Automatic cutting device for mold machining
By designing the receiving and limiting components of the automatic cutting device, the problem of manual transfer of sheet metal in laser cutting was solved, realizing automated sheet metal feeding and stable support in the cutting process, and improving the efficiency and accuracy of die sheet metal cutting.
Patent Information
- Application Number
- CN202610057254.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-16
- Publication Date
- 2026-02-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing laser cutting methods lack effective automatic material feeding mechanisms, requiring manual transfer of cut sheets, which interrupts the processing flow and makes it unsuitable for continuous batch processing, thus limiting the efficiency improvement of mold sheet cutting.
An automatic cutting device for mold processing was designed, comprising a laser cutting part, a receiving part, and a limiting part. Through the sliding cooperation between the receiving plate and the discharge groove of the receiving part, and the spiral guiding structure of the locking block and the insertion rod of the limiting part, the automatic material discharge and stable support during the cutting process are realized, preventing the material from shifting due to weight. The elastic structure of the spring is used to realize automatic reset and gravity discharge.
It significantly improves the continuity and automation of mold plate cutting, ensures the consistency and accuracy of cutting dimensions, simplifies the equipment structure, reduces the probability of failure, and realizes automated batch processing of plates.
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Figure CN121535366A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cutting equipment, and in particular relates to an automatic cutting device for mold processing. BACKGROUND
[0002] In the mold processing flow, the cutting process is the core link to ensure the consistency of the mold profile. In this process, the steel plate blank is cut into multiple groups of rectangular plate materials with consistent sizes. The core purpose is to remove the excess amount of the blank and obtain a blank close to the finished product size, while reserving a reasonable processing allowance for subsequent finishing. A laser cutting machine is a key device suitable for this process. It uses a laser beam as an energy source and precisely controls the beam trajectory and processing parameters through a numerical control system to achieve high-precision cutting and separation of various materials. It is widely used in manufacturing fields such as mold, sheet metal, automobile, aerospace, etc., and is particularly suitable for batch high-precision cutting of steel plate blanks in mold processing.
[0003] The existing laser cutting lacks an effective automatic unloading mechanism. The plate materials after cutting need to be manually transported by workers, which not only prolongs the process connection time, causes the processing flow to be interrupted, and cannot adapt to the needs of continuous batch processing, but also greatly limits the automation degree of the overall processing, thereby restricting the efficiency improvement of mold plate cutting. SUMMARY
[0004] The present application aims to solve the problem that the existing laser cutting lacks an effective automatic unloading mechanism, the plate materials after cutting need to be manually transported by workers, which not only prolongs the process connection time, causes the processing flow to be interrupted, and cannot adapt to the needs of continuous batch processing, but also greatly limits the automation degree of the overall processing, thereby restricting the efficiency improvement of mold plate cutting, and provides an automatic cutting device for mold processing.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: an automatic cutting device for mold processing, comprising: a laser cutting part, a material receiving part below the laser cutting part for receiving the cut-off plate materials, and a limiting part on the laser cutting part for limiting the receiving height of the material receiving part for receiving the cut-off plate materials. The laser cutting piece includes a rectangular hollow mounting frame, a Z-axis linear driver is arranged vertically on the inner side of the mounting frame, a cutting table is fixedly connected to the movable end of the Z-axis linear driver, a limiting groove for placing a to-be-cut plate is formed at the top end of the cutting table, a blanking groove is formed through the inner bottom end of the limiting groove, the blanking groove is a cutting area, a Y-axis linear driver is arranged at the top end of the mounting frame, the Y-axis linear driver is provided with two groups and is symmetrically distributed at the top end of the mounting frame, an installation rod is fixedly connected to the top end of the movable end of the two groups of Y-axis linear drivers, an X-axis linear driver is fixedly connected to the top end of the installation rod, a laser cutting head is fixedly connected to the movable end of the X-axis linear driver, and the two groups of Y-axis linear drivers and the X-axis linear driver are in an I-shaped distribution. The material receiving piece includes a support column fixedly connected to the bottom end of the mounting frame, a bottom plate is fixedly connected to the bottom end of the support column, a spring is fixedly connected to the top end of the bottom plate, and a material receiving plate is movably abutted to the top end of the spring.
[0006] As a further scheme of the present application: the spring is provided with four groups and is symmetrically distributed at the top end of the bottom plate, the thickness of the material receiving plate is consistent with that of the blanking groove, in the initial state, the material receiving plate is lifted by the spring, is inserted into the blanking groove, and is slidably connected with the blanking groove, at this time, the top end of the material receiving plate is flush with the inner bottom end of the limiting groove, when the cutting operation starts, the bottom end of the material receiving plate is limited by the limiting piece, so that the material receiving plate is limited in the blanking groove, so that the material receiving plate will not move downward due to the weight of the cut-off plate, when the plate needs to be taken out, the limiting piece is released from the bottom end of the material receiving plate, under the influence of the weight of the cut-off plate at the top end of the material receiving plate, the material receiving plate moves downward, and the spring is forced to contract, so that the plate moves downward and away from the mounting frame, when the plate is taken out, the spring is not under stress, and expands to restore the original length, and pushes the material receiving plate to be inserted into the blanking groove again.
[0007] As a further scheme of the present application: the top end of the bottom plate is fixedly connected to a limiting plate, the limiting plate is provided with two groups and is symmetrically distributed at the top end of the bottom plate, the spacing between the top ends of the two groups of limiting plates is the same as the width of the material receiving plate, and the spacing area between the top ends of the two groups of limiting plates is located directly below the blanking groove, the inner side of the top end of the limiting plate is chamfered, the material receiving plate is first abutted to the chamfer during the downward movement of the material receiving plate, is accurately inserted between the two groups of limiting plates under the guidance of the chamfered surface, and the two sides of the material receiving plate are respectively abutted to the inner sides of the two groups of limiting plates, so as to avoid the inclination of the material receiving plate, the top end of the bottom plate is fixedly connected to a top plate, the top end of the top plate is a chamfered surface, the top plate and the material receiving plate are in a T-shaped distribution, and the top plate is not located between the material receiving plates, so that during the downward movement of the material receiving plate, one side is abutted to the chamfered surface at the top end of the top plate, so that the plate on the material receiving plate slides due to the inclined surface and its own gravity, and is discharged from the area of the bottom plate.
[0008] As a further further scheme of the present application: the limiting piece comprises a T-shaped rotating shaft inserted from the bottom end of the cutting table and connected by the rotation of the cutting table, the bottom end of the rotating shaft is fixedly connected with a rotating cylinder, the top end of the rotating cylinder is flush with the bottom end of the cutting table, the outer circular surface of the rotating cylinder is fixedly connected with a clamping block, the top end of the clamping block is flush with the bottom end of the cutting table, the bottom end of the rotating cylinder is provided with a slot, the inner side of the mounting frame is fixedly connected with a connecting rod, the top end of the connecting rod is fixedly connected with a plug rod, and the plug rod is arranged directly below the slot.
[0009] As a further further scheme of the present application: the inner side of the slot is provided with a spiral guide groove, the outer side of the plug rod is fixedly connected with a spiral guide block, the guide groove and the guide block are matched, in the initial state, the bottom end of the rotating cylinder is higher than the top end of the plug rod, the plug rod is not inserted into the slot, and the clamping block is partially below the blanking groove, the blanking groove is fixedly positioned, when the rotating cylinder moves downward with the cutting table, the plug rod is inserted into the slot, under the guidance of the spiral guide groove and the guide block, the rotating shaft, the rotating cylinder and the clamping block rotate synchronously, so that the clamping block moves out of the blanking groove, the restriction of the clamping block on the blanking groove is released, and the blanking plate can move freely at this time.
[0010] As a further further scheme of the present application: the Z-axis linear driver comprises a guide rod fixedly connected with the inner side of the mounting frame, the outer circular surface of the guide rod is slidingly connected with a sliding block one, the sliding block one is fixedly connected with the side end of the cutting table, the inner side of the mounting frame is rotatably connected with a screw rod, the outer circular surface of the screw rod is threadedly connected with a moving block, the moving block is fixedly connected with the side end of the cutting table, the outer circular surface of the screw rod is fixedly connected with a synchronous wheel one, and the synchronous wheel one is arranged below the moving block, the mounting frame is fixedly connected with a motor one at the middle position of one side, the output end of the motor one is fixedly connected with a synchronous wheel two, the inner side of the mounting frame is fixedly connected with a mounting plate, the mounting plate is provided with two groups and is symmetrically distributed on both sides of the motor one, the top end of each mounting plate is fixedly connected with a group of rotating rods, the outer circular surface of each rotating rod is rotatably connected with a group of guide wheels, the guide rod, the sliding block one, the screw rod, the moving block and the synchronous wheel one are provided with four groups and are symmetrically distributed on the inner side of the mounting frame, the outer circular surfaces of the four synchronous wheel ones and the group of synchronous wheel two are meshingly connected with a synchronous belt one, and the synchronous belt one abuts against the two groups of guide wheels, so that the synchronous belt one is in the shape of a Chinese character "K", the area between the two mounting plates of the mounting frame is provided with an avoiding slot for avoiding the protruding part of the Chinese character "K" shaped synchronous belt one.
[0011] As a further scheme of the present application: the Y-axis linear driver comprises a sliding rail fixedly connected to the top end of the mounting frame, a sliding block two slidingly connected to the top end of the sliding rail, a mounting rod fixedly connected to the top end of the sliding block two, a motor two fixedly connected to the side end of the mounting frame, a synchronous wheel three fixedly connected to the output end of the motor two, a synchronous wheel four fixedly connected to the inner side of the mounting frame, and the distance between the synchronous wheel four and the synchronous wheel three is greater than the length of the sliding rail, and the synchronous wheel four and the synchronous wheel three are on the same straight line parallel to the sliding rail, and the outer circular surface of the synchronous wheel four and the synchronous wheel three is engagedly connected with a synchronous belt two, one end of the synchronous belt two penetrates through the sliding block two and is fixedly connected with the sliding block two.
[0012] As a further scheme of the present application: the Y-axis linear driver comprises a sliding rail fixedly connected to the top end of the mounting frame, a sliding block two slidingly connected to the top end of the sliding rail, a mounting rod fixedly connected to the top end of the sliding block two, a motor two fixedly connected to the side end of the mounting frame, a synchronous wheel three fixedly connected to the output end of the motor two, a synchronous wheel four fixedly connected to the inner side of the mounting frame, and the distance between the synchronous wheel four and the synchronous wheel three is greater than the length of the sliding rail, and the synchronous wheel four and the synchronous wheel three are on the same straight line parallel to the sliding rail, and the outer circular surface of the synchronous wheel four and the synchronous wheel three is engagedly connected with a synchronous belt two, one end of the synchronous belt two penetrates through the sliding block two and is fixedly connected with the sliding block two.
[0013] Compared with the prior art, the present application has the following advantages: 1. In the present application, the receiving plate of the receiving piece is slidingly matched with the falling groove, which can provide a flat support reference for the to-be-cut plate, ensure the consistency of the cutting size, and the elastic structure of the four springs can realize automatic resetting of the receiving plate, saving the tedious steps of manual resetting, the round corner design of the limiting plate effectively avoids tilting of the receiving plate when it moves downward, ensures the stability of the receiving, and the circular surface of the top plate realizes automatic plate discharge by gravity, greatly improving the continuity and automation degree of the mold plate cutting; 2. In the present application, the limiting piece is used to limit the receiving plate, which can avoid the receiving plate from moving downward due to the weight of the plate during cutting, ensure the flatness of the cutting area, improve the cutting precision, and the spiral guide structure of the linkage plug rod and the plug slot is realized by the downward movement of the cutting table, the automatic unlocking of the clamping block is realized without additional driving components, which simplifies the equipment structure, reduces the failure probability, and the connection mode of the T-shaped rotating shaft ensures the stability of the rotation of the rotating cylinder and the clamping block, making the limiting and unlocking actions accurate and reliable. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is the overall structure schematic view of the present application; Figure 2 is the structure schematic view of the laser cutting piece in the present application; Figure 3 is the structure schematic view of the A place of the present application Figure 2 ; Figure 4 is the structure schematic view of the receiving piece in the present application; Figure 5 is a structural sectional view of the material receiving piece in the present application; Figure 6 is a schematic diagram of the locking state of the limiting piece in the present application; Figure 7 is a schematic diagram of the release state of the limiting piece in the present application; Figure 8 is a schematic diagram of the structure of the limiting piece in the present application.
[0015] In the figure: 1, laser cutting piece; 11, mounting frame; 111, avoiding groove; 12, Z-axis linear driver; 121, guide rod; 122, sliding block one; 123, screw rod; 124, moving block; 125, synchronous wheel one; 126, mounting plate; 127, rotating rod; 128, guide wheel; 129, motor one; 1210, synchronous wheel two; 1211, synchronous belt one; 13, cutting table; 131, limiting groove; 132, blanking groove; 14, Y-axis linear driver; 141, slide rail; 142, sliding block two; 143, motor two; 144, synchronous wheel three; 145, synchronous wheel four; 146, synchronous belt two; 15, mounting rod; 16, X-axis linear driver; 17, laser cutting head; 2, material receiving piece; 21, material receiving plate; 22, spring; 23, bottom plate; 24, supporting column; 25, limiting plate; 26, top plate; 3, limiting piece; 31, rotating shaft; 32, rotating cylinder; 33, clamping block; 34, insertion groove; 35, connecting rod; 36, insertion rod. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0017] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "arrangement" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. The embodiments will be described below according to the overall structure of the present application.
[0018] Referring to Figures 1 to 2 In the embodiments of the present application, an automatic cutting device for mold processing comprises: a laser cutting part 1, a material receiving part 2 is arranged below the laser cutting part 1 to receive the cut-off plate material, and a limiting part 3 is arranged on the laser cutting part 1 to limit the receiving height of the cut-off plate material received by the material receiving part 2. The laser cutting part 1 comprises a rectangular hollow mounting frame 11, a Z-axis linear driver 12 is arranged vertically inside the mounting frame 11, a cutting table 13 is fixedly connected to the movable end of the Z-axis linear driver 12, a limiting groove 131 for placing the plate to be cut is formed at the top end of the cutting table 13, a material falling groove 132 is formed through the bottom end inside the limiting groove 131, and the material falling groove 132 is a cutting area. A Y-axis linear driver 14 is arranged at the top end of the mounting frame 11, the Y-axis linear driver 14 is provided in two groups and symmetrically distributed at the top end of the mounting frame 11, a mounting rod 15 is fixedly connected to the top end of the movable end of the two groups of Y-axis linear drivers 14, an X-axis linear driver 16 is fixedly connected to the top end of the mounting rod 15, a laser cutting head 17 is fixedly connected to the movable end of the X-axis linear driver 16, and the two groups of Y-axis linear drivers 14 and the X-axis linear driver 16 are distributed in an I-shaped manner.
[0019] Referring to Figures 2 to 3The Z-axis linear driver 12 includes a guide rod 121 fixedly connected to the inner side of the mounting frame 11. A sliding block 122 is slidably connected to the outer surface of the guide rod 121. The sliding block 122 is fixedly connected to the side end of the cutting table 13. A screw 123 is rotatably connected to the inner side of the mounting frame 11. A moving block 124 is threadedly connected to the outer surface of the screw 123. The moving block 124 is fixedly connected to the side end of the cutting table 13. A synchronous wheel 125 is fixedly connected to the outer surface of the screw 123, and the synchronous wheel 125 is located below the moving block 124. A motor 129 is fixedly connected to the middle position on one side of the mounting frame 11. A synchronous wheel 1210 is fixedly connected to the output end of the motor 129. A mounting plate 126 is fixedly connected to the inner side of the mounting frame 11. There are two sets, symmetrically distributed on both sides of the motor 129. Each set of mounting plates 126 has a set of rotating rods 127 fixedly connected to the top. Each set of rotating rods 127 has a set of guide wheels 128 rotatably connected to the outer surface of the outer circle. There are four sets of guide rods 121, sliding blocks 122, screws 123, moving blocks 124 and synchronous pulleys 125, symmetrically distributed on the inner side of the mounting frame 11. The outer circles of the four sets of synchronous pulleys 125 and one set of synchronous pulleys 1210 are meshed with synchronous belts 1211, and synchronous belts 1211 abut against the two sets of guide wheels 128, making synchronous belts 1211 convex in shape. The mounting frame 11 has a relief groove 111 in the area between the two sets of mounting plates 126 to avoid the protruding part of the convex synchronous belts 1211.
[0020] The above scheme is adopted: the sliding engagement of four sets of guide rods 121 with sliding block 122 provides stable guidance for the lifting and lowering of the cutting table 13. The synchronous belt 1211 meshes with four sets of synchronous pulleys 125 and 1210, so that the motor 129 drives the four sets of screws 123 to rotate synchronously, ensuring that the cutting table 13 is subjected to uniform force and has no tilt during the lifting and lowering process. The guide wheel 128 makes the synchronous belt 1211 form a convex structure, which, together with the avoidance groove 111, avoids interference between the synchronous belt 1211 and the mounting frame 11, thus improving the transmission stability.
[0021] Reference Figure 2The Y-axis linear driver 14 comprises a sliding rail 141 fixedly connected to the top end of the mounting frame 11, a sliding block two 142 slidingly connected to the top end of the sliding rail 141, and a mounting rod 15 fixedly connected to the top end of the sliding block two 142. The side end of the mounting frame 11 is fixedly connected with a motor two 143, the output end of the motor two 143 is fixedly connected with a synchronous wheel three 144, the inner side of the mounting frame 11 is fixedly connected with a synchronous wheel four 145, the distance between the synchronous wheel four 145 and the synchronous wheel three 144 is greater than the length of the sliding rail 141, the synchronous wheel four 145 and the synchronous wheel three 144 are located on the same straight line parallel to the sliding rail 141, the outer circular surface of the synchronous wheel four 145 and the synchronous wheel three 144 is engagedly connected with a synchronous belt two 146, one end of the synchronous belt two 146 penetrates through the sliding block two 142 and is fixedly connected with the sliding block two 142. The X-axis linear driver 16 also comprises the sliding rail 141, the sliding block two 142, the motor two 143, the synchronous wheel three 144, the synchronous wheel four 145 and the synchronous belt two 146. The sliding rail 141 in the X-axis linear driver 16 is fixedly connected to the top end of the mounting rod 15 and is arranged in parallel with the mounting rod 15. The motor two 143 and the synchronous wheel four 145 in the X-axis linear driver 16 are fixedly connected to the mounting rod 15. The laser cutting head 17 is fixedly connected to the sliding block two 142 in the X-axis linear driver 16.
[0022] By adopting the above scheme, the sliding block two 142 is driven by the synchronous belt two 146 to move along the sliding rail 141, so as to realize the accurate displacement of the laser cutting head 17 in the X-axis and Y-axis directions. The I-shaped distribution of the two groups of Y-axis linear drivers 14 and the X-axis linear driver 16 expands the cutting coverage range of the laser cutting head 17, adapts to the cutting area of the blanking groove 132, the structural components of the Y-axis linear driver 14 are reused by the X-axis linear driver 16, the structural design complexity of the equipment is reduced, and the component universality is improved.
[0023] Referring to Figures 4 to 5The receiving piece 2 comprises a supporting column 24 fixedly connected with the bottom end of the mounting frame 11, the bottom end of the supporting column 24 is fixedly connected with a bottom plate 23, the top end of the bottom plate 23 is fixedly connected with springs 22, the springs 22 are provided in four groups and symmetrically distributed at the top end of the bottom plate 23, the top end of the spring 22 is movably abutted with a material receiving plate 21, the thickness of the material receiving plate 21 is consistent with the blanking groove 132, in the initial state, the material receiving plate 21 is lifted by the spring 22, inserted into the blanking groove 132 and slidably connected with the blanking groove 132, at this time, the top end of the material receiving plate 21 is flush with the bottom end inside the limiting groove 131, when the cutting operation starts, the bottom end of the material receiving plate 21 is limited by the limiting piece 3, so that the material receiving plate 21 is limited in the blanking groove 132, so that the material receiving plate 21 will not be moved downward due to the weight of the cut-off plate, when the plate needs to be taken out, the limiting of the bottom end of the material receiving plate 21 by the limiting piece 3 is released, under the influence of the weight of the cut-off plate at the top end of the material receiving plate 21, the material receiving plate 21 moves downward and the spring 22 is forced to contract, finally the plate moves downward and leaves the mounting frame 11, when the plate is taken out, the spring 22 is not under stress and restores to the original length, the material receiving plate 21 is pushed to be inserted into the blanking groove 132 again, the top end of the bottom plate 23 is fixedly connected with limiting plates 25, the limiting plates 25 are provided in two groups and symmetrically distributed at the top end of the bottom plate 23, the spacing between the top ends of the two groups of limiting plates 25 is the same as the width of the material receiving plate 21, and the spacing area between the top ends of the two groups of limiting plates 25 is located directly below the blanking groove 132, the inner side of the top end of the limiting plate 25 is chamfered, in the process of moving downward of the material receiving plate 21, the material receiving plate 21 is first abutted with the chamfer, is accurately inserted between the two groups of limiting plates 25 under the guidance of the chamfered surface, and the two sides of the material receiving plate 21 are respectively abutted with the inner sides of the two groups of limiting plates 25, so as to avoid the inclination of the material receiving plate 21, the top end of the bottom plate 23 is fixedly connected with a top plate 26, the top end of the top plate 26 is a chamfered surface, the top plate 26 is in T-shaped distribution with the material receiving plate 21, and the position of the top plate 26 is not between the material receiving plate 21, so that in the process of moving downward of the material receiving plate 21, one side is abutted with the chamfered surface at the top end of the top plate 26, so that the material receiving plate 21 is inclined, at this time, the plate on the material receiving plate 21 slides due to the inclined surface and its own gravity, and is discharged from the area of the bottom plate 23.
[0024] By the sliding insertion and connection of the material receiving plate 21 and the blanking groove 132, in the initial state, the top end of the material receiving plate 21 is flush with the bottom end of the limiting groove 131, a flat supporting surface is provided for the plate to be cut, the cutting reference is uniform, the automatic reset of the material receiving plate 21 is realized by the elastic supporting action of the four groups of springs 22, no additional driving structure is needed, the material receiving plate 21 is accurately clamped between the two groups of limiting plates 25 when moving downward under the guidance of the chamfer at the top end of the limiting plate 25, the inclination of the material receiving plate 21 is avoided, the material receiving plate 21 forms an inclination angle by the chamfered surface of the top plate 26, the automatic discharge is realized by the gravity of the plate itself, and the processing continuity is improved.
[0025] Referring to Figures 6 to 8, The limiting piece 3 comprises a T-shaped rotating shaft 31 inserted from the bottom end of the cutting table 13 and connected by rotation of the cutting table 13, the bottom end of the rotating shaft 31 is fixedly connected with a rotating cylinder 32, the top end of the rotating cylinder 32 is flush with the bottom end of the cutting table 13, the outer circular surface of the rotating cylinder 32 is fixedly connected with a clamping block 33, and the top end of the clamping block 33 is flush with the bottom end of the cutting table 13, the bottom end of the rotating cylinder 32 is provided with a slot 34, the inner side of the mounting frame 11 is fixedly connected with a connecting rod 35, the top end of the connecting rod 35 is fixedly connected with a plug rod 36, and the plug rod 36 is arranged directly below the slot 34, the inner side of the slot 34 is provided with a spiral guide groove, the outer side of the plug rod 36 is fixedly connected with a spiral guide block, the guide groove and the guide block are matched, in the initial state, the bottom end of the rotating cylinder 32 is higher than the top end of the plug rod 36, the plug rod 36 is not inserted into the slot 34, and the clamping block 33 is partially below the blanking groove 132, the blanking groove 132 is limited and fixed, when the rotating cylinder 32 moves downward with the cutting table 13, the plug rod 36 is inserted into the slot 34, under the guidance of the spiral guide groove and the guide block, the rotating shaft 31, the rotating cylinder 32 and the clamping block 33 are synchronously rotated, so that the clamping block 33 moves out of the blanking groove 132, the clamping block 33 is released from the blanking groove 132, and the blanking groove 132 is freely moved up and down.
[0026] By using the above scheme: the bottom end of the blanking plate 21 is limited and supported by the clamping block 33, so that the blanking plate 21 is prevented from moving downward due to the weight of the plate during cutting, the flatness and cutting accuracy of the cutting area are ensured, the plug rod 36 is matched with the spiral guide groove in the slot 34, the rotating cylinder 32 is automatically rotated by the downward movement of the cutting table 13, the clamping block 33 is synchronously unlocked, additional unlocking driving components are not needed, the T-shaped rotating shaft 31 is rotationally connected with the cutting table 13, the structural stability of the rotating cylinder 32 and the clamping block 33 during rotation is ensured, and the phenomenon of jamming is avoided.
[0027] The working principle of the present application is: before operation, the device first completes the initial state calibration, motor one 129 drives synchronous belt one 1211 to operate, four groups of synchronous wheels one 125 drive screw 123 to rotate synchronously, moving block 124 drives cutting table 13 to rise to the preset initial position along guide rod 121, spring 22 of material receiving part 2 is in a natural stretched state, pushing material receiving plate 21 is inserted into material falling groove 132, at this time, the top end of material receiving plate 21 is accurately flush with the bottom end of the inside of limiting groove 131, forming a flat plate supporting surface, the bottom end of rotating cylinder 32 of limiting part 3 is higher than the top end of inserting rod 36, the clamping block 33 part extends into the below of material falling groove 132, forming rigid support for the bottom end of material receiving plate 21, avoiding its downward movement under stress, the operator puts the mold steel plate blank to be cut into the limiting groove 131, then the operator imports the cutting parameters of the plate to be processed through the control system, including cutting track, laser power, cutting speed and X / Y axis moving stroke, etc., the system automatically retrieves the corresponding parameter library, completes the parameter preset before cutting, after feeding is completed, motor one 129 is started again, through the transmission effect of synchronous belt one 1211, four groups of screw 123 are driven to rotate synchronously, cutting table 13 stably rises and falls along guide rod 121, until the upper surface of the plate to be cut reaches the best focusing height of laser cutting head 17, in this process, the sliding cooperation of four groups of guide rods 121 and sliding blocks one 122 provides stable guidance for cutting table 13, avoiding inclination in the lifting process, the convex letter shape structure formed by synchronous belt one 1211 and guide wheel 128 cooperates with the avoiding groove 111 of mounting frame 11, effectively avoiding the interference between the transmission components and mounting frame 11, ensuring the lifting precision, at the same time, motor two 143 of Y-axis linear driver 14 is started, synchronous belt two 146 is driven to rotate through synchronous wheel three 144 and synchronous wheel four 145, sliding block two 142 moves along slide rail 141, driving mounting rod 15 and X-axis linear driver 16 to move along Y-axis direction as a whole, then motor two 143 of X-axis linear driver 16 is started, through the same synchronous belt transmission structure, driving laser cutting head 17 to move along X-axis direction, finally making laser cutting head 17 accurately move to the starting point of cutting track, completing the track positioning before cutting, after positioning is completed, laser cutting head 17 is started, and the operation according to the preset cutting track is started, in the cutting process, X-axis and Y-axis linear driver 14 continuously cooperate and operate, through the accurate transmission of synchronous belt two 146, driving laser cutting head 17 to move along the preset track stably, the I-shaped distribution of two groups of Y-axis linear driver 14 and X-axis linear driver 16 ensures that the cutting track covers the whole cutting area of material falling groove 132, the finished plate produced in the cutting process directly falls on the material receiving plate 21 below, at this time, the clamping block 33 of limiting part 3 always limits the material receiving plate 21, avoiding the downward movement of material receiving plate 21 due to the weight of the plate, ensuring the stability of the plate supporting surface in the cutting process, after a group of plate cutting is completed, motor one 129 is reversed, driving cutting table 13 to slowly move downward along guide rod 121, at this time, rotating cylinder 32 moves downward synchronously with cutting table 13,When the slot 34 of the rotating cylinder 32 is aligned and contacted with the insertion rod 36 of the mounting frame 11, the insertion rod 36 gradually inserts into the slot 34. Due to the spiral guide groove on the inner side of the slot 34 and the spiral guide block on the outer side of the insertion rod 36, the downward pressure of the cutting table 13 drives the rotating cylinder 32, the rotating shaft 31 and the clamping block 33 to rotate synchronously, so that the clamping block 33 gradually moves out from below the material falling groove 132, and the limiting of the material receiving plate 21 is released. After the limiting is released, the material receiving plate 21 starts to move downward along the material falling groove 132 under the weight of the upper cutting finished product, and at the same time, the four groups of springs 22 are compressed. During the downward movement, the material receiving plate 21 first contacts the rounded corner at the top end of the limiting plate 25, and then is accurately inserted between the two limiting plates 25 under the guidance of the rounded corner arc surface. The two sides of the material receiving plate 21 are tightly fitted with the inner side of the limiting plate 25, so as to avoid inclination deviation during the downward movement. When the material receiving plate 21 moves downward to a certain stroke, one side of the material receiving plate 21 contacts the top rounded corner surface of the top plate 26 of the bottom plate 23. Under the support of the rounded corner surface, the material receiving plate 21 gradually forms an inclination angle. At this time, the finished plate on the material receiving plate 21 smoothly slides out of the area of the bottom plate 23 under the action of its own gravity and the inclined surface guidance, and falls into the pre-set finished product collecting frame, completing the automatic material discharge. After the finished product is discharged, the pressure on the material receiving plate 21 disappears, and the four groups of springs 22 gradually stretch under the elastic restoring force, pushing the material receiving plate 21 to reset upward. At the same time, the motor 129 rotates forward, driving the cutting table 13 to rise, and the rotating cylinder 32 rises synchronously with the cutting table 13. The insertion rod 36 gradually separates from the slot 34. The rotating cylinder 32 reversely rotates under the action of its own gravity and the resetting thrust of the spring 22, so that the clamping block 33 rotates again to below the material falling groove 132. When the material receiving plate 21 is completely reset and inserted into the material falling groove 132, the clamping block 33 again limits the material receiving plate 21, and the device returns to the initial state. Then, the operator can perform the next round of feeding, or the device can be connected to the automatic feeding mechanism to complete continuous feeding, start the next round of cutting cycle, and realize the automatic processing of batch mold plate materials. Through the sliding cooperation of the material receiving plate 21 of the receiving part 2 and the material falling groove 132, a flat support reference can be provided for the to-be-cut plate, ensuring the consistency of the cutting size. The elastic structure of the four groups of springs 22 can realize the automatic resetting of the material receiving plate 21, saving the tedious steps of manual resetting. The rounded corner design of the limiting plate 25 effectively avoids the inclination of the material receiving plate 21 during the downward movement, ensuring the stability of the receiving. The rounded corner surface of the top plate 26 realizes the automatic material discharge of the plate by means of gravity, greatly improving the continuity and automation degree of the mold plate cutting. The clamping block 33 of the limiting part 3 limits the material receiving plate 21, which can avoid the downward movement of the material receiving plate 21 due to the weight of the plate during the cutting process, ensuring the flatness of the cutting area and improving the cutting precision. The spiral guide structure of the insertion rod 36 and the slot 34 is realized by the downward movement of the cutting table 13, which realizes the automatic unlocking of the clamping block 33 without additional driving components, simplifies the equipment structure and reduces the failure probability. The connection mode of the T-shaped rotating shaft 31 ensures the stability of the rotation of the rotating cylinder 32 and the clamping block 33, making the limiting and unlocking actions accurate and reliable.
[0028] The above description is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent substitutions or changes according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. An automatic cutting device for mold processing, comprising: The utility model provides a laser cutting piece (1), it is characterized in being provided with the material receiving piece (2) of receiving the plate material cut off below the laser cutting piece (1), and the limiting piece (3) of limiting the receiving height of the material receiving piece (2) receiving the plate material cut off is provided on the laser cutting piece (1), The laser cutting piece (1) includes a rectangular hollow mounting frame (11), a Z-axis linear driver (12) is arranged vertically on the inner side of the mounting frame (11), a cutting table (13) is fixedly connected to the movable end of the Z-axis linear driver (12), a limiting groove (131) for placing the plate material to be cut is formed in the top end of the cutting table (13), a material falling groove (132) is formed through the bottom end of the inner side of the limiting groove (131), and the material falling groove (132) is a cutting area; a Y-axis linear driver (14) is arranged on the top end of the mounting frame (11), the Y-axis linear driver (14) is provided with two groups and is symmetrically distributed on the top end of the mounting frame (11), two groups of Y-axis linear drivers (14) are fixedly connected to the top end of the movable end of the mounting frame (11), an installation rod (15) is fixedly connected to the top end of the movable end of the Y-axis linear driver (14), an X-axis linear driver (16) is fixedly connected to the top end of the installation rod (15), and the X-axis linear driver (16) is fixedly connected to the movable end of a laser cutting head (17); and the two groups of Y-axis linear drivers (14) and the X-axis linear driver (16) are arranged in an I-shaped manner. The material receiving piece (2) includes a support column (24) fixedly connected to the bottom end of the mounting frame (11), a bottom plate (23) is fixedly connected to the bottom end of the support column (24), a spring (22) is fixedly connected to the top end of the bottom plate (23), a material receiving plate (21) is movably abutted to the top end of the spring (22), and a top plate (26) is fixedly connected to the top end of the bottom plate (23).
2. The automatic cutting device for mold processing according to claim 1, characterized by, The spring (22) is provided with four groups and is symmetrically distributed on the top end of the bottom plate (23); the thickness of the material receiving plate (21) is consistent with that of the material falling groove (132); in the initial state, the material receiving plate (21) is lifted by the spring (22), is inserted into the material falling groove (132), and is slidably connected with the material falling groove (132); at this time, the top end of the material receiving plate (21) is flush with the bottom end of the limiting groove (131); when the cutting operation starts, the bottom end of the material receiving plate (21) is limited by the limiting piece (3), so that the material receiving plate (21) is limited in the material falling groove (132), so that the material receiving plate (21) will not move downward due to the weight of the plate material cut off; when the plate material needs to be taken out, the limiting of the bottom end of the material receiving plate (21) by the limiting piece (3) is released; under the influence of the weight of the plate material cut off on the top end of the material receiving plate (21), the material receiving plate (21) moves downward, the spring (22) is forced to contract, and finally the plate material moves downward and leaves the mounting frame (11); when the plate material is taken out, the spring (22) is not forced and restores to the original length, and the material receiving plate (21) is inserted into the material falling groove (132) again.
3. The automatic cutting device for mold machining according to claim 2, characterized by The bottom plate (23) top end fixedly connected to the limiting plate (25), the limiting plate (25) is provided with two groups, and is distributed to the bottom plate (23) top end, and the interval of the top end of the two groups of limiting plates (25) is the same as the width of the material receiving plate (21), and the interval of the top end of the two groups of limiting plates (25) is located directly below the blanking groove (132), the top end of the limiting plate (25) is chamfered, the material receiving plate (21) is first abutted with the chamfer during the descending process, and is accurately inserted between the two groups of limiting plates (25) under the guidance of the chamfered surface, and the two sides of the material receiving plate (21) are respectively abutted with the inner sides of the two groups of limiting plates (25), so that the material receiving plate (21) is prevented from tilting, the top plate (26) top end is a circular arc surface, the top plate (26) and the material receiving plate (21) are in T-shaped distribution, and the top plate (26) is not located between the material receiving plate (21), so that one side of the material receiving plate (21) is abutted with the top end of the top plate (26) during the descending process of the material receiving plate (21), so that the material receiving plate (21) is tilted, and at this time, the plate on the material receiving plate (21) slides due to the inclined surface and its own gravity, and is discharged from the area of the bottom plate (23).
4. The automatic cutting device for mold machining according to claim 3, characterized by The limiting piece (3) includes a T-shaped rotating shaft (31) inserted from the bottom end of the cutting table (13) and connected by the rotation of the cutting table (13), the bottom end of the rotating shaft (31) is fixedly connected with a rotating cylinder (32), the top end of the rotating cylinder (32) is flush with the bottom end of the cutting table (13), the outer circular surface of the rotating cylinder (32) is fixedly connected with a clamping block (33), and the top end of the clamping block (33) is flush with the bottom end of the cutting table (13), the bottom end of the rotating cylinder (32) is provided with a insertion slot (34), the inner side of the mounting frame (11) is fixedly connected with a connecting rod (35), the top end of the connecting rod (35) is fixedly connected with an insertion rod (36), and the insertion rod (36) is arranged directly below the insertion slot (34).
5. The automatic cutting device for mold machining according to claim 4, characterized by The inner side of the insertion slot (34) is provided with a spiral guide groove, the outer side of the insertion rod (36) is fixedly connected with a spiral guide block, the guide groove and the guide block are matched, in the initial state, the bottom end of the rotating cylinder (32) is higher than the top end of the insertion rod (36), the insertion rod (36) is not inserted into the insertion slot (34), and the clamping block (33) is partially below the blanking groove (132), the material receiving plate (21) in the blanking groove (132) is limited and fixed, when the rotating cylinder (32) descends with the cutting table (13), the insertion rod (36) is inserted into the insertion slot (34), under the guidance of the spiral guide groove and the guide block, the rotating shaft (31), the rotating cylinder (32) and the clamping block (33) are synchronously rotated, so that the clamping block (33) moves out of the blanking groove (132) below, the limitation of the clamping block (33) on the material receiving plate (21) in the blanking groove (132) is released, and the material receiving plate (21) can be freely moved up and down at this time.
6. The automatic cutting device for mold machining according to claim 5, wherein The Z-axis linear driver (12) comprises a guide rod (121) fixedly connected to the inner side of the mounting frame (11), the outer circular surface of the guide rod (121) is slidably connected with a sliding block one (122), the sliding block one (122) is fixedly connected with the side end of the cutting table (13), the inner side of the mounting frame (11) is rotatably connected with a screw rod (123), the outer circular surface of the screw rod (123) is threadedly connected with a moving block (124), the moving block (124) is fixedly connected with the side end of the cutting table (13), the outer circular surface of the screw rod (123) is fixedly connected with a synchronous wheel one (125), and the synchronous wheel one (125) is arranged below the moving block (124), a motor one (129) is fixedly connected to the middle position of one side of the mounting frame (11), the output end of the motor one (129) is fixedly connected with a synchronous wheel two (1210), the inner side of the mounting frame (11) is fixedly connected with a mounting plate (126), the mounting plate (126) is provided with two groups and is symmetrically distributed on the two sides of the motor one (129), the top end of each group of the mounting plate (126) is fixedly connected with a group of rotating rods (127), the outer circular surface of each group of the rotating rods (127) is rotatably connected with a group of guide wheels (128), the guide rod (121), the sliding block one (122), the screw rod (123), the moving block (124) and the synchronous wheel one (125) are provided with four groups and are symmetrically distributed on the inner side of the mounting frame (11), the outer circular surfaces of the four groups of synchronous wheel ones (125) and the group of synchronous wheel two (1210) are meshingly connected with a synchronous belt one (1211), and the synchronous belt one (1211) is in abutment with the two groups of guide wheels (128), so that the synchronous belt one (1211) is in the shape of a Chinese character "Keng", the region between the two groups of mounting plates (126) of the mounting frame (11) is provided with a avoiding groove (111) for avoiding the protruding part of the Chinese character "Keng" synchronous belt one (1211).
7. The automatic cutting device for mold machining according to claim 6, wherein The Y-axis linear driver (14) comprises a sliding rail (141) fixedly connected to the top end of the mounting frame (11), the top end of the sliding rail (141) is slidably connected with a sliding block two (142), the top end of the sliding block two (142) is fixedly connected with the mounting rod (15), the side end of the mounting frame (11) is fixedly connected with a motor two (143), the output end of the motor two (143) is fixedly connected with a synchronous wheel three (144), the inner side of the mounting frame (11) is fixedly connected with a synchronous wheel four (145), the distance between the synchronous wheel four (145) and the synchronous wheel three (144) is greater than the length of the sliding rail (141), the synchronous wheel four (145) and the synchronous wheel three (144) are located on the same straight line parallel to the sliding rail (141), and the outer circular surfaces of the synchronous wheel four (145) and the synchronous wheel three (144) are meshingly connected with a synchronous belt two (146), one end of the synchronous belt two (146) penetrates through the sliding block two (142) and is fixedly connected with the sliding block two (142).
8. The automatic cutting device for mold machining according to claim 7, characterized by The X-axis linear driver (16) also comprises a slide rail (141), a sliding block two (142), a motor two (143), a synchronous wheel three (144), a synchronous wheel four (145) and a synchronous belt two (146), wherein the slide rail (141) in the X-axis linear driver (16) is fixedly connected with the top end of the mounting rod (15) and is arranged in parallel with the mounting rod (15), the motor two (143) and the synchronous wheel four (145) in the X-axis linear driver (16) are fixedly connected with the mounting rod (15), and the laser cutting head (17) is fixedly connected with the sliding block two (142) in the X-axis linear driver (16).