shaft, the inner cavity of the mixing plate, and the inner cavity of the anti-sticking plate through the high-pressure water injection device. The water will be discharged from the micro-holes and sprayed on the inner wall of the mixing cylinder. With the rotation of the mixing shaft, the inner wall of the mixing cylinder can be rinsed.

[0012] Compared with the prior art, the beneficial effects of the present invention are: 1. During mixing, the present invention uses a motor to drive the mixing shaft, mixing plates, and anti-sticking plates to rotate, thus agitating the materials. During mixing, an air pump is activated, continuously venting air through the micropores on the mixing shaft, mixing plates, and anti-sticking plates. This blows off any material adhering to the surfaces of these components, preventing material from sticking to the mixing assembly. When the mixing drum temperature becomes too high, a water pump is activated to fill the cooling tank with cooling water. This cooling water then contacts the discharge shell and multiple sets of heat-conducting vibrating plates, all of which are made of heat-conducting materials. The cooling water effectively ventilates the mixing drum. The raw materials are cooled, and cooling water submerges the air extraction pipe inside the cooling tank. The air extraction pipe is made of heat-conducting material, which can cool the air inside the pipe. The diameter of the air extraction pipe gradually increases from one end near the air pump to the other end, so that the air temperature extracted by the air extraction pipe is low. When the low-temperature air is discharged into the mixing drum through the micro-hole, it can cool the inside of the mixing drum. The mixing shaft, mixing plate, and anti-sticking plate rotate continuously, so that the low-temperature air discharged from the micro-hole can be blown to various parts of the mixing drum, improving the cooling effect and preventing the temperature inside the mixing drum from being too high, which would affect the performance of the raw materials.

[0013] 2. During discharge, the electric push rod drives the block away from the discharge port, allowing the material in the mixing drum to be discharged. The motor drives multiple sets of rubber plates to rotate and continuously strike the heat-conducting vibrating plates, causing them to vibrate, which in turn causes the discharge shell to vibrate. This accelerates the downward sliding of the raw material in the mixing drum along the discharge shell. When the raw material in the mixing drum is almost discharged, the mixing shaft, mixing plates, and anti-sticking plates are also driven by the motor to rotate. The rotation of the anti-sticking plates can clean the raw material adhering to the mixing shell and the discharge shell. In addition, the micropores on the mixing shaft, mixing plates, and anti-sticking plates continuously discharge air, which can blow off the material adhering to the surface of the mixing shaft, mixing plates, and anti-sticking plates, preventing the material from adhering to the mixing components and ensuring clean discharge. Attached Figure Description

[0014] Figure 1 Structure diagram of the present application; Figure 2 Structure diagram of the cooling box; Figure 3 Structure diagram of the mixing assembly; Figure 4 Structure diagram of the sealing assembly; Figure 5 Structure diagram of the connecting cylinder; Figure 6 Structure diagram of the feeding pipe; Figure 7 Structure diagram of the feeding hopper.

[0015] In the figure: 1, mixing shell; 2, discharging shell; 3, discharging port; 4, sealing assembly; 401, discharging pipe; 402, mounting bracket; 403, electric push rod; 404, block; 5, discharging cooling assembly; 501, cooling box; 502, water storage box; 503, rubber plate; 504, water return pipe; 505, electromagnetic valve one; 506, water pump; 507, water inlet pipe; 508, water filling pipe; 509, water outlet pipe; 510, rotating shaft; 6, feeding hopper; 7, feeding assembly; 701, feeding pipe; 702, helical blade; 703, motor one; 704, feeding hopper; 705, discharging pipe; 706, conveying shaft; 707, support seat; 8, mixing assembly; 801, mixing shaft; 802, mixing piece; 803, anti-sticking piece; 804, fine hole; 805, motor two; 806, support plate; 9, heat-conducting vibrating piece; 10, auxiliary assembly; 1001, fixed seat; 1002, connecting cylinder; 1003, sealing ring; 1004, air suction pump; 1005, air outlet pipe; 1006, electromagnetic valve two; 1007, air suction pipe; 1008, water injection pipe; 1009, electromagnetic valve three; 11, chain wheel; 12, chain; 13, air outlet pipe; 14, temperature sensor. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0017] Reference Figure 1 - Figure 7The utility model provides an automatic feeding and mixing integrated equipment for textile production, which comprises a mixing shell 1, a discharge shell 2 fixedly connected to the bottom of the mixing shell 1, a mixing cylinder formed in the shape of a circular truncated cone by the mixing shell 1 and the discharge shell 2, a discharge port 3 penetrating through the side of the mixing shell 1, a sealing assembly 4 assembled on the discharge port 3, a discharge cooling assembly 5 arranged below the mixing shell 1, a feeding hopper 6 connected to the top of the mixing shell 1, a plurality of feeding assemblies 7 assembled on the feeding hopper 6, a mixing assembly 8 assembled on the mixing shell 1, and a plurality of heat-conducting vibrating pieces 9 fixedly installed at the bottom of the discharge shell 2, wherein the discharge cooling assembly 5 and the mixing assembly 8 are provided with an auxiliary assembly 10.

[0018] The sealing assembly 4 comprises a discharge pipe 401 fixedly installed on the outer wall of the mixing shell 1, a mounting bracket 402 fixedly installed on the discharge pipe 401, an electric push rod 403 fixedly installed on the mounting bracket 402, and a plug 404 fixedly connected to the telescopic end of the electric push rod 403, wherein the plug 404 is matched with the discharge port 3 and the notch of the discharge pipe 401; it should be noted that when the electric push rod 403 is fully extended, the plug 404 just blocks the discharge port 3, and the plug 404 is flush with the inner wall of the mixing shell 1; when the electric push rod 403 is fully retracted, the plug 404 just blocks the notch of the discharge pipe 401.

[0019] The discharge cooling assembly 5 comprises a cooling box 501 fixedly connected to the mixing shell 1, a water storage box 502 fixedly connected to the bottom of the cooling box 501, a rotating shaft 510 rotatably connected to the water storage box 502 through a sealing bearing, a plurality of rubber plates 503 fixedly installed on the outer wall of the rotating shaft 510, a plurality of heat-conducting vibrating pieces 9 matched with the plurality of rubber plates 503 one by one, a backwater pipe 504 connected between the cooling box 501 and the water storage box 502, an electromagnetic valve one 505 assembled on the backwater pipe 504, a water pump 506 fixedly installed on the outer wall of the water storage box 502, a water inlet end of the water pump 506 connected to the water storage box 502 through a water pipe, a water inlet pipe 507 connected between the water pump 506 and the cooling box 501, a stop valve assembled on the water inlet pipe 507, a water inlet pipe 508 connected to the top of the water storage box 502, a sealing cover threadedly connected to the pipe opening of the water inlet pipe 508, a drain pipe 509 connected to the water storage box 502, and a valve assembled on the drain pipe 509; during mixing, the discharge cooling assembly 5 can be used to cool the mixing cylinder if the temperature in the mixing cylinder is too high; during discharge, the mixing assembly 8 and the discharge cooling assembly 5 can be used in cooperation to accelerate the discharge; the opening of the electromagnetic valve one 505 can make the cooling water in the cooling box 501 flow back to the water storage box 502 through the backwater pipe 504.

[0020] The upper feeding assembly 7 comprises a feeding pipe 701, a conveying shaft 706 is rotatably installed on the feeding pipe 701 through a sealing bearing, a spiral blade 702 is fixedly installed on the outer wall of the conveying shaft 706, a motor one 703 is fixedly installed on the outer wall of the feeding pipe 701, the driving end of the motor one 703 is fixedly connected with the conveying shaft 706 through a shaft coupling, the feeding pipe 701 is connected with a feeding hopper 704 and a discharging pipe 705, the discharging pipe 705 penetrates through the top of the feeding hopper 6, and a plurality of support bases 707 are fixedly connected to the outer side of the feeding pipe 701; when in use, various raw materials weighed are conveyed into the mixing cylinder through the plurality of upper feeding assemblies 7.

[0021] The mixing assembly 8 comprises a mixing shaft 801, the mixing shaft 801 is rotatably connected with the mixing shell 1 through a sealing bearing, mixing blades 802 are fixedly installed on the outer wall of the mixing shaft 801, a plurality of the mixing blades 802 are fixedly connected with anti-sticking pieces 803, the inner cavities of the mixing shaft 801, the mixing blades 802 and the anti-sticking pieces 803 are mutually penetrated, fine holes 804 are uniformly arranged on the positions of the mixing blades 802, the anti-sticking pieces 803 and the mixing shaft 801 in the inner cavity of the mixing cylinder, the caliber of the fine holes 804 is 1-2 mm, the distance between the fine holes 804 is 1-2 mm, the mixing blades 802 slide contact with the mixing shell 1 and the discharging shell 2, one end of the mixing shaft 801 is fixedly connected with the driving end of a motor two 805 through a shaft coupling, and the motor two 805 is fixedly installed on the top end of a support plate 806; when in use, the raw materials in the mixing cylinder can be uniformly mixed through the mixing assembly 8.

[0022] A group of sprockets 11 are fixedly installed on the outer wall of the mixing shaft 801 and the outer wall of the rotating shaft 510 respectively, and two groups of the sprockets 11 are engaged with a chain 12; under the transmission of the two groups of sprockets 11 and the chain 12, the mixing shaft 801 and the rotating shaft 510 can rotate simultaneously.

[0023] The auxiliary component 10 includes a fixed base 1001, on which a connecting cylinder 1002 is fixedly mounted. The connecting cylinder 1002 is rotatably connected to the mixing shaft 801 via a sealed bearing. A sealing ring 1003 is fixedly mounted on the inner wall of the connecting cylinder 1002, and the inner side of the sealing ring 1003 movably fits against the mixing shaft 801. An air pump 1004 is fixedly mounted on the fixed base 1001, and the air outlet of the air pump 1004 is connected to the connecting cylinder 1001. A vent pipe 1005 is connected between points 02 and 02. A solenoid valve 1006 is mounted on the vent pipe 1005. A suction pipe 1007 is connected to the air inlet of the suction pump 1004. The suction pipe 1007 penetrates the inside of the cooling box 501. A filter screen is installed at the end of the suction pipe 1007 away from the suction pump 1004. The diameter of the suction pipe 1007 gradually increases from the end closest to the suction pump 1004 to the other end. A water injection pipe is connected to the connecting cylinder 1002. 1008, the water injection pipe 1008 is equipped with a solenoid valve three 1009; before adding material into the mixing cylinder formed by the mixing shell 1 and the discharge shell 2 in a frustum shape, the solenoid valve three 1009 is closed and the solenoid valve two 1006 is opened, the air pump 1004 is started to draw air through the air extraction pipe 1007, and the drawn air is discharged into the inner cavity of the mixing shaft 801, the inner cavity of the mixing plate 802 and the inner cavity of the anti-sticking plate 803 through the air outlet pipe 1005 and the connecting cylinder 1002. Afterwards, the air will flow from the fine The micropores 804 discharge gas, and the micropores 804 continuously discharge gas. The small diameter of the micropores 804 can prevent materials from entering the micropores 804. The air discharged from the micropores 804 can blow off the materials attached to the surfaces of the mixing shaft 801, mixing plate 802 and anti-sticking plate 803, preventing materials from adhering to the mixing assembly 8. The filter screen on the air extraction pipe 1007 prevents dust and impurities in the air from entering the air extraction pipe 1007 when the air extraction pipe 1007 is drawing air.

[0024] The feeding hopper 6 is connected to an exhaust pipe 13, and a filter screen is provided on the pipe opening at the end of the exhaust pipe 13 away from the feeding hopper 6. Through the exhaust pipe 13, the air in the mixing drum can be discharged through the exhaust pipe, and through the filter screen on the exhaust pipe 13, dust and impurities in the air are prevented from entering the mixing drum.

[0025] A temperature sensor 14 is fixedly installed on the inner wall of the feeding hopper 6. It should be noted that the temperature sensor 14 is connected to the controller via a power signal line. It should also be noted that the electric push rod 403, air pump 1004, water pump 506, motor 1 703, motor 2 805, solenoid valve 1 505, solenoid valve 3 1009, solenoid valve 2 1006, and temperature sensor 22 are all connected to a suitable external power source via power lines in conjunction with the controller. When the temperature sensor 14 senses an excessively high temperature, it transmits the excessively high temperature signal to the controller via the power signal line. The controller then converts the excessively high temperature signal into a control signal to the water... Pump 506 is started and operates for 1 minute to fill the cooling tank 501 with cooling water. It should be noted that the electric actuator 403, the air pump 1004, the water pump 506, the motor 1 703, the motor 2 805, the solenoid valve 1 505, the solenoid valve 3 1009, the solenoid valve 2 1006, and the temperature sensor 22 all require an external power supply in conjunction with the controller. The controller can then control the operation of the electric actuator 403, the air pump 1004, the water pump 506, the motor 1 703, the motor 2 805, the solenoid valve 1 505, the solenoid valve 3 1009, and the solenoid valve 2 1006.

[0026] This invention also proposes a method for using an automated feeding and mixing integrated equipment, characterized by the following specific steps: S1. Before adding materials into the mixing cylinder formed by the mixing shell 1 and the discharge shell 2, solenoid valve 3 1009 is closed and solenoid valve 2 1006 is opened. The air pump 1004 is started to draw air through the air extraction pipe 1007. The drawn air is discharged into the inner cavity of the mixing shaft 801, the inner cavity of the mixing plate 802 and the inner cavity of the anti-sticking plate 803 through the air outlet pipe 1005 and the connecting cylinder 1002. Then the air will be discharged from the micro hole 804. When in use, the weighed spinning masterbatch raw materials are poured into different feeding pipes 701 from different feeding hoppers 704. Then, the feeding assembly 7 is used to transport various raw materials into the feeding hopper 6, and then they enter the mixing cylinder formed by the mixing shell 1 and the discharge shell 2 along the feeding hopper 6. S2. After various raw materials enter the mixing drum, they are uniformly mixed by the mixing component 8. During the mixing process, if the temperature sensor 14 detects that the temperature is too high, the discharge cooling component 5 can be used for cooling. Cooling water is filled into the cooling box 501. The discharge shell 2 and multiple sets of heat-conducting vibrating plates 9 are all made of heat-conducting materials, so the cooling water can cool the raw materials in the mixing drum. At the same time, the cooling water submerges the air extraction pipe 1007 in the cooling box 501. The air extraction pipe 1007 is made of heat-conducting material, which can cool the air inside the air extraction pipe 1007. However, the diameter of the suction pipe 1007 gradually increases from one end near the suction pump 1004 to the other end, which makes the air temperature drawn by the suction pipe 1007 lower. When the low temperature air is discharged into the mixing cylinder through the micro hole 804, it can cool the inside of the mixing cylinder. The continuous discharge of gas from the micro hole 804 and the small diameter of the micro hole 804 can prevent materials from entering the micro hole 804. The air discharged from the micro hole 804 can blow off the materials attached to the surface of the mixing shaft 801, the mixing plate 802 and the anti-sticking plate 803, preventing the materials from adhering to the mixing component 8. S3. When the mixing work is completed, start the electric push rod 403 to drive the block 404 away from the discharge port 3. At this time, the block 404 fills the gap of the discharge pipe 401. The raw material in the mixing cylinder will slide down along the discharge shell 2, pass through the discharge port 3 and finally be discharged from the discharge pipe 401. S4. During the discharge process, the mixing component 8 and the discharge cooling component 5 are used together to speed up the discharge. After the discharge is completed, if necessary, a high-pressure water injection device can be connected to the water injection pipe 1008, and the solenoid valve 3 1009 can be opened and the solenoid valve 2 1006 can be closed. Water is injected into the inner cavity of the mixing shaft 801, the inner cavity of the mixing plate 802, and the inner cavity of the anti-sticking plate 803 through the high-pressure water injection device. The water will be discharged from the micro-hole 804 and sprayed on the inner wall of the mixing cylinder. With the rotation of the mixing shaft 801, the inner wall of the mixing cylinder can be rinsed.

[0027] The working principle of this invention is as follows: Before adding material into the mixing cylinder formed by the mixing shell 1 and the discharge shell 2 in a frustum shape, the solenoid valve 3 1009 is closed and the solenoid valve 2 1006 is opened. The air pump 1004 is started to draw air through the air extraction pipe 1007. The drawn air is discharged into the inner cavity of the mixing shaft 801, the inner cavity of the mixing plate 802 and the inner cavity of the anti-sticking plate 803 through the air outlet pipe 1005 and the connecting cylinder 1002. Then the air will be discharged from the micro hole 804. The micro hole 804 continuously discharges gas and the micro hole 804 has a small diameter, which can prevent material from entering the micro hole 804. The air discharged from the micro hole 804 can blow off the material attached to the surface of the mixing shaft 801, the mixing plate 802 and the anti-sticking plate 803, preventing the material from adhering to the mixing component 8. In use, the weighed spinning masterbatch raw materials are poured from different feed hoppers 704 into different feeding pipes 701. The motor 703 is started, driving the conveyor shaft 706 to rotate. The rotation of the conveyor shaft 706 drives the spiral blades 702 to rotate, which in turn transports the raw materials from the lower level to the upper level. The materials then fall from the discharge pipe 705 into the feeding hopper 6, and then downwards along the feeding hopper 6 into the frustum-shaped mixing cylinder formed by the mixing shell 1 and the discharge shell 2. As the various raw materials undergo... After the mixing drum is activated, the starting motor 805 will drive the mixing shaft 801 to rotate. The rotation of the mixing shaft 801 will drive the mixing plate 802 to rotate. The rotation of the mixing plate 802 will quickly stir the raw materials in the mixing drum. During the mixing process, the micro-holes 804 on the mixing shaft 801, mixing plate 802 and anti-sticking plate 803 will continuously discharge air, which can blow off the material attached to the surface of the mixing shaft 801, mixing plate 802 and anti-sticking plate 803, and prevent the material from adhering to the mixing component 8. When the temperature sensor 14 detects an excessively high temperature, it transmits the high temperature signal to the controller via the power signal line. The controller converts the high temperature signal into a control signal to the water pump 506, starting the water pump 506 to operate for 1 minute, filling the cooling tank 501 with cooling water. A stop valve mounted on the inlet pipe 507 prevents backflow of the cooling water in the cooling tank 501. At this time, the cooling water comes into contact with the discharge shell 2 and multiple sets of heat-conducting vibrating plates 9, all of which are made of heat-conducting materials. Thus, the cooling water cools the raw materials in the mixing drum. Simultaneously, the cooling water submerges the extraction pipe 1007 inside the cooling tank 501, facilitating the extraction of air. The air pipe 1007 is made of a heat-conducting material, which can cool the air inside the air extraction pipe 1007. The diameter of the air extraction pipe 1007 gradually increases from one end near the air pump 1004 to the other end, so that the air temperature extracted by the air extraction pipe 1007 is low. When the low temperature air is discharged into the mixing cylinder through the micro-hole 804, it can cool the inside of the mixing cylinder. The mixing shaft 801, mixing plate 802 and anti-sticking plate 803 rotate continuously, so that the low temperature air discharged from the micro-hole 804 can be blown to various positions inside the mixing cylinder, improving the cooling effect and cooling the inside of the mixing cylinder to prevent the temperature from being too high and affecting the performance of the raw materials. When the mixing process is completed, the electric push rod 403 is activated to drive the block 404 away from the discharge port 3. At this time, the block 404 fills the gap in the discharge pipe 401. The raw material in the mixing cylinder will slide down along the discharge shell 2, pass through the discharge port 3 and finally be discharged from the discharge pipe 401. During the discharge process, motor 806 continues to drive the mixing shaft 801, mixing plate 802, and anti-sticking plate 803 to rotate. The rotation of the mixing shaft 801, under the transmission of two sets of sprockets 11 and chain 12, can drive the rotating shaft 510 to rotate. The rotation of the rotating shaft 510 will drive multiple sets of rubber plates 503 to rotate. The rotation of multiple sets of rubber plates 503 will continuously strike the heat-conducting vibrating plate 9, causing the heat-conducting vibrating plate 9 to vibrate, which in turn causes the discharge shell 2 to vibrate. Under the action of vibration, the raw materials in the mixing cylinder can be accelerated to slide down along the discharge shell 2. Furthermore, during discharge, motor 806 continues to drive the mixing shaft 801, mixing plate 802, and anti-sticking plate 803 to rotate. When the raw material in the mixing drum is almost discharged, the rotation of anti-sticking plate 803 can clean the raw material attached to the mixing shell 1 and the discharge shell 2. In addition, the micro-holes 804 on the mixing shaft 801, mixing plate 802, and anti-sticking plate 803 continuously discharge air, which can blow off the material attached to the surface of the mixing shaft 801, mixing plate 802, and anti-sticking plate 803, preventing the material from adhering to the mixing component 8, thus ensuring clean discharge.

[0028] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present invention, and all such deductions or substitutions should be considered to fall within the scope of protection defined by the claims submitted herein.

Claims

1. An automated feeding and mixing integrated device for textile production, comprising a mixing shell (1), characterized in that: The bottom of the mixing shell (1) is fixedly connected to the discharge shell (2). The mixing shell (1) and the discharge shell (2) form a frustum-shaped mixing cylinder. The side of the mixing shell (1) is provided with a discharge port (3). The discharge port (3) is equipped with a sealing assembly (4). The bottom of the mixing shell (1) is provided with a discharge cooling assembly (5). The top of the mixing shell (1) is connected to a feeding hopper (6). The feeding hopper (6) is equipped with multiple sets of feeding assemblies (7). The mixing shell (1) is equipped with a mixing assembly (8). The bottom of the discharge shell (2) is fixedly installed with multiple sets of heat-conducting vibration plates (9). The discharge cooling assembly (5) and the mixing assembly (8) are equipped with auxiliary components (10).

2. The automated feeding and mixing integrated equipment for textile production according to claim 1, characterized in that: The sealing assembly (4) includes a discharge pipe (401), which is fixedly installed on the outer wall of the mixing shell (1). A mounting bracket (402) is fixedly installed on the discharge pipe (401), and an electric push rod (403) is fixedly installed on the mounting bracket (402). The telescopic end of the electric push rod (403) is fixedly connected to a block (404). The block (404) matches the discharge port (3) and the block (404) matches the notch of the discharge pipe (401).

3. The automated feeding and mixing integrated equipment for textile production according to claim 1, characterized in that: The discharge cooling assembly (5) includes a cooling box (501), which is fixedly connected to the mixing shell (1). A water storage tank (502) is fixedly connected to the bottom of the cooling box (501). The water storage tank (502) is rotatably connected to a rotating shaft (510) via a sealed bearing. Multiple sets of rubber plates (503) are fixedly installed on the outer wall of the rotating shaft (510). The multiple sets of rubber plates (503) are matched one-to-one with multiple sets of heat-conducting vibrating plates (9). A return water pipe (504) is connected between the cooling box (501) and the water storage tank (502). The return water pipe (504) is equipped with... There is a solenoid valve (505), a water pump (506) is fixedly installed on the outer wall of the water storage tank (502), the water inlet of the water pump (506) is connected to the water storage tank (502) through a water pipe, a water inlet pipe (507) is connected between the water pump (506) and the cooling tank (501), a water stop valve is installed on the water inlet pipe (507), a water filling pipe (508) is connected to the top of the water storage tank (502), a sealing cap is threaded to the opening of the water filling pipe (508), a drain pipe (509) is connected to the water storage tank (502), and a valve is installed on the drain pipe (509).

4. The automated feeding and mixing integrated equipment method for textile production according to claim 1, characterized in that: The feeding assembly (7) includes a feeding pipe (701), on which a conveying shaft (706) is rotatably mounted via a sealed bearing. A spiral blade (702) is fixedly mounted on the outer wall of the conveying shaft (706). A motor (703) is fixedly mounted on the outer wall of the feeding pipe (701). The drive end of the motor (703) is fixedly connected to the conveying shaft (706) via a coupling. A feed hopper (704) and a discharge pipe (705) are connected to the feeding pipe (701). The discharge pipe (705) passes through the top of the feeding hopper (6). Multiple sets of support seats (707) are fixedly connected to the outside of the feeding pipe (701).

5. The automated feeding and mixing integrated equipment for textile production according to claim 1, characterized in that: The mixing assembly (8) includes a mixing shaft (801), which is rotatably connected to the mixing shell (1) via a sealed bearing. A mixing plate (802) is fixedly installed on the outer wall of the mixing shaft (801). Multiple sets of the mixing plates (802) are fixedly connected to anti-sticking plates (803). The inner cavity of the mixing shaft (801), the inner cavity of the mixing plate (802), and the inner cavity of the anti-sticking plate (803) are interconnected. The mixing plate (802), the anti-sticking plate (803), and the mixing shaft are all interconnected. (801) Micro holes (804) are evenly provided in the part of the mixing cylinder cavity. The diameter of the micro holes (804) is 1-2 mm and the distance between the micro holes (804) is 1-2 mm. The mixing plate (802) slides in contact with the mixing shell (1) and the discharge shell (2). One end of the mixing shaft (801) is fixedly connected to the drive end of the second motor (805) through a coupling. The second motor (805) is fixedly installed on the top of the support plate (806).

6. The automated feeding and mixing integrated equipment for textile production according to claim 5, characterized in that: A set of sprockets (11) is fixedly installed on the outer wall of the mixing shaft (801) and the outer wall of the rotating shaft (510), and both sets of sprockets (11) mesh with the chain (12).

7. The automated feeding and mixing integrated equipment for textile production according to claim 1, characterized in that: The auxiliary component (10) includes a fixed base (1001), on which a connecting cylinder (1002) is fixedly mounted. The connecting cylinder (1002) is rotatably connected to the mixing shaft (801) via a sealed bearing. A sealing ring (1003) is fixedly mounted on the inner wall of the connecting cylinder (1002), and the inner side of the sealing ring (1003) movably fits against the mixing shaft (801). A vacuum pump (1004) is fixedly mounted on the fixed base (1001), and an exhaust pipe (1005) connects the exhaust port of the vacuum pump (1004) to the connecting cylinder (1002). The air outlet pipe (1005) is equipped with a second solenoid valve (1006), the air inlet of the air pump (1004) is connected to an air extraction pipe (1007), the air extraction pipe (1007) penetrates the inside of the cooling box (501), the end of the air extraction pipe (1007) away from the air pump (1004) is provided with a filter screen, the diameter of the air extraction pipe (1007) gradually increases from the end near the air pump (1004) to the other end, the connecting cylinder (1002) is connected to a water injection pipe (1008), and the water injection pipe (1008) is equipped with a third solenoid valve (1009).

8. The automated feeding and mixing integrated equipment for textile production according to claim 1, characterized in that: The feeding hopper (6) is connected to an exhaust pipe (13), and a filter screen is provided on the end of the exhaust pipe (13) away from the feeding hopper (6).

9. An automated feeding and mixing integrated device for textile production according to claim 1, characterized in that: A temperature sensor (14) is fixedly installed on the inner wall of the feeding hopper (6).

10. An automated feeding and mixing integrated device for textile production according to any one of claims 1-9, the present invention further provides a method of using the automated feeding and mixing integrated device, characterized in that, The specific steps include the following: S1. Before adding material into the mixing cylinder formed by the mixing shell (1) and the discharge shell (2), close the solenoid valve three (1009) and open the solenoid valve two (1006). Start the air pump (1004) to draw air through the air extraction pipe (1007). The drawn air is discharged into the inner cavity of the mixing shaft (801), the inner cavity of the mixing plate (802) and the inner cavity of the anti-sticking plate (803) through the air outlet pipe (1005) and the connecting cylinder (1002). Then the air will be discharged from the micro hole (804). When using, the weighed spinning masterbatch raw materials are poured into different feeding pipes (701) from different feeding hoppers (704). Then, the feeding assembly (7) is used to transport various raw materials into the feeding hopper (6). Then, they are fed down into the mixing cylinder formed by the mixing shell (1) and the discharge shell (2) along the feeding hopper (6). S2. After various raw materials are mixed in the mixing drum, they are uniformly mixed by the mixing assembly (8). During the mixing process, when the temperature sensor (14) senses that the temperature is too high, the discharge cooling assembly (5) can be used for cooling. Cooling water is filled into the cooling box (501). The discharge shell (2) and multiple sets of heat-conducting vibrating plates (9) are all heat-conducting materials, so the raw materials in the mixing drum can be cooled by the cooling water. At the same time, the cooling water submerges the air extraction pipe (1007) in the cooling box (501). The air extraction pipe (1007) is a heat-conducting material, which can cool the air in the air extraction pipe (1007). Furthermore, the diameter of the suction pipe (1007) gradually increases from one end near the suction pump (1004) to the other end, resulting in a lower temperature of the air drawn by the suction pipe (1007). When the low-temperature air is discharged into the mixing cylinder through the micro-hole (804), it can cool the mixing cylinder. The continuous discharge of gas from the micro-hole (804) and the small diameter of the micro-hole (804) can prevent materials from entering the micro-hole (804). The air discharged from the micro-hole (804) can blow off the materials attached to the surface of the mixing shaft (801), mixing plate (802), and anti-sticking plate (803), preventing materials from adhering to the mixing assembly (8). S3. When the mixing work is completed, start the electric push rod (403) to drive the block (404) away from the discharge port (3). At this time, the block (404) fills the gap of the discharge pipe (401). The raw material in the mixing cylinder will slide down along the discharge shell (2), pass through the discharge port (3) and finally be discharged from the discharge pipe (401). S4. During the discharge process, the discharge can be accelerated by using the mixing component (8) and the discharge cooling component (5). After the discharge is completed, if necessary, a high-pressure water injection device can be connected to the water injection pipe (1008), and the solenoid valve three (1009) can be opened and the solenoid valve two (1006) can be closed. Water is injected into the inner cavity of the mixing shaft (801), the inner cavity of the mixing plate (802), and the inner cavity of the anti-sticking plate (803) through the high-pressure water injection device. The water will be discharged from the micro-hole (804) and sprayed on the inner wall of the mixing cylinder. With the rotation of the mixing shaft (801), the inner wall of the mixing cylinder can be rinsed.

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