Chemical fiber two-for-one twisting cleaning equipment

The chemical fiber twisting cleaning equipment, which uses electrostatic adsorption and automated scraping, solves the problem of low efficiency in cleaning lint in chemical fiber twisting equipment, and achieves efficient cleaning and automated recycling of lint, thereby improving production efficiency and yarn quality.

CN121519213APending Publication Date: 2026-02-13JIANGSU XINSHENGCHENG TEXTILE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202511672484.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-02-13

AI Technical Summary

Technical Problem

Existing chemical fiber twisting equipment lacks a dedicated lint removal device during production, resulting in low production efficiency and making it difficult to meet the automation and continuous production requirements of modern textile industry.

Method used

A chemical fiber twisting cleaning device was designed, which actively captures flying fluff using electrostatic adsorption rods and achieves automated cleaning of the fluff through a moving scraper and scraper assembly. The device includes a drive assembly, scraper, screw drive component and push plate, forming a closed-loop processing system to ensure the adsorption, scraping and recycling of flying fluff.

Benefits of technology

It effectively prevents the spread of flying fibers to key equipment components, reduces wear rate, improves yarn smoothness and qualification rate, reduces downtime for cleaning, increases single-shift capacity by 15%-20%, and meets the continuous production needs of modern textile industry.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses chemical fiber two-for-one twisting cleaning equipment, and relates to the field of chemical fiber textile production. The lifting table is in sliding connection with the workbench; the plurality of electrostatic adsorption rods are respectively arranged above the lifting platform; the movable scraping plate is in sliding connection with the electrostatic adsorption rod and is used for cleaning the electrostatic adsorption rod and extruding the flying catkins in the to-be-cleaned area between the movable scraping plate and the lifting table; the cleaning device comprises a driving assembly, a scraper, a first lead screw driving part and a push plate, the scraper is arranged on the driving assembly, the driving assembly is configured to drive the scraper to scrape off the flying catkins on the lifting platform and the movable scraper, the first lead screw driving part is arranged on the scraper, and the push plate is arranged on the first lead screw driving part; the push plate can be slidably connected with the upper surface of the lifting table, and the first lead screw driving piece is configured to drive the push plate to move in the scraping edge direction of the scraper. In this way, flying catkins generated in the two-for-one twisting process can be cleared away in the two-for-one twisting process.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of chemical fiber textile production, and in particular to a chemical fiber double-twisting cleaning device. BACKGROUND

[0002] In the process of chemical fiber textile production, the double-twisting machine is a key equipment for realizing yarn twisting. In the double-twisting process of chemical fiber materials (such as polyester and nylon), a large amount of fine fiber fluff is inevitably generated due to high-speed rotation of spindles (the rotation speed can usually reach 10,000-20,000 revolutions per minute) and friction between the yarn and the yarn guide components and the yarn storage disc.

[0003] In the related art, most chemical fiber double-twisting devices are not equipped with a special fluff cleaning device. For cleaning of the fluff of the double-twisting machine, the double-twisting machine is periodically stopped for cleaning by means of a brush, compressed air or the like, which reduces the production efficiency and makes it difficult to meet the needs of modern textile industry for automatic and continuous production. SUMMARY

[0004] The present application aims to at least partially solve one of the above technical problems.

[0005] To this end, the present application aims to provide a chemical fiber double-twisting cleaning device capable of cleaning the fluff generated in the double-twisting process.

[0006] To achieve the above-mentioned purpose, the present application provides a chemical fiber double-twisting cleaning device, comprising: a workbench on which a double-twisting module is placed; a lifting table in sliding connection with the workbench; a plurality of electrostatic adsorption rods arranged above the lifting table; a movable scraper in sliding connection with the electrostatic adsorption rods, used for cleaning the electrostatic adsorption rods and extruding the fluff in the cleaning area between the movable scraper and the lifting table; and a cleaning device comprising a driving assembly, a scraper, a first lead screw driving member and a push plate, wherein the scraper is arranged on the driving assembly, the driving assembly is configured to drive the scraper to scrape off the fluff on the lifting table and the movable scraper, the first lead screw driving member is arranged on the scraper, and the push plate is arranged on the first lead screw driving member, the push plate being in sliding connection with the upper surface of the lifting table, and the first lead screw driving member being configured to drive the push plate to move in the direction of the scraping edge of the scraper.

[0007] In an embodiment of the present application, the driving assembly comprises a ring-shaped mounting bracket, a first motor, a driving wheel, an internal gear ring and a second lead screw driving member, wherein the first motor is in sliding connection with the ring-shaped mounting bracket, the driving wheel is arranged at the driving end of the first motor, the driving wheel is in meshing engagement with the internal gear ring, the second lead screw driving member is arranged on the first motor, and the scraper is arranged on the second lead screw driving member.

[0008] In an embodiment of the present application, a limiting sliding groove is formed on the annular mounting frame, and a limiting sliding block is arranged on the first motor, and the limiting sliding groove and the limiting sliding block are in sliding connection.

[0009] In an embodiment of the present application, the scraper comprises a first cleaning part and a second cleaning part, the first cleaning part is arranged on the upper part of the second cleaning part, the first cleaning part is used for scraping the fly floe on the lower part of the moving scraper, and the second cleaning part is used for scraping the fly floe on the upper part of the lifting platform.

[0010] In an embodiment of the present application, the push plate and the scraper blade are in sliding connection.

[0011] In an embodiment of the present application, the lifting platform comprises a hydraulic lifting device and a moving platform, the moving platform is arranged on the driving end of the hydraulic lifting device, a through groove is formed on the central part of the moving platform, and the workbench and the through groove are in sliding connection.

[0012] In an embodiment of the present application, a cleaning bin is further included, a plurality of electrostatic adsorption rods are arranged on the inner wall of the upper part of the cleaning bin respectively, and the moving scraper is arranged in the cleaning bin.

[0013] In an embodiment of the present application, the moving scraper comprises a third screw driving part and a cleaning scraper, the third screw driving part is arranged in the cleaning bin, the cleaning scraper is arranged on the third screw driving part, a plurality of through holes are formed on the cleaning scraper, the plurality of through holes and the plurality of electrostatic adsorption rods are in one-to-one correspondence, and the through holes and the electrostatic adsorption rods are in sliding connection.

[0014] In an embodiment of the present application, the first screw driving part comprises a driving bin, a second motor, a ball screw, a ball sliding block and a connecting piece, the second motor is arranged in the driving bin, the ball screw is arranged on the driving end of the second motor, the ball sliding block is arranged on the ball screw, and the connecting piece is arranged on the ball sliding block.

[0015] The present application has the following advantages: The electrostatic adsorption rod can actively capture the fly floe, effectively avoid the fly floe diffused to the precision components such as spindle bearing and yarn guide hook due to the air flow of the equipment, thereby reducing the wear rate of the transmission components, prolonging the service life of the equipment, reducing the pollution of the fly floe to the surface of the yarn, and improving the smoothness and the qualified rate of the finished yarn. When the adsorption amount of the electrostatic adsorption rod reaches the preset threshold, the moving scraper and the lifting platform form a fly dust clamping sealing area through precise cooperation. The scraper removes the fly dust between the moving scraper and the lifting platform under the drive of the driving assembly. The first lead screw driving element controls the push plate to direct the fly dust into the recycling bin, and the uniform collection of the fly dust is realized through the reciprocating movement of the push plate, thereby completely solving the problem of one-sided accumulation in the traditional recycling mode. In the doubling process, the fly dust is cleaned, the frequency of cleaning is reduced by more than 80%, the automation level of the doubling process is significantly improved, the single-shift capacity is increased by 15%-20%, and the demand of the modern textile industry for continuous and intelligent production is met.

[0016] Additional aspects and advantages of the present application will be set forth in part in the following description, will become apparent from the following description, or will be learned through practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0017] The above and / or additional aspects and advantages of the present application will become apparent and be readily appreciated from the following description, taken in conjunction with the accompanying drawings, in which: Figure 1 It is a structure schematic view of the chemical fiber doubling cleaning equipment according to one embodiment of the present application. Figure 2 It is a sectional structure schematic view of the chemical fiber doubling cleaning equipment according to one embodiment of the present application. Figure 3 It is a sectional structure schematic view of the first lead screw driving element according to one embodiment of the present application. Figure 4 It is a connection structure schematic view of the scraper and the push plate according to one embodiment of the present application.

[0018] As shown in the figure: 1, workbench, 2, lifting platform, 21, hydraulic lifting device, 22, moving platform, 3, electrostatic adsorption rod, 4, moving scraper, 41, third lead screw driving element, 42, cleaning scraper, 5, cleaning device, 51, driving assembly, 511, annular mounting frame, 512, first motor, 513, driving wheel, 514, inner tooth ring, 515, second lead screw driving element, 52, scraper, 521, first cleaning part, 522, second cleaning part, 53, first lead screw driving element, 531, driving bin, 532, second motor, 533, ball screw, 534, ball sliding block, 535, connecting piece, 54, push plate, 6, limiting sliding groove, 7, limiting sliding block, 8, cleaning bin, 9, recycling bin. DETAILED DESCRIPTION

[0019] Embodiments of the present application are described below in detail, examples of which are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0020] A fiber doubling cleaning device is described below with reference to the drawings.

[0021] As shown in Figure 1 and Figure 2 , the fiber doubling cleaning device of the embodiments of the present application can include a workbench 1, a lifting platform 2, a plurality of electrostatic adsorption rods 3, a moving scraper 4, a cleaning device 5, and a cleaning bin 8.

[0022] The doubling module is placed on the workbench 1, the lifting platform 2 is slidingly connected with the workbench 1, the plurality of electrostatic adsorption rods 3 are respectively arranged above the lifting platform 2, the moving scraper 4 is slidingly connected with the electrostatic adsorption rods 3, the moving scraper 4 is used for cleaning the electrostatic adsorption rods 3 and extruding the flying fluff in the area to be cleaned between the moving scraper 4 and the lifting platform 2. The plurality of electrostatic adsorption rods 3 are respectively arranged on the inner wall of the upper part of the cleaning bin 8, the inner wall of the cleaning bin 8 is provided with a mounting groove, the moving scraper 4 is arranged in the cleaning bin 8, and the upper part of the cleaning bin 8 is provided with a wire outlet.

[0023] It should be noted that the doubling module placed on the workbench 1 in this embodiment is a part of the doubling spindle in the doubling device, most of the flying fluff is charged (positive / negative) due to friction or electrostatic induction, and is easy to float in the air. The electrostatic adsorption rod 3 generates ion cloud through corona discharge to achieve active adsorption of the flying fluff.

[0024] It can be understood that the hollow area of the cleaning bin 8 described in this embodiment is the area to be cleaned.

[0025] As shown in Figure 2 and Figure 4 , the cleaning device 5 can include a driving assembly 51, a scraper 52, a first lead screw driving part 53, and a push plate 54. The scraper 52 is arranged on the driving assembly 51, the driving assembly 51 is configured to drive the scraper 52 to scrape the flying fluff on the lifting platform 2 and the moving scraper 4, the first lead screw driving part 53 is arranged on the scraper 52, and the push plate 54 is arranged on the first lead screw driving part 53. The push plate 54 is slidingly connected with the upper surface of the lifting platform 2, and the first lead screw driving part 53 is configured to drive the push plate 54 to move along the scraping edge direction of the scraper 52. The scraper 52 includes a first cleaning part 521 and a second cleaning part 522, the first cleaning part 521 is arranged on the upper part of the second cleaning part 522, the first cleaning part 521 is used for scraping the flying fluff on the lower part of the moving scraper 4, and the second cleaning part 522 is used for scraping the flying fluff on the upper part of the lifting platform 2. The push plate 54 is slidingly connected with the surface of the scraper 52.

[0026] It should be noted that the application can also be provided with a recycling bin 9, and the cleaning device 5 is arranged in the recycling bin 9, and the recycling bin 9 is in communication with the cleaning bin 8. The cleaning bin 8 and the recycling bin 9 jointly form a cleaning space, which can also be directly provided by the two-for-one twisting device.

[0027] It can be understood that the driving assembly 51 described in this embodiment can drive the scraper 52 to scrape the flying flocks on the lifting platform 2 and the moving scraper 4, and uniformly push the flying flocks accumulated on the scraper 52 to the target position through the movable push plate 54, avoiding the accumulation of flying flocks.

[0028] In order to clearly illustrate the above embodiment, in an embodiment of the application, as shown in Figure 2 The driving assembly 51 can include: an annular mounting frame 511, a first motor 512, a driving wheel 513, an inner tooth ring 514, and a second screw drive 515, wherein the annular mounting frame 511 can be arranged in the recycling bin 9, the first motor 512 is in sliding connection with the annular mounting frame 511, the driving wheel 513 is arranged at the driving end of the first motor 512, the driving wheel 513 is in meshing with the inner tooth ring 514, the second screw drive 515 is arranged on the first motor 512, and the scraper 52 is arranged on the second screw drive 515. A limiting sliding groove 6 is formed on the annular mounting frame 511, a limiting sliding block 7 is arranged on the first motor 512, and the limiting sliding groove 6 and the limiting sliding block 7 are in sliding connection. It should be noted that the cross section of the limiting sliding groove 6 is T-shaped, and the cross section of the limiting sliding block 7 is also T-shaped.

[0029] Specifically, the two-for-one twisting module is stably installed on the workbench 1, and the chemical fiber passes through the cleaning bin 8 through the wire outlet and is connected to the winding mechanism. When the two-for-one twisting module operates at high speed, the friction between the spindle and the two-for-one twisting disc and the aerodynamic effect will generate a large amount of flying flocks. At this time, the high-voltage electrostatic adsorption rod 3 (which can be arranged as a negative polarity discharge electrode) uniformly distributed in the cleaning bin 8 ionizes the air through corona discharge, and the generated positive ions make the flying flocks carry positive charges after contacting the flying flocks. The flying flocks with positive charges are directionally adsorbed to the surface of the electrostatic adsorption rod 3 under the action of electric field force. This design can realize efficient capture at the first time of flying flock generation, avoiding the diffusion of flying flocks to the key positions such as the transmission parts and the yarn guide device of the two-for-one twisting module due to high-speed airflow of the device.

[0030] When the fly floss adsorbed on the surface of the electrostatic adsorption rod 3 reaches the preset threshold, the moving scraper 4 moves vertically towards the lifting platform 2, and a clamping sealing area is formed through the precise fitting of the two. Then, the moving scraper 4 moves downwards to the cleaning device 5 synchronously with the lifting platform 2, and the moving scraper 4 moves away from the lifting platform 2 to expose the space to be cleaned. The second lead screw drive 515 precisely positions the scraper 52 to the gap between the two, and the first motor 512 drives the driving wheel 513 to move in a ring along the inner tooth ring 514, thereby driving the scraper 52 to perform a 360° circumferential cleaning action. Compared with the traditional linear cleaning method, the cleaning blind area is avoided, and the size of the scraper 52 is reduced. After cleaning, the first lead screw drive 53 controls the push plate 54 to direct the fly floss on the lifting platform 2 away from the workbench 1 and into the recycling bin 9. Through the reciprocating motion of the push plate 54, uniform collection of fly floss is achieved, avoiding the blockage problem caused by the accumulation of fly floss on one side of the bin body in the traditional recycling method, and ensuring the continuous operation of the equipment. Through the closed-loop processing system of "adsorption-collection-cleaning-recycling", not only the automatic cleaning of fly floss in the two-for-one twisting process is realized, but also the number of downtime maintenance and cleaning is reduced, thereby improving the efficiency of two-for-one twisting.

[0031] In one embodiment of the present application, as shown in Figure 2 The lifting platform 2 can include a hydraulic lifting device 21 and a moving platform 22, wherein the hydraulic lifting device 21 is arranged in the recycling bin 9, and the moving platform 22 is arranged at the driving end of the hydraulic lifting device 21. A through slot is formed in the central part of the moving platform 22, and the workbench 1 is slidably connected with the through slot. The hydraulic lifting device 21 controls the vertical movement of the moving platform 22.

[0032] The moving scraper 4 can include a third lead screw drive 41 and a cleaning scraper 42, wherein the third lead screw drive 41 is arranged in the cleaning bin 8, and the cleaning scraper 42 is arranged on the third lead screw drive 41. A plurality of through holes are formed in the cleaning scraper 42, and the plurality of through holes correspond one-to-one with the plurality of electrostatic adsorption rods 3. The through holes are slidably connected with the electrostatic adsorption rods 3. The third lead screw drive 41 controls the vertical movement of the cleaning scraper 42, and the vertically moving cleaning scraper 42 can scrape off the fly floss adsorbed on the surface of the electrostatic adsorption rod 3.

[0033] The first screw driving part 53 comprises a driving bin 531, a second motor 532, a ball screw 533, a ball slider 534 and a connecting piece 535, wherein the second motor 532 is arranged in the driving bin 531, the ball screw 533 is arranged at a driving end of the second motor 532, the ball slider 534 is arranged on the ball screw 533, and the connecting piece 535 is arranged on the ball slider 534. The second motor 532 can drive the ball screw 533 to rotate, the ball slider 534 can move on the rotating ball screw 533, and the ball slider 534 drives the target object to move through the connecting piece 535. The second screw driving part 515, the third screw driving part 41 and the first screw driving part 53 are the same in structure, and the driving bin 531 can be removed according to the installation condition, and the motor can be directly installed at the target position.

[0034] It should be noted that the motor (for example, the first motor 512, the second motor 532 and the like) described in the above embodiment is provided with a brake, the motor can be quickly stopped through the brake, a reduction box is arranged on the driving end of the motor, the driving end of the motor is connected with the input end of the reduction box, the output end of the reduction box constitutes the driving end of the motor, and the rotation speed of the motor output is adjusted through the reduction box.

[0035] In conclusion, the chemical fiber double-twisting cleaning equipment can clean the flying flocks generated in the double-twisting process.

[0036] In the description of the present specification, the terms "first", "second" are only used for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can be explicitly or implicitly included at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0037] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In addition, the skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of the different embodiments or examples without contradiction.

[0038] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present application, and the ordinary skilled in the art can make changes, modifications, replacements and variations to the above embodiments within the scope of the present application.

Claims

1. A chemical fiber twisting and cleaning device, characterized in that, include: Workbench (1), on which a twisting module is placed; The lifting platform (2) is slidably connected to the worktable (1); Multiple electrostatic adsorption rods (3) are respectively arranged above the lifting platform (2); The movable scraper (4) is slidably connected to the electrostatic adsorption rod (3) for cleaning the electrostatic adsorption rod (3) and squeezing the flying fluff in the area to be cleaned between the movable scraper (4) and the lifting platform (2); The cleaning device (5) includes: a drive assembly (51), a scraper (52), a first lead screw drive (53), and a push plate (54). The scraper (52) is disposed on the drive assembly (51), and the drive assembly (51) is configured to drive the scraper (52) to scrape off the flying fluff on the lifting platform (2) and the movable scraper (4). The first lead screw drive (53) is disposed on the scraper (52), and the push plate (54) is disposed on the first lead screw drive (53). The push plate (54) is slidably connected to the upper surface of the lifting platform (2). The first lead screw drive (53) is configured to drive the push plate (54) to move along the scraping direction of the scraper (52).

2. The chemical fiber twisting and cleaning equipment according to claim 1, characterized in that, The drive assembly (51) includes: an annular mounting bracket (511), a first motor (512), a drive wheel (513), an internal gear ring (514), and a second lead screw drive (515). The first motor (512) is slidably connected to the annular mounting bracket (511), the drive wheel (513) is disposed at the drive end of the first motor (512), the drive wheel (513) meshes with the internal gear ring (514), the second lead screw drive (515) is disposed on the first motor (512), and the scraper (52) is disposed on the second lead screw drive (515).

3. The chemical fiber twisting and cleaning equipment according to claim 2, characterized in that, The annular mounting bracket (511) has a limiting groove (6), and the first motor (512) is provided with a limiting slider (7). The limiting groove (6) and the limiting slider (7) are slidably connected.

4. The chemical fiber twisting and cleaning equipment according to claim 1, characterized in that, The scraper (52) includes a first cleaning part (521) and a second cleaning part (522). The first cleaning part (521) is disposed on the upper part of the second cleaning part (522). The first cleaning part (521) is used to scrape off the flying fluff under the moving scraper (4), and the second cleaning part (522) is used to scrape off the flying fluff on the upper part of the lifting platform (2).

5. The chemical fiber twisting and cleaning equipment according to claim 1, characterized in that, The push plate (54) is slidably connected to the blade surface of the scraper (52).

6. The chemical fiber twisting and cleaning equipment according to claim 1, characterized in that, The lifting platform (2) includes a hydraulic lifting device (21) and a moving platform (22), wherein the moving platform (22) is located at the drive end of the hydraulic lifting device (21), and a through groove is provided in the center of the moving platform (22), and the worktable (1) is slidably connected to the through groove.

7. The chemical fiber twisting and cleaning equipment according to claim 1, characterized in that, Also includes: The cleaning chamber (8) is provided with multiple electrostatic adsorption rods (3) respectively disposed on the upper inner wall of the cleaning chamber (8), and the movable scraper (4) is disposed in the cleaning chamber (8). The cleaning chamber (8) is provided with a cable outlet at the upper part.

8. The chemical fiber twisting and cleaning equipment according to claim 7, characterized in that, The movable scraper (4) includes a third lead screw drive (41) and a cleaning scraper (42). The third lead screw drive (41) is disposed in the cleaning chamber (8), and the cleaning scraper (42) is disposed on the third lead screw drive (41). The cleaning scraper (42) has multiple through holes, and the multiple through holes correspond one-to-one with the multiple electrostatic adsorption rods (3). The through holes are slidably connected to the electrostatic adsorption rods (3).

9. The chemical fiber twisting and cleaning equipment according to claim 1, characterized in that, The first lead screw drive component (53) includes: a drive chamber (531), a second motor (532), a ball screw (533), a ball slider (534), and a connector (535). The second motor (532) is disposed in the drive chamber (531), the ball screw (533) is disposed at the drive end of the second motor (532), the ball slider (534) is disposed on the ball screw (533), and the connector (535) is disposed on the ball slider (534).