Busbar automatic assembly line body and working method thereof

The design of the automatic busbar assembly line enables automated assembly and testing of busbars, solving the problems of low efficiency and poor accuracy in traditional assembly methods, and improving production efficiency and testing accuracy.

CN121546409BActive Publication Date: 2026-06-09SUZHOU KELENTE ELECTRIC CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SUZHOU KELENTE ELECTRIC CO LTD
Filing Date
2026-01-20
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

During the processing of busbars, insulating colloids and clips need to be installed. Traditional assembly methods are inefficient, difficult, and the detection position is inaccurate. Furthermore, the fixed position of the detection mechanism cannot adapt to the needs of different products.

Method used

An automated busbar assembly line was designed, comprising a turntable mechanism, an insulating adhesive assembly device, a riveting device, and a snap-fit ​​assembly device. This enables automated feeding, labeling, assembly, and testing. The automated installation of the insulating adhesive and snap-fit ​​is achieved through components such as a drive cylinder, rack, and drive rod. The assembly accuracy is improved by combining a feeding device and a positioning mechanism.

Benefits of technology

The automated assembly of the busbars has been achieved, which has improved production efficiency and assembly accuracy, met the testing requirements of different products, reduced manual labor, and increased production capacity and testing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a busbar automatic assembly line body, which comprises a rack, a rotating disc mechanism arranged on the rack, automatic labeling equipment and high-pressure detection equipment arranged on the outer side of the rotating disc mechanism, and an insulating glue assembling device arranged on the discharging side of the rotating disc mechanism; further comprising a riveting device and a buckle assembling device, the riveting device is arranged on the outer side of the rack and is used for riveting the insulating glue and the busbar, and the buckle assembling device is arranged behind the riveting device; further comprising a group of transfer devices, which are respectively used for product transfer between the high-pressure detection equipment and the insulating glue assembling device, the insulating glue assembling device and the riveting device, and the riveting device and the buckle assembling device. The busbar automatic assembly line body can realize automation in feeding, labeling, insulating glue feeding and assembling, buckle feeding and installation, effectively improves production efficiency, improves production capacity, and better meets the needs of production.
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Description

Technical Field

[0001] This invention belongs to the field of busbar assembly technology, and specifically relates to an automatic busbar assembly line and its working method. Background Technology

[0002] During the processing of busbars, insulating colloid and clips need to be installed on them. Traditional assembly methods not only require a lot of manpower, but also have low assembly efficiency. Furthermore, since the structure of busbars is usually bent according to the installation requirements, this increases the difficulty of assembly.

[0003] Due to its unique shape, it is prone to displacement during the inspection process, which affects the accuracy of its inspection and assembly positions. Furthermore, in actual inspection, the product's position may deviate, and the inspection position requirements may vary. If the position of the inspection mechanism is fixed, it will be unable to meet the inspection needs of products in different positions. Therefore, in summary, the existing installation technology of insulating adhesive and clips on busbars still needs improvement. Summary of the Invention

[0004] Purpose of the invention: In order to overcome the above shortcomings, the purpose of this invention is to provide an automatic busbar assembly line with a simple structure, reasonable design, easy production, high degree of automation, reduced manual labor, and improved work efficiency.

[0005] Technical solution: To achieve the above objectives, the present invention provides a frame on which a turntable mechanism is provided. An automatic labeling device and a high-voltage detection device are provided on the outside of the turntable mechanism, and an insulating colloid assembly device is provided on the discharge side of the turntable mechanism.

[0006] The insulating colloid assembly equipment includes an assembly device, which comprises a first assembly mounting frame, a drive mounting frame, an assembly drive module, and an assembly mechanism. The drive mounting frame is positioned above the first assembly mounting frame, and the two are connected in a liftable manner via a set of guide components. The assembly drive module is mounted on the drive mounting frame, and the two are movably connected. A set of mounting seats is provided on both sides of the assembly drive module on the drive mounting frame. One end of the assembly mechanism is connected to the mounting seats via a set of bearings, and the assembly mechanism and the assembly drive module are rotatably connected and cooperate with each other. One end of the assembly mechanism is provided with insulating colloid, and the assembly drive module drives the assembly mechanism to rotate the insulating colloid to a certain angle, so that the insulating colloid can be fitted onto the busbar.

[0007] The assembly drive module includes a drive cylinder, a drive mounting base, and a rack. The drive cylinder is connected to the drive mounting frame via a second mounting base, and its output end is connected to the drive mounting base. The lower part of the drive mounting base is slidably connected to a slide rail on the drive mounting frame via a sliding block. The rack is mounted on the drive mounting base. The material transfer mechanism transfers the insulating colloid onto the assembly. The drive cylinder drives the rack to move, and during the rack's movement, it drives the drive rod to rotate. During the rotation of the drive rod, the assembly and the insulating colloid rotate 90°, facilitating the direct application of the insulating colloid onto the busbar.

[0008] Furthermore, the assembly mechanism includes a drive rod and an assembly component. One end of the drive rod is rotatably connected to the mounting base via a bearing, and the assembly component is located at the end of the drive rod away from the mounting base.

[0009] Preferably, the drive rod is a telescopic spring rod, comprising a first drive rod, a second drive rod, a connecting sleeve, and a connecting key. The connecting sleeve is disposed outside the first and second drive rods. The connecting sleeve and the first drive rod are connected by a first connector. The connecting sleeve has an adjustment hole and is connected to the second drive rod by the connecting key. The assembly is connected to the second drive rod away from the first drive rod, and a spring is provided between the two. The use of a telescopic spring rod allows for fine-tuning of its length according to the actual position of the product, improving its adaptability.

[0010] More preferably, a lifting drive cylinder is provided below the first assembly mounting frame, and the output end of the lifting drive cylinder is connected to the drive mounting frame. The lifting drive cylinder can drive the drive mounting frame to move up and down according to the assembly needs, so that it can drive the assembly drive module and the assembly mechanism to float up and down together.

[0011] As a preferred embodiment, the assembly positioning device is also included. The assembly positioning device includes a positioning mounting base, a movable module, a positioning mounting plate, a product placement fixture, and a positioning mechanism. The movable module is mounted on the positioning mounting base, the positioning mounting plate is movably connected to the movable module, the product placement fixture is mounted on the positioning mounting plate, and the positioning mechanism is mounted on the positioning mounting plate and cooperates with the product placement fixture.

[0012] As a preferred embodiment, the assembly also includes a feeding device, which comprises a material conveying mechanism, a feeding platform, and a material transfer mechanism. The feeding platform is located on one side of the discharge port of the material conveying mechanism, and the material transfer mechanism is mounted on the frame and cooperates with the feeding platform and the assembly device. The feeding device enables automatic feeding and improves assembly efficiency.

[0013] As a preferred embodiment, the device also includes a riveting device and a snap-fit ​​assembly device. The riveting device is located on the outside of the frame and is used to rivet the insulating colloid and the busbar. The snap-fit ​​assembly device is located behind the riveting device.

[0014] It also includes a set of transfer devices, used for product transfer between high-voltage testing equipment and insulating colloid assembly equipment, between insulating colloid assembly equipment and riveting equipment, and between riveting equipment and snap-fit ​​assembly equipment. The automatic busbar assembly line described in this invention automates the processes of material feeding, labeling, insulating colloid feeding and assembly, and snap-fit ​​feeding and installation, effectively improving production efficiency and capacity to better meet production needs.

[0015] More preferably, the snap-fit ​​assembly equipment includes a snap-fit ​​feeding device and a snap-fit ​​assembly device. The snap-fit ​​assembly device is provided with a material rack for placing products. The snap-fit ​​feeding device is located on one side of the snap-fit ​​assembly device, and the two cooperate with each other. The snap-fit ​​feeding device includes a feeding mounting frame, a feeding mounting plate, and a feeding mechanism. A first horizontal moving module is provided on the worktable of the frame. The feeding mounting frame is movably connected to the first horizontal moving module. The feeding mounting plate is located above the feeding mounting frame, and the two are connected by a lifting mechanism. The feeding mechanism is mounted on the feeding mounting plate.

[0016] The feeding mounting plate is connected to the feeding mounting frame through a set of guide components, and also includes a lifting drive cylinder, which is installed below the top frame of the feeding mounting frame, and its output end is connected to the feeding mounting plate.

[0017] The feeding mechanism includes a feeding drive module and a feeding assembly. The feeding drive module is mounted on a feeding mounting plate and has a slide rail on its top. The output end of the feeding drive module is provided with a drive plate, and the drive plate is slidably connected to the slide rail through a sliding block. The feeding assembly is connected to the drive plate.

[0018] The feeding assembly includes a feeding rack, one end of which near the buckle assembly device is provided with a placement cavity for placing buckles, and a first lifting drive cylinder is provided below the feeding rack.

[0019] The buckle assembly device includes an assembly mounting frame, the material placement frame is mounted on the assembly mounting frame, the material placement frame is provided with a placement slot, and the assembly mounting frame is provided with a detection mechanism on one side of the buckle feeding device;

[0020] It also includes at least one second positioning mechanism, which is connected to the assembly mounting frame via an adapter. The second positioning mechanism assists in positioning the product, preventing displacement during snap-fit ​​installation and effectively improving the stability of the snap-fit ​​installation.

[0021] As can be seen from the above technical solution, the present invention has the following beneficial effects:

[0022] 1. The automatic busbar assembly line of the present invention automates the processes of feeding, labeling, feeding and assembling insulating adhesive, and feeding and installing clips, effectively improving its production efficiency and capacity, and enabling it to better meet production needs.

[0023] 2. The high-voltage detection device described in this invention, through its optimized structure, enables rapid detection of different points on the product via the upper and lower electrical testing mold mechanisms, effectively improving its detection efficiency. At the same time, the adjustment module can adjust the position of the lower electrical testing mold mechanism, allowing it to be adaptively adjusted according to the actual position of the product, thus better meeting production needs.

[0024] 3. The insulating colloid assembly equipment described in this invention achieves automatic feeding through a feeding device and transfers the insulating colloid onto the assembly component through a material transfer mechanism. A drive cylinder drives a rack to move, which in turn drives a drive rod to rotate. This rotation of the drive rod causes the assembly component and the insulating colloid to rotate 90°. The positioning mechanism in the assembly positioning device positions the product. Then, a moving module drives a product placement fixture to move the product towards the insulating colloid until the insulating colloid is fitted into the designated position on the product. This automation from feeding to assembly greatly improves assembly efficiency and effectively solves many inconveniences in the assembly of insulating colloids and busbars.

[0025] 4. Clip assembly equipment: The clips are placed on the assembly device, and the clip feeding device can automatically feed the clips and push them into the designated position of the product, so as to realize automation and improve the installation efficiency of clips.

[0026] 5. The feeding rack is equipped with a positioning component inside its placement cavity. After passing through the perforation of the product, the positioning component positions the product. At the same time, it also plays a guiding role when the lifting drive cylinder pushes out the buckle. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of the automatic busbar assembly line described in this invention;

[0028] Figure 2 This is a schematic diagram of the high-voltage detection device in this invention;

[0029] Figure 3 This is a structural diagram of the high-voltage detection device described in this invention from another perspective;

[0030] Figure 4 This is a partial schematic diagram of the high-voltage detection device in this invention;

[0031] Figure 5 This is a schematic diagram of the insulating colloid assembly equipment in this invention;

[0032] Figure 6 This is a schematic diagram of the assembly device in this invention;

[0033] Figure 7 This is a partial schematic diagram of the drive rod in this invention;

[0034] Figure 8 This is a schematic diagram of the assembly and positioning device in this invention;

[0035] Figure 9 This is a schematic diagram of the feeding device in this invention;

[0036] Figure 10 This is a schematic diagram of the snap-fit ​​assembly equipment in this invention;

[0037] Figure 11 This is a schematic diagram of the snap-fit ​​assembly device from another perspective in this invention;

[0038] Figure 12 This is a schematic diagram of the snap-fit ​​assembly device from another perspective in this invention;

[0039] Figure 13 This is a partial schematic diagram of the feeding assembly in this invention. Detailed Implementation

[0040] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.

[0041] Example 1

[0042] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0043] like Figure 1 The automatic busbar assembly line shown includes: a frame, a turntable mechanism on the frame, an automatic labeling device 1 and a high-voltage detection device 2 on the outside of the turntable mechanism, and an insulating colloid assembly device 3 located on the discharge side of the turntable mechanism;

[0044] The insulating colloid assembly equipment 3 includes an assembly device 31, which includes a first assembly mounting frame 311, a drive mounting frame 312, an assembly drive module 313, and an assembly mechanism 314. The drive mounting frame 312 is located above the first assembly mounting frame 311, and the two are connected in a liftable manner through a set of guide components 315. The assembly drive module 313 is mounted on the drive mounting frame 312, and the two are movably connected. A set of mounting seats 316 are provided on both sides of the assembly drive module 313 on the drive mounting frame 312. One end of the assembly mechanism 314 is connected to the mounting seats 316 through a set of bearings, and the assembly mechanism 314 and the assembly drive module 313 are rotatably connected and cooperate with each other. An insulating colloid is provided at one end of the assembly mechanism 314. The assembly drive module 313 drives the assembly mechanism 314 to rotate the insulating colloid to a certain angle, so that the insulating colloid can be fitted onto the busbar.

[0045] like Figure 6 The assembled drive module 313 shown includes a drive cylinder 3131, a drive mounting base 3132, and a rack 3133. The drive cylinder 3131 is connected to the drive mounting frame 312 via a second mounting base, and its output end is connected to the drive mounting base 3132. The lower part of the drive mounting base 3132 is slidably connected to the slide rail on the drive mounting frame 312 via a sliding block. The rack 3133 is disposed on the drive mounting base 3132.

[0046] like Figure 6 The assembly mechanism 314 shown includes a drive rod 3141 and an assembly component 3142. One end of the drive rod 3141 is rotatably connected to the mounting base 316 via a bearing. The assembly component 3142 is located at the end of the drive rod 3141 away from the mounting base 316. The assembly component 3142 has a cavity for placing insulating adhesive.

[0047] like Figure 7The drive rod 3141 shown is a telescopic spring rod, comprising a first drive rod 31411, a second drive rod 31412, a connecting sleeve 31413, and a connecting key 31414. The connecting sleeve 31413 is located outside the first drive rod 31411 and the second drive rod 31412. The connecting sleeve 31413 and the first drive rod 31411 are connected by a first connector. The connecting sleeve 31413 has an adjustment hole 31415, which is connected to the second drive rod 31412 via the connecting key 31414. The assembly 3142 is connected to the second drive rod 31412 away from the first drive rod 31411, and a spring 31416 is provided between them. During assembly, the drive rod 3141 can be adjusted in the X direction according to the actual position and model of the product, allowing it to better adapt to changes in product requirements. It should be noted that the structure of the drive rod 3141 can be adjusted according to actual needs.

[0048] like Figure 6 A lifting drive cylinder 311 is provided below the first assembly mounting frame 311 shown, and the output end of the lifting drive cylinder 3111 is connected to the drive mounting frame 312.

[0049] In a preferred embodiment, the assembly positioning device 32 further includes a positioning mounting base 321, a movable module 322, a positioning mounting plate 323, a product placement fixture 324, and a positioning mechanism 325. The movable module 322 is mounted on the positioning mounting base 321, the positioning mounting plate 323 is movably connected to the movable module 322, the product placement fixture 324 is mounted on the positioning mounting plate 323, and the positioning mechanism 325 is mounted on the positioning mounting plate 323 and cooperates with the product placement fixture 324.

[0050] The product placement fixture 324 is provided with a cavity for placing the product. It is conceivable that the cavity can be adjusted according to the actual structure and shape of the product.

[0051] like Figure 9 In a preferred embodiment shown, the feeding device 33 includes a material conveying mechanism 331, a feeding platform 332, and a material transfer mechanism 333. The feeding platform 332 is located on the discharge side of the material conveying mechanism 331, and the material transfer mechanism 333 is located on the frame and cooperates with the feeding platform 332 and the assembly device 31.

[0052] Example 2

[0053] The automatic busbar assembly line structure described in this embodiment is the same as that in Embodiment 1. In addition, it also includes a riveting device 4 and a snap-fit ​​assembly device 5. The riveting device 4 is located on the outside of the frame and is used to rivet the insulating colloid and the busbar. The snap-fit ​​assembly device 5 is located behind the riveting device 4.

[0054] It also includes a set of transfer devices, respectively used for product transfer between the high-voltage testing equipment 2 and the insulating colloid assembly equipment 3, the insulating colloid assembly equipment 3 and the riveting equipment 4, and the riveting equipment 4 and the snap-fit ​​assembly equipment 5. It should be noted that in this embodiment, the positions of the automatic labeling equipment 1, the high-voltage testing equipment 2, the insulating colloid assembly equipment 3, the riveting equipment 4, and the snap-fit ​​assembly equipment 5 on the automatic busbar assembly line can be adjusted according to actual production needs.

[0055] like Figure 2 The high-voltage testing equipment 2 shown includes a testing mounting frame 21, an upper electrical testing mold mechanism 22, a lower mounting plate 24, and an lower electrical testing mold mechanism 26. The top frame of the testing mounting frame 21 is provided with an upper mold driving mechanism 23, and the output end of the upper mold driving mechanism 23 is connected to the upper electrical testing mold mechanism 22. The lower mounting plate 24 is connected to the guide assembly of the testing mounting frame 21, and the lower mounting plate 24 is provided with an adjustment module 25. The lower electrical testing mold mechanism 26 is connected to the adjustment module 25.

[0056] like Figures 10 to 13 The buckle assembly equipment 5 shown includes a buckle feeding device 51 and a buckle assembly device 52. The buckle assembly device 52 is provided with a material rack 53 for placing products. The buckle feeding device 51 is located on one side of the buckle assembly device 52, and the two cooperate with each other. The buckle feeding device 51 includes a feeding mounting frame 511, a feeding mounting plate 512, and a feeding mechanism 513. A first horizontal moving module 514 is provided on the worktable of the frame. The feeding mounting frame 511 is movably connected to the first horizontal moving module 514. The feeding mounting plate 512 is located above the feeding mounting frame 511, and the two are connected by a lifting mechanism. The feeding mechanism 513 is installed on the feeding mounting plate 512.

[0057] The feeding mounting plate 512 is connected to the feeding mounting frame 511 through a set of guide components, and also includes a lifting drive cylinder 515. The lifting drive cylinder 515 is installed below the top frame of the feeding mounting frame 511, and its output end is connected to the feeding mounting plate 512.

[0058] The feeding mechanism 513 includes a feeding drive module 5131 and a feeding component 5132. The feeding drive module 5131 is mounted on a feeding mounting plate 512 and has a slide rail 5133 above it. The output end of the feeding drive module 5131 is provided with a drive plate 5134, and the drive plate 5134 is slidably connected to the slide rail 5133 through a sliding block. The feeding component 5132 is connected to the drive plate 5134.

[0059] The feeding assembly 5132 includes a feeding rack 51321. The feeding rack 51321 has a placement cavity for placing the buckle at one end near the buckle assembly device 52, and a first lifting drive cylinder 51322 is provided below the feeding rack 51321.

[0060] The buckle assembly device 52 includes an assembly mounting frame 521, a material rack 53 is disposed on the assembly mounting frame 521, the material rack 53 is provided with a placement groove, and the assembly mounting frame 521 is provided with a detection mechanism 54 on one side of the buckle feeding device 51.

[0061] It also includes at least one second positioning mechanism 55, which is connected to the assembly mounting frame 521 via an adapter.

[0062] Example 3

[0063] like Figure 4 The adjustment module 25 shown includes an X-axis drive module 251, a Y-axis drive module 252, and a Z-axis drive module 253. The lower mounting plate 24 has an opening, and a set of slide rails are arranged opposite each other on both sides of the opening. The Z-axis drive module 253 is slidably connected to the slide rails via a sliding block. The X-axis drive module 251 is mounted on the lower mounting plate 24 via a mounting base, and its output end is connected to the Z-axis drive module 253. The Y-axis drive module 252 is located at the output end of the Z-axis drive module 253, and its output end is connected to the electrical testing lower mold mechanism 26. The arrangement of the X-axis drive module 251, Y-axis drive module 252, and Z-axis drive module 253 in the adjustment module allows for multi-directional position adjustment of the electrical testing lower mold mechanism 2 according to actual needs, better meeting the testing requirements. It should be noted that the adjustment module 25 can be selected from other suitable adjustment modules according to the actual needs of production, as long as the position adjustment needs can be met.

[0064] The Y-axis drive module 252 includes a first mounting plate 2521 and a first drive cylinder 2522. The first mounting plate 2521 is connected to the Z-axis drive module 253. The first drive cylinder 2522 is mounted on the first mounting plate 2521, and its output end is connected to the electrical measurement lower mold mechanism 26.

[0065] The Z-axis drive module 253 includes a second mounting plate 2531 and a second drive cylinder 2532. The second mounting plate 2531 is slidably connected to the slide rail through a set of sliding blocks. The first mounting plate 2521 is located above the second mounting plate 2531 and is connected through a set of guide components. The second drive cylinder 2532 is installed below the second mounting plate 2531, and its output end is connected to the first mounting plate 2521.

[0066] like Figure 4 The electrical testing upper mold mechanism 22 shown includes an electrical testing upper mold mounting plate 221, an upper pressure block 222, and an upper mold detection component 223. The electrical testing upper mold mounting plate 221 is connected to the pressure plate at the output end of the upper mold driving mechanism 23. The upper pressure block 222 is located below the electrical testing upper mold mounting plate 221, and the upper mold detection component 223 is mounted on the upper pressure block 222.

[0067] The electrical testing lower mold mechanism 26 includes an electrical testing lower mold mounting frame 261 and an electrical testing lower mold assembly 262. The electrical testing lower mold mounting frame 261 is connected to the output end of the first drive cylinder 2522, and the electrical testing lower mold assembly 262 is mounted on the electrical testing lower mold mounting frame 261.

[0068] It also includes a product carrier 27 for placing the product to be tested, the product carrier 27 being disposed on a turntable.

[0069] The product carrier 27 includes a product carrier body, on which a contour groove 271 is provided. The product to be tested is placed in the contour groove 271 and positioned by a locating pin. The contour groove and locating pin effectively restrict the product and prevent it from shifting during the testing process.

[0070] like Figure 13 The placement cavity of the feed rack 51321 shown is provided with a positioning element 51323.

[0071] The feeding rack 51321 has a perforation in its placement cavity, and a second positioning element 51324 is provided on the outside of the perforation.

[0072] like Figure 12 The diagram also includes a second mobile drive module 56, and the assembly mounting bracket 521 is movably connected to the second mobile drive module 56.

[0073] The working method of the automatic busbar assembly line described in this embodiment is as follows: First, the product to be tested is placed in the contour groove 271 on the product carrier 27 on the turntable mechanism and positioned by the positioning pin; the product is rotated to the labeling station, and the automatic labeling equipment 1 is used to label the product and input the label information into the control device.

[0074] Depending on the specific location of the product, the position of the lower electrical test mold mechanism 26 is adjusted by adjusting the X-axis drive module 251, Y-axis drive module 252, and Z-axis drive module 253 in module 25. The upper mold drive mechanism 23 drives the upper electrical test mold mechanism 22 to move downward. The upper mold detection component 223 can detect the specified position of the product and upload the detection data to the control system.

[0075] The rotating mechanism rotates the inspected product to the discharge side, and the transfer device transfers the labeled product to the product placement fixture 324 on the assembly positioning device 32, and positions it through the positioning mechanism 325.

[0076] The material conveying mechanism 331 conveys the insulating colloid to the designated position of the feeding platform 332; the material transfer mechanism 333 removes the insulating colloid from the feeding platform 332 and transfers it to the cavity for placing the insulating colloid on the assembly component 3142 in the assembly mechanism 314.

[0077] The output end of the drive cylinder 3131 in the assembly drive module 313 extends out, and the drive mounting base 3132 moves along the slide rail. During the movement of the rack 3133, the transmission gear will rotate together. During the rotation of the transmission gear, the drive rod 3141 will rotate together, rotating the opening of the insulating colloid to be consistent with the direction of the busbar.

[0078] During this process, the lifting drive cylinder 3111 can adjust the height of the drive mounting bracket 312 according to actual needs, thereby adjusting the drive rod 3141 and the product located on it according to the height of the busbar.

[0079] The mobile module 322 drives the positioning mounting plate 323, the product placement fixture 324 and the positioning mechanism 325 to move toward the insulating colloid until the insulating colloid is fitted onto the designated position of the product.

[0080] Then, the product with the insulating sleeve is transferred to the riveting station by the transfer device, and riveted by the riveting equipment 4.

[0081] After riveting, the product is transferred to the placement slot of the material rack 53 by the transfer device and positioned by the second positioning mechanism 55.

[0082] The buckle is placed in the placement cavity of the feeding rack 51321, and the first horizontal moving module 514 drives the feeding mounting rack 511, the feeding mounting plate 512 and the feeding mechanism 513 located thereon to move to the corresponding position of the product.

[0083] The feeding drive module 5131 drives the drive board 5134 to move along the slide rail. During the movement of the drive board 5134, the feeding component 5132 will move together toward the product.

[0084] If the buckle and the product to be installed are on the same straight line, the first lifting drive cylinder 51322 will push the buckle out, and the feeding drive module 5131 will drive the drive plate 5134 to continue to move forward along the slide rail until the buckle is assembled into the designated position of the busbar.

[0085] After assembly, the products are inspected by the testing agency 54. Defective products are transferred to the defective product conveyor channel by robots and transported to the designated location, while good products are transferred to the good product conveyor channel by robots and transported to the designated location.

[0086] If the product and the buckle are not in the right position during the buckle assembly process, the position can be adjusted by the first horizontal moving module 514 feeding mounting frame 511, the feeding mounting plate 512 and the feeding mechanism 513 located thereon, and by the second moving drive module 56 adjusting the position of the assembly mounting frame 521, the material rack 53 located thereon and the product, so that the buckle and the product can cooperate with each other.

[0087] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present invention, and these improvements should also be considered within the scope of protection of the present invention.

Claims

1. An automatic busbar assembly line, characterized in that: include: The frame is equipped with a turntable mechanism. An automatic labeling device (1) and a high-voltage detection device (2) are provided on the outside of the turntable mechanism. An insulating colloid assembly device (3) is provided on the discharge side of the turntable mechanism. The insulating colloid assembly equipment (3) includes an assembly device (31), which includes a first assembly mounting frame (311), a drive mounting frame (312), an assembly drive module (313), and an assembly mechanism (314). The drive mounting frame (312) is located above the first assembly mounting frame (311), and the two are connected in a liftable manner through a set of guide components (315). The assembly drive module (313) is mounted on the drive mounting frame (312), and the two are connected in a movable manner. A set of mounting seats (316) is provided on both sides of the assembly drive module (313) on the drive mounting frame (312). One end of the assembly mechanism (314) is connected to the mounting seats (316) through a set of bearings. The assembly mechanism (314) is rotatably connected to the assembly drive module (313); the assembly drive module (313) includes a drive cylinder (3131), a drive mounting base (3132), and a rack (3133); the assembly mechanism (314) includes a drive rod (3141) and an assembly component (3142); one end of the assembly mechanism (314) is provided with an insulating colloid; one end of the drive rod (3141) is rotatably connected to the mounting base (316) through a bearing; the assembly component (3142) is located at the end of the drive rod (3141) away from the mounting base (316); the assembly drive module (313) drives the assembly mechanism (314) to rotate the insulating colloid to a certain angle, so that the insulating colloid can be fitted onto the busbar.

2. The automatic busbar assembly line according to claim 1, characterized in that: The drive cylinder (3131) is connected to the drive mounting bracket (312) via the second mounting base, and its output end is connected to the drive mounting base (3132). The lower part of the drive mounting base (3132) is slidably connected to the slide rail on the drive mounting bracket (312) via a sliding block. The rack (3133) is located on the drive mounting base (3132).

3. The automatic busbar assembly line according to claim 1, characterized in that: The drive rod (3141) is a telescopic spring rod, which includes a first drive rod (31411), a second drive rod (31412), a connecting sleeve (31413), and a connecting key (31414). The connecting sleeve (31413) is located outside the first drive rod (31411) and the second drive rod (31412). The connecting sleeve (31413) and the first drive rod (31411) are connected by a first connector. The connecting sleeve (31413) is provided with an adjustment hole (31415), which is connected to the second drive rod (31412) by the connecting key (31414). The assembly (3142) is connected to the second drive rod (31412) away from the first drive rod (31411), and a spring (31416) is provided between the two.

4. The automatic busbar assembly line according to claim 1, characterized in that: It also includes an assembly positioning device (32), which includes a positioning mounting base (321), a moving module (322), a positioning mounting plate (323), a product placement fixture (324), and a positioning mechanism (325). The moving module (322) is mounted on the positioning mounting base (321), the positioning mounting plate (323) is movably connected to the moving module (322), the product placement fixture (324) is mounted on the positioning mounting plate (323), and the positioning mechanism (325) is mounted on the positioning mounting plate (323) and cooperates with the product placement fixture (324).

5. The automatic busbar assembly line according to claim 1, characterized in that: It also includes a feeding device (33), which includes a material conveying mechanism (331), a feeding platform (332) and a material transfer mechanism (333). The feeding platform (332) is located on the side of the discharge port of the material conveying mechanism (331), and the material transfer mechanism (333) is located on the frame and cooperates with the feeding platform (332) and the assembly device (31).

6. The automatic busbar assembly line according to claim 1, characterized in that: A lifting drive cylinder (3111) is provided below the first assembly mounting frame (311), and the output end of the lifting drive cylinder (3111) is connected to the drive mounting frame (312).

7. The automatic busbar assembly line according to claim 1, characterized in that: It also includes a riveting device (4) and a snap-fit ​​assembly device (5). The riveting device (4) is located on the outside of the frame and is used to rivet the insulating colloid and busbar. The snap-fit ​​assembly device (5) is located behind the riveting device (4). It also includes a set of transfer devices for product transfer between the high voltage testing equipment (2) and the insulating colloid assembly equipment (3), the insulating colloid assembly equipment (3) and the riveting equipment (4), and the riveting equipment (4) and the snap-fit ​​assembly equipment (5).

8. The automatic busbar assembly line according to claim 7, characterized in that: The buckle assembly equipment (5) includes a buckle feeding device (51) and a buckle assembly device (52). The buckle assembly device (52) is provided with a material rack (53) for placing products. The buckle feeding device (51) is located on one side of the buckle assembly device (52), and the two cooperate with each other. The buckle feeding device (51) includes a feeding mounting frame (511), a feeding mounting plate (512), and a feeding mechanism (513). The workbench of the frame is provided with a first horizontal moving module (514). The feeding mounting frame (511) is movably connected to the first horizontal moving module (514). The feeding mounting plate (512) is located above the feeding mounting frame (511), and the two are connected by lifting. The feeding mechanism (513) is installed on the feeding mounting plate (512). The feeding mounting plate (512) is connected to the feeding mounting frame (511) through a set of guide components, and also includes a lifting drive cylinder (515). The lifting drive cylinder (515) is installed below the top frame of the feeding mounting frame (511), and its output end is connected to the feeding mounting plate (512). The feeding mechanism (513) includes a feeding drive module (5131) and a feeding assembly (5132). The feeding drive module (5131) is mounted on a feeding mounting plate (512) and has a slide rail (5133) above it. The output end of the feeding drive module (5131) is provided with a drive plate (5134), and the drive plate (5134) is slidably connected to the slide rail (5133) through a sliding block. The feeding assembly (5132) is connected to the drive plate (5134).

9. The automatic busbar assembly line according to claim 8, characterized in that: The feeding assembly (5132) includes a feeding rack (51321), which has a placement cavity for placing the buckle at one end near the buckle assembly device (52), and a first lifting drive cylinder (51322) is provided below the feeding rack (51321). The buckle assembly device (52) includes an assembly mounting frame (521), a material rack (53) is provided on the assembly mounting frame (521), the material rack (53) is provided with a placement slot, and the assembly mounting frame (521) is provided with a detection mechanism (54) on one side of the buckle feeding device (51). It also includes at least one second positioning mechanism (55), which is connected to the assembly mounting frame (521) via an adapter.