New energy battery charging pile structure
By introducing movable and mobile components into the charging station, and utilizing servo motors and drive motors to achieve automatic winding and fixing of the charging gun, the problems of laborious fixing of the charging gun and cable wear are solved, improving the convenience of charging operation and the service life of the equipment.
Patent Information
- Application Number
- CN202512040246.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-02-24
AI Technical Summary
The existing charging station's charging gun fixing method is laborious and prone to wear and tear, the dragging cable is easily crushed and worn by vehicles, making it inconvenient for users to operate and the equipment is easily damaged.
Design a new energy battery charging pile structure, including movable components and mobile components. Utilize servo motors and drive motors to achieve automatic winding and fixing of the charging gun, avoiding users from pulling the cable forcefully, and supporting the cable to suspend in the air to prevent wear.
Reduce the labor intensity of charging operations, lower the risk of cable wear, extend cable life, and improve the aesthetics and safety of charging piles.
Smart Images

Figure CN121552964A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of new energy technology, specifically a new energy battery charging pile structure. Background Technology
[0002] With technological advancements and policy support, the number of new energy vehicles is increasing. Battery charging stations are an important component of the new energy vehicle infrastructure. These charging stations are facilities specifically designed to provide power replenishment for electric vehicles and other vehicles that use batteries as a power source. They are an indispensable part of the electric vehicle ecosystem, not only providing necessary charging support for electric vehicles but also playing a vital role in promoting the use of renewable energy and reducing greenhouse gas emissions.
[0003] When using a charging station, the charging gun needs to be removed, and the cable is dragged to the car's charging port for charging. After charging is complete, the cable and charging gun are dragged to fix the charging gun in place. The charging gun of existing public charging stations is usually fixed to the mounting bracket or suspended by a simple spring cable reel. When putting the charging gun back, the user has to adjust it with effort or pull the cable forcefully, which can easily cause wear on the interface. In addition, the cable dragging on the ground is easily worn by vehicles. Therefore, it needs to be improved. Summary of the Invention
[0004] To address the issues raised in the background art, such as users having to exert effort to adjust or forcefully pull the cable, which easily leads to interface wear, and the cable dragging on the ground being easily run over by vehicles, resulting in wear, this invention provides a new energy battery charging pile structure.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a new energy battery charging pile structure, comprising a charging pile body, a connecting component hinged to one side of the charging pile body, a charging component fixedly installed on the side of the charging pile body away from the connecting component, support members fixedly installed on both sides of the charging pile body near the charging component, a movable component provided on the side of the charging pile body away from the connecting component, and a moving component provided in the inner cavity of the charging pile body near the movable component. The movable component includes a movable plate, a drive motor fixedly installed on one side of the movable plate, a connecting shaft fixedly installed at the output end of the drive motor, a movable unit fixedly installed at the end of the connecting shaft, and a limit unit provided on the inner side of the movable unit.
[0006] Preferably, the movable unit includes a movable component, with vertical plates fixedly installed at the top and bottom of the movable component, a fixing component fixedly installed on the top surface of the movable component, and the movable component being fixedly connected to the end of the connecting shaft.
[0007] Preferably, the limiting unit includes a limiting plate, a limiting rod is fixedly installed at the bottom of the limiting plate, a fixing column is fixedly installed on one side of the limiting rod, a limiting component is movably connected to the outer wall of the fixing column, and the limiting unit is configured to be installed symmetrically.
[0008] Preferably, the moving component includes a moving rod, one end of which is fixedly connected to a moving part, the other end of which is fixedly connected to a fixed plate, a moving block movably connected to the inner wall of the moving part, a connecting rod provided in the middle of the moving block, a servo motor provided at the end of the connecting rod away from the moving block, and an mounting part movably connected to the outer wall of the moving rod.
[0009] Preferably, the charging assembly includes a fixing head, on the outer wall of which a cable body is fixedly installed, and the fixing head is fixedly connected to the charging pile body. The connecting assembly includes an installation door, which is hinged to the charging pile body, and a connecting unit is provided in the middle of the installation door.
[0010] Preferably, the connecting unit includes a connector, a spring is fixedly connected between the connector and the installation door, the connector is movably connected to the installation door, and the end of the connector is movably connected to the charging pile body.
[0011] Preferably, the movable part has a sliding groove inside, and the inner wall of the sliding groove is smooth. The top of the limiting plate is provided with a slider, and the inner wall of the limiting plate is provided with a sponge block.
[0012] Preferably, the outer wall of the fixed column is threaded, the inner wall of the limiting member is threaded, the fixed column and the limiting member are threadedly connected, and the limiting rod is movably connected to the movable member.
[0013] Preferably, the movable plate is movably connected to the charging pile body, the fixing member is set in an arc shape, the outer wall of the drive motor is provided with a fixing frame, and the fixing frame is fixedly connected to the movable plate.
[0014] Preferably, the servo motor is fixedly connected to the charging pile body, the fixed plate is fixedly connected to the movable plate, the connecting shaft is movably connected to the movable plate, and a control panel is provided on the outer wall of the charging pile body.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: This invention, through the cooperation of structures such as movable units and limiting units, allows the fixed column to drive the limiting rod and limiting plate to move towards each other. When the two limiting plates collide, the charging gun is fixed, and the cable body is placed between the fixed parts. The drive motor rotates in the opposite direction to wind up the cable body. This avoids the situation where the user has to make a lot of effort to adjust or pull the cable when putting the charging gun back, which would cause wear on the interface. It also achieves the effect that the cable will not be worn by vehicles after being wound up.
[0016] This invention, through the coordinated arrangement of structures such as a movable component and a moving component, allows the movable component to move, which in turn moves the moving rod, thereby adjusting the position of the moving component. This brings the moving component closer to the new energy vehicle, reducing the bending and stretching movements required when plugging and unplugging the charging gun, making the charging operation easier. The short connection also reduces the pulling and friction of the charging cable, helping to reduce the risk of damage caused by cable stress.
[0017] This invention, through the combination of a cable body and movable components, provides support to the cable body, keeping it suspended in the air. This prevents the cable from being excessively stretched during use, reduces the risk of damage to the internal conductors, and extends the cable's service life. It also effectively reduces the weight of the charging gun and the cable itself. Supporting the cable body prevents wear caused by friction during use, protects the insulation layer, and avoids cable aging. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the right-side structure of the present invention; Figure 3 This is a schematic diagram of the structural fit relationship at the active component of the present invention; Figure 4 This is a schematic diagram showing the disassembled structure of the active unit and the limiting unit of the present invention; Figure 5 This is a schematic diagram showing the structural fit between the support member and the moving component of the present invention; Figure 6 This is a schematic diagram showing the structural fit between the charging pile body and the moving component of the present invention; Figure 7 This is a schematic diagram of the disassembled structure of the mobile component of the present invention; Figure 8 This is a schematic diagram illustrating the structural fit between the mounting door and the connecting unit of the present invention.
[0019] In the diagram: 1. Charging pile body; 2. Connecting component; 21. Installation door; 22. Connecting unit; 221. Connector; 222. Spring; 3. Charging component; 31. Fixing head; 32. Cable body; 4. Support component; 5. Movable component; 51. Movable plate; 52. Drive motor; 53. Connecting shaft; 54. Movable unit; 541. Movable part; 542. Vertical plate; 543. Fixing component; 55. Limiting unit; 551. Limiting plate; 552. Limiting rod; 553. Fixing column; 554. Limiting component; 6. Moving component; 61. Moving rod; 62. Moving part; 63. Moving block; 64. Connecting rod; 65. Servo motor; 66. Mounting component; 67. Fixing plate. Detailed Implementation
[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0021] like Figures 1 to 8 As shown, the present invention provides a new energy battery charging pile structure, including a charging pile body 1, a connecting component 2 hinged to one side of the charging pile body 1, a charging component 3 fixedly installed on the side of the charging pile body 1 away from the connecting component 2, support members 4 fixedly installed on both sides of the charging pile body 1 near the charging component 3, a movable component 5 provided on the side of the charging pile body 1 away from the connecting component 2, and a moving component 6 provided in the inner cavity of the charging pile body 1 near the movable component 5. The movable component 5 includes a movable plate 51, a drive motor 52 fixedly installed on one side of the movable plate 51, a connecting shaft 53 fixedly installed at the output end of the drive motor 52, a movable unit 54 fixedly installed at the end of the connecting shaft 53, a limit unit 55 provided inside the movable unit 54, and the movable unit 54 includes a movable part 541, the top and bottom of which are fixed. A vertical plate 542 is installed, and a fixing member 543 is fixedly installed on the top surface of the movable member 541. The movable member 541 is fixedly connected to the end of the connecting shaft 53. The limiting unit 55 includes a limiting plate 551. A limiting rod 552 is fixedly installed at the bottom of the limiting plate 551. A fixing column 553 is fixedly installed on one side of the limiting rod 552. A limiting member 554 is movably connected to the outer wall of the fixing column 553. The limiting unit 55 is symmetrically installed. The moving component 6 includes a moving rod 61. A moving member 62 is fixedly connected to one end of the moving rod 61. A fixing plate 67 is fixedly connected to the other end of the moving rod 61. A moving block 63 is movably connected to the inner wall of the moving member 62. A connecting rod 64 is provided in the middle of the moving block 63. A servo motor 65 is provided at the end of the connecting rod 64 away from the moving block 63. An installation member 66 is movably connected to the outer wall of the moving rod 61.
[0022] The above solution involves the coordination of the movable component 5 and the moving component 6. When charging a new energy vehicle, after the vehicle is parked, the servo motor 65 is activated. The servo motor 65 drives the connecting rod 64 to rotate, which in turn drives the moving block 63 to move within the moving component 62. This movement of the moving component 62 then drives the moving rod 61, which in turn moves the movable component 5. This adjusts the position of the movable component 5, allowing it to be closer to the new energy vehicle. The closer proximity of the charging gun to the vehicle reduces the bending and stretching movements required when plugging and unplugging the charging gun, making the charging operation easier. The shorter connection distance reduces the pulling and friction of the charging cable, helping to reduce damage caused by cable stress. To mitigate risks and protect the charging equipment and vehicle, after adjustment, start the drive motor 52. The drive motor 52 drives the connecting shaft 53 and the movable unit 54 to rotate. The rotation of the movable unit 54 and the connecting shaft 53 releases the wound cable body 32. After the wound cable body 32 is released, rotate the limiting member 554. The limiting member 554 drives the two fixed posts 553 to move towards or away from each other, thereby causing the fixed posts 553 to drive the limiting rod 552 and the limiting plate 551 to move away from each other, thus facilitating the opening of the charging gun. When opening, it is easy to remove the charging gun. After opening, remove the cable body 32 that is stuck between the fixing members 543, and then remove the charging gun. When a new energy vehicle is aligned for charging, the cable body 32 is again secured between the fixing members 543, allowing the fixing members 543 to support the cable body 32, keeping it suspended. This prevents excessive stretching of the cable during use, reduces the risk of damage to the internal conductors, and extends the cable's lifespan. It also effectively reduces the weight of the charging gun and the cable itself. Supporting the cable body 32 prevents wear caused by friction during use, protects the insulation layer, and avoids cable aging. After charging is complete, the limiting member 554 is rotated again, causing the two fixing posts 553 to move towards or away from each other, thus moving the fixing posts 553... The moving limit rod 552 and the limit plate 551 move towards each other. When the two limit plates 551 abut against each other, the charging gun is fixed and the cable body 32 is placed between the fixing parts 543. The drive motor 52 is started, causing the drive motor 52 to rotate in the opposite direction to wind up the cable body 32. This avoids the situation where the user has to make a lot of effort to adjust or pull the cable when putting the charging gun back, which would cause wear on the interface. This achieves the effect that the cable will not be run over by vehicles and thus not be worn after being wound up. Moreover, when winding up the cable body 32, the cable body 32 is always between the vertical plates 542, which makes the wound cable more neat and makes the cable arrangement of the charging pile more orderly when it is not in use, improving the overall aesthetics.
[0023] like Figure 5 , Figure 8As shown, the charging component 3 includes a fixing head 31, on the outer wall of which a cable body 32 is fixedly installed. The fixing head 31 is fixedly connected to the charging pile body 1. The connecting component 2 includes a mounting door 21, which is hinged to the charging pile body 1. A connecting unit 22 is provided in the middle of the mounting door 21. The connecting unit 22 includes a connector 221. A spring 222 is fixedly connected between the connector 221 and the mounting door 21. The connector 221 is movably connected to the mounting door 21, and the end of the connector 221 is movably connected to the charging pile body 1.
[0024] The above solution is adopted as follows: Through the design of the connecting component 2 and the charging component 3, a charging gun is provided at the end of the cable body 32 away from the fixed head 31. The charging gun can be picked up and put down to charge the new energy vehicle. The design of the connecting component 2 is as follows: the existing charging pile installation is generally fixed. If the charging pile fails, it is not convenient to repair the charging pile body 1. By designing the connecting component 2, when the charging pile body 1 fails after long-term use, the connecting piece 221 is pulled to release the connecting piece 221 from the charging pile body 1. Then, the installation door 21 is rotated to open the charging pile body 1, which is convenient for the staff to repair the charging pile body 1. After the repair is completed, the installation door 21 is rotated to reset the installation door 21. After the reset, the connecting piece 221 is released, and the spring 222 drives the connecting piece 221 to reset, which can more quickly lock the connecting unit 22 to the charging pile body 1 to fix it. A groove is opened on one side of the connecting piece 221. The groove is opened to facilitate the staff to move the connecting piece 221 during maintenance, thereby quickly opening the charging pile body 1.
[0025] like Figure 3 , Figure 4 As shown, the movable part 541 has a sliding groove inside, and the inner wall of the sliding groove is smooth. The top of the limiting plate 551 is provided with a slider, the inner wall of the limiting plate 551 is provided with a sponge block, the outer wall of the fixing post 553 is provided with a thread, the inner wall of the limiting part 554 is provided with a thread, the fixing post 553 is threaded to the limiting part 554, and the limiting rod 552 is movably connected to the movable part 541.
[0026] The above solution employs the following: Through the cooperation of the movable component 541 and the limiting plate 551, and the design of the sliding groove of the movable component 541 and the slider of the limiting plate 551, the limiting plate 551 is limited during movement, thus making its movement more stable. The smooth inner wall of the sliding groove of the movable component 541 significantly reduces the coefficient of friction, reducing the force required for the limiting plate 551 to slide, thereby making movement easier. The inner wall also reduces noise generated when objects slide within the groove, creating a quieter operating environment. Furthermore, the smooth inner wall significantly reduces friction when the limiting plate 551 moves within the groove, reducing wear and extending the equipment's lifespan. The design of the sponge block on the inner wall of the limiting plate 551 provides excellent cushioning performance, protecting the charging gun from damage during the rotation of the movable component 5. The sponge material also has good thermal insulation properties, protecting the charging gun from damage. Temperature-sensitive items are unaffected by temperature changes, effectively preventing moisture penetration and protecting them from dampness. The threaded design of the fixing post 553 and the limiting member 554, with their threaded connection, allows the limiting member 554 to rotate when the two limiting plates 551 are moved. This causes the two fixing posts 553 to move towards or away from each other, which in turn causes the limiting rod 552 and the limiting plate 551 to move towards or away from each other. This facilitates fixing or opening the charging gun, making it easier to remove when open. When the two limiting plates 551 are in contact, the charging gun is fixed in place, preventing it from falling off when the movable component 5 rotates. The limiting rod 552 is movably connected to the movable member 541, allowing the movable member 541 to limit the limiting rod 552 as it moves the limiting plate 551, making the movable member 541 more stable during movement.
[0027] like Figures 5 to 7 As shown, the movable plate 51 is movably connected to the charging pile body 1, the fixing part 543 is set in an arc shape, the outer wall of the drive motor 52 is provided with a fixing frame, and the fixing frame is fixedly connected to the movable plate 51, the servo motor 65 is fixedly connected to the charging pile body 1, the fixing plate 67 is fixedly connected to the movable plate 51, the connecting shaft 53 is movably connected to the movable plate 51, and the outer wall of the charging pile body 1 is provided with a control panel.
[0028] The above solution involves the movable plate 51 and the charging pile body 1 working together. The movable plate 51 and the charging pile body 1 are movably connected, allowing the charging pile body 1 to limit the movement of the movable plate 51, thus making the movable plate 51 more stable. The arc-shaped design of the fixing member 543 allows for better contact between the cable body 32 and the fixing member 543 when the cable body 32 is placed inside, thereby fixing the cable body 32 and preventing it from falling off or shifting during rotation, ensuring the safety and stability of the cable body 32. The arc-shaped design also allows the clamping member to evenly distribute the load when clamping the cable. To prevent stress concentration and thus reduce damage to the cable, the design of the outer wall mounting bracket of the drive motor 52 secures the drive motor 52. The bracket is also fixedly connected to the movable plate 51, ensuring greater stability during operation and preventing shaking. The servo motor 65 is fixedly connected to the charging pile body 1, further ensuring stability and preventing detachment during operation. The fixing plate 67 is also fixedly connected to the movable plate 51. The movable component 51 is fixedly connected to the movable plate 51. When the movable component 62 moves the movable rod 61, the movable rod 61 moves the fixed plate 67 and the movable plate 51. This movement of the fixed plate 67 and the movable plate 51 adjusts the position of the movable component 5 according to the position of the vehicle. When the position of the movable component 5 is adjusted, it supports the cable body 32 during charging of the new energy vehicle. This allows the cable body 32 to be suspended in the air, preventing excessive stretching of the cable during use and reducing the risk of damage to the internal conductors of the cable. This design reduces the risk of damage and extends the service life of the cable. It also effectively reduces the weight of the charging gun and the cable itself. Supporting the cable body 32 can prevent wear caused by friction during use, protect the insulation layer, and prevent cable aging. The connecting shaft 53 is movably connected to the movable plate 51, so that when the drive motor 52 drives the connecting shaft 53 to rotate, the movable plate 51 limits the connecting shaft 53, making the connecting shaft 53 more stable during rotation. The design of the control panel on the outer wall of the charging pile body 1 allows for better control of the device, thereby adjusting the position of the movable component 5 and the winding effect of the cable body 32.
[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0030] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A new energy battery charging pile structure, comprising a charging pile body (1), characterized in that: A connecting component (2) is hinged to one side of the charging pile body (1). A charging component (3) is fixedly installed on the side of the charging pile body (1) away from the connecting component (2). Support members (4) are fixedly installed on both sides of the charging pile body (1) near the charging component (3). A movable component (5) is provided on the side of the charging pile body (1) away from the connecting component (2). A moving component (6) is provided in the inner cavity of the charging pile body (1) near the movable component (5). The active component (5) includes an active plate (51), a drive motor (52) is fixedly installed on one side of the active plate (51), a connecting shaft (53) is fixedly installed at the output end of the drive motor (52), an active unit (54) is fixedly installed at the end of the connecting shaft (53), and a limit unit (55) is provided on the inner side of the active unit (54).
2. The new energy battery charging pile structure according to claim 1, characterized in that: The movable unit (54) includes a movable component (541), and vertical plates (542) are fixedly installed on the top and bottom of the movable component (541). A fixing component (543) is fixedly installed on the top surface of the movable component (541). The movable component (541) is fixedly connected to the end of the connecting shaft (53).
3. The new energy battery charging pile structure according to claim 1, characterized in that: The limiting unit (55) includes a limiting plate (551), a limiting rod (552) is fixedly installed at the bottom of the limiting plate (551), a fixing column (553) is fixedly installed on one side of the limiting rod (552), a limiting component (554) is movably connected to the outer wall of the fixing column (553), and the limiting unit (55) is configured to be installed symmetrically.
4. The new energy battery charging pile structure according to claim 1, characterized in that: The moving component (6) includes a moving rod (61), one end of which is fixedly connected to a moving part (62), and the other end of which is fixedly connected to a fixing plate (67). A moving block (63) is movably connected to the inner wall of the moving part (62), and a connecting rod (64) is provided in the middle of the moving block (63). A servo motor (65) is provided at the end of the connecting rod (64) away from the moving block (63), and an mounting part (66) is movably connected to the outer wall of the moving rod (61).
5. The new energy battery charging pile structure according to claim 1, characterized in that: The charging assembly (3) includes a fixing head (31), on the outer wall of which a cable body (32) is fixedly installed, and the fixing head (31) is fixedly connected to the charging pile body (1). The connecting component (2) includes a mounting door (21), which is hinged to the charging pile body (1), and a connecting unit (22) is provided in the middle of the mounting door (21).
6. The new energy battery charging pile structure according to claim 5, characterized in that: The connection unit (22) includes a connector (221), a spring (222) is fixedly connected between the connector (221) and the installation door (21), the connector (221) is movably connected to the installation door (21), and the end of the connector (221) is movably connected to the charging pile body (1).
7. The new energy battery charging pile structure according to claim 3, characterized in that: The movable part (541) has a sliding groove inside, and the inner wall of the sliding groove is smooth. The top of the limiting plate (551) is provided with a slider, and the inner wall of the limiting plate (551) is provided with a sponge block.
8. The new energy battery charging pile structure according to claim 3, characterized in that: The outer wall of the fixed column (553) is provided with threads, the inner wall of the limiting member (554) is provided with threads, the fixed column (553) and the limiting member (554) are threadedly connected, and the limiting rod (552) is movably connected to the movable member (541).
9. The new energy battery charging pile structure according to claim 1, characterized in that: The movable plate (51) is movably connected to the charging pile body (1), the fixing member (543) is set in an arc shape, the outer wall of the drive motor (52) is provided with a fixing frame, and the fixing frame is fixedly connected to the movable plate (51).
10. The new energy battery charging pile structure according to claim 4, characterized in that: The servo motor (65) is fixedly connected to the charging pile body (1), the fixed plate (67) is fixedly connected to the movable plate (51), the connecting shaft (53) is movably connected to the movable plate (51), and the outer wall of the charging pile body (1) is provided with a control panel.