Intelligent stereoscopic warehouse applied to pesticide production management

Abstract

The invention relates to the technical field of pesticide storage management, in particular to an intelligent stereoscopic warehouse applied to pesticide production management, which comprises a main frame, a plurality of transverse support plates are fixedly mounted in the main frame, and a plurality of storage boxes for filling pesticide particles and production raw materials are mounted on the transverse support plates. A bottom material guide runner, a top air inlet runner and a top exhaust runner are fixedly assembled in the transverse supporting plate. According to the intelligent stereoscopic warehouse applied to pesticide production management, the storage box used for containing pesticide particles and production raw materials is installed through the transverse supporting plate, and a bottom material guiding flow channel, a top air inlet flow channel and a top exhaust flow channel are formed in the transverse supporting plate; discharging and temperature and humidity of the storage box can be controlled in the transverse supporting plate, and the function integration degree is high. And the internal environment of the storage box can be independently controlled through the overhead air inlet flow channel and the overhead exhaust flow channel, so that the storage requirements of different pesticides or raw materials can be met.

Description

Technical Field

[0001] This invention relates to the field of pesticide storage management technology, and in particular to an intelligent automated warehouse applied to pesticide production management. Background Technology

[0002] Automated storage and retrieval systems (AS / RS) hold irreplaceable value in the management of specialized chemicals like pesticides, primarily in terms of efficient storage and precise control, ensuring operational and warehousing safety, and meeting regulatory and traceability requirements. Intelligent high-density storage systems, through the collaboration of automated equipment and management systems, achieve dense storage and automatic retrieval, with space utilization rates 30%-40% higher than traditional warehouses. This is particularly important for products like pesticides, which have numerous specifications and complex batches. Furthermore, the "goods-to-person" model and unmanned operation of AS / RS reduce the opportunity for personnel to directly handle hazardous materials. Modern AS / RS systems also meet the increasingly stringent control requirements.

[0003] However, existing automated storage and retrieval systems simply place pesticides in storage boxes and then transport them by moving the storage boxes. This is not only time-consuming and labor-intensive, but also cannot handle the purpose of small-volume, multi-variety operations. Furthermore, it cannot independently meet the different temperature and humidity requirements inside the storage system, and its independent control capability is insufficient. Summary of the Invention

[0004] The technical problem that this invention aims to solve is that existing automated storage and retrieval systems simply place pesticides in storage boxes and then transport them by moving the storage boxes. This is not only time-consuming and labor-intensive, but also cannot handle the purpose of handling small quantities of various types of pesticides. Furthermore, it cannot independently meet the different temperature and humidity requirements inside the storage boxes, and its independent control capability is insufficient.

[0005] The technical solution adopted by this invention to solve its technical problem is: an intelligent three-dimensional warehouse for pesticide production management, including a main frame, a plurality of horizontal support plates fixedly installed inside the main frame, a plurality of storage boxes for filling pesticide particles and production raw materials installed on the horizontal support plates, a bottom guiding channel, a top air inlet channel and a top exhaust channel fixedly assembled inside the horizontal support plates, an electrically controlled bottom guiding tray connected to the bottom guiding channel installed at the bottom of the storage box, an electrically controlled tilting feeding cover installed on the outer side of the storage box, an upper guiding fan fixedly assembled at the upper end of the main frame, and a lateral purification box connected to the top exhaust channel fixedly assembled on the side wall of the main frame.

[0006] The storage box is fixedly assembled with the horizontal support plate by being inserted horizontally into the horizontal support plate.

[0007] A plurality of lateral guide rails for translating the stacker crane are fixedly mounted on the side wall of the horizontal support plate, and a vertical aisle for controlling the stacker crane is fixedly mounted on the outside of the lateral guide rails.

[0008] The main frame has a side main channel installed inside the side wall away from the side purification box, which is used to connect the air outlet of the top guide fan and the top air inlet channel. The connection ends of the side main channel and the top air inlet channel are both equipped with side electrically controlled air valves.

[0009] One-way check plates are elastically hinged to the lower surface of the horizontal support plate at the lower opening of the top air intake channel and the upper opening of the top exhaust channel inside the horizontal support plate.

[0010] A temperature and humidity sensing module is installed on the lower surface of the one-way check plate.

[0011] The main frame sidewall has a side assembly groove at the side purification box assembly end that is connected to the interior of the top exhaust channel.

[0012] The lateral purification chamber includes an external chamber fixed inside the lateral assembly slot, a purification reaction liquid filled inside the external chamber, a top closed cover installed at the upper opening of the external chamber, an air filter module installed on the inner top surface of the top closed cover, an internal air guide pipe fixed on the inner wall of the external chamber, a bottom liquid exchange pipe fixed on the inner bottom surface of the external chamber, and a top exhaust pipe fixed on the upper end of the top closed cover.

[0013] Pressure sensing modules are installed on both the electrically controlled bottom guide tray and the electrically controlled tilting feed cover.

[0014] The upper surface of the upper guide fan is provided with an upper air inlet covered with a filter screen, and the side exhaust port of the upper guide fan is connected to the side main channel through a side exhaust pipe.

[0015] The beneficial effects of this invention are: (1) The intelligent three-dimensional warehouse of the present invention for pesticide production management uses a horizontal support plate to install storage boxes for filling pesticide particles and production raw materials. The horizontal support plate is provided with a bottom material guide channel, a top air inlet channel and a top exhaust channel. The discharge and temperature and humidity of the storage box can be controlled inside the horizontal support plate. The functional integration is high. (2) The internal environment of the storage box can be independently controlled through the top air intake channel and the top exhaust channel, so that it can meet the storage requirements of different pesticides or raw materials and improve its storage effect; (3) An electrically controlled bottom guide plate connected to the bottom guide channel is installed at the bottom of the storage box, and an electrically controlled flip-over loading cover is installed on the outer side of the storage box. It can be used with the roadway stacker to load and unload pesticide products or raw materials in small quantities, making the control mode more diverse and the quantity more accurate. (4) By fixing and assembling a side purification box connected to the top exhaust channel on the side wall of the main frame, the exhaust gas can be directly treated, avoiding the impact on the external environment and improving the environmental protection effect. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Figure 1 This is a schematic diagram of the structure of the present invention.

[0018] Figure 2 This is a schematic diagram of the internal structure of the horizontal support plate in this invention.

[0019] Figure 3 This is a schematic diagram of the internal structure of the lateral purification chamber in this invention.

[0020] Figure 4 This is a schematic diagram of the electrically controlled bottom guide plate in this invention.

[0021] In the diagram: 1. Main frame; 101. Side main channel; 102. Side electrically controlled air valve; 2. Horizontal support plate; 21. Bottom guide channel; 22. Top inlet channel; 23. Top exhaust channel; 24. One-way check plate; 25. Temperature and humidity sensor module; 3. Storage box; 31. Electrically controlled bottom guide tray; 32. Electrically controlled tilting feed hood; 33. Pressure sensor module; 4. Top guide fan; 41. Side exhaust pipe; 5. Side purification chamber; 51. External chamber; 52. Purified reaction liquid; 53. Top closed cover; 54. Air filter module; 55. Built-in air guide pipe; 56. Bottom liquid exchange pipe; 57. Top exhaust pipe; 6. Side guide rail; 7. Vertical aisle. Detailed Implementation

[0022] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0023] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0024] Figure 1 , Figure 2 , Figure 3 and Figure 4The intelligent automated warehouse for pesticide production management shown includes a main frame 1. A plurality of horizontal support plates 2 are fixedly installed inside the main frame 1. A plurality of storage boxes 3 for filling pesticide granules and raw materials are installed on the horizontal support plates 2. A bottom guide channel 21, a top air inlet channel 22 and a top exhaust channel 23 are fixedly assembled inside the horizontal support plates 2. An electrically controlled bottom guide plate 31 connected to the bottom guide channel 21 is installed at the bottom of the storage box 3. An electrically controlled tilting loading cover 32 is installed on the outer side of the storage box 3. An upper guide fan 4 is fixedly assembled at the upper end of the main frame 1. A lateral purification box 5 connected to the top exhaust channel 23 is fixedly assembled on the side wall of the main frame 1.

[0025] The top-mounted air inlet channel 22 can also exhaust air into the bottom-mounted material guide channel 21, which can improve material feeding efficiency.

[0026] To facilitate installation, the storage box 3 is fixedly assembled with the horizontal support plate 2 by being inserted horizontally into the horizontal support plate 2.

[0027] To facilitate the conveying control of the stacker crane in the aisle, a plurality of lateral guide rails 6 for translating the stacker crane are fixedly mounted on the side wall of the horizontal support plate 2, and a vertical aisle 7 for controlling the stacker crane is fixedly mounted on the outside of the lateral guide rails 6.

[0028] The lifting and translating principle of the aisle stacker crane is the same as that of the aisle stacker crane in the automated warehouse on the market.

[0029] To facilitate air guidance and independent layer-by-layer control, a side main channel 101 is installed inside the side wall of the main frame 1 away from the side purification chamber 5, which is used to connect the air outlet of the upper guide fan 4 and the top air inlet channel 22. A side electrically controlled air valve 102 is installed at the connection end of the side main channel 101 and the top air inlet channel 22.

[0030] To facilitate humidity adjustment, an electric heater or humidifier can be installed on the side-mounted main channel 101 to actively adjust the temperature and humidity inside the storage boxes 3 at different locations.

[0031] To facilitate one-way backflow prevention, one-way backflow prevention plates 24 are elastically hinged to the lower surface of the horizontal support plate 2 at the lower end opening of the top air intake channel 22 and the interior of the horizontal support plate 2 at the upper end opening of the top exhaust channel 23.

[0032] For convenient independent control, an electromagnet can be installed at the connection end of the one-way check plate 24, which can magnetically close the one-way check plate 24 when the air position does not need to be adjusted.

[0033] To facilitate monitoring of internal temperature and humidity, a temperature and humidity sensing module 25 is installed on the lower surface of the one-way check plate 24.

[0034] To facilitate side assembly, the side wall of the main frame 1 has a side assembly groove at the assembly end of the side purification box 5, which is connected to the interior of the top exhaust channel 23.

[0035] To complement multi-layer filtration and improve filtration efficiency, the side-mounted purification chamber 5 includes an external chamber 51 fixed inside the side assembly slot, a purification reaction liquid 52 filled inside the external chamber 51, a top closed cover 53 installed at the upper opening of the external chamber 51, an air filter module 54 installed on the inner top surface of the top closed cover 53, an internal air guide pipe 55 fixed on the inner wall of the external chamber 51, a bottom liquid exchange pipe 56 fixed on the inner bottom surface of the external chamber 51, and a top exhaust pipe 57 fixed at the upper end of the top closed cover 53.

[0036] The imported exhaust gas is first introduced into the purification reaction liquid 52 through the built-in air guide pipe 55, and then the soluble substances inside are reacted and filtered. Then it is filtered a second time through the air filter module 54, which can be activated carbon, PP cotton, etc. Finally, it flows outward through the top exhaust pipe 57 or back into the upper guide fan 4.

[0037] The bottom liquid replacement pipe 56 allows people to easily replace the purification reaction liquid 52 inside the side purification chamber 5 at various heights from the bottom.

[0038] In order to facilitate the weight measurement of input and output materials, pressure sensing modules 33 are installed on both the electrically controlled bottom guide plate 31 and the electrically controlled tilting feed cover 32.

[0039] In order to perform coarse filtration of the top air inlet and cooperate with the side air guide, the upper surface of the top air guide fan 4 is provided with an upper air inlet covered with a filter screen, and the side exhaust port of the top air guide fan 4 is connected to the side main channel 101 through the side exhaust pipe 41.

[0040] This equipment can initiate specific workflows such as feeding, unloading, environmental control, waste gas treatment, and status monitoring according to different needs of pesticide production and storage. The detailed steps of each process are as follows: According to production needs, the existing control system issues instructions to the stacker crane in the aisle. The stacker crane completes lifting and lowering via the vertical aisle 7 and translation via the lateral guide rail 6, moving to the location of the target storage box 3.

[0041] The control system triggers the electronic control mechanism of the electrically controlled flip-over feeding hood 32, causing it to flip upward and open the feeding port. At the same time, the pressure sensing module 33 on the feeding hood is initialized to zero, ready to monitor the feeding weight.

[0042] The stacker crane in the tunnel transports the pesticide granules or raw materials to be stored to the feeding port of the storage box 3. The material enters the storage box 3, and the pressure sensor module 33 collects the weight of the material in real time. When the preset single weight is reached, the feeding stops and the electrically controlled flip feeding cover 32 is triggered to close the feeding port, completing the single feeding operation.

[0043] The production end issues a raw material call command, the control system locates the target storage box 3, and at the same time starts the preparation of the corresponding bottom guide channel 21.

[0044] The control system triggers the electrically controlled opening and closing mechanism of the electrically controlled bottom guide plate 31 to open the feeding channel. The material in the storage box 3 enters the bottom guide flow channel 21 under the action of gravity, and then actively drives it with the air pressure inside the top air intake channel 22. The pressure sensing module 33 at the bottom of the electrically controlled bottom guide plate 31 monitors the feeding weight in real time.

[0045] When the pressure sensing module 33 detects that the material weight has reached the production requirement, the control system shuts down the electrically controlled bottom guide plate 31, and the material is transported to the designated production station through the bottom guide channel 21 to complete the quantitative feeding.

[0046] The temperature and humidity sensing module 25 on the one-way check plate 24 continuously collects temperature and humidity data of each storage area. When the data of a certain layer exceeds the preset storage temperature and humidity threshold, it sends a control command to the control system.

[0047] The control system activates the electric heating or humidification device on the side main channel 101 as needed, and at the same time opens the side electric control air valve 102 of the corresponding floor, and starts the top guide fan 4. After being filtered and conditioned, the outside air enters the side main channel 101 and then flows into the top air intake channel 22 of the corresponding floor.

[0048] The airflow in the top-mounted air intake channel 22 pushes open the one-way check plate 24 and enters the storage box 3 to regulate the temperature and humidity of the storage environment. The displaced exhaust gas pushes open the one-way check plate 24 of the top-mounted exhaust channel 23 and enters the exhaust passage. After the temperature and humidity sensing module 25 detects the data return threshold, it closes the side electric control valve 102 and the top-mounted guide fan 4 to stop the regulation.

[0049] The pesticide volatile waste gas or raw material odor gas in the storage box 3 is collected through the top exhaust channel 23 and then transported to the side purification box 5 on the side wall of the main frame 1.

[0050] The exhaust gas first enters the purification reaction liquid 52 in the external casing 51 through the built-in air guide pipe 55 to complete the chemical reaction removal of harmful components; then the gas rises and passes through the air filter module 54 to complete the physical filtration of particulate impurities and residual odors.

[0051] The purified gas is discharged directly to the outside through the top exhaust pipe 57, or flows back to the air inlet of the upper guide fan 4 to realize the recycling of airflow; when the purified reaction liquid 52 fails, the waste liquid can be discharged and the new liquid can be added through the bottom liquid replacement pipe 56.

[0052] The temperature and humidity sensing module 25 continuously monitors the storage environment of each layer. Once an abnormal temperature or humidity occurs, it immediately triggers the environmental control process and sends an early warning message to the operation and maintenance terminal to ensure the storage safety of pesticides and raw materials.

[0053] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. An intelligent automated warehouse for pesticide production management, comprising a main frame, characterized in that: The main frame (1) is fixedly installed with a plurality of horizontal support plates (2). The horizontal support plates (2) are equipped with a plurality of storage boxes (3) for filling pesticide particles and production raw materials. The horizontal support plates (2) are fixedly assembled with a bottom guide channel (21), a top air inlet channel (22) and a top exhaust channel (23). The bottom of the storage box (3) is equipped with an electrically controlled bottom guide plate (31) connected to the bottom guide channel (21). The outer side of the storage box (3) is equipped with an electrically controlled flip-over feeding cover (32). The upper end of the main frame (1) is fixedly assembled with an upper guide fan (4). The side wall of the main frame (1) is fixedly assembled with a side purification box (5) connected to the top exhaust channel (23).

2. The intelligent automated warehouse for pesticide production management according to claim 1, characterized in that: The storage box (3) is fixedly assembled with the horizontal support plate (2) by being inserted horizontally into the horizontal support plate (2).

3. The intelligent automated warehouse for pesticide production management according to claim 1, characterized in that: The horizontal support plate (2) is fixedly equipped with a plurality of side guide rails (6) for translating the stacker crane in the aisle, and a vertical aisle (7) for controlling the stacker crane is fixedly equipped on the outside of the side guide rails (6).

4. The intelligent automated warehouse for pesticide production management according to claim 1, characterized in that: The main frame (1) has a side main channel (101) installed inside the side wall away from the side purification box (5) for connecting the air outlet of the top guide fan (4) and the top air inlet channel (22). The side main channel (101) and the top air inlet channel (22) are both equipped with side electrically controlled air valves (102).

5. The intelligent automated warehouse for pesticide production management according to claim 1, characterized in that: The lower surface of the horizontal support plate (2) at the lower end opening of the top air intake channel (22) and the interior of the horizontal support plate (2) at the upper end opening of the top exhaust channel (23) are both elastically hinged with one-way check plates (24).

6. The intelligent automated warehouse for pesticide production management according to claim 5, characterized in that: A temperature and humidity sensing module (25) is installed on the lower surface of the one-way check plate (24).

7. The intelligent automated warehouse for pesticide production management according to claim 1, characterized in that: The side wall of the main frame (1) is provided with a side assembly groove at the assembly end of the side purification box (5) that is connected to the interior of the top exhaust channel (23).

8. The intelligent automated warehouse for pesticide production management according to claim 7, characterized in that: The side-mounted purification chamber (5) includes an external chamber (51) fixed inside the side assembly slot, a purification reaction liquid (52) filled inside the external chamber (51), a top closed cover (53) installed at the upper opening of the external chamber (51), an air filter module (54) installed on the inner top surface of the top closed cover (53), an internal air guide pipe (55) fixed on the inner wall of the external chamber (51), a bottom liquid exchange pipe (56) fixed on the inner bottom surface of the external chamber (51), and a top exhaust pipe (57) fixed on the upper end of the top closed cover (53).

9. The intelligent automated warehouse for pesticide production management according to claim 1, characterized in that: Pressure sensing modules (33) are installed on both the electrically controlled bottom guide plate (31) and the electrically controlled tilting feed cover (32).

10. The intelligent automated warehouse for pesticide production management according to claim 4, characterized in that: The upper surface of the upper guide fan (4) is provided with an upper air inlet covered with a filter screen, and the side exhaust port of the upper guide fan (4) is connected to the side main channel (101) through the side exhaust pipe (41).

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