A coil shaping device for motor production
By combining guide rods and movable supports with positioning, shaping, and heating mechanisms, the problems of uneven coil shaping and stator core misalignment are solved, achieving overall shaping and positional stability of multi-turn coils, and improving the assembly accuracy and operating performance of the motor.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-13
- Publication Date
- 2026-03-31
AI Technical Summary
Existing coil shaping devices suffer from uneven coil shaping, stator core misalignment, and difficulty in shaping multi-turn coils, failing to meet the requirements for motor assembly accuracy and operational performance.
The system employs a combination of guide rods and movable supports, along with positioning, shaping, and heating mechanisms. Multiple shaping plates are used for synchronous shaping, and the system, in conjunction with positioning plates and locking mechanisms, ensures stable coil positioning and adapts to different angle shaping requirements.
It achieves overall shaping of multi-turn coils, improves the shaping effect and accuracy of coils, ensures the positional stability of the motor stator core, adapts to shaping requirements at different angles, and improves the assembly accuracy and operating performance of the motor.
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Figure CN121530105B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of motor coil technology, and in particular to a coil shaping device for motor production. Background Technology
[0002] The coil shaping device is used to correct the shape of the coil wound on the stator core of the motor to ensure that the coil meets the installation size requirements and improves the assembly accuracy and operating performance of the motor.
[0003] Existing coil shaping devices have the following drawbacks: the coil shaping device uses single-point clamping or two-sided squeezing positioning, which may cause uneven force, slight displacement or shaking of the motor stator core; after the stator core is fixed, it cannot rotate flexibly, making it difficult to cover the different angle shaping requirements of the multi-turn coils of the motor stator core, and it is impossible to simultaneously shape the multi-turn coils of the motor stator core, which may easily lead to problems such as inconsistent coil deformation and local bulges. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a coil shaping device for motor production that realizes the overall shaping of multi-turn coils and ensures the stability of the coil position of the motor stator core during the shaping process.
[0005] The technical solution adopted to solve the above-mentioned technical problems is as follows: A guide rod is set at the bottom of the support frame, and a movable support is slidably connected to the guide rod in the horizontal direction. A positioning mechanism for positioning the inner circumferential sidewall of the motor stator core is set on the movable support. A shaping mechanism for shaping the multi-turn coil on the motor stator core is set at the top of the support frame. The movable support slides to a position directly below the shaping mechanism. The shaping mechanism consists of: protective covers on both sides of the support frame, a second electric cylinder inside each protective cover, the output end of the second electric cylinder being fixedly connected to a second support plate, a fixing ring on the second support plate, a shaping disc on the fixing ring, a second connecting disc on the shaping disc, and a third electric cylinder on the shaping disc. The output end is fixedly connected to the top of the top cover. The top cover and the fixing ring are slidably connected in the vertical direction. The shaping plate is evenly provided with multiple seventh sliding holes in the circumferential direction. The second connecting plate is evenly provided with multiple sixth sliding holes in the circumferential direction. A third sliding rod is slidably connected to each sixth sliding hole. A contact roller is provided at the top of each third sliding rod. Fixed plates are fixedly connected to the heating mechanism on both sides of the top cover. The circumferential inclined surface of the top cover slides and contacts multiple contact rollers. A fourth slider is slidably connected to the seventh sliding hole at the bottom of each third sliding rod. Each fourth slider is fixedly connected to one end of the seventh sliding hole through a first spring. A shaping plate for shaping the coil on the stator core of the motor is provided at the bottom of each fourth slider.
[0006] Furthermore, the fixing ring is fixedly connected to the second support plate by multiple fasteners. The fixing ring has two positioning holes, and the second support plate has positioning pins on both sides that engage with the positioning holes.
[0007] Furthermore, the support frame is equipped with a heating mechanism for heating the coil. The heating mechanism consists of: sliding frames slidably connected to both sides of the second support plate in the vertical direction; each sliding frame has an eighth sliding hole on each side plate; each eighth sliding hole is an inclined sliding hole; a fourth sliding rod is slidably connected to each eighth sliding hole in the inclined direction; each fourth sliding rod is rotatably connected to a connecting plate; each connecting plate is slidably connected to the second support plate in the horizontal direction; each connecting plate has a heating half-circle; the two heating half-circles form a circular heating ring; and multiple heating rods for heating the coil on the stator core of the motor are respectively provided at the bottom of each heating half-circle.
[0008] Furthermore, the second support plate is provided with fixing rods on both sides, which are slidably connected to the connecting plate in the horizontal direction. A second spring is provided on the fixing rod, with one end of the second spring fixedly connected to the connecting plate and the other end of the second spring fixedly connected to the second support plate.
[0009] Furthermore, the second support plate is provided with a ninth sliding hole on each side, which is slidably connected to the sliding frame in the vertical direction.
[0010] Furthermore, the positioning mechanism comprises: a rotating shaft rotatably mounted at the bottom of the movable support, a turntable at the top of the rotating shaft, a base mounted rotatably above the turntable inside the movable support, a top plate at the top of the base, a first connecting plate between the top plate and the base, a gear ring on the outer circumference of the first connecting plate, a frame at the bottom of the base, a second motor inside the frame, the output shaft of the second motor being fixedly connected to the rotating shaft, multiple third sliding holes evenly arranged along the circumference of the turntable and each sliding rod being slidably connected to the second sliding rod, multiple fourth sliding holes evenly arranged along the circumference of the base and each sliding rod being slidably connected to the second sliding rod, a second slider at the top of each second sliding rod, a fifth sliding hole evenly arranged along the circumference of the first connecting plate and each sliding rod being slidably connected to the second sliding rod, multiple second sliding holes evenly arranged along the circumference of the top plate and each second slider being fixedly connected to the positioning plate via a connecting rod, and multiple positioning plates abutting against the inner circumferential sidewall of the motor stator core for positioning the motor stator core.
[0011] Furthermore, the movable support is provided with a first support plate inside, and a first motor is provided on the first support plate. The output shaft of the first motor is fixedly connected to the connecting shaft, and a gear that meshes with the gear ring is provided on the connecting shaft.
[0012] Furthermore, the support frame is provided with a locking mechanism for fixing the position of the movable support. The locking mechanism is as follows: a locking block is provided at the bottom of the movable support, a first electric cylinder is provided inside the support frame, the output end of the first electric cylinder is fixedly connected to the first slider, the first slider has first sliding holes machined on both sides to slide and connect with the first sliding rod, a locking block is provided on the first sliding rod, and a groove is machined on the top of the locking block to engage with the bottom of the locking block.
[0013] Furthermore, the movable support is equipped with a handle.
[0014] The beneficial effects of the present invention are as follows: (1) The present invention uses multiple sets of shaping plates to act synchronously on the coil of the motor stator core, and the shaping plate located above the coil and the movable support located below the coil to hold the coil, thereby realizing the overall shaping of the multi-turn coil. At the same time, the heating mechanism preheats the coil, which can reduce the shaping resistance of the coil and improve the shaping effect of the coil.
[0015] (2) The present invention uses multiple sets of positioning plates to synchronously contact the inner side wall of the stator core hole of the motor to achieve clamping and positioning, ensuring that the coil of the stator core of the motor is stable in position during the shaping process, avoiding deviation, providing a precise reference for subsequent coil shaping, and driving the stator core of the motor to rotate as a whole to achieve position swing, which is convenient to adapt to the shaping requirements of different angles and positions of the stator core of the motor, and improving the adaptability to all-round coil shaping.
[0016] (3) The present invention can securely lock the position of the movable support by locking the locking block and the snap-fit block, preventing the support from sliding due to force during the shaping process, and further ensuring the shaping accuracy of the coil. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of one embodiment of the coil shaping device for motor production of the present invention.
[0018] Figure 2 This is a schematic diagram of the structure of the motor stator core and coils.
[0019] Figure 3 yes Figure 1 A schematic diagram of the structure without the protective cover.
[0020] Figure 4 This is a structural diagram of the support frame, locking mechanism, and movable support.
[0021] Figure 5 This is a schematic diagram of the locking mechanism.
[0022] Figure 6 This is a schematic diagram of the positioning mechanism.
[0023] Figure 7 yes Figure 6A schematic diagram of the bottom structure.
[0024] Figure 8 yes Figure 7 A schematic diagram of the structure without the rotating shaft and turntable.
[0025] Figure 9 This is a structural diagram of the first connecting disc and gear ring.
[0026] Figure 10 This is a structural diagram of the shaping mechanism and the heating mechanism.
[0027] Figure 11 This is a schematic diagram of the shaping mechanism.
[0028] Figure 12 yes Figure 11 A schematic diagram of the structure with the fixing ring and the second connecting plate removed.
[0029] Figure 13 This is a schematic diagram of the bottom structure of multiple shaping plates on the shaping disc.
[0030] Figure 14 This is a schematic diagram of the heating mechanism.
[0031] Figure 15 yes Figure 14 A structural diagram from another angle.
[0032] Figure 16 This is a schematic diagram of the second support plate.
[0033] Reference numerals: 1. Protective cover; 2. Motor stator core; 3. Locking mechanism; 301. First electric cylinder; 302. First slider; 303. First sliding rod; 304. First sliding hole; 305. Locking block; 306. Snap-fit block; 4. Positioning mechanism; 401. Second slider; 402. Second sliding hole; 403. Chassis; 404. Rotating shaft; 405. Top plate; 406. Gear ring; 407. First motor; 408. First support plate; 409. Gear; 410. Connecting shaft; 411. Positioning plate; 412. Third sliding hole; 413. Second sliding rod; 414. Turntable; 415. Fourth sliding hole; 416. Second motor; 417. Frame; 418. Connecting rod; 419. Fifth sliding hole; 420. First connecting plate; 5. Movable support; 6. Support frame; 7. Shaping machine Structure; 701, Second electric cylinder; 702, Second support plate; 703, Fixing plate; 704, Circumferential inclined surface; 705, Top cover; 706, Fixing component; 707, Positioning pin; 708, Abutting roller; 709, Third sliding rod; 710, Fixing ring; 711, Positioning hole; 712, Second connecting plate; 713, Sixth sliding hole; 714, Shaping plate; 715, Seventh sliding hole; 716, First spring; 717, Shaping plate; 718, Third electric cylinder; 719, Fourth slider; 8, Coil; 9, Heating mechanism; 901, Sliding frame; 902, Eighth sliding hole; 903, Fourth sliding rod; 904, Heating half-turn; 905, Heating rod; 906, Second spring; 907, Connecting plate; 908, Fixing rod; 909, Ninth sliding hole; 10, Handle; 11, Guide rod. Detailed Implementation
[0034] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0035] like Figures 1 to 4 As shown, a coil shaping device for motor production in this embodiment is composed of a protective cover 1, a motor stator core 2, a locking mechanism 3, a positioning mechanism 4, a movable support 5, a support frame 6, a shaping mechanism 7, a coil 8, a heating mechanism 9, a handle 10, and a guide rod 11.
[0036] A guide rod 11 is provided at the bottom of the support frame 6. A movable support 5 is slidably connected to the guide rod 11 in the horizontal direction. A handle 10 is provided on the movable support 5. A positioning mechanism 4 is provided on the movable support 5 to position the inner circumferential side wall of the hole of the motor stator core 2. A shaping mechanism 7 is provided at the top of the support frame 6 to shape the multi-turn coil 8 on the motor stator core 2. The movable support 5 slides to be located directly below the shaping mechanism 7. A locking mechanism 3 is provided inside the support frame 6 to fix the position of the movable support 5. A heating mechanism 9 is provided on the support frame 6 to heat the coil 8.
[0037] like Figure 5 As shown, the locking mechanism 3 is composed of a first electric cylinder 301, a first slider 302, a first sliding rod 303, a first sliding hole 304, a locking block 305, and a snap-fit block 306 connected together.
[0038] The locking mechanism 3 is as follows: a locking block 306 is provided at the bottom of the movable support 5, a first electric cylinder 301 is provided inside the support frame 6, the output end of the first electric cylinder 301 is fixedly connected to the first slider 302, the first slider 302 is respectively machined with first sliding holes 304 that are slidably connected to the first sliding rod 303, a locking block 305 is provided on the first sliding rod 303, and a groove is machined on the top of the locking block 305 that engages with the bottom of the locking block 306.
[0039] like Figures 6 to 9 As shown, the positioning mechanism 4 is composed of a second slider 401, a second sliding hole 402, a base 403, a rotating shaft 404, a top plate 405, a gear ring 406, a first motor 407, a first support plate 408, a gear 409, a connecting shaft 410, a positioning plate 411, a third sliding hole 412, a second sliding rod 413, a turntable 414, a fourth sliding hole 415, a second motor 416, a frame 417, a connecting rod 418, a fifth sliding hole 419, and a first connecting plate 420.
[0040] The positioning mechanism 4 consists of: a rotating shaft 404 rotatably mounted at the bottom of the movable support 5; a turntable 414 at the top of the rotating shaft 404; a base 403 rotatably mounted above the turntable 414 inside the movable support 5; a top plate 405 at the top of the base 403; a first connecting plate 420 between the top plate 405 and the base 403; a gear ring 406 on the outer circumference of the first connecting plate 420; a first support plate 408 inside the movable support 5; a first motor 407 on the first support plate 408; the output shaft of the first motor 407 fixedly connected to the connecting shaft 410; and a gear 409 on the connecting shaft 410 that meshes with the gear ring 406 for transmission.
[0041] A frame 417 is provided at the bottom of the chassis 403. A second motor 416 is provided inside the frame 417. The output shaft of the second motor 416 is fixedly connected to the rotating shaft 404. A turntable 414 is evenly provided with a plurality of third sliding holes 412 that are slidably connected to the second sliding rod 413 along the circumferential direction. A plurality of fourth sliding holes 415 that are slidably connected to the second sliding rod 413 are evenly provided along the circumferential direction of the chassis 403. A second slider 401 is provided at the top of each second sliding rod 413. A fifth sliding hole 419 that is slidably connected to the second sliding rod 413 is evenly provided along the circumferential direction of the first connecting plate 420. A plurality of second sliding holes 402 that are slidably connected to the second slider 401 are evenly provided along the circumferential direction of the top plate 405. Each second slider 401 is fixedly connected to the positioning plate 411 through a connecting rod 418. The plurality of positioning plates 411 abut against the inner circumferential side wall of the hole of the motor stator core 2 for positioning the motor stator core 2.
[0042] like Figures 10 to 13 As shown, the shaping mechanism 7 is composed of a second electric cylinder 701, a second support plate 702, a fixing plate 703, a circumferential inclined surface 704, a top cover 705, a fixing member 706, a positioning pin 707, a contact roller 708, a third slide rod 709, a fixing ring 710, a positioning hole 711, a second connecting plate 712, a sixth sliding hole 713, a shaping plate 714, a seventh sliding hole 715, a first spring 716, a shaping disc 717, a third electric cylinder 718, and a fourth slider 719.
[0043] The shaping mechanism 7 is as follows: protective covers 1 are provided on both sides of the support frame 6, and a second electric cylinder 701 is provided inside each protective cover 1. The output end of the second electric cylinder 701 is fixedly connected to the second support plate 702. A fixing ring 710 is provided on the second support plate 702. The fixing ring 710 is fixedly connected to the second support plate 702 through multiple fasteners 706. Two positioning holes 711 are machined on the fixing ring 710. Positioning pins 707 that engage with the positioning holes 711 are provided on both sides of the second support plate 702.
[0044] A shaping disc 717 is provided on the fixing ring 710, a second connecting disc 712 is provided on the shaping disc 717, and a third electric cylinder 718 is provided on the shaping disc 717. The output end of the third electric cylinder 718 is fixedly connected to the top of the inner part of the top cover 705. The top cover 705 and the fixing ring 710 are slidably connected in the vertical direction. The shaping disc 717 is evenly provided with a plurality of seventh sliding holes 715 in the circumferential direction, and the second connecting disc 712 is evenly provided with a plurality of sixth sliding holes 713 in the circumferential direction. A third sliding rod 709 is slidably connected to each sixth sliding hole 713. Each third sliding rod 709 is topped with... Each part is provided with abutting rollers 708, and the top cover 705 is provided with fixing plates 703 fixedly connected to the heating mechanism 9 on both sides. The circumferential inclined surface 704 of the top cover 705 slides against the multiple abutting rollers 708. Each third slide rod 709 is provided with a fourth slider 719 slidably connected to the seventh slide hole 715 at its bottom. Each fourth slider 719 is fixedly connected to one end of the seventh slide hole 715 through a first spring 716. Each fourth slider 719 is provided with a shaping plate 714 at its bottom for shaping the coil 8 on the stator core 2 of the motor.
[0045] like Figure 10 , Figures 14 to 16 As shown, the heating mechanism 9 is composed of a sliding frame 901, an eighth sliding hole 902, a fourth sliding rod 903, a heating half-circle 904, a heating rod 905, a second spring 906, a connecting plate 907, a fixing rod 908, and a ninth sliding hole 909.
[0046] The heating mechanism 9 comprises: sliding frames 901 slidably connected to both sides of the second support plate 702 in a vertical direction; and ninth sliding holes 909 slidably connected to the sliding frames 901 in a vertical direction on both sides of the second support plate 702. Each sliding frame 901 has an eighth sliding hole 902 on each of its two side plates. Each eighth sliding hole 902 is an inclined sliding hole, and a fourth sliding rod 903 is slidably connected to each eighth sliding hole 902 in an inclined direction. Each fourth sliding rod 903 is rotatably connected to a connecting plate 907. Each connecting plate 907 is slidably connected to the second support plate 702 in a horizontal direction. Fixed rods 908 slidably connected to the connecting plates 907 in a horizontal direction are provided on both sides of the second support plate 702. A second spring 906 is provided on the fixed rod 908, with one end of the second spring 906 fixedly connected to the connecting plate 907 and the other end fixedly connected to the second support plate 702. Each connecting plate 907 is provided with a heating half-circle 904, and the heating half-circles 904 on both sides form a circular heating ring. At the bottom of each heating half-circle 904, there are multiple heating rods 905 that heat the coils 8 on the stator core 2 of the motor.
[0047] The working principle of this embodiment is as follows: The motor stator core 2 is placed on the movable support 5, and multiple positioning plates 411 are located inside the holes of the motor stator core 2. The handle 10 is pulled manually, and the movable support 5 slides horizontally on the guide rod 11 to be located directly below the shaping mechanism 7. The positioning mechanism 4 positions the motor stator core 2, and the locking mechanism 3 locks the movable support 5 in position to facilitate the subsequent shaping of the coil 8 on the motor stator core 2. The heating mechanism 9 heats the coil 8, and the shaping mechanism 7 shapes the multi-turn coil 8 on the motor stator core 2.
[0048] The positioning mechanism 4 positions the motor stator core 2 as follows: the output shaft of the second motor 416 drives the rotating shaft 404 and the turntable 414 to rotate. The rotating shaft 404 rotates on the base plate of the movable support 5. During the rotation of the turntable 414, the multiple third sliding holes 412 on the turntable 414 are slidably connected to the second sliding rod 413, thereby driving the second sliding rod 413 to slide in the third sliding hole 412. At the same time, the second sliding rod 413 slides in the fourth sliding hole 415 of the base plate 403 and slides in the fifth sliding hole 419 of the first connecting plate 420. The second sliding rod 413 drives the second slider 401 to slide in the second sliding hole 402 of the top plate 405. The second slider 401 drives the positioning plate 411 to move through the connecting rod 418. The multiple positioning plates 411 move to contact the inner side wall of the hole of the motor stator core 2 and clamp and position the motor stator core 2.
[0049] The output shaft of the first motor 407 drives the connecting shaft 410 to rotate, and the connecting shaft 410 drives the gear 409 to rotate. The gear 409 meshes with the gear ring 406 for transmission. The gear ring 406 drives the top plate 405, the bottom plate 403, the rotating shaft 404, the turntable 414, the second slider 401, the second slide rod 413, the connecting rod 418, the positioning plate 411, and the motor stator core 2 to rotate on the movable support 5. This allows the position of the motor stator core 2 to be swung, which facilitates the subsequent shaping of the multi-turn coil 8 on the motor stator core 2.
[0050] The locking mechanism 3 locks the movable support 5 as follows: the output end of the first electric cylinder 301 drives the first slider 302 to slide horizontally inside the support frame 6, the first slide rod 303 slides in the first slide hole 304 of the side plate of the first slider 302 in the inclined direction, the first slide rod 303 drives the locking block 305 to move, and the groove of the locking block 305 moves to engage with the bottom of the locking block 306 to lock the position of the movable support 5.
[0051] The heating mechanism 9 heats the coil 8, and the shaping mechanism 7 shapes the multi-turn coil 8 on the motor stator core 2 as follows: the output end of the second electric cylinder 701 drives all parts on the second support plate 702 to move downwards in the vertical direction; the multiple shaping plates 714 of the shaping mechanism 7 move to the outer circumference of the motor stator core 2; the shaping disk 717 abuts against the top of the coil 8 of the motor stator core 2; the movable support 5 abuts against the bottom of the coil 8 of the motor stator core 2; and the output end of the third electric cylinder 718 drives... The top cover 705 moves vertically inside the fixing ring 710. The inner wall of the circumferential inclined surface 704 of the top cover 705 moves to slide against multiple abutting rollers 708. The abutting rollers 708 drive the third slide rod 709 to slide on the sixth slide hole 713 of the second connecting plate 712. At the same time, the third slide rod 709 drives the fourth slider 719 to slide on the seventh slide hole 715 of the shaping plate 717. The fourth slider 719 drives the shaping plate 714 to move into the insertion hole on the outer circumference of the motor stator core 2 to shape the coil 8.
[0052] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention.
Claims
1. A coil shaping device for motor production, characterized by: The support frame (6) is provided with a guide rod (11) at the bottom, the guide rod (11) is slidably connected with a moving support (5) in the horizontal direction, the moving support (5) is provided with a positioning mechanism (4) for positioning the inner circumferential side wall of the motor stator core (2), the top of the support frame (6) is provided with a shaping mechanism (7) for shaping the multiple turns of coils (8) on the motor stator core (2), and the moving support (5) is slid to be located directly below the shaping mechanism (7); The shaping mechanism (7) is characterized in that: the support frame (6) is provided with a protective cover (1) on each side, each protective cover (1) is provided with a second electric cylinder (701) inside, the output end of the second electric cylinder (701) is fixedly connected with a second supporting plate (702), the second supporting plate (702) is provided with a fixing ring (710), the fixing ring (710) is provided with a shaping disc (717), the shaping disc (717) is provided with a second connecting disc (712), the shaping disc (717) is provided with a third electric cylinder (718), the output end of the third electric cylinder (718) is fixedly connected with the inner top of a top cover (705), the top cover (705) is slidably connected with the fixing ring (710) in the vertical direction, the shaping disc (717) is uniformly provided with a plurality of seventh sliding holes (715) in the circumferential direction, the second connecting disc (712) is uniformly provided with a plurality of sixth sliding holes (713) in the circumferential direction, each sixth sliding hole (713) is slidably connected with a third sliding rod (709), each third sliding rod (709) is provided with a contact roller (708) at the top, the top cover (705) is provided with a fixed plate (703) fixedly connected with a heating mechanism (9) on each side, the inner circumferential inclined surface (704) of the top cover (705) is slidably contacted with a plurality of contact rollers (708), each third sliding rod (709) is provided with a fourth sliding block (719) slidably connected with the seventh sliding hole (715) at the bottom, each fourth sliding block (719) is fixedly connected with one end inside the seventh sliding hole (715) through a first spring (716), and each fourth sliding block (719) is provided with a shaping plate (714) for shaping the coil (8) on the motor stator core (2) at the bottom.
2. The coil shaping device for motor production according to claim 1, characterized in that: The fixing ring (710) is fixedly connected with the second supporting plate (702) through a plurality of fixing members (706), the fixing ring (710) is provided with two positioning holes (711), and the second supporting plate (702) is provided with a positioning pin (707) clamped in the positioning hole (711) on each side.
3. The coil shaping device for motor production according to claim 1, characterized by The support frame (6) is provided with a heating mechanism (9) for heating the coil (8), the heating mechanism (9) is that the second support plate (702) is slidably connected with a sliding frame (901) on both sides in the vertical direction, the both sides of each sliding frame (901) is provided with an eighth sliding hole (902), each eighth sliding hole (902) is an inclined sliding hole, each eighth sliding hole (902) is slidably connected with a fourth sliding rod (903) in the inclined direction, each fourth sliding rod (903) is rotatably connected with a connecting plate (907), each connecting plate (907) is slidably connected with the second support plate (702) in the horizontal direction, each connecting plate (907) is provided with a heating half circle (904), and the two heating half circles (904) form a circular heating ring, and the bottom of each heating half circle (904) is provided with a plurality of heating rods (905) for heating the coil (8) on the motor stator core (2).
4. The coil shaping device for motor production according to claim 3, characterized in that: The both sides of the second support plate (702) are provided with a fixed rod (908) slidably connected with the connecting plate (907) in the horizontal direction, the fixed rod (908) is provided with a second spring (906), one end of the second spring (906) is fixedly connected with the connecting plate (907), and the other end of the second spring (906) is fixedly connected with the second support plate (702).
5. The coil shaping device for motor production according to claim 3, characterized in that: The both sides of the second support plate (702) are provided with a ninth sliding hole (909) slidably connected with the sliding frame (901) in the vertical direction.
6. The coil shaping device for motor production according to claim 1, characterized in that: The positioning mechanism (4) is characterized in that: a rotating shaft (404) is rotatably arranged at the bottom of the moving support (5), a rotating disc (414) is arranged at the top of the rotating shaft (404), a bottom disc (403) is rotatably arranged above the rotating disc (414) in the moving support (5), a top disc (405) is arranged at the top of the bottom disc (403), a first connecting disc (420) is arranged between the top disc (405) and the bottom disc (403), a gear ring (406) is arranged on the outer circumference of the first connecting disc (420), a frame (417) is arranged at the bottom of the bottom disc (403), a second motor (416) is arranged in the frame (417), the output shaft of the second motor (416) is fixedly connected with the rotating shaft (404), a plurality of third sliding holes (412) are uniformly arranged on the rotating disc (414) in the circumferential direction and are respectively connected with the second sliding rods (413), a plurality of fourth sliding holes (415) are uniformly arranged on the bottom disc (403) in the circumferential direction and are respectively connected with the second sliding rods (413), a second sliding block (401) is arranged at the top of each second sliding rod (413), a fifth sliding hole (419) is uniformly arranged on the first connecting disc (420) in the circumferential direction and is connected with the second sliding rod (413), a plurality of second sliding holes (402) are uniformly arranged on the top disc (405) in the circumferential direction and are respectively connected with the second sliding blocks (401), each second sliding block (401) is fixedly connected with the positioning plate (411) through the connecting rod (418), and a plurality of positioning plates (411) are respectively in contact with the hole circumferential side wall of the motor stator core (2) to position the motor stator core (2).
7. The coil shaping device for motor production according to claim 6, characterized in that: The first supporting plate (408) is arranged in the moving support (5), and the first motor (407) is arranged on the first supporting plate (408), the output shaft of the first motor (407) is fixedly connected with the connecting shaft (410), and the gear (409) is arranged on the connecting shaft (410) and is in meshing transmission with the gear ring (406).
8. The coil shaping device for motor production according to claim 1, characterized by The locking mechanism (3) for fixing the position of the moving support (5) is arranged in the support frame (6), the locking mechanism (3) is characterized in that: the clamping block (306) is arranged at the bottom of the moving support (5), the first electric cylinder (301) is arranged in the support frame (6), the output end of the first electric cylinder (301) is fixedly connected with the first sliding block (302), the first sliding holes (304) are respectively arranged on the two sides of the first sliding block (302) and are connected with the first sliding rods (303), the locking block (305) is arranged on the first sliding rod (303), and the groove is arranged at the top of the locking block (305) and is clamped with the bottom of the clamping block (306).
9. The coil shaping device for motor production according to claim 1, characterized in that: The handle (10) is arranged on the moving support (5).
Citation Information
Patent Citations
Iron core inner ring coil shaping device and shaping method
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