A high-efficiency extraction device for blueberry concentrated juice

Abstract

The application discloses a kind of blue indigo fruit concentrated juice high-efficiency extraction device, and it relates to food processing technical field.The mobile body is fixedly installed with concentrated extraction device on the mobile body, the mobile body is fixedly installed with the crusher body, the top of the crusher body is provided with inlet, the inside of the crusher body is rotatably installed with the material receiving table, the material receiving table, the inside of the crusher body is fixedly installed with the rotating motor, the output end of the rotating motor is connected with rotating rod, the rotating rod is provided with cutting knife, the inside of the crusher body is slidably installed with filter screen, cutting adjustment mechanism, the cutting adjustment mechanism is arranged in the inside of rotating rod, and the cutting adjustment mechanism is used to adjust cutting knife to adapt to different materials and cut.By mobile body, flexible operation is realized, the functions of crushing, screening and concentrating are integrated, the synergistic effect of cutting adjustment mechanism and vibrating screening mechanism is relied on, and the extraction efficiency and juice quality are improved.

Description

Technical Field

[0001] This invention relates to the field of food processing technology, specifically to a high-efficiency extraction device for concentrated honeysuckle berry juice. Background Technology

[0002] In food production and other fields, material crushing and concentration extraction are core pretreatment processes that directly affect the purity, extraction efficiency, and energy consumption of subsequent products. As a medicinal and edible fruit rich in anthocyanins, vitamins, and various minerals, honeysuckle berries have seen a continuous increase in demand for their concentrated juice in the food, health product, and pharmaceutical fields due to their high nutrient density and outstanding health benefits. However, honeysuckle berries have thin skin, are juicy, have soft flesh, and are rich in fiber. Traditional extraction equipment has many technical challenges in the concentrated juice production process.

[0003] However, existing cutting components are mostly fixed structures, only capable of continuous cutting at the bottom of the material. Honeysuckle berries vary greatly in size, and the feed hopper lacks a grading structure. Large berries are prone to jamming, while small berries may not be fully crushed due to excessive falling speed. Furthermore, the soft, high-fiber pulp of honeysuckle berries easily accumulates on the screen surface after crushing due to its high moisture content and stickiness, causing screen blockage. Traditional static screens or simple vibrating screens have low screening efficiency, requiring frequent shutdowns for cleaning. This not only affects production continuity but may also lead to oxidation and deterioration of nutrients due to material retention. Moreover, many equipment separate the crushing, screening, and concentration processes, resulting in long material transport paths that easily cause juice loss and contamination. Additionally, the lack of precise monitoring of the feed rate can easily lead to overloading the equipment due to excessive feeding or energy waste due to insufficient feeding, resulting in overall low production efficiency.

[0004] To address the aforementioned issues, innovative designs are urgently needed based on existing approaches. Summary of the Invention

[0005] The purpose of this invention is to provide a highly efficient extraction device for concentrated honeysuckle berry juice to solve the problems mentioned in the background. The technical solution of this invention addresses the problem that the existing technical solutions are too simplistic and provides a solution that is significantly different from the existing technology.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a high-efficiency extraction device for concentrated honeysuckle berry juice, comprising a mobile body, a concentration extraction device fixedly installed on the mobile body, a crusher fixedly installed on the mobile body, a feed inlet at the top of the crusher, a material support platform rotatably installed inside the crusher, a rotating motor fixedly installed inside the crusher, a rotating rod connected to the output end of the rotating motor, a cutting blade provided on the rotating rod, and a filter screen slidably installed inside the crusher.

[0007] A cutting adjustment mechanism is located inside the rotating rod and is used to adjust the cutting blade to adapt to different materials for cutting.

[0008] A vibrating screening mechanism is installed in the inner wall of the crusher body, and the vibrating screening mechanism is used to reduce material blockage.

[0009] Preferably, the cutting adjustment mechanism includes a movable block, which is elastically slidably mounted inside the rotating rod, and a connecting block is slidably mounted on the movable block, the connecting block being fixedly connected to the cutting blade.

[0010] Preferably, the inner wall of the rotating rod is provided with a limiting groove, and a connecting protrusion is slidably installed inside the limiting groove. The connecting protrusion is fixedly installed on the back of the cutting blade. The limiting groove is set to be inclined upward, and the cutting blade is set at an equal angle on the rotating rod.

[0011] Preferably, the vibrating screening mechanism includes a rotating disk, which is fixedly installed at the lower end of the rotating rod and rotatably installed inside the crusher body. The rotating disk has grooves formed at equal angles.

[0012] Preferably, the vibrating screening mechanism further includes a magnet, which is disposed in a groove. Counterweights are fixedly installed on both sides of the magnet. Limiting grooves are formed on both sides of the inner wall of the groove. The limiting grooves are inclined upwards, and the counterweights are slidably installed in the limiting grooves.

[0013] Preferably, connecting strips are fixedly installed at both ends of the filter screen, and sliding plates are fixedly connected to the connecting strips. The sliding plates are slidably installed in the inner wall of the crusher body through snap-fit ​​blocks.

[0014] Preferably, the sliding plate is fixedly installed on the movable rod at equal intervals, the movable rod is set in the inner wall of the crusher body, and a magnet is fixedly installed at the bottom of the movable rod.

[0015] Preferably, the second magnet has the same magnetism as the first magnet, the second magnet is positioned opposite the first magnet, and the second magnet is located on the rotation trajectory of the first magnet.

[0016] Preferably, the feed inlet is located directly above the receiving platform, a gravity sensor is installed inside the filter screen, the filter screen is funnel-shaped when viewed from the front, and the screen aperture of the filter screen decreases from top to bottom.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. By sliding a movable block inside the rotating rod and connecting the cutting blade to the movable block via a connecting block, and in conjunction with the upward-sloping limiting groove on the inner wall of the rotating rod and the connecting protrusion on the back of the cutting blade, the position and angle of the cutting blade can be flexibly adjusted. When processing materials of different degrees and sizes, the sliding of the movable block can drive the displacement of the connecting block, causing the cutting blade to slide along the limiting groove, thereby changing the extension length and cutting angle of the cutting blade. This allows for sequential cutting from top to bottom based on the amount of material and increases the cutting force. For soft materials, the spacing can be reduced to achieve fine crushing. At the same time, the design of the cutting blade with equal angle distribution ensures uniform force during the crushing process, avoids local material accumulation, and significantly improves the uniformity and thoroughness of crushing, providing high-quality raw materials for subsequent concentration and extraction processes.

[0019] 2. The vibrating screening mechanism based on the linkage design of the rotating rod achieves active anti-clogging function in the screening process. The rotating disk at the lower end of the rotating rod rotates synchronously with the rod. Magnet 1 in its groove and magnet 2 at the bottom of the movable rod generate a repulsive force due to their similar magnetism. At the same time, the inclined upper limit groove 2 on the inner wall of the groove causes the counterweight to slide along the groove during rotation, causing magnet 1 to fluctuate in position, thus making the repulsive force exhibit periodic changes. This changing repulsive force drives the movable rod to drive the sliding plate and filter screen to vibrate at high frequency. Combined with the gradient design of the filter screen with progressively smaller apertures, the material is continuously shaken and dispersed during the screening process, effectively avoiding screen clogging and improving material crushing efficiency. This design does not require an additional vibration drive device. It utilizes the power of the crushing mechanism to achieve coordinated linkage between screening and crushing, which reduces equipment energy consumption, ensures screening efficiency, reduces the frequency of manual cleaning, and ensures the continuity of the production process.

[0020] 3. The equipment's multi-structure collaborative design enhances overall operational stability and intelligence. The alignment design between the feed inlet and the receiving platform, along with the gravity sensor inside the receiving platform, allows for real-time monitoring of the feed rate. This enables operators to adjust the feed speed based on sensor data, preventing overloading due to excessive feed or energy waste due to insufficient feed. The filter screen, through the sliding cooperation of connecting strips, sliding plates, and the inner wall of the crusher, ensures stable operation during vibration, preventing screen displacement or damage due to excessive vibration amplitude. The mobile design allows the equipment to be flexibly moved to different sites according to operational needs, adapting to outdoor operations, multi-point processing, and other scenarios, thus expanding the equipment's application range. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This is a schematic cross-sectional view of the top of the crusher body of the present invention;

[0023] Figure 3 This is a schematic diagram of the internal structure of the crusher body of the present invention;

[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the rotating rod of the present invention;

[0025] Figure 5 For the present invention Figure 4 Enlarged structural diagram at point A in the middle;

[0026] Figure 6 This is a schematic diagram of the cutting blade and movable block structure of the present invention;

[0027] Figure 7 This is a schematic diagram of the filter screen installation structure of the present invention;

[0028] Figure 8 This is a schematic diagram of the three-dimensional structure of the rotating disk of the present invention.

[0029] In the diagram: 1. Moving body; 2. Concentration and extraction device; 3. Crusher body; 4. Feed inlet; 5. Material receiving platform; 6. Rotating motor; 7. Rotating rod; 8. Cutting blade; 9. Filter screen; 10. Movable block; 11. Connecting block; 12. Limiting slide groove one; 13. Connecting protrusion; 14. Rotating disk; 15. Groove; 16. Magnet one; 17. Counterweight block; 18. Limiting slide groove two; 19. Connecting strip; 20. Sliding plate; 21. Locking block; 22. Movable rod; 23. Magnet two. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Please see Figures 1-8 The present invention provides a technical solution: a high-efficiency extraction device for concentrated honeysuckle juice, comprising a mobile body 1, a concentration extraction device 2 fixedly installed on the mobile body 1, a crusher body 3 fixedly installed on the mobile body 1, a feed inlet 4 opened at the top of the crusher body 3, a material support platform 5 rotatably installed inside the crusher body 3, a rotating motor 6 fixedly installed inside the crusher body 3, a rotating rod 7 connected to the output end of the rotating motor 6, a cutting blade 8 provided on the rotating rod 7, and a filter screen 9 slidably installed inside the crusher body 3;

[0032] The cutting adjustment mechanism is located inside the rotating rod 7. The cutting adjustment mechanism is used to adjust the cutting blade 8 to adapt to different materials for cutting.

[0033] The vibrating screening mechanism is installed in the inner wall of the crusher body 3. The vibrating screening mechanism is used to reduce material blockage.

[0034] In one embodiment of the present invention, the cutting adjustment mechanism includes a movable block 10, which is elastically slidably installed inside the rotating rod 7. A connecting block 11 is slidably installed on the movable block 10, and the connecting block 11 is fixedly connected to the cutting blade 8.

[0035] In one embodiment of the present invention, the inner wall of the rotating rod 7 is provided with a limiting groove 12, and a connecting protrusion 13 is slidably installed inside the limiting groove 12. The connecting protrusion 13 is fixedly installed on the back of the cutting blade 8. The limiting groove 12 is set to be inclined upward, and the cutting blade 8 is set at an equal angle on the rotating rod 7.

[0036] When the movable block 10 of the cutting adjustment mechanism slides inside the rotating rod 7, it drives the connecting block 11 connected to it to move synchronously; the connecting protrusion 13 on the back of the cutting blade 8 slides along the limiting groove 12 inclined upward on the inner wall of the rotating rod 7, thereby changing the extension length and cutting angle of the cutting blade 8.

[0037] As one embodiment of the present invention, the vibrating screening mechanism includes a rotating disk 14, which is fixedly installed at the lower end of the rotating rod 7 and rotatably installed inside the crusher body 3. Grooves 15 are provided on the rotating disk 14 at equal angles.

[0038] As one embodiment of the present invention, the vibrating screening mechanism further includes a magnet 16, which is disposed in the groove 15. Counterweights 17 are fixedly installed on both sides of the magnet 16. Limiting grooves 18 are opened on both sides of the inner wall of the groove 15. The limiting grooves 18 are inclined upward, and the counterweights 17 are slidably installed in the limiting grooves 18.

[0039] In one embodiment of the present invention, connecting strips 19 are fixedly installed at both ends of the filter screen 9, and sliding plates 20 are fixedly connected to the connecting strips 19. The sliding plates 20 are slidably installed in the inner wall of the crusher body 3 through the snap-fit ​​block 21.

[0040] In one embodiment of the present invention, the sliding plate 20 is fixedly installed on the movable rod 22 at equal intervals. The movable rod 22 is disposed in the inner wall of the crusher body 3, and a magnet 23 is fixedly installed at the bottom of the movable rod 22.

[0041] In one embodiment of the present invention, magnet 23 has the same magnetism as magnet 16, magnet 23 is positioned opposite to magnet 16, and magnet 23 is located on the rotation trajectory of magnet 16.

[0042] Through the periodic contact between magnet 16 and magnet 23, the reciprocating motion of the movable rod 22 drives the sliding plate 20, which is fixed at equal intervals on it, to move synchronously. The sliding plate 20 is fixedly connected to the filter screen 9 through the connecting strip 19, and the sliding plate 20 slides on the inner wall of the crusher body 3 through the locking block 21 to ensure the stability of the movement. Finally, the filter screen 9 achieves high-frequency vibration driven by the movable rod 22, shaking off the sticky material adhering to the screen holes and reducing screening blockage problems.

[0043] In one embodiment of the present invention, the feed inlet 4 is located directly above the receiving platform 5, and a gravity sensor is installed inside the filter screen 9. The filter screen 9 is funnel-shaped when viewed from the front, and the screen aperture of the filter screen 9 decreases from top to bottom.

[0044] The honeysuckle berries are fed into the crusher through the feed inlet 4 at the top of the crusher body 3. The feed inlet 4 is located directly above the receiving platform 5, ensuring that the material falls accurately onto the surface of the receiving platform 5. A gravity sensor installed inside the receiving platform 5 monitors the weight of the feed in real time. Operators can adjust the feeding speed based on the sensor data to avoid incomplete crushing or equipment overload due to excessive feeding, while also preventing energy waste caused by insufficient feeding, thus achieving precise control of the feed amount.

[0045] Working principle: The honeysuckle berries are fed into the crusher body 3 through the feed inlet 4 at the top. Since the feed inlet 4 is located directly above the receiving platform 5, the material can fall accurately onto the surface of the receiving platform 5. The receiving platform 5 is rotatable and adjustable. In conjunction with the gravity sensor inside the filter screen 9, the material accumulation is monitored in real time, and the initial speed of the rotating motor 6 is adjusted according to the weight of the material through the control program.

[0046] As the material falls from the receiving platform 5, the rotating motor 6 inside the crusher body 3 is started. Its output end drives the rotating rod 7 to rotate at high speed. The cutting blade 8 on the rotating rod 7 rotates synchronously. The movable block 10 inside the rotating rod 7 moves outward under the action of centrifugal force. The faster the rotation speed, the greater the displacement distance, so that the distance the cutting blade 8 rises along the limiting slide groove 12 can also be adjusted synchronously. This allows the cutting blade 8 to start cutting from the top, reducing cutting resistance and improving cutting effect. At the same time, the gravity sensor inside the filter screen 9 will monitor the weight of the material on the screen surface in real time, and then synchronize the rotation speed of the rotating rod 7. This allows the cutting blade 8 to adjust the cutting position synchronously as the material decreases, improving the overall cutting efficiency, ensuring that the material is subjected to uniform force during the crushing process, improving the consistency of the crushing effect, and laying the foundation for subsequent juice separation.

[0047] When the rotating rod 7 rotates, the rotating disk 14 fixed at its lower end rotates synchronously within the crusher body 3. The grooves 15 opened at equal angles on the rotating disk 14 move in a circular motion with the disk. The magnet 16 inside the groove 15 is provided with counterweights 17 on both sides. The counterweights 17 are embedded in the inclined upper limit slide grooves 18 on the inner wall of the groove 15. The centrifugal force generated by the rotation of the rotating disk 14 drives the counterweights 17 to slide along the limit slide grooves 18, causing the magnet 16 to fluctuate up and down within the groove 15 according to the rotation speed of the rotating disk 14, so that the magnetic field position of the magnet 16 changes continuously. At the same time, the two ends of the filter screen 9 are fixed to the sliding plate 20 through the connecting strips 19. The sliding plate 20 slides against the inner wall of the crusher body 3 through the snap-fit ​​block 21, and multiple sliding plates 20 are fixed at equal intervals on the movable rod 22. The magnet 23 at the bottom of the movable rod 22 has the same magnetism as the magnet 16 and is located directly above the rotation trajectory of the magnet 16. When the magnet 16 rotates to the position directly below the magnet 23, the two generate a strong repulsive force, which pushes the movable rod 22 to drive the sliding plate 20 and the filter screen 9 to move upward. As the rotating disk 14 continues to rotate, the magnet 16 moves away, the repulsive force disappears, and the movable rod 22 returns to its original position under the action of gravity, forming a high-frequency up-and-down vibration of the filter screen 9, which shakes off the sticky material attached to the screen holes, reduces clogging problems, and ensures screening efficiency.

[0048] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-efficiency extraction device for concentrated honeysuckle berry juice, comprising a mobile body (1), a concentration extraction device (2) fixedly installed on the mobile body (1), and a crushing body (3) fixedly installed on the mobile body (1), characterized in that: The top of the crusher body (3) is provided with a feed inlet (4), and a support platform (5) is rotatably installed inside the crusher body (3). A rotating motor (6) is fixedly installed inside the crusher body (3), and a rotating rod (7) is connected to the output end of the rotating motor (6). A cutting blade (8) is provided on the rotating rod (7). A filter screen (9) is slidably installed inside the crusher body (3). A cutting adjustment mechanism is provided inside the rotating rod (7). The cutting adjustment mechanism is used to adjust the cutting blade (8) to adapt to different materials for cutting. A vibrating screening mechanism is installed in the inner wall of the crusher body (3) to reduce material blockage. The cutting adjustment mechanism includes a movable block (10), which is elastically slidably installed inside the rotating rod (7). A connecting block (11) is slidably installed on the movable block (10), and the connecting block (11) is fixedly connected to the cutting blade (8). The inner wall of the rotating rod (7) is provided with a limiting groove (12), and a connecting protrusion (13) is slidably installed inside the limiting groove (12). The connecting protrusion (13) is fixedly installed on the back of the cutting blade (8). The limiting groove (12) is set to be inclined upward, and the cutting blade (8) is set at an equal angle on the rotating rod (7).

2. The high-efficiency extraction device for concentrated honeysuckle berry juice according to claim 1, characterized in that: The vibrating screening mechanism includes a rotating disk (14), which is fixedly installed at the lower end of the rotating rod (7). The rotating disk (14) is rotatably installed inside the crusher body (3). Grooves (15) are provided at equal angles on the rotating disk (14).

3. The high-efficiency extraction device for concentrated honeysuckle berry juice according to claim 2, characterized in that: The vibrating screening mechanism also includes a magnet (16), which is set in a groove (15). A counterweight (17) is fixedly installed on both sides of the magnet (16). A limiting slide groove (18) is opened on both sides of the inner wall of the groove (15). The limiting slide groove (18) is inclined upward, and the counterweight (17) is slidably installed in the limiting slide groove (18).

4. The high-efficiency extraction device for concentrated honeysuckle berry juice according to claim 1, characterized in that: The filter screen (9) is fixedly installed with connecting strips (19) at both ends, and a sliding plate (20) is fixedly connected to the connecting strips (19). The sliding plate (20) is slidably installed in the inner wall of the crusher body (3) through a snap-fit ​​block (21).

5. The high-efficiency extraction device for concentrated honeysuckle berry juice according to claim 4, characterized in that: The sliding plate (20) is fixedly installed on the movable rod (22) at equal distances. The movable rod (22) is set in the inner wall of the crusher body (3). A magnet (23) is fixedly installed at the bottom of the movable rod (22).

6. The high-efficiency extraction device for concentrated honeysuckle berry juice according to claim 5, characterized in that: The second magnet (23) has the same magnetism as the first magnet (16). The position of the second magnet (23) is opposite to that of the first magnet (16). The second magnet (23) is located on the rotation trajectory of the first magnet (16).

7. The high-efficiency extraction device for concentrated honeysuckle berry juice according to claim 1, characterized in that: The feed inlet (4) is located directly above the receiving platform (5). The filter screen (9) is equipped with a gravity sensor. The filter screen (9) is funnel-shaped when viewed from the front. The mesh size of the filter screen (9) decreases from top to bottom.

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