Automatic cutting and sleeving assembly line suitable for brush wires of electric brushes and production method

Abstract

The invention discloses an automatic shearing and sleeving assembly line suitable for electric brush wires and a production method, and relates to the technical field of electric brush wire manufacturing, and the automatic shearing and sleeving assembly line suitable for the electric brush wires comprises a rack, a wire feeding mechanism, a wire cutting mechanism, a conveying mechanism, a tray, a feeding mechanism, a discharging mechanism and a clamping mechanism; the wire feeding mechanism, the wire cutting mechanism and the conveying mechanism are all arranged on the rack. The tray is used for bearing brush wires; the feeding mechanism is used for placing a tray on the conveying mechanism; the conveying mechanism is used for conveying trays; the wire feeding mechanism is used for conveying brush wires to the wire cutting mechanism for cutting, and the cut brush wires fall into the tray; the clamping mechanism is used for clamping the brush wires and the brush wire cap; the discharging mechanism is used for taking away the trays on the conveying mechanism. The device can greatly reduce the manual operation intensity, improve the product quality, save the labor cost, reduce the rejection rate and greatly improve the sleeving efficiency of the brush wires for the electric brushes.

Description

Technical Field

[0001] This invention relates to the field of brush filament manufacturing technology, and in particular to an automated production line and method for cutting and packaging brush filaments. Background Technology

[0002] Conductive slip rings, as crucial devices for power transmission in rotating bodies, are widely used in the wind power, oil and petrochemical, and automation industries. For large and heavy-duty conductive slip rings, brush filaments are an essential conductive structure to ensure excellent conductivity. Considering that a single brush can use hundreds or even thousands of filaments, in addition to their large quantity, the filament diameter is extremely fine, all within 0.5mm. Currently, the assembly process for conductive slip ring brush filaments still relies on simple filament cutting machines, manual counting, manual assembly, and manual clamping or welding. This process is complex, involves high manual intervention, has extremely low efficiency, and a high scrap rate, leading to increased production and processing costs. Summary of the Invention

[0003] The purpose of this invention is to provide an automated production line and method for cutting and assembling brush filaments, which can greatly reduce the intensity of manual labor, improve product quality, save labor costs, reduce scrap rate, and significantly improve the assembly efficiency of brush filaments for electric brushes.

[0004] To achieve the above objectives, the present invention provides the following solution: This invention provides an automated production line for cutting and packaging brush filaments, comprising: a frame, a filament feeding mechanism, a filament cutting mechanism, a conveying mechanism, a tray, a loading mechanism, a unloading mechanism, and a clamping mechanism. The filament feeding mechanism, the filament cutting mechanism, and the conveying mechanism are all mounted on the frame. The tray carries the brush filaments. The loading mechanism places the tray on the conveying mechanism. The conveying mechanism transports the tray. The filament feeding mechanism delivers the brush filaments to the filament cutting mechanism for cutting, and the cut filaments fall into the tray. The clamping mechanism clamps the brush filaments and their caps. The unloading mechanism removes the tray from the conveying mechanism.

[0005] In some specific solutions, the feeding mechanism includes a feeding drive structure and a feeding robot. The feeding drive structure is used to drive the feeding robot to move. The feeding robot is equipped with a feeding suction cup and a feeding vision detector. The feeding suction cup is used to adsorb the tray, and the feeding vision detector is used to identify the adsorbable positions on the tray.

[0006] In some specific solutions, the frame is equipped with a distance sensor and two alignment structures. The distance sensor is used to measure the distance between the tray and the frame. The two alignment structures are located on both sides of the tray. The two alignment structures push the tray to align it with the shredding mechanism.

[0007] In some specific designs, the tray is provided with several rows of tray holes, and each tray hole is provided with a limiting step, which is used to support the brush cap.

[0008] In some specific embodiments, the wire feeding mechanism includes a wire feeding drive structure, a spool, a first wire feeding roller, a straightener, a second wire feeding roller, and a wire feeder. The wire feeding drive structure drives the spool to rotate, and the spool carries the wire reel. The first wire feeding roller, the straightener, the second wire feeding roller, and the wire feeder are arranged sequentially. A tension sensor is installed inside the wire feeder to monitor the tension of the brush bristles. The wire feeding drive structure drives the spool to rotate, and the wire on the reel enters the wire cutting mechanism after passing through the first wire feeding roller, the straightener, the second wire feeding roller, and the wire feeder.

[0009] In some specific embodiments, the filament feeding mechanism further includes a vision detector used to detect the straightness of the filaments; The frame is equipped with a detection switch, which is used to detect whether the tray has moved into position. When the tray is detected to have moved into position, the detection switch transmits the detected signal to the controller, and the controller controls the wire feeding mechanism to work.

[0010] In some specific embodiments, the filament cutting mechanism includes a filament cutting drive structure, a gear, a rack, and a moving blade. The filament cutting drive structure is connected to the gear, the rack meshes with the gear, and the moving blade is disposed on the rack. The filament cutting drive structure drives the gear to rotate, and the gear drives the rack and the moving blade to move. The moving blade is used to cut brush filaments.

[0011] In some specific solutions, the clamping mechanism includes a clamping drive structure and a clamping manipulator. The clamping drive structure is used to drive the clamping manipulator to move. The clamping manipulator is equipped with a clamping fixture and a clamping vision detector. The clamping fixture is used to clamp the brush bristles and the brush bristle cap. The clamping vision detector is used to identify the position of the brush bristles and the brush bristle cap.

[0012] In some specific solutions, the unloading mechanism includes an unloading drive structure and an unloading robot. The unloading drive structure is used to drive the unloading robot to move. The unloading robot is equipped with an unloading suction cup and an unloading vision detector. The unloading suction cup is used to adsorb the tray, and the unloading vision detector is used to identify the adsorption positions on the tray.

[0013] This invention provides a method for producing electric brush filaments using the aforementioned method for an automated brush filament cutting and assembly line, comprising: An empty pallet is placed on a conveyor using a feeding mechanism, and then the position of the pallet is adjusted to ensure it is aligned. The conveying mechanism drives the pallet to move. When the pallet is detected to be in position, the filament feeding mechanism starts to feed the filaments. When the filaments are fed to the filament cutting mechanism, they are cut to a predetermined length and the cut filaments fall onto the pallet. The conveying mechanism continues to drive the pallet to move. When it moves to the position of the clamping mechanism, the clamping mechanism clamps the brush bristles and brush bristle caps. The unloading mechanism removes the pallet from the conveyor.

[0014] The present invention achieves the following technical effects compared to the prior art: This invention provides a tray for holding brush filaments, a feeding mechanism for placing the tray on a conveying mechanism, a conveying mechanism for transporting the tray, a filament feeding mechanism for conveying the brush filaments to a filament cutting mechanism for cutting, and the cut filaments falling into the tray. A clamping mechanism clamps the brush filaments and their caps, and a discharging mechanism removes the tray from the conveying mechanism. This invention realizes feeding, conveying, filament feeding, cutting, clamping, and discharging, which can greatly reduce the intensity of manual labor, improve product quality, save labor costs, reduce scrap rate, and greatly improve the efficiency of brush filament assembly for electric brushes. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of an automatic brush filament cutting assembly line applicable to some embodiments of the present invention; Figure 2 This is a schematic diagram of the wire feeding mechanism and wire cutting mechanism in some embodiments of the present invention; Figure 3 This is a front view of the slicing mechanism in some embodiments of the present invention; Figure 4 for Figure 3 AA section view; Figure 5 This is a cross-sectional view of the tray hole in some embodiments of the present invention; In the diagram: 100. Applicable to automatic brush filament cutting assembly line, including: 1. Feeding tray; 2. Feeding linear module; 3. Feeding robot; 4. Frame; 5. XY motion platform; 6. Cutting mechanism; 7. Unloading robot; 8. Clamping robot; 9. Clamping fixture; 10. Clamping linear module; 11. First feeding roller; 12. Support; 13. Reel; 14. Feeding drive structure; 15. Feeder; 16. Knife holder; 17. Cutting drive structure; 18. Rack; 19. Gear; 20. Moving blade; 21. Feeding suction cup; 22. Feeding vision detector; 23. Unloading rack; 24. Detection switch; 25. Alignment structure; 26. Distance sensor; 27. Vision detector; 28. Tray; 29. ​​Cutting frame; 30. Straightener; 31. Tray hole; 32. Limiting step. Detailed Implementation

[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0018] The purpose of this invention is to provide an automated production line and method for cutting and assembling brush filaments, which can greatly reduce the intensity of manual labor, improve product quality, save labor costs, reduce scrap rate, and significantly improve the assembly efficiency of brush filaments for electric brushes.

[0019] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0020] Example 1 like Figures 1 to 5As shown, this embodiment provides an automatic brush filament cutting and assembly line 100, including: a frame 4, a filament feeding mechanism, a filament cutting mechanism 6, a conveying mechanism, a tray 28, a loading mechanism, a unloading mechanism, and a clamping mechanism. The filament feeding mechanism, the filament cutting mechanism 6, and the conveying mechanism are all mounted on the frame 4. The tray 28 is used to carry the brush filaments. The loading mechanism is used to place the tray 28 on the conveying mechanism. The conveying mechanism is used to transport the tray 28. The filament feeding mechanism is used to transport the brush filaments to the filament cutting mechanism 6 for cutting, and the cut brush filaments fall into the tray 28. The clamping mechanism is used to clamp the brush filaments and the filament caps. The unloading mechanism is used to remove the tray 28 from the conveying mechanism. This embodiment can realize loading, conveying, filament feeding, filament cutting, clamping, and unloading, which can greatly reduce the intensity of manual labor, improve product quality, save labor costs, reduce scrap rate, and greatly improve the assembly efficiency of brush filaments for electric brushes.

[0021] In some specific embodiments, the feeding mechanism includes a feeding drive structure and a feeding robot 3. The feeding drive structure is used to drive the feeding robot 3 to move. The feeding drive structure includes two feeding linear modules 2. The feeding linear modules 2 adopt a lead screw and nut structure and are used in conjunction with a linear guide rail. The feeding drive structure drives the feeding robot 3 to move in the X and Z directions. The feeding robot 3 is equipped with a feeding suction cup 21 and a feeding vision detector 22. The feeding suction cup 21 is used to adsorb the tray 28. The feeding vision detector 22 is a high-definition camera. The feeding vision detector 22 is used to identify the position on the tray 28 that can be adsorbed.

[0022] In some embodiments, the conveying mechanism includes a conveying drive structure and a conveyor belt, the conveyor belt being used to carry the pallet 28, and the conveying drive structure being used to drive the conveyor belt to move.

[0023] In some specific embodiments, the tray 28 is provided with a plurality of tray holes 31. The number of tray holes 31 is the same as the number of wire spools. Each column of tray holes 31 is provided with a plurality of holes. The spacing between the tray holes 31 in each column is the same. Each tray hole 31 is provided with a limiting step 32. The limiting step 32 is used to support the brush filament cap. When the brush filament cap is located in the tray hole 31, the upper end of the brush filament cap protrudes from the tray hole 31, and the length of the brush filament is greater than that of the brush filament cap.

[0024] In some specific embodiments, the frame 4 is equipped with a distance sensor 26 and two alignment structures 25. The distance sensor 26 is preferably an infrared distance sensor, used to measure the distance between the tray 28 and the frame 4. The alignment structures 25 are preferably electrically telescopic rods, with the two alignment structures 25 located on both sides of the tray 28. The two alignment structures 25 align the tray 28 with the shredding mechanism 6 by pushing the tray 28. When the distance sensor 26 detects that the distance between the tray 28 and the frame 4 does not meet the requirements, the telescopic end of the alignment structure 25 contacts the tray 28. By extending or retracting the alignment structure 25, the position of the tray 28 changes, aligning the tray hole 31 on the tray 28 with the shredding mechanism 6, ensuring that the brush filaments cut by the shredding mechanism 6 can fall into the tray hole 31.

[0025] In some specific embodiments, both the wire feeding mechanism and the wire cutting mechanism 6 are mounted on the bracket 12 above the conveying mechanism.

[0026] In some specific embodiments, the wire feeding mechanism is located above the conveying mechanism. The wire feeding mechanism includes a wire feeding drive structure 14, a reel 13, a first wire feeding roller 11, a straightener 30, a second wire feeding roller, and a wire feeder 15. The wire feeding drive structure 14 is a variable frequency motor, which drives the reel 13 to rotate. The reel 13 carries the wire spool and is provided with several baffles that divide the reel 13 into multiple areas, each of which can carry one wire spool. The number of wire spools, first wire feeding rollers 11, straighteners 30, second wire feeding rollers, and wire feeders 15 is the same, and they are arranged sequentially. A tension sensor is installed inside the wire feeder 15 to monitor the tension of the brush bristles. The wire feeding drive structure 14 drives the spool 13 to rotate. The wires on the spool pass through the first wire feeding rollers 11, straighteners 30, second wire feeding rollers, and wire feeders 15 before entering the wire cutting mechanism 6. The tension of the brush bristles is monitored by the tension sensor inside the wire feeder 15 and transmitted to the controller, which controls the rotational speed of the wire feeding drive structure 14.

[0027] In some embodiments, the filament feeding mechanism further includes a vision detector 27, which is a high-definition camera. The vision detector 27 is mounted on the bracket 12 and is used to detect the straightness of the filaments.

[0028] As the slicing mechanism 6 operates, the winding diameter of the wire spool on the reel 13 gradually decreases. At the same rotational speed, the linear velocity gradually decreases as the diameter of the wire spool decreases, leading to the problem of wire breakage. Furthermore, if the rotational speed of the reel 13 is set too high initially, it can cause poor straightness of the wire in the early stages. Therefore, in addition to a tension sensor built into the wire feeder 15, a vision detector 27 is also installed. The tension sensor and vision detector 27 simultaneously detect the straightness of the wire, and the feedback value is sent to the controller to control the output speed of the wire feeding drive structure 14, ensuring stable wire output and precise straightening.

[0029] In some specific embodiments, a detection switch 24 is provided on the frame 4. The detection switch 24 is used to detect whether the tray 28 has moved into place. The detection switch 24 is a through-beam photoelectric switch, with the transmitting end and the receiving end located on both sides of the tray 28 respectively. When the detection switch 24 detects that the tray 28 has moved into place, the detection switch 24 transmits the detected signal to the controller, and the controller controls the wire feeding mechanism to work.

[0030] In some embodiments, the shredding mechanism 6 is located above the conveying mechanism. The shredding mechanism 6 includes a shredding frame 29 and a shredding drive structure 17, a gear 19, a rack 18, and a moving blade 20 mounted on the shredding frame 29. The shredding drive structure 17 is a servo motor, and it is connected to the gear 19. The rack 18 meshes with the gear 19, and the moving blade 20 is mounted on the rack 18. The shredding drive structure 17 drives the gear 19 to rotate, and the gear 19 drives the rack 18 and the moving blade 20 to move. The moving blade 20 cooperates with a fixed blade on the blade holder 16 to cut brush filaments. In this embodiment, the length of the cut brush filaments can be controlled by controlling the rotational speed of the feeding drive structure 14 and the shredding drive structure 17.

[0031] In some specific embodiments, the clamping mechanism includes a clamping drive structure and a clamping manipulator 8. The clamping drive structure is used to drive the clamping manipulator 8 to move. The clamping drive structure includes an XY motion platform 5 and a clamping linear module 10. Both the XY motion platform 5 and the clamping linear module 10 adopt a lead screw and nut structure and are used in conjunction with a linear guide rail. The clamping drive structure drives the clamping manipulator 8 to move in the X, Y and Z directions. The clamping manipulator 8 is equipped with a clamping fixture 9 and a clamping vision detector. The clamping vision detector is a high-definition camera. The clamping fixture 9 is used to clamp the brush bristles and the brush bristle cap. The clamping drive structure is driven to work based on the position of the brush bristles and the brush bristle cap detected by the clamping vision detector.

[0032] In the specific implementation of some embodiments, the blanking mechanism includes a blanking driving structure and a blanking manipulator 7. The blanking driving structure is used to drive the blanking manipulator 7 to move. The blanking driving structure includes two blanking linear modules. The blanking linear module adopts a ball screw structure and is配合 with a linear guide rail. The blanking driving structure drives the blanking manipulator 7 to move in the X and Z directions. A blanking suction cup and a blanking vision detector are arranged on the blanking manipulator 7. The blanking suction cup is used to adsorb the tray 28, and the blanking vision detector is a high-definition camera. The blanking vision detector is used to identify the positions on the tray 28 that can be adsorbed.

[0033] An automatic shearing machine suit automation pipeline disclosed in this embodiment is provided with a loading mechanism, a conveying mechanism, a wire feeding mechanism, a wire cutting mechanism 6, a clamping mechanism and a blanking mechanism; at the same time, it is equipped with a ranging sensor 26, a loading vision detector 22, a vision detector 27, a clamping vision detector, a central control system, a detection switch 24 and an alignment structure 25. Through the loading vision detector 22, the vision detector 27 and the clamping vision detector, contour recognition is implemented and relevant actuators are联动 controlled to accurately execute. Through the configuration of various sensors, automatic control of the actuators by various feedback signals is achieved. In addition, structures such as a servo motor, a linear guide rail or a ball screw are adopted to achieve accurate positioning and accurate execution. Through this embodiment, the manual operation intensity can be greatly reduced, the product quality can be improved, the labor cost can be saved, the scrap rate can be reduced, and the assembling efficiency of the brush wire for the electric brush can be greatly improved.

[0034] Embodiment 2 As Figures 1 to 5 shown, this embodiment provides a method for producing electric brush wires applicable to the automatic shearing and assembling pipeline 100 of electric brush wires in Embodiment 1, including: The position on the tray 28 that can be adsorbed is located by the loading vision detector 22 on the loading manipulator 3. The loading suction cup 21 on the loading manipulator 3 adsorbs the empty tray 28 on the loading tray 1. Through the loading driving structure, the loading manipulator 3 drives the tray 28 to move to the conveyor belt of the conveying mechanism, and the loading suction cup 21 releases the adsorption of the tray 28. The ranging sensor 26 monitors the position of the edge of the tray 28, and the alignment structure 25 is used to make the position of the tray 28 correspond to the wire cutting mechanism 6. The conveyor drive structure of the conveyor mechanism drives the conveyor belt to move. After the conveyor belt drives the tray 28 to the detection switch 24, the controller controls the wire feeding mechanism and the wire cutting mechanism 6 to work. Specifically, the wire feeding drive structure 14 drives the rotating shaft to rotate. The brush filaments pass through the first wire feeding roller 11, the straightener 30, the second wire feeding roller and the wire feeder 15 in sequence. The tension sensor in the wire feeder 15 monitors the tension of the brush filaments and adjusts the tension adjustment mechanism of the wire feeder 15 according to the tension of the brush filaments for secondary straightening of the brush filaments. After the wire feeder 15 feeds the brush filaments to a specified length, the wire cutting drive structure 17 works, driving the gear 19, the rack 18 and the moving blade 20 to move. The moving blade 20 cuts the brush filaments. The cut brush filaments fall into the brush filament cap located in the tray hole 31. The wire cutting mechanism 6 has a built-in counter. After the number of actions reaches the specified number of wire cuttings, the conveyor belt drives the tray 28 to move a specified distance and then stops, ensuring that the subsequent tray holes 31 stop below the wire cutting opening one by one. After all the tray holes 31 of the tray 28 are filled with brush filaments, the conveyor belt drives the tray 28 to the unloading position, which is the location of the clamping mechanism. The clamping drive structure drives the clamping robot 8 to move according to the clamping vision detector, and clamps the brush filaments and brush filament caps on the tray 28 one by one through the clamping fixture 9. After the clamping action is completed, the unloading mechanism drives the unloading robot 7 to move. The unloading suction cup on the unloading robot 7 adsorbs the pallet 28. Through the unloading drive structure, the unloading robot 7 takes the pallet 28 off the conveyor belt of the conveying mechanism and places it on the unloading tray of the unloading rack 23.

[0035] In the description of this invention, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0036] In the description of this invention, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0037] If this invention discloses or relates to components or structural parts that are fixedly connected to each other, then, unless otherwise stated, a fixed connection can be understood as: a detachable fixed connection (e.g., using bolts or screws) or a non-detachable fixed connection (e.g., riveting, welding). Of course, a fixed connection can also be replaced by an integral structure (e.g., manufactured in one piece using a casting process) (except where it is obviously impossible to use an integral molding process).

[0038] In addition, unless otherwise stated, the terms used in any of the technical solutions disclosed in this invention to indicate positional relationships or shapes include states or shapes that are similar to, close to, or approximate with those states or shapes.

[0039] Any component provided by this invention can be assembled from multiple individual components or can be a single component manufactured by a one-piece molding process.

[0040] It should be noted that the structures, proportions, sizes, etc., depicted in the accompanying drawings of this specification are only used to complement the content disclosed in the specification, so as to enable those skilled in the art to understand and read them, and are not intended to limit the conditions under which the present invention can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.

[0041] It should also be noted that in the embodiments of this application, the same reference numerals are used to denote the same component or the same part.

[0042] Any adaptive changes made according to actual needs are within the scope of protection of this invention.

[0043] Specific examples have been used to illustrate the principles and implementation methods of this invention. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of this invention. Furthermore, those skilled in the art will recognize that, based on the ideas of this invention, there will be changes in the specific implementation methods and application scope. Therefore, the content of this specification should not be construed as a limitation of this invention.

Claims

1. A set of automatic brush wire shearing assembly lines suitable for brush wire, characterized in that: The application relates to a brush wire cutting device, which comprises a rack, a wire feeding mechanism, a wire cutting mechanism, a conveying mechanism, a tray, a feeding mechanism, a discharging mechanism and a clamping mechanism, wherein the wire feeding mechanism, the wire cutting mechanism and the conveying mechanism are arranged on the rack; the tray is used for carrying brush wires; the feeding mechanism is used for placing the tray on the conveying mechanism; the conveying mechanism is used for conveying the tray; the wire feeding mechanism is used for conveying brush wires to the wire cutting mechanism for cutting, and the cut brush wires fall into the tray; the clamping mechanism is used for clamping brush wires and brush wire caps; and the discharging mechanism is used for taking away the tray on the conveying mechanism. The feeding mechanism comprises a feeding driving structure and a feeding manipulator, the feeding driving structure is used for driving the feeding manipulator to move, the feeding manipulator is provided with a feeding suction disc and a feeding visual detector, the feeding suction disc is used for sucking the tray, and the feeding visual detector is used for identifying the position capable of being sucked on the tray.

2. The automatic cutting set flow line suitable for brush wire according to claim 1, characterized in that: The rack is provided with a distance measuring sensor and two alignment structures, the distance measuring sensor is used for measuring the distance between the tray and the rack, the two alignment structures are respectively arranged on the two sides of the tray, and the two alignment structures align the tray with the wire cutting mechanism by pushing the tray.

3. The automatic cutting set flow line suitable for brush wire cutting according to claim 1, characterized in that: The tray is provided with a plurality of rows of tray holes, each tray hole is provided with a limiting step, and the limiting step is used for carrying a brush wire cap.

4. The automatic cutting set flow line suitable for brush wire according to claim 1, characterized in that: The wire feeding mechanism comprises a wire feeding driving structure, a reel, a first wire feeding roller, a straightener, a second wire feeding roller and a wire feeder, the wire feeding driving structure is used for driving the reel to rotate, the reel is used for carrying a wire disc, the first wire feeding roller, the straightener, the second wire feeding roller and the wire feeder are sequentially arranged, a tension sensor is arranged in the wire feeder, the tension sensor is used for monitoring the tension of the brush wire, the wire feeding driving structure drives the reel to rotate, the wire on the wire disc passes through the first wire feeding roller, the straightener, the second wire feeding roller and the wire feeder and then enters the wire cutting mechanism.

5. The automatic cutting set flow line suitable for brush wire according to claim 1, characterized in that: The wire feeding mechanism further comprises a visual detector, and the visual detector is used for detecting the straightness of the brush wire.

6. The automatic cutting set flow line suitable for brush wire according to claim 5, characterized in that: The rack is provided with a detection switch, the detection switch is used for detecting whether the tray moves to a position, when it is detected that the tray moves to the position, the detection switch transmits a detected signal to a controller, and the controller controls the wire feeding mechanism to work. The wire cutting mechanism comprises a wire cutting driving structure, a gear, a rack and a moving blade, the wire cutting driving structure is in transmission connection with the gear, the rack is in meshing connection with the gear, the moving blade is arranged on the rack, the wire cutting driving structure drives the gear to rotate, the gear drives the rack and the moving blade to move, and the moving blade is used for cutting the brush wire.

7. The automatic cutting set flow line suitable for brush wire according to claim 1, characterized in that: The clamping mechanism comprises a clamping driving structure and a clamping manipulator, the clamping driving structure is used for driving the clamping manipulator to move, the clamping manipulator is provided with a clamping tool and a clamping visual detector, the clamping tool is used for clamping the brush wire and the brush wire cap, and the clamping visual detector is used for identifying the positions of the brush wire and the brush wire cap.

8. The automatic cutting set flow line suitable for brush wire according to claim 1, characterized in that: ​ 9. The automatic cutting set flow line for brush wire, according to claim 1, wherein: The unloading mechanism comprises an unloading driving structure and an unloading manipulator, the unloading driving structure is used for driving the unloading manipulator to move, the unloading manipulator is provided with an unloading suction cup and an unloading visual detector, the unloading suction cup is used for adsorbing the tray, and the unloading visual detector is used for identifying a position capable of being adsorbed on the tray.

10. A brush wire production method using the brush wire automatic shearing kit pipeline according to any one of claims 1-9, characterized in that: Comprise: The empty tray is placed on the conveying mechanism by using the feeding mechanism, and then the position of the tray is adjusted to align the tray; The conveying mechanism drives the tray to move, and when it is detected that the tray moves to the position, the wire feeding mechanism works to feed the wire, when the wire is conveyed to the wire cutting mechanism, the wire is cut according to the predetermined length, and the cut wire falls on the tray; The conveying mechanism continues to drive the tray to move, and when it moves to the position of the clamping mechanism, the clamping mechanism clamps the wire and the wire cap; The unloading mechanism takes the tray away from the conveying mechanism.

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