Glass fiber placement system for molded fiberglass steel grating automated production line

By placing the storage platform above the fiberglass weaving system in the automated production line for molded fiberglass grating, and by using guiding and conveying devices to optimize yarn transport, the problems of large storage rack footprint and low transport efficiency are solved, achieving cost savings and improved transport efficiency.

CN121519238BActive Publication Date: 2026-04-07NANTONG JOSSON NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2026-01-17
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In existing automated production lines for molded fiberglass grating, storage racks occupy a large area, resulting in high setup costs and low transportation efficiency for yarn rolls.

Method used

The layout design of warp and weft yarn racks is adopted, and the storage platform is set above the glass fiber weaving system. The yarn conveying and transportation process is optimized through guiding devices, conveying devices and detection mechanisms.

Benefits of technology

It effectively reduces the floor space required, saves on setup costs, and improves the efficiency of yarn roll transportation and the smooth progress of weaving.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application relates to a fiberglass layout system for an automated production line of molded fiberglass grating, and pertains to the field of fiberglass grating production technology. The fiberglass layout system includes a warp bed, a weft bed, and a guiding device. The warp bed is equipped with several storage platforms, each positioned above a fiberglass weaving system and used to store warp yarn rolls. The weft bed is positioned to one side of the fiberglass weaving system and used to store weft yarn rolls. The guiding device guides the transport of warp and weft yarns. This application effectively reduces the floor space required for storing the warp yarn rolls.
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Description

Technical Field

[0001] This application relates to the field of fiberglass grating production technology, and in particular to a fiberglass layout system for an automated production line of molded fiberglass grating. Background Technology

[0002] Fiberglass reinforced plastic (FRP) grating, also known as fiberglass grating, is a plate-like material with many openings, made of glass fiber as reinforcement and unsaturated polyester resin as matrix, through special processing. Fiberglass grating plays an important role as a structural material due to its corrosion resistance, flame retardancy, non-magnetic properties, electrical insulation, vibrant colors, and variety of styles and forms.

[0003] An existing automated production line for molded fiberglass grating includes a mold and a fiberglass weaving system. The fiberglass weaving system includes a warp weaving device and a weft weaving device. The warp weaving device lays warp threads in grooves on the mold, and the weft weaving device lays weft threads in the grooves on the mold. Storage racks are also provided around the fiberglass weaving system, and several yarn rolls are placed on the storage racks. Each yarn roll is rotatably connected to its corresponding storage rack. One end of the yarn on each yarn roll extends to the corresponding warp or weft weaving device. In use, the warp and weft weaving devices lay warp or weft threads in the grooves of the mold, thereby achieving the weaving of the fiberglass yarn.

[0004] Regarding the aforementioned technologies, since the storage racks in the prior art are all placed around the fiberglass weaving system, and the number of yarn rolls required for the automated production line of molded fiberglass grating is generally large, the size of the storage racks in the prior art is relatively large. This increases the floor space occupied by the storage racks in the prior art, thereby increasing the required installation area of ​​the automated production line of molded fiberglass grating and increasing the installation cost. Therefore, improvements are needed. Summary of the Invention

[0005] To reduce the floor space required for storing yarn rolls, this application provides a fiberglass layout system for an automated production line of molded fiberglass grating.

[0006] The fiberglass layout system for the automated production line of molded fiberglass grating provided in this application adopts the following technical solution:

[0007] The glass fiber layout system of the automated production line for molded fiberglass grating includes a warp frame, a weft frame, and a guiding device. The warp frame is equipped with several storage platforms, each of which is located above the glass fiber weaving system and is used to store warp yarn rolls. The weft frame is located on one side of the glass fiber weaving system and is used to store weft yarn rolls. The guiding device is used to guide the conveying of warp and weft yarns.

[0008] By adopting the above technical solution, compared with the prior art where the large storage racks are placed around the glass fiber weaving system, thus increasing the floor space of the storage racks and consequently increasing the required installation area and cost of the automated production line for molded fiberglass grating, this application, through the arrangement of the warp and weft yarn racks, allows the storage platform on the warp yarn rack to be placed above the glass fiber weaving system in the automated production line for molded fiberglass grating. This replaces the layout of the prior art where the storage racks for placing warp yarn rolls are placed around the glass fiber weaving system, effectively utilizing the space above the glass fiber weaving system, thereby reducing the floor space required for storing the warp yarn rolls and effectively saving installation costs.

[0009] Preferably, each of the storage platforms is provided with a conveying device, each of the conveying devices includes a setting frame, a conveying mechanism and a plurality of conveying frames, one end of each setting frame is inclined downward and the other end is connected to the corresponding storage platform, each of the conveying frames is slidably connected to the corresponding setting frame and the sliding path passes through the top and bottom ends of the setting frame, each of the conveying frames is placed with the warp yarn roll, and the conveying mechanism is used to drive each conveying frame to slide.

[0010] By adopting the above technical solution and configuring the conveying device, the conveying mechanism can drive each conveying frame to slide, thereby enabling each conveying frame to move from the bottom of the setting frame to the top of the setting frame, thus realizing the automatic conveying of warp rolls. This effectively facilitates the transportation of warp rolls by relevant personnel, replaces manual handling by relevant personnel, and effectively improves the transportation efficiency of warp rolls.

[0011] Preferably, the conveyor frame is provided with a sleeve post and a moving mechanism. The sleeve post is slidably connected to the corresponding conveyor frame, and the sliding direction is the height direction of the conveyor frame. The moving mechanism is used to drive the sleeve post to slide. The sleeve post is used to sleeve the warp yarn roll.

[0012] By adopting the above technical solution, the setting of the sleeve post and the moving mechanism enables the moving mechanism to drive the sleeve post to slide in the height direction of the conveyor frame after the warp roll moves to the corresponding conveyor frame, thereby inserting it into the space in the middle of the warp roll. This allows the warp roll to be sleeved on the sleeve post, so that the sleeve post can avoid the warp roll when it moves, effectively facilitating the transportation of the warp roll by relevant personnel.

[0013] Preferably, the moving mechanism includes a driving component, a driving frame, and a transmission frame. The driving frame is slidably connected to the corresponding conveying frame. The driving component is used to drive the driving frame to slide. One end of the transmission frame is rotatably connected to the driving frame, and the other end is rotatably connected to the sleeve column.

[0014] By adopting the above technical solution and specifically setting the drive mechanism, the drive component can drive the drive frame to slide, thereby causing the drive frame to drive the corresponding sleeve column to slide through the transmission frame, thus realizing the drive of the sleeve column to slide. At the same time, by adopting an indirect drive method, the driving direction of the drive component can be different from the sliding direction of the sleeve column, so that the drive component does not need to be set above or below the sleeve column, effectively saving the space occupied by the entire conveyor frame and increasing the utilization rate of the space on the conveyor frame.

[0015] Preferably, the conveyor frame is also provided with a positioning frame, which is located on the displacement path of the warp roll moving to the conveyor frame. The positioning frame is slidably connected to the corresponding conveyor frame, and the sliding direction is the height direction of the corresponding conveyor frame. The moving mechanism also includes a linkage component, which is used to drive the positioning frame to slide.

[0016] By adopting the above technical solution, the positioning frame is positioned on the displacement path of the warp roll on the conveyor frame. This allows the positioning frame to position the warp roll by abutting against it, thus ensuring that the warp roll is in the designated position on the conveyor frame. This allows the subsequent inserting post to be smoothly inserted into the space in the middle of the warp roll.

[0017] Preferably, the linkage component includes a linkage gear and two linkage racks, the two linkage racks are respectively connected to the corresponding drive frame and the corresponding positioning frame, and both are rotately meshed with the linkage gear, the linkage gear is rotatably connected to the corresponding conveyor frame.

[0018] By adopting the above technical solution and setting the linkage components, when the sleeve column slides, the sliding frame can drive another linkage rack to slide through the linkage rack and linkage gear, thereby causing the positioning frame to slide. After the sleeve column is inserted into the space in the middle of the warp roll, the positioning frame can retract into the conveying frame, allowing the warp roll on the sleeve column to rotate smoothly, effectively ensuring the rotation effect of the warp roll, and realizing the linkage between the sleeve column and the positioning frame.

[0019] Preferably, the mounting post is also provided with a detection mechanism, which includes a detection component. A control component and a display component are also provided on one side of the mounting frame. The detection component is used to detect whether the warp roll on the corresponding mounting post is rotating. The control component is used to control the display component to display the information on whether the corresponding warp roll is rotating based on the data detected by the detection component.

[0020] By adopting the above technical solution and setting the detection mechanism, after the corresponding conveyor frame moves to the top of the setting frame, the detection component can detect whether the warp roll on the corresponding setting column has rotated. This allows the control component to control the display component to display the information on whether the corresponding warp roll has rotated based on the data detected by the detection component. This enables relevant personnel to determine whether the warp yarn on the warp roll has been used up based on whether the warp roll has rotated, thus effectively ensuring that relevant personnel have a good understanding of the warp yarn usage and ensuring the smooth progress of weaving.

[0021] Preferably, the detection mechanism further includes a sleeve frame, an abutment frame, and an elastic element. The sleeve frame is rotatably connected to the sleeve post, the warp roll is connected to the sleeve frame, the bottom of the sleeve frame extends downward to form an abutment portion, the top of the abutment frame is located on the displacement path of the abutment portion, the abutment frame is slidably connected to the sleeve post, the elastic element is used to reset the abutment frame, and the detection element is used to detect whether the abutment frame has slipped.

[0022] By adopting the above technical solution, the arrangement of the sleeve frame, the abutment frame, and the elastic element allows the sleeve frame to rotate together with the warp roll. This allows the abutment part on the sleeve frame to continuously abut against the top of the abutment frame during rotation, thus converting the rotation of the warp roll into the reciprocating movement of the abutment frame. This enables the detection component to detect whether the warp roll is rotating by detecting whether the detection frame has slipped, effectively facilitating the detection process.

[0023] Preferably, the guiding device includes a plurality of guide tubes and a plurality of guide wheels. The plurality of guide tubes are respectively disposed on the warp yarn frame and the weft yarn frame, and are all used to allow the warp yarns on the corresponding warp yarn rolls or the weft yarns on the corresponding weft yarn rolls to pass through. One end of each guide tube is used to approach the glass fiber weaving system. The guide wheels are disposed at the bends and ends of the corresponding guide tubes, and are all used to guide the warp yarns or weft yarns.

[0024] By adopting the above technical solution, the setting of the guide tube and guide wheel allows both the warp yarns on the warp roll and the weft yarns on the weft roll to enter the guide tube, thereby protecting the warp or weft yarns and reducing the probability of tangling due to excessive yarn bundles, ensuring smooth weaving. At the same time, the presence of the guide wheel can guide the warp and weft yarns, thus facilitating their transport.

[0025] Preferably, each storage platform has several warp rolls, and each warp roll is rotatably connected to the corresponding storage platform. One end of the warp yarn wound on the warp roll on each storage platform is connected to one end of the warp yarn wound on the next warp roll by a knot.

[0026] By adopting the above technical solution, the setting of warp yarn knot connection on the warp yarn roll allows the warp yarns on adjacent warp yarn rolls to be connected by knots, thereby connecting the warp yarns on several warp yarn rolls together, effectively increasing the overall length of the warp yarns, thereby reducing the frequency of warp yarn replacement by relevant personnel, and thus improving the efficiency of subsequent weaving.

[0027] In summary, this application includes at least one of the following beneficial technical effects:

[0028] The arrangement of the warp and weft yarn racks allows the storage platform on the warp yarn rack to be placed above the fiberglass weaving system in the automated production line of molded fiberglass grating. This replaces the existing layout where the storage rack for placing warp yarn rolls is placed around the fiberglass weaving system. This effectively utilizes the space above the fiberglass weaving system, thereby reducing the floor space required for storing the warp yarn rolls and saving on setup costs.

[0029] The conveying device is designed so that the conveying mechanism can drive each conveyor frame to slide, thereby enabling each conveyor frame to move from the bottom of the setting frame to the top of the setting frame, thus realizing the automatic conveying of warp rolls. This effectively facilitates the transportation of warp rolls by relevant personnel, replaces manual handling by relevant personnel, and effectively improves the transportation efficiency of warp rolls.

[0030] The guide tube and guide wheel design allow both the warp yarns on the warp roll and the weft yarns on the weft roll to enter the guide tube, thus protecting the warp or weft yarns and reducing the chance of tangling due to excessive yarn bundles, ensuring smooth weaving. At the same time, the guide wheel guides the warp and weft yarns, facilitating their transport. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the overall glass fiber layout system used to illustrate the automated production line of molded fiberglass grating in Embodiment 1 of this application.

[0032] Figure 2 This is a schematic diagram illustrating the structure of the storage platform in Embodiment 1 of this application.

[0033] Figure 3 This is a schematic diagram illustrating the structure of the guide wheel in Embodiment 1 of this application.

[0034] Figure 4 This is a schematic diagram illustrating the structure of the conveyor frame in Embodiment 2 of this application.

[0035] Figure 5 This is a schematic diagram illustrating the structure of the conveying mechanism in Embodiment 2 of this application.

[0036] Figure 6This is a structural schematic diagram of the linkage component used in Embodiment 2 of this application.

[0037] Figure 7 This is a schematic diagram illustrating the structure of the transmission frame in Embodiment 2 of this application.

[0038] Explanation of reference numerals in the attached drawings: 1. Warp yarn holder; 11. Storage platform; 2. Weft yarn holder; 3. Guiding device; 31. Guide tube; 32. Guide wheel; 4. Warp yarn roll; 5. Weft yarn roll; 6. Conveying device; 61. Setting frame; 62. Conveying mechanism; 63. Conveying frame; 64. Sleeving column; 65. Moving mechanism; 651. Driving component; 652. Driving frame; 653. Transmission frame; 6531. Extension; 654. Linkage assembly; 6541. Linkage gear; 6542. Linkage rack; 66. Positioning frame; 7. Detection mechanism; 71. Sleeving frame; 711. Abutment part; 72. Adapting frame; 73. Linkage component; 731. Linkage frame; 74. Abutment frame; 75. Elastic component; 76. Detection component; 8. Control component; 9. Display component. Detailed Implementation

[0039] The following is in conjunction with the appendix Figures 1-7 This application will be described in further detail. Example

[0040] Embodiment 1 of this application discloses a fiberglass layout system for an automated production line of molded fiberglass grating. (Refer to...) Figure 1 , Figure 2 and Figure 3 The fiberglass layout system of the automated production line for molded fiberglass grating includes a warp frame 1, a weft frame 2, and a guiding device 3. The warp frame 1 is equipped with several storage platforms 11, each positioned above the fiberglass weaving system and used to store warp yarn rolls 4. The weft frame 2 is located on one side of the fiberglass weaving system and is used to store weft yarn rolls 5. The guiding device 3 guides the transport of warp and weft yarns.

[0041] Reference Figure 1 , Figure 2 and Figure 3 The warp frame 1 is placed on the ground, and the height of the top platform is higher than that of the mold and fiberglass weaving system in the automated production line for molded fiberglass grating. In this embodiment, the number of storage platforms 11 on the warp frame 1 is set to eighteen, and they are distributed along the length of the warp frame 1.

[0042] Reference Figure 2 and Figure 3The eighteen storage platforms 11 are arranged in pairs, forming nine groups in total. The two storage platforms 11 in each group are positioned close to each other, corresponding to the number of warp weaving devices in the fiberglass weaving system. Each storage platform 11 has four layers, with warp rolls 4 placed on each layer. The bottom layer of warp rolls 4 is used, while the upper three layers are reserved. In other embodiments, the number of storage platforms 11 on the warp frame 1 can also be different.

[0043] Reference Figure 2 and Figure 3 In this embodiment, each layer on each storage platform 11 holds fourteen sets of warp yarn rolls 4, corresponding to the number of braiding ends of the warp braiding device in the glass fiber braiding system. The fourteen sets of warp yarn rolls 4 are distributed along the length of the storage platform 11. Each set contains two warp yarn rolls 4, both of which are fitted onto the corresponding storage platform 11 and are rotatably connected, allowing each warp yarn roll 4 to rotate relative to its corresponding storage platform 11. In other embodiments, each layer may also contain other numbers of sets of warp yarn rolls 4.

[0044] Reference Figure 2 and Figure 3 In each group, the ends of the yarn on the two warp yarn rolls 4 are connected by a knot to secure them together. This allows the two warp yarn rolls 4 to be used together as a single warp, increasing the overall length of the warp and reducing the frequency of yarn replacement. In this embodiment, the knot connection on the two warp yarn rolls 4 ensures that the warp yarn on one of the warp yarn rolls 4 is used up first.

[0045] Reference Figure 2 and Figure 3 In this embodiment, the number of weft yarn frames 2 is set to two, and they are located on one side of the width direction of the automated production line for molded fiberglass grating, and distributed along this width direction. Each weft yarn frame 2 is provided with three layers, and each layer of the weft yarn frame 2 is provided with multiple sets of weft yarn rolls 5. The weft yarn rolls 5 are distributed along the length direction of the weft yarn frame 2 to correspond to the number of weft yarn weaving devices in the fiberglass weaving system.

[0046] Reference Figure 2 and Figure 3 Each group contains two weft yarn rolls 5, each weft yarn roll 5 is fitted onto a corresponding weft yarn frame 2 and is rotatably connected so that each weft yarn roll 5 can rotate relative to the weft yarn frame 2. One end of the weft yarn on the two weft yarn rolls 5 in each group is connected end to end by a rope knot, so that the two weft yarn rolls 5 can be used as a whole weft yarn, increasing the overall length of the weft yarn and thus reducing the frequency of replacement by relevant personnel.

[0047] Reference Figure 2 and Figure 3The guiding device 3 includes several guide tubes 31 and several guide wheels 32. In this embodiment, fourteen guide tubes 31 are provided at the bottom of each storage platform 11 and are distributed along the length of the storage platform 11 to correspond to each warp roll 4 on the corresponding storage platform 11. One end of each guide tube 31 on each storage platform 11 is fixedly installed on the top of the warp frame 1, and the other end of each guide tube 31 extends downward and towards the middle of the warp frame 1 to the top of the corresponding warp weaving device in the corresponding glass fiber weaving system.

[0048] Reference Figure 2 and Figure 3 Each storage platform 11 has a disconnected section at the bend of the guide tube 31, and each disconnected section is equipped with a guide wheel 32. Each guide wheel 32 is rotatably connected to the frame at that location via a pin, allowing the yarn to be turned by the guide wheel 32. At the end of each guide tube 31 furthest from the warp frame 1, a guide wheel 32 is provided, and each guide wheel 32 is rotatably connected to the frame at that location via a pin, allowing the yarn to be turned by the guide wheel 32 and extend downwards.

[0049] Reference Figure 2 and Figure 3 In each storage platform 11, one end of the warp yarn on one of the warp yarn rolls 4 in each group of warp yarn rolls 4 in the bottom layer extends downward into the corresponding guide tube 31, and under the guidance of the guide tube 31 and the guide wheel 32, it approaches the upper part of the corresponding warp yarn weaving device in the corresponding glass fiber weaving system.

[0050] Reference Figure 2 and Figure 3 Each weft yarn frame 2 is provided with multiple guide tubes 31. One end of each guide tube 31 is fixedly installed on the top of the corresponding weft yarn frame 2, and the other end extends upward and extends to the top of the corresponding weft yarn weaving device in the glass fiber weaving system.

[0051] Reference Figure 2 and Figure 3 Each guide tube 31 is disconnected at its bend, and each disconnected point is equipped with a guide wheel 32. Each guide wheel 32 is rotatably connected to the corresponding fixed frame via a pin. A guide wheel 32 is provided at the end of each guide tube 31 furthest from the weft yarn frame 2, and each guide wheel 32 is rotatably connected to the frame at that point via a pin, allowing the yarn to be turned and extended downwards via the guide wheel 32.

[0052] The implementation principle of the fiberglass layout system in the automated production line of molded fiberglass grating in Embodiment 1 of this application is as follows: During use, the warp yarns on the bottom warp roll 4 of the corresponding storage platform 11 are transported to the top of the corresponding warp weaving device through the corresponding guide tube 31, thereby realizing the transport of the warp yarns. At the same time, the weft yarns on the top weft roll 5 of the corresponding weft frame 2 are transported to the top of the corresponding weft weaving device through the corresponding guide tube 31, thereby realizing the transport of the weft yarns. Example

[0053] The difference between Embodiment 2 and Embodiment 1 in this application is that: (Refer to...) Figure 2 and Figure 3 Each storage platform 11 is equipped with a conveying device 6 at its bottom. Each conveying device 6 includes a mounting frame 61, a conveying mechanism 62, and several conveying frames 63. The bottom of the mounting frame 61 is placed on the ground, and its top is fixedly connected to the corresponding storage platform 11. In this embodiment, the number of conveying frames 63 is set to two groups, one group located at the top of the mounting frame 61 and the other group located at the bottom of the mounting frame 61, and the number of conveying frames 63 in each group is set to fourteen.

[0054] Reference Figure 2 and Figure 3 Each conveyor frame 63 is equipped with rollers at its bottom, and each mounting frame 61 has an annular groove on its outer wall to form an annular slide rail, allowing the positions of the bottom and top conveyor frames 63 of the mounting frame 61 to be interchanged. The rollers rotatably connected to the bottom of each conveyor frame 63 can be embedded in the groove and abut against the inner wall of the groove to guide the movement of the conveyor frame 63 and reduce the friction between the conveyor frame 63 and the inner wall of the groove.

[0055] Reference Figure 4 and Figure 5 In this embodiment, the conveying mechanism 62 is configured as a conveyor belt mechanism. Each corresponding conveyor frame 63 has a rubber or other flexible pad fixedly connected to its side wall so that the pad is fixedly installed on the conveyor belt in the conveyor belt mechanism. The extension direction of the conveyor belt is parallel to the extension direction of the groove on the mounting frame 61 so that when the reduction motor in the conveyor belt mechanism drives the conveyor belt to move, each conveyor frame 63 is conveyed in a ring.

[0056] Reference Figure 4 and Figure 5In other embodiments, a conveyor belt may also be provided at the bottom of the setting frame 61. This conveyor belt is located on the side of the setting frame 61 away from the storage table 11 and is used to transport the warp rolls 4 so that the warp rolls 4 can be transported to the corresponding conveyor frame 63 via the conveyor belt. In other embodiments, a plurality of robotic arms may also be provided on one side of the setting frame 61. These robotic arms are used to grab and remove the used warp rolls 4 from the conveyor frame 63.

[0057] Reference Figure 4 , Figure 5 and Figure 4 Each conveyor frame 63 is equipped with a mounting post 64 and a moving mechanism 65. The bottom of each mounting post 64 is located inside the corresponding conveyor frame 63 and is slidably connected to the corresponding conveyor frame 63, with the sliding direction being the axial direction of the mounting post 64. Each moving mechanism 65 includes a driving component 651, a driving frame 652, and a transmission frame 653. In this embodiment, the driving component 651 is configured as a cylinder, and each cylinder is fixedly installed inside the corresponding conveyor frame 63. In this embodiment, the length of the mounting post 64 extending beyond the conveyor frame 63 is less than the length of the warp roll 4.

[0058] Reference Figure 5 , Figure 4 and Figure 6 Each piston rod of the aforementioned cylinder is fixedly connected to a corresponding drive frame 652, and each drive frame 652 is slidably connected to a corresponding conveyor frame 63 via a slide rail. The sliding direction of each drive frame 652 is the same as the moving direction of the corresponding cylinder piston rod. One end of each transmission frame 653 is rotatably connected to the corresponding drive frame 652 via a pin, and the other end is rotatably connected to the bottom of the corresponding sleeve post 64 via a pin.

[0059] Reference Figure 7 , Figure 4 and Figure 6 Each conveyor frame 63 is equipped with a positioning frame 66, which is located on one side of the corresponding conveyor frame 63, and its top end is located on the displacement path of the warp roll 4 moving onto the conveyor frame 63. The bottom of each positioning frame 66 extends into the corresponding conveyor frame 63 and is slidably connected to the corresponding conveyor frame 63. The sliding direction is parallel to the sliding direction of the corresponding sleeve post 64, and all of them can slide completely into the conveyor frame 63.

[0060] Reference Figure 7 , Figure 4 and Figure 6Each moving mechanism 65 also includes a linkage component 654, each linkage component 654 including a linkage gear 6541 and two linkage racks 6542. One linkage rack 6542 is fixedly connected to the corresponding drive frame 652, and the other drive rack is fixedly connected to the corresponding positioning frame 66. Both linkage racks 6542 mesh with the corresponding linkage gear 6541, and each linkage gear 6541 is rotatably connected to the corresponding conveyor frame 63 via a pin.

[0061] Reference Figure 7 , Figure 4 and Figure 6 In the initial state, when no warp roll 4 is placed on the conveyor frame 63, the top of the positioning frame 66 extends beyond the top of the conveyor frame 63, and the sleeve post 64 is completely inside the conveyor frame 63. When the warp roll 4 is conveyed onto the conveyor frame 63, the positioning frame 66 abuts against the warp roll 4, thereby positioning the warp roll 4. Subsequently, the drive member 651 drives the drive frame 652 to slide, thereby causing the drive frame 652 to drive another linkage gear 6541 to move through the linkage rack 6542 and linkage gear 6541, thus causing the positioning frame 66 to gradually retract into the conveyor frame 63.

[0062] Reference Figure 7 , Figure 4 and Figure 6 During this process, the drive frame 652 drives the corresponding sleeve post 64 to move upward through the corresponding transmission frame 653, so that the top of the sleeve post 64 moves out of the conveyor frame 63 and the top of the sleeve post 64 is inserted into the circular groove in the middle of the corresponding warp roll 4.

[0063] Reference Figure 7 In this embodiment of the application, each conveyor 63 is provided with a guide wheel 32 on its side. The guide wheel 32 is rotatably connected to the conveyor 63 so that the warp yarns of the warp roll 4 on the corresponding conveyor 63 can be connected to the warp yarn knots on the warp roll 4 on the corresponding storage platform 11 under the guidance of the guide wheel 32, and facilitate the conveying between the two warp rolls 4.

[0064] Reference Figure 4 , Figure 6 and Figure 7 Each mounting post 64 is equipped with a detection mechanism 7, and each detection mechanism 7 includes a mounting frame 71, an adapting frame 72, a linkage component 73, an abutment frame 74, an elastic component 75, and a detection component 76. A control component 8 and a display component 9 are also provided on one side of the mounting frame 61. Each mounting frame 71 is fitted onto the top of the corresponding mounting post 64 and is rotatably connected to the top of the corresponding mounting post 64. Each mounting frame 71 has a protrusion on its side wall, which corresponds to a groove on the inner side wall of the warp roll 4, so that the mounting frame 71 can rotate together with the warp roll 4.

[0065] Reference Figure 4 , Figure 6 and Figure 7 Each mounting frame 71 has a downwardly extending abutment portion 711 at its bottom, and each abutment portion 711 is integrally formed with the corresponding mounting frame 71. Each adaptor frame 72 is sleeved on the mounting post 64 and slidably connected to the mounting post 64, with the sliding direction being the axial direction of the mounting post 64. Each linkage component 73 includes a linkage frame 731, and each transmission frame 653 has an extension portion 6531 extending from the end away from the drive frame 652 toward the mounting frame 71, and each extension portion 6531 is integrally formed with the corresponding transmission frame 653.

[0066] Reference Figure 4 and Figure 6 Each extension 6531 has its end rotatably connected to one end of a corresponding linkage frame 731 via a pin, and the other end of each linkage frame 731 is rotatably connected to a corresponding adaptation frame 72 via a pin. Each abutment frame 74 is slidably connected to its corresponding adaptation frame 72, and the sliding direction is the axial direction of the sleeve post 64. In this embodiment, each elastic element 75 is configured as a pressure spring, and each pressure spring is sleeved on the bottom of its corresponding abutment frame 74.

[0067] Reference Figure 7 , Figure 4 and Figure 6 In this embodiment, each detection element 76 is configured as a pressure sensor, each control element 8 is configured as a control computer, and each display element 9 is configured as a display screen, which is integrated into the control computer. Each pressure sensor is ring-shaped and fixedly mounted on the corresponding adapter 72, located at the bottom of the corresponding pressure spring. One end of each pressure spring abuts against the top of the corresponding abutment frame 74, and the other end abuts against the corresponding pressure sensor.

[0068] Reference Figure 7 , Figure 4 and Figure 6 In the initial state, when the sleeve post 64 has not moved upward, the top of the abutment frame 74 is located below the bottom of the abutment portion 711 when the sleeve post 64 is inside the conveyor frame 63. When the sleeve post 64 slides upward, the transmission frame 653 drives the linkage frame 731 to move, which in turn causes the linkage frame 731 to drive the adaptation frame 72 to slide relative to the sleeve post 64. When the sleeve post 64 slides to the top of its own displacement path, the adaptation frame 72 slides to the top of its own displacement path, so that the height of the top of the abutment frame 74 is higher than the height of the bottom of the abutment portion 711, and the top of the abutment frame 74 is located on the displacement path of the bottom of the abutment portion 711, so that the abutment portion 711 can drive the abutment frame 74 to slide after it abuts against the abutment frame 74.

[0069] Reference Figure 7 , Figure 4 and Figure 6 Each pressure sensor, display screen, conveyor mechanism 62, and drive unit 651 is electrically connected to the control computer. Each pressure sensor is used to detect the pressure exerted on itself by the pressure spring and feeds back the detected pressure value to the control computer. The control computer is used to group the pressure sensors so that the conveyor frames 63 on the same mounting frame 61 are divided into two groups.

[0070] Reference Figure 7 , Figure 4 and Figure 6 Figure 7 Figure 4 Figure 6 Figure 7 Figure 4 Figure 6 Figure 7 Figure 4 Figure 6 Figure 7 The control computer receives the pressure values ​​transmitted by each pressure sensor and has a preset pressure value stored internally. This preset value is the pressure value detected by the pressure sensor when the abutment part 711 is not in contact with the abutment frame 74. The control computer compares the detected pressure value with the preset value. If the pressure value detected by one pressure sensor in a group is consistently less than or equal to the preset value, it is determined that one warp roll 4 in that group is exhausted. At this time, the control computer controls the display screen to show the data and displays a prompt message indicating that the warp roll 4 is exhausted for relevant personnel to see.

[0071] The implementation principle of the fiberglass layout system in the automated production line of molded fiberglass grating in Embodiment 2 of this application is as follows: When the warp roll 4 is conveyed to the conveyor frame 63, the positioning frame 66 abuts against the warp roll 4, thereby positioning the warp roll 4. Subsequently, the drive component 651 drives the drive frame 652 to slide, thereby causing the drive frame 652 to drive another linkage gear 6541 to move through the linkage rack 6542 and linkage gear 6541, thereby causing the positioning frame 66 to gradually retract into the conveyor frame 63.

[0072] During this process, the drive frame 652, through the corresponding transmission frame 653, drives the corresponding sleeve post 64 upward, thereby causing the top of the sleeve post 64 to move out of the conveyor frame 63 and insert the top of the sleeve post 64 into the circular groove in the middle of the corresponding warp roll 4. Afterward, the conveying mechanism 62 drives the corresponding conveyor frame 63 to move to the top of the setting frame 61, thus smoothly conveying several warp rolls 4.

[0073] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A fiberglass layout system for an automated production line of molded fiberglass grating, characterized in that: The system includes a warp frame (1), a weft frame (2), and a guide device (3). The warp frame (1) is provided with several storage platforms (11). Each storage platform (11) is located above the glass fiber weaving system and is used to store warp yarn rolls (4). The weft frame (2) is located on one side of the glass fiber weaving system and is used to store weft yarn rolls (5). The guide device (3) is used to guide the transport of warp and weft yarns. The guiding device (3) includes several guide tubes (31) and several guide wheels (32). The several guide tubes (31) are respectively arranged on the warp frame (1) and the weft frame (2), and are all used to allow the warp yarns on the corresponding warp roll (4) or the weft yarns on the corresponding weft roll (5) to pass through. One end of each guide tube (31) is used to approach the glass fiber weaving system. The guide wheels (32) are arranged at the bends and ends of the corresponding guide tubes (31), and are all used to guide the warp yarns or weft yarns. Each of the storage platforms (11) is provided with a conveying device (6). Each of the conveying devices (6) includes a setting frame (61), a conveying mechanism (62), and several conveying frames (63). One end of each setting frame (61) is inclined downward, and the other end is connected to the corresponding storage platform (11). Each of the conveying frames (63) is slidably connected to the corresponding setting frame (61), and the sliding path passes through the top and bottom ends of the setting frame (61). Each of the conveying frames (63) is provided with the warp roll (4). The conveying mechanism (62) is used to drive each conveying frame (63) to slide. The conveyor frame (63) is provided with a sleeve post (64) and a moving mechanism (65). The sleeve post (64) is slidably connected to the corresponding conveyor frame (63), and the sliding direction is the height direction of the conveyor frame (63). The moving mechanism (65) is used to drive the sleeve post (64) to slide. The sleeve post (64) is used for the warp yarn roll (4) to be sleeved. The moving mechanism (65) includes a driving component (651), a driving frame (652), and a transmission frame (653). The driving frame (652) is slidably connected to the corresponding conveying frame (63). The driving component (651) is used to drive the driving frame (652) to slide. One end of the transmission frame (653) is rotatably connected to the driving frame (652), and the other end is rotatably connected to the sleeve column (64). The conveyor frame (63) is also provided with a positioning frame (66), which is located on the displacement path of the warp roll (4) moving to the conveyor frame (63). The positioning frame (66) is slidably connected to the corresponding conveyor frame (63), and the sliding direction is the height direction of the corresponding conveyor frame (63). The moving mechanism (65) also includes a linkage component (654), which is used to drive the positioning frame (66) to slide. The linkage component (654) includes a linkage gear (6541) and two linkage racks (6542). The two linkage racks (6542) are respectively connected to the corresponding drive frame (652) and the corresponding positioning frame (66), and both are rotately meshed with the linkage gear (6541). The linkage gear (6541) is rotatably connected to the corresponding conveyor frame (63).

2. The fiberglass layout system for the automated production line of molded fiberglass grating according to claim 1, characterized in that: The mounting post (64) is also provided with a detection mechanism (7), which includes a detection element (76). The mounting frame (61) is also provided with a control element (8) and a display element (9) on one side. The detection element (76) is used to detect whether the warp roll (4) on the corresponding mounting post (64) is rotating. The control element (8) is used to control the display element (9) to display the information on whether the corresponding warp roll (4) is rotating based on the data detected by the detection element (76).

3. The fiberglass layout system for the automated production line of molded fiberglass grating according to claim 2, characterized in that: The detection mechanism (7) further includes a sleeve frame (71), an abutment frame (74), and an elastic element (75). The sleeve frame (71) is rotatably connected to the sleeve post (64). The warp roll (4) is connected to the sleeve frame (71). The bottom of the sleeve frame (71) also extends downward to form an abutment portion (711). The top of the abutment frame (74) is located on the displacement path of the abutment portion (711). The abutment frame (74) is slidably connected to the sleeve post (64). The elastic element (75) is used to reset the abutment frame (74). The detection element (76) is used to detect whether the abutment frame (74) has slipped.

4. The fiberglass layout system for the automated production line of molded fiberglass grating according to claim 1, characterized in that: Each storage platform (11) has several warp rolls (4), and each warp roll (4) is rotatably connected to the corresponding storage platform (11). One end of the warp yarn wound on the warp roll (4) on each storage platform (11) is connected to one end of the warp yarn wound on the next warp roll (4) by a knot.

Citation Information

Patent Citations

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