Method, device and readable storage medium for production control of a selenium drum module
By using automated toner cartridge module production control methods and equipment, and utilizing image recognition and preset shape information, the toner cartridge module filling and gear assembly are realized, solving the problem of low efficiency in existing technologies and improving production efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHUHAI MOMEI IMAGE TECH CO LTD
- Filing Date
- 2025-12-30
- Publication Date
- 2026-05-01
AI Technical Summary
In the current toner cartridge production process, the toner filling operation and gear installation mainly rely on manual labor, which is inefficient.
The system employs automated toner cartridge module production control methods and equipment, using a turntable and modular devices to achieve toner filling and gear assembly. It utilizes image recognition and preset shape information to determine gear positions, thus automating the toner filling and gear assembly process.
It improves the production efficiency of toner cartridges, reduces the interference of complex factory environments on image processing, and ensures the accuracy and quality of gear positioning.
Smart Images

Figure CN121553474B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of toner cartridge manufacturing technology, and in particular to a production control method, equipment and readable storage medium for toner cartridge modules. Background Technology
[0002] The toner cartridge, also known as the photosensitive drum, is generally composed of an aluminum base material and a photosensitive material coated on the base material. It is the most critical component of a laser printer, and the print quality of a laser printer is largely determined by the toner cartridge.
[0003] Currently, the production process of toner cartridges in related technologies is quite complex. For example, it requires filling the toner hopper with toner and installing gears on the developing roller, stirring roller, and toner feeding roller. At present, the toner filling operation and gear installation operation are mainly carried out manually, which is very inefficient. Summary of the Invention
[0004] This application aims to address at least one of the technical problems existing in the prior art. To this end, this application proposes a production control method, equipment, and readable storage medium for toner cartridge modules, which can automate toner filling and gear assembly operations, thereby improving toner cartridge production efficiency.
[0005] According to the first aspect of this application, a production control method for toner cartridge modules is applied to toner cartridge module production equipment, the production equipment including a gear assembly device, a first turntable, a second turntable, and a toner filling device;
[0006] The method includes:
[0007] The toner cartridge module is transported to the first turntable, and the first turntable and the toner filling device are controlled to perform toner filling operation on the toner cartridge module; the toner cartridge module is equipped with a toner cartridge and a developing roller, and a stirring roller and a toner feeding roller are installed inside the toner cartridge, and a marking part is provided on one side of the toner cartridge;
[0008] The toner cartridge module that has completed the toner filling operation is transported to the second turntable, and a first image of the toner cartridge module is acquired;
[0009] Based on the first image, the first position of the marking part is determined. Based on the first position and preset shape information, the positions of the first gear of the powder feeding roller, the second gear of the developing roller, and the third gear of the stirring roller are determined. The preset shape information represents the relative positions between the stirring roller, the powder feeding roller, and the marking part.
[0010] Based on the positions of the first gear, the second gear, and the third gear, the second turntable and the gear assembly device are controlled to perform gear assembly operations on the toner cartridge module.
[0011] The production control method for toner cartridge modules according to the embodiments of this application has at least the following beneficial effects: the toner cartridge module is transported to the first turntable, the first turntable and the toner filling device are controlled to perform a toner filling operation on the toner cartridge module, and then the toner cartridge module after the toner filling operation is completed is transported to the second turntable, and a first image of the toner cartridge module is acquired; the first position of the marking part is determined based on the first image, and the position of the first gear of the toner feeding roller, the position of the second gear of the developing roller, and the position of the third gear of the stirring roller are determined based on the first position and preset shape information; based on the first gear position, the second gear position, and the third gear position, the second turntable and the gear assembly device are controlled to perform a gear assembly operation on the toner cartridge module. In this application, the powder filling operation is completed automatically by a powder filling device. Then, the positions of the powder feeding roller, developing roller, and stirring roller can be quickly determined by the first image, the marking part, and the preset shape information. Then, based on the positions of the first gear, the second gear, and the third gear, the second turntable and the gear assembly device are controlled to perform gear assembly operations on the toner cartridge module, thereby automating the gear assembly operation and improving production efficiency. Furthermore, by identifying the position of the marking part and then determining the positions of the powder feeding roller, developing roller, and stirring roller, the interference of the complex factory environment on the image processing process can be reduced, and the positioning of the powder feeding roller, developing roller, and stirring roller is accurate, thus improving quality.
[0012] According to some embodiments of the first aspect of this application, the gear assembly device includes a first gear assembly module, a second gear assembly module, and a third gear assembly module arranged sequentially at intervals along the circumference of the second turntable;
[0013] The step of controlling the second turntable and the gear assembly device to perform gear assembly operations on the toner cartridge module based on the positions of the first gear, the second gear, and the third gear includes:
[0014] Based on the position of the first gear and the first installation position when the first gear assembly module performs gear installation, a first rotation angle is determined, and the second turntable is controlled to rotate by the first rotation angle so that the toner cartridge module moves to the first installation position.
[0015] The first gear assembly module is controlled to install the first gear onto the toner cartridge module's toner delivery roller.
[0016] Based on the position of the second gear and the second installation position when the second gear assembly module performs gear installation, a second rotation angle is determined, and the second turntable is controlled to rotate by the second rotation angle so that the toner cartridge module moves to the second installation position.
[0017] The second gear assembly module is controlled to install the second gear onto the developing roller of the toner cartridge module.
[0018] Based on the position of the third gear and the third installation position when the third gear assembly module performs gear installation, a third rotation angle is determined, and the second turntable is controlled to rotate by the third rotation angle so that the toner cartridge module moves to the third installation position.
[0019] The control module for the third gear assembly installs the third gear onto the stirring roller of the toner cartridge module.
[0020] According to some embodiments of the first aspect of this application, the powder filling device includes a powder filling module, a capping module, and a pressing module arranged sequentially and at intervals along the periphery of the first turntable; a filling port is provided on one side of the toner cartridge module;
[0021] The control of the first turntable and the toner filling device to fill the toner cartridge module includes:
[0022] Acquire a second image of the toner cartridge module on the first turntable;
[0023] The second position of the identifier is determined based on the second image, and the filling position of the filling port is determined based on the second position and the preset shape information. The preset shape information is also used to characterize the relative position between the filling port and the identifier.
[0024] A fourth rotation angle is determined based on the filling position and the toner filling position of the toner filling module, and the first turntable is controlled to rotate by the fourth rotation angle so that the toner cartridge module moves to the toner filling position;
[0025] The toner filling module is controlled to fill the toner cartridge module with toner.
[0026] Based on the filling position and the capping position of the capping module, a fifth rotation angle is determined, and the first turntable is controlled to rotate by the fifth rotation angle so that the toner cartridge module that has completed filling moves to the capping position.
[0027] The control module installs the cover plate onto the filling port of the toner cartridge module;
[0028] A sixth rotation angle is determined based on the filling position and the pressing position of the pressing module. The first turntable is controlled to rotate by the sixth rotation angle so that the toner cartridge module after the cover plate installation is completed moves to the pressing position.
[0029] The clamping module is controlled to clamp the toner cartridge module so that the cover plate is securely engaged with the filling port.
[0030] According to some embodiments of the first aspect of this application, the first gear assembly module includes a first vibratory feeding component, a first linear drive component, a first lifting component, and a first clamping component, wherein the first clamping component is mounted on the first lifting component, and the first lifting component is mounted on the first linear drive component; controlling the first gear assembly module to mount the first gear onto the toner cartridge module's toner feeding roller includes:
[0031] Control the first linear drive component and the first lifting component to drive the first clamping component to clamp the first gear from the first vibrating feeding component;
[0032] The first linear drive component is controlled to move the first clamping component to the first installation position, so that the first clamping component is located directly above the toner delivery roller of the toner cartridge module;
[0033] The first lifting assembly is controlled to drive the first clamping assembly to descend, so as to install the first gear onto the powder feeding roller.
[0034] According to some embodiments of the first aspect of this application, the second gear assembly module includes a second vibration feeding component, a second linear drive component, a second lifting component, and a second clamping component; the second clamping component is mounted on the second lifting component, and the second lifting component is mounted on the second linear drive component;
[0035] The control module for assembling the second gear installs the second gear onto the developing roller of the toner cartridge module, including:
[0036] Control the second linear drive component and the second lifting component to drive the second clamping component to clamp the second gear from the second vibrating feeding component;
[0037] The second linear drive component is controlled to move the second clamping component to the second mounting position, so that the second clamping component is located directly above the developing roller of the toner cartridge module;
[0038] The second lifting assembly is controlled to drive the second clamping assembly to descend, so as to mount the second gear onto the developing roller.
[0039] According to some embodiments of the first aspect of this application, the third gear assembly module includes a third vibration feeding assembly, a third linear drive assembly, a third lifting assembly, and a third clamping assembly; the third clamping assembly is mounted on the third lifting assembly, and the third lifting assembly is mounted on the third linear drive assembly;
[0040] The control module for mounting the third gear onto the stirring roller of the toner cartridge module includes:
[0041] The third linear drive assembly and the third lifting assembly are controlled to drive the third clamping assembly to clamp the third gear from the third vibratory feeding assembly;
[0042] The third linear drive assembly is controlled to move the third clamping assembly to the third mounting position, so that the third clamping assembly is located directly above the stirring roller of the toner cartridge module;
[0043] The third lifting assembly is controlled to drive the third clamping assembly to descend, so as to install the third gear onto the stirring roller.
[0044] According to some embodiments of the first aspect of this application, the powder filling module includes a powder filling pipe, a fourth linear drive assembly, and a fourth lifting assembly. The powder filling pipe is connected to the fourth lifting assembly, and the fourth lifting assembly is installed on the fourth linear drive assembly. The pressing module includes a fifth lifting assembly and a pressing member. The fifth lifting assembly is located at the pressing position, and the pressing member is installed on the fifth lifting assembly.
[0045] The control of the toner filling module to fill the toner cartridge module includes:
[0046] The fourth linear drive component is controlled to move the powder filling pipe to the powder filling position so that the powder filling pipe is directly above the filling port;
[0047] The fourth lifting component is controlled to drive the powder filling pipe to descend, so that the powder filling pipe is inserted into the filling port and powder is filled.
[0048] The control of the clamping module to clamp the toner cartridge module includes:
[0049] The fifth lifting assembly is controlled to drive the clamping member to descend so that the clamping member abuts against the cover plate.
[0050] According to some embodiments of the first aspect of this application, the cover module includes a fourth vibration feeding component, a fifth linear drive component, a sixth lifting component, and a fourth clamping component;
[0051] The control module for installing the cover plate onto the filling port of the toner cartridge module includes:
[0052] The fifth linear drive assembly and the sixth lifting assembly are controlled to drive the fourth clamping assembly to clamp the cover plate from the fourth vibrating feeding assembly;
[0053] The fifth linear drive component is controlled to move the fourth clamping component to the cover position, so that the fourth clamping component is located directly above the filling port of the toner cartridge module;
[0054] The sixth lifting assembly is controlled to drive the fourth clamping assembly to descend, so as to install the cover plate at the filling port.
[0055] A second aspect of this application provides a production control device for toner cartridge modules. The production control device for toner cartridge modules includes a memory and a processor. The memory stores a computer program, and the processor executes the computer program to implement the production control method for toner cartridge modules according to any one of the first aspects of the embodiment.
[0056] A third aspect of this application provides a computer-readable storage medium storing a computer program that, when executed by a processor, implements the production control method for a toner cartridge module as described in any one of the first aspects of this application.
[0057] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0058] The present application will be further described below with reference to the accompanying drawings and embodiments, wherein:
[0059] Figure 1 This is a schematic diagram of the structure of the toner cartridge module production equipment according to an embodiment of this application;
[0060] Figure 2 This is a schematic diagram of the structure of the conveying device according to an embodiment of this application;
[0061] Figure 3 This is a schematic diagram of the powder filling module according to an embodiment of this application;
[0062] Figure 4 This is a schematic diagram of the cover mounting module according to an embodiment of this application;
[0063] Figure 5 This is a schematic diagram of the clamping module according to an embodiment of this application;
[0064] Figure 6 This is a schematic diagram of the structure of the first gear assembly module according to an embodiment of this application;
[0065] Figure 7 This is a schematic diagram of the toner cartridge module according to an embodiment of this application;
[0066] Figure 8 This is a schematic diagram of the toner cartridge module according to an embodiment of this application from another angle;
[0067] Figure 9 This is a flowchart illustrating the steps of the production control method for a toner cartridge module according to an embodiment of this application.
[0068] Figure 10 This is a block diagram of the electronic module of the production control equipment for the toner cartridge module according to an embodiment of this application.
[0069] Figure label:
[0070] First turntable 100; Module clamping assembly 110;
[0071] Second turntable 200; conveying device 300; first linear conveying assembly 310; rotating assembly 320; conveying linear drive assembly 330; conveying cylinder 340; toner cartridge module 350; developing roller 351; filling port 352; stirring roller 353; powder feeding roller 354; marking section 355;
[0072] Powder filling module 400; fourth linear drive assembly 410; fourth lifting assembly 420; powder filling pipe 430;
[0073] Covering module 500; fourth vibratory feeding assembly 510; fifth linear drive assembly 520; sixth lifting assembly 530; fourth clamping assembly 540;
[0074] Clamping module 600; fifth lifting assembly 610; clamping component 620; clamping rotation drive component 630;
[0075] First gear assembly module 700; first vibratory feeding assembly 710; first linear drive assembly 720; first lifting assembly 730; first clamping assembly 740;
[0076] Second gear assembly module 800;
[0077] Third gear assembly module 900. Detailed Implementation
[0078] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.
[0079] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0080] In the description of this application, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0081] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.
[0082] In the description of this application, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0083] The first aspect of this application provides a production control method for toner cartridge modules, applied to toner cartridge module production equipment. The toner cartridge module production equipment of this application will first be described. The toner cartridge module production equipment of this application is used to complete the toner filling operation and gear assembly operation of the toner cartridge module. That is, it completes the filling of toner into the toner cartridge module and the assembly of related gears into the toner cartridge module.
[0084] It should be noted that in the toner cartridge production process, the toner cartridge is usually divided into two modules: a toner cartridge module and a photosensitive module. The main structure of the photosensitive module is the photosensitive drum, while the toner cartridge module is mainly used to store toner. The production control method of the toner cartridge module in this application only applies to the production of the toner cartridge module and does not involve the photosensitive module.
[0085] Reference Figures 1 to 8 The toner cartridge module production equipment of this application embodiment includes a gear assembly device, a first turntable 100, a second turntable 200, a toner filling device, and two conveying devices 300. The first turntable 100 is connected to a first turntable 100 drive component, which drives the first turntable 100 to rotate; the second turntable 200 is connected to a second turntable 200 drive component, which drives the second turntable 200 to rotate. Both the first turntable 100 drive component and the second turntable 200 drive component are rotary drive motors.
[0086] Reference Figure 7 and Figure 8 The toner cartridge module 350 includes a toner cartridge and a developing roller 351. A stirring roller 353 and a powder delivery roller 354 pass through the toner cartridge. A marking section 355 is located on one side of the toner cartridge, and a filling port 352 is located on one side of the toner cartridge module 350. The filling port 352 and the marking section 355 are located on the same side. The ends of the stirring roller 353, the powder delivery roller 354, and the developing roller 351 where gears need to be installed are all located on the side of the toner cartridge module 350 with the marking section 355. The toner cartridge module production equipment also includes a camera module (not shown in the figure). The camera module is used to capture images of the toner cartridge module 350 located on the first turntable 100 to obtain a second image; the camera module is also used to capture images of the toner cartridge module 350 located on the second turntable 200 to obtain a first image.
[0087] Both the first turntable 100 and the second turntable 200 are equipped with module clamping assemblies 110. The module clamping assembly 110 includes a module clamping frame and a module clamping cylinder. The module clamping frame is vertically arranged, and the module clamping cylinder is installed on the module clamping frame. The module clamping cylinder is connected to two clamping plates. The module clamping cylinder is used to drive the two clamping plates to move closer or further apart, thereby clamping the toner cartridge module 350.
[0088] Reference Figure 1 In some embodiments, one conveying device 300 is disposed on one side of the first turntable 100, and another conveying device 300 is disposed between the first turntable 100 and the second turntable 200. The conveying device 300 located on one side of the first turntable 100 is used to convey the toner cartridge module 350 onto the module clamping assembly 110 of the first turntable 100. The conveying device 300 located between the first turntable 100 and the second turntable 200 is used to retrieve the toner cartridge module 350 from the module clamping assembly 110 of the first turntable 100 and convey the toner cartridge module 350 onto the module clamping assembly 110 of the second turntable 200. When the module clamping assembly 110 clamps the toner cartridge module 350, the toner cartridge module 350 is vertically arranged and located on the side of the marking section 355 facing upwards, so that the marking section 355 can be captured when the shooting module takes pictures, and it is convenient to perform toner filling operation and gear assembly operation.
[0089] Reference Figure 2In some embodiments, the conveying device 300 includes a first linear conveying assembly 310, a rotating assembly 320, and a conveying clamping assembly. The conveying clamping assembly is mounted on the rotating assembly 320, which in turn is mounted on the first linear conveying assembly 310. The conveying clamping assembly includes two conveying clamping cylinders, each connected to two clamping plates. By driving the two clamping plates closer to or further away from each other, the toner cartridge module 350 is clamped or released. The first linear conveying assembly 310 drives the rotating assembly 320 to reciprocate along the length of the linear conveying assembly. The rotating assembly 320 drives the conveying clamping assembly to rotate, thereby cooperating with the conveying clamping assembly to complete the conveying of the toner cartridge module 350. The rotating assembly 320 is a rotary drive motor. The transport and clamping assembly includes a transport cylinder 340 and a transport linear drive assembly 330. The transport linear drive assembly 330 is mounted on the rotary assembly 320, and the transport cylinder 340 is mounted on the drive end of the transport linear drive assembly 330. The transport cylinder 340 clamps or releases the toner cartridge module 350 by driving two clamping plates. Both the first linear transport assembly 310 and the transport linear drive assembly 330 can be linear drive cylinders or linear drive motors.
[0090] Reference Figure 1 In some embodiments, the gear assembly device includes a first gear assembly module 700, a second gear assembly module 800, and a third gear assembly module 900 arranged sequentially at intervals along the periphery of the second turntable 200. The powder filling device includes a powder filling module 400, a capping module 500, and a pressing module 600 arranged sequentially at intervals along the periphery of the first turntable 100.
[0091] Reference Figure 6In some embodiments, the first gear assembly module 700 includes a first vibratory feeding assembly 710, a first linear drive assembly 720, a first lifting assembly 730, and a first clamping assembly 740. The first clamping assembly 740 is mounted on the first lifting assembly 730, and the first lifting assembly 730 is mounted on the first linear drive assembly 720. The first linear drive assembly 720 is horizontally positioned, and the first vibratory feeding assembly 710 is located below the end of the first linear drive assembly 720 away from the second turntable 200. The first vibratory feeding assembly 710 is provided with a plurality of first gears. The first vibratory feeding assembly 710 is used to vibrate and transport the first gears so that the first gears are brought closer to the first clamping assembly 740. The first linear drive assembly 720 is used to drive the first lifting assembly 730 to drive the first clamping assembly 740 to reciprocate along the length direction of the first linear drive assembly 720, so that the first clamping assembly 740 moves between the first mounting position and the first vibratory feeding assembly 710. The first lifting assembly 730 drives the first clamping assembly 740 to perform lifting movements. The first lifting assembly 730 can be a first lifting drive cylinder. The first clamping assembly 740 is equipped with a first clamping cylinder, which is connected to two clamping plates. By driving the two clamping plates to move closer or further apart, the first gear is clamped or released. Thus, through the cooperation between the first vibrating feeding assembly 710, the first linear drive assembly 720, the first lifting assembly 730, and the first clamping assembly 740, the first gear located in the first vibrating feeding assembly 710 is installed onto the powder feeding roller.
[0092] It should be noted that the first installation position is set by those skilled in the art. For example, the length direction of the first linear drive component 720 is projected onto the second turntable 200 to obtain the first projection line. The first installation position is determined based on the position of the first projection line, and the first installation position is located below the first linear drive component 720.
[0093] In some embodiments, the second gear assembly module 800 includes a second vibratory feeding assembly, a second linear drive assembly, a second lifting assembly, and a second clamping assembly. The second clamping assembly is mounted on the second lifting assembly, which in turn is mounted on the second linear drive assembly. The second linear drive assembly is horizontally positioned, and the second vibratory feeding assembly is located below the end of the second linear drive assembly away from the second turntable 200. The second vibratory feeding assembly is used to vibrate and transport the second gear, bringing the second gear closer to the second clamping assembly. The second linear drive assembly is used to drive the second lifting assembly to reciprocate the second clamping assembly along the length of the second linear drive assembly, allowing the second clamping assembly to move between the second mounting position and the second vibratory feeding assembly. The second lifting assembly is used to drive the second clamping assembly to perform lifting and lowering movements, and the second clamping assembly is used to clamp or release the second gear. The second vibratory feeding assembly has the same structure as the first vibratory feeding assembly. The second clamping assembly has the same structure as the first clamping assembly 740; the second linear drive assembly has the same structure as the first linear drive assembly 720; and the second lifting assembly has the same structure as the first lifting assembly 730. Thus, through the cooperation between the second vibrating feeding assembly, the second linear drive assembly, the second lifting assembly, and the second clamping assembly, the second gear located on the second vibrating feeding assembly is installed on the developing roller.
[0094] It should be noted that the second installation position is set by those skilled in the art. For example, the length direction of the second linear drive component is projected onto the second turntable 200 to obtain a first projection line, and the second installation position is determined based on the position of the second projection line. The second installation position is located below the second linear drive component.
[0095] In some embodiments, the third gear assembly module 900 includes a third vibratory feeding assembly, a third linear drive assembly, a third lifting assembly, and a third clamping assembly. The third clamping assembly is mounted on the third lifting assembly, which is also mounted on the third linear drive assembly. The third linear drive assembly is horizontally positioned, and the third vibratory feeding assembly is located below the end of the third linear drive assembly away from the second turntable 200. The third vibratory feeding assembly is used to vibrate and transport the third gear, bringing the third gear closer to the third clamping assembly. The third linear drive assembly is used to drive the third lifting assembly to reciprocate along the length of the third linear drive assembly, allowing the third clamping assembly to move between the third mounting position and the third vibratory feeding assembly. The third lifting assembly is used to drive the third clamping assembly to perform lifting and lowering movements, and the third clamping assembly is used to clamp or release the third gear. The third vibratory feeding structure is the same as the first vibratory feeding structure; the third clamping assembly is the same as the first clamping assembly 740; the third linear drive assembly is the same as the first linear drive assembly 720; and the third lifting assembly is the same as the first lifting assembly 730. The structures of the first clamping assembly 740, the second clamping assembly, and the third clamping assembly are all identical. Thus, through the cooperation between the third vibratory feeding assembly, the third linear drive assembly, the third lifting assembly, and the third clamping assembly, the third gear is installed on the stirring roller.
[0096] It should be noted that the third installation position is set by those skilled in the art. For example, the length direction of the third linear drive component is projected onto the second turntable 200 to obtain a third projection line. The third installation position is determined based on the position of the third projection line, and the third installation position is located below the third linear drive component.
[0097] Reference Figure 3 In some embodiments, the powder filling module 400 includes a powder filling pipe 430, a fourth linear drive assembly 410, and a fourth lifting assembly 420. The powder filling pipe 430 is connected to the fourth lifting assembly 420, and the fourth lifting assembly 420 is installed on the fourth linear drive assembly 410. The pressing module 600 includes a fifth lifting assembly 610 and a pressing member 620. The fifth lifting assembly 610 is located in the pressing position, and the pressing member 620 is installed on the fifth lifting assembly 610.
[0098] The fourth linear drive assembly 410 is horizontally positioned and drives the fourth lifting assembly 420 to reciprocate the toner filling pipe 430 along its length. The fourth lifting assembly 420 includes a second lifting drive cylinder, the drive end of which is connected to the toner filling pipe 430, driving the pipe to move up and down. The toner filling pipe 430 is connected to the toner storage compartment. When the toner filling pipe 430 is inserted into the filling port 352 of the toner cartridge module 350, it delivers toner from the storage compartment to the toner cartridge module 350. The fifth lifting assembly 610 includes a third lifting drive cylinder, the drive end of which is connected to the clamping member 620, driving the clamping member 620 to move up and down.
[0099] Reference Figure 5 In some embodiments, the clamping module 600 further includes a clamping rotary drive 630, which is mounted on the fifth lifting assembly 610. The clamping member 620 is mounted on the drive end of the clamping rotary drive 630. The fifth lifting assembly 610 drives the clamping rotary drive 630 to move up and down, thereby causing the clamping member 620 to move up and down. Driving the clamping rotary drive 630 enables the clamping member 620 to rotate, so that during rotation, the clamping member 620 securely mounts the cover plate in the filling port 352. The clamping rotary drive 630 is a rotary drive motor.
[0100] It should be noted that the powder filling position and the pressing position are set by those skilled in the art. For example, the lower part of one end of the fourth linear drive component 410 is taken as the powder filling position, and the position of the pressing member 620 is taken as the pressing position. The distance between the pressing position and the center of the first turntable 100 is equal to the distance between the powder filling position and the center of the first turntable 100.
[0101] Reference Figure 4 In some embodiments, the cover loading module 500 includes a fourth vibratory feeding assembly 510, a fifth linear drive assembly 520, a sixth lifting assembly 530, and a fourth clamping assembly 540. The fourth vibratory feeding assembly 510 is used for vibratory transport of the cover plate. The fifth linear drive assembly 520 is horizontally arranged, and the fourth vibratory feeding assembly 510 is located below the end of the fifth linear drive assembly 520 away from the first turntable 100. The fifth linear drive assembly 520 is used to drive the sixth lifting assembly 530 to drive the fourth clamping assembly 540 to move linearly along the length direction of the fifth linear drive assembly 520, so that the fourth clamping assembly 540 can move between the fourth vibratory feeding assembly 510 and the first turntable 100. The fourth clamping assembly 540 includes a suction nozzle, which is used to pick up or release the cover plate.
[0102] It should be noted that the capping position is set by those skilled in the art. For example, the length direction of the fifth linear drive component 520 is projected onto the first turntable 100 to obtain the fourth projection line. The capping position is determined based on the fourth projection. The capping position is located below the fifth linear drive component 520. The distance between the capping position and the center of the first turntable 100 is equal to the distance between the powder filling position and the center of the first turntable 100.
[0103] based on Figures 1 to 8 The schematic diagram illustrates toner cartridge module production equipment, and proposes a toner cartridge module production control method according to the first aspect of this application. (Refer to...) Figure 9 , Figure 9 This is a flowchart illustrating the steps of the production control method for a toner cartridge module according to an embodiment of this application. Figure 9 The illustrated production control method for toner cartridge modules includes, but is not limited to, steps S110 to S140.
[0104] Step S110: The toner cartridge module is transported to the first turntable, and the first turntable and the toner filling device are controlled to perform toner filling operation on the toner cartridge module; the toner cartridge module is equipped with a toner cartridge and a developing roller, and a stirring roller and a toner feeding roller are installed inside the toner cartridge, and a marking part is provided on one side of the toner cartridge.
[0105] In step S110, the toner cartridge module is automatically transported to the module clamping assembly in the first turntable by a conveying device.
[0106] Step S120: The toner cartridge module that has completed the toner filling operation is moved to the second turntable, and the first image of the toner cartridge module is obtained.
[0107] Step S130: Determine the first position of the marking part based on the first image; determine the first gear position of the powder feeding roller, the second gear position of the developing roller, and the third gear position of the stirring roller based on the first position and preset shape information; the preset shape information represents the relative positions between the stirring roller, the powder feeding roller, and the marking part.
[0108] In some embodiments, the marking portion is a circular area of preset color. After obtaining the first image, color recognition processing is performed on the first image to determine the specific position of the marking portion and obtain the center coordinates of the marking portion. For example, a coordinate system is established with the center of the second turntable as the origin, and the coordinates of the center of the marking portion are determined as the center coordinates of the marking portion, which are used as the first position of the marking portion. This application does not limit the specific color.
[0109] It should be noted that this application does not limit the specific color recognition algorithm used, and those skilled in the art can select an algorithm according to actual needs. Furthermore, those skilled in the art can set the color of the marking section according to actual circumstances.
[0110] In some embodiments, the preset shape information is preset by relevant personnel. The preset shape information records the relationship between the center coordinates of the side surface of the stirring roller and the center coordinates of the marking section, as well as the relationship between the center coordinates of the side surface of the developing roller and the center coordinates of the marking section, and the relationship between the center coordinates of the side surface of the powder feeding roller and the center coordinates of the marking section. Thus, after determining the center coordinates of the marking section, the center coordinates of the side surface of the stirring roller, the powder feeding roller, and the developing roller can be determined based on the preset shape information. The center coordinates of the side surface of the powder feeding roller serve as the position of the first gear, the center coordinates of the side surface of the developing roller serve as the position of the second gear, and the center coordinates of the side surface of the stirring roller serve as the position of the third gear.
[0111] For example, the preset shape information includes: x1=x+A1, y1=y+B1, z1=z+C1; x2=x+A2, y2=y+B2, z2=z+C2; x3=x+A3, y3=y+B3, z3=z+C3; where x, y, and z are the X-axis, Y-axis, and Z-axis coordinates of the center of the marking section, respectively. The X-axis, Y-axis, and Z-axis are the coordinate axes of the coordinate system. x1, y1, and z1 are the X-axis, Y-axis, and Z-axis coordinates of the center of the side of the powder feeding roller, respectively. x2, y2, and z2 are the X-axis, Y-axis, and Z-axis coordinates of the center of the side of the developing roller, respectively. x3, y3, and z3 are the X-axis, Y-axis, and Z-axis coordinates of the center of the side of the stirring roller, respectively. A1, B1, C1, A2, B2, C2, A3, B3, and C3 are all preset values based on the shape of the toner cartridge module, and A1, B1, C1, A2, B2, C2, A3, B3, and C3 can be positive or negative. The X and Y axes are horizontal, and the Z axis is vertical. Here, the X, Y, and Z axes are coordinate axes of a coordinate system established with the center of the second turntable as the origin.
[0112] Step S140: Based on the positions of the first gear, the second gear, and the third gear, control the second turntable and gear assembly device to perform gear assembly operation on the toner cartridge module.
[0113] In this embodiment, through steps S110 to S140, the toner cartridge module is transported to the first turntable, and the first turntable and the toner filling device are controlled to perform a toner filling operation on the toner cartridge module. Then, the toner cartridge module after the toner filling operation is completed is transported to the second turntable, and a first image of the toner cartridge module is acquired. Based on the first image, the first position of the marking part is determined. Based on the first position and preset shape information, the position of the first gear of the toner feeding roller, the position of the second gear of the developing roller, and the position of the third gear of the stirring roller are determined. Based on the positions of the first gear, the second gear, and the third gear, the second turntable and the gear assembly device are controlled to perform a gear assembly operation on the toner cartridge module. In this application, the powder filling operation is completed automatically by a powder filling device. Then, the positions of the powder feeding roller, developing roller, and stirring roller can be quickly determined by the first image, the marking part, and the preset shape information. Then, based on the positions of the first gear, the second gear, and the third gear, the second turntable and the gear assembly device are controlled to perform gear assembly operations on the toner cartridge module, thereby automating the gear assembly operation and improving production efficiency. Furthermore, by identifying the position of the marking part and then determining the positions of the powder feeding roller, developing roller, and stirring roller, the interference of the complex factory environment on the image processing process can be reduced, and the positioning of the powder feeding roller, developing roller, and stirring roller is accurate, thus improving quality.
[0114] It is understood that step S140 may include, but is not limited to, steps S210 to S260.
[0115] Step S210: Based on the position of the first gear and the first installation position when the first gear assembly module performs gear installation, determine the first rotation angle, and control the second turntable to rotate by the first rotation angle so that the toner cartridge module moves to the first installation position;
[0116] In some embodiments, the first installation location is determined by the following steps:
[0117] Calculate the horizontal distance between the center coordinates of the side of the powder feeding roller and the center of the second turntable to obtain the first distance;
[0118] A first circle is constructed with the coordinate point (0, 0, z1) as the center and the first distance as the radius; z1 is the Z-axis coordinate value of the center coordinate of the side of the powder feeding roller.
[0119] The length direction of the first linear drive component of the first gear assembly module is projected onto the first circle to obtain the first projection line;
[0120] The intersection point between the first circle and the first projection line is taken as the first installation position. If there are two intersection points between the first circle and the first projection line, the intersection point closer to the first linear drive component is selected as the first installation position.
[0121] In some embodiments, the first rotation angle is determined by the following steps:
[0122] Based on the coordinates of the first installation position, a first vector is constructed with the center of the first circle;
[0123] The second vector is obtained by constructing the center coordinates of the side of the powder feeding roller with the center of the first circle;
[0124] Calculate the first angle between the first vector and the second vector, and use it as the first rotation angle.
[0125] Specifically, when controlling the second turntable to rotate at the second rotation angle, the rotation direction is the direction that brings the toner cartridge module closer to the first installation position.
[0126] Step S220: Control the first gear assembly module to install the first gear onto the toner cartridge module's toner delivery roller;
[0127] Step S230: Based on the position of the second gear and the second installation position when the second gear assembly module performs gear installation, determine the second rotation angle, and control the second turntable to rotate by the second rotation angle so that the toner cartridge module moves to the second installation position;
[0128] In some embodiments, the second installation location is determined by the following steps:
[0129] Calculate the horizontal distance between the center coordinates of the side of the developing roller and the center of the second turntable to obtain the second distance;
[0130] A second circle is constructed with the coordinate point (0, 0, z2) as the center and the second distance as the radius; z2 is the Z-axis coordinate value of the center coordinate of the side of the developing roller.
[0131] The length direction of the second linear drive component of the second gear assembly module is projected onto the second circle to obtain the second projection line;
[0132] The intersection point between the second circle and the second projection line is taken as the second installation position. If there are two intersection points between the second circle and the second projection line, the intersection point closer to the second linear drive component is selected as the second installation position.
[0133] In some embodiments, the second rotation angle is determined by the following steps:
[0134] Based on the coordinates of the second installation position, a third vector is constructed with the center of the second circle;
[0135] Based on the center coordinates of the side of the developing roller, a fourth vector is constructed with the center of the second circle;
[0136] Calculate the second included angle between the third and fourth vectors, and let the second rotation angle = the second included angle - the first included angle.
[0137] Specifically, when controlling the second turntable to rotate at the second rotation angle, the rotation direction is the direction that brings the toner cartridge module closer to the second installation position.
[0138] Step S240: Control the second gear assembly module to install the second gear onto the developing roller of the toner cartridge module;
[0139] Step S250: Based on the position of the third gear and the third installation position when the third gear assembly module performs gear installation, determine the third rotation angle, and control the second turntable to rotate by the third rotation angle so that the toner cartridge module moves to the third installation position;
[0140] In some embodiments, the third installation location is determined by the following steps:
[0141] Calculate the horizontal distance between the center coordinates of the side of the stirring roller and the center of the second turntable to obtain the third distance;
[0142] A third circle is constructed with the coordinate point (0, 0, z3) as the center and the third distance as the radius; z2 is the Z-axis coordinate value of the center coordinate of the side of the stirring roller.
[0143] The length direction of the third linear drive component of the third gear assembly module is projected onto the third circle to obtain the third projection line;
[0144] The intersection point between the third circle and the third projection line is taken as the third installation position. If there are two intersection points between the third circle and the third projection line, the intersection point closer to the third linear drive component is selected as the third installation position.
[0145] In some embodiments, the third rotation angle is determined by the following steps:
[0146] Based on the coordinates of the third installation position, a fifth vector is constructed with the center of the third circle;
[0147] The sixth vector is constructed by using the center coordinates of the side of the developing roller and the center of the third circle.
[0148] Calculate the third angle between the fifth and sixth vectors, and let the third rotation angle = third angle - first angle - second angle. Since a rotation has already occurred, the angle of the previous rotation needs to be subtracted.
[0149] Specifically, when controlling the second turntable to rotate at the third rotation angle, the rotation direction is the direction that brings the toner cartridge module closer to the third installation position.
[0150] Step S260: Control the third gear assembly module to install the third gear onto the stirring roller of the toner cartridge module.
[0151] In this embodiment of the application, through the above steps S210 to S260, the first gear is automatically installed on the powder feeding roller, the second gear is installed on the developing roller, and the third gear is installed on the stirring roller, without the need for manual assistance, which can improve production efficiency.
[0152] It is understood that step S110 may include, but is not limited to, steps S310 to S380.
[0153] Step S310: Obtain a second image of the toner cartridge module on the first turntable;
[0154] Step S320: Determine the second position of the marker based on the second image, and determine the filling position of the filling opening based on the second position and preset shape information. The preset shape information is also used to characterize the relative position between the filling opening and the marker.
[0155] In one embodiment, a coordinate system is established with the center of the first turntable as the origin, and the coordinates of the center of the marking part are determined as the center coordinates of the marking part, which are used as the second position of the marking part.
[0156] For example, the preset shape information records the relationship between the center of the filling port and the center coordinates of the marking section, such as x4=x+A4, y4=y+B4, z4=z+C4, where x, y, and z are the X-axis, Y-axis, and Z-axis coordinates of the marking section's center coordinates, respectively, and x4, y4, and z4 are the X-axis, Y-axis, and Z-axis coordinates of the center of the filling port, respectively. A4, B4, and C4 are preset values based on the shape of the toner cartridge module, and A4, B4, and C4 can be positive or negative. Here, the X-axis, Y-axis, and Z-axis are coordinate axes of a coordinate system established with the center of the first turntable as the origin. The X-axis and Y-axis are both horizontal, and the Z-axis is vertical.
[0157] Step S330: Determine the fourth rotation angle based on the filling position and the toner filling position of the toner filling module, and control the first turntable to rotate the fourth rotation angle so that the toner cartridge module moves to the toner filling position;
[0158] In some embodiments, the powder filling location is determined by the following steps:
[0159] Calculate the horizontal distance between the center coordinates of the filling port and the center of the first turntable to obtain the fourth distance;
[0160] A fourth circle is constructed with the coordinate point (0, 0, z4) as the center and the fourth distance as the radius; z4 is the Z-axis coordinate value of the center of the filling opening.
[0161] The length direction of the fourth linear drive component of the powder filling module is projected onto the fourth circle to obtain the fourth projection line;
[0162] The intersection point between the fourth circle and the fourth projection line is taken as the powder filling position. If there are two intersection points between the fourth circle and the fourth projection line, the intersection point closer to the fourth linear drive component is selected as the powder filling position.
[0163] In some embodiments, the fourth rotation angle is determined by the following steps:
[0164] Based on the coordinates of the powder filling position, the seventh vector is constructed with the center of the fourth circle;
[0165] The eighth vector is constructed by combining the center coordinates of the filling hole with the center of the fourth circle.
[0166] Calculate the fourth angle between the seventh and eighth vectors, and use it as the fourth rotation angle.
[0167] Step S340: Control the toner filling module to fill the toner cartridge module;
[0168] Step S350: Determine the fifth rotation angle based on the filling position and the capping position of the capping module, and control the first turntable to rotate the fifth rotation angle so that the toner cartridge module that has completed filling moves to the capping position.
[0169] In some embodiments, the cap position is determined by the following steps:
[0170] Calculate the horizontal distance between the center coordinates of the filling port and the center of the first turntable to obtain the fourth distance;
[0171] A fourth circle is constructed with the coordinate point (0, 0, z4) as the center and the fourth distance as the radius; z4 is the Z-axis coordinate value of the center of the filling opening.
[0172] The length direction of the fifth linear drive component of the cover module is projected onto the fourth circle to obtain the fifth projection line;
[0173] The intersection of the fourth circle and the fifth projection line is taken as the powder filling position. If there are two intersections between the fourth circle and the fifth projection line, the intersection closer to the fifth linear drive component is selected as the capping position.
[0174] In some embodiments, the fifth rotation angle is determined by the following steps:
[0175] Based on the coordinates of the capping position, the ninth vector is constructed by combining it with the center of the fourth circle;
[0176] Based on the center coordinates of the filling hole, the tenth vector is constructed by combining it with the center of the fourth circle;
[0177] Calculate the fifth angle between the ninth and tenth vectors, and let the fifth rotation angle = the fifth angle - the fourth angle.
[0178] Step S360: Control the cover mounting module to install the cover plate into the filling port of the toner cartridge module;
[0179] Step S370: Determine the sixth rotation angle based on the filling position and the pressing position of the pressing module, and control the first turntable to rotate the sixth rotation angle so that the toner cartridge module with the cover plate installed can be moved to the pressing position.
[0180] In some embodiments, since the accuracy requirement of the clamping position is low, those skilled in the art can set the clamping position according to the actual situation, as long as it is ensured that the clamping member can abut against the cover plate when the clamping operation is performed at the clamping position.
[0181] The sixth rotation angle is obtained through the following steps:
[0182] Based on the coordinates of the pressing position, the eleventh vector is constructed with the fourth circle center;
[0183] Based on the center coordinates of the filling hole, the twelfth vector is constructed by combining it with the center of the fourth circle;
[0184] Calculate the sixth angle between the eleventh and twelfth vectors, and let the sixth rotation angle = sixth angle - fifth angle - fourth angle.
[0185] Step S380: Control the clamping module to perform a clamping operation on the toner cartridge module so that the cover plate is securely engaged with the filling port.
[0186] This embodiment of the application achieves the filling of toner into the toner cartridge module through the above steps S310 to S380, and closes the cover plate on the filling port. Through the pressing operation, the cover plate is firmly locked into the filling port. The whole process does not require manual replication and can improve the production efficiency of toner cartridges.
[0187] In some embodiments, step S220 includes, but is not limited to, steps S221 to S223.
[0188] Step S221: Control the first linear drive assembly and the first lifting assembly to drive the first clamping assembly to clamp the first gear from the first vibrating feeding assembly;
[0189] Step S222: Control the first linear drive assembly to move the first clamping assembly to the first installation position so that the first clamping assembly is located directly above the toner cartridge module's toner feeding roller;
[0190] Step S223: Control the first lifting component to drive the first clamping component to descend, so as to install the first gear on the powder feeding roller.
[0191] In this embodiment of the application, steps S221 to S223 are used to automatically install the first gear onto the powder feeding roller.
[0192] In some embodiments, step S240 includes, but is not limited to, steps S241 to S243.
[0193] Step S241: Control the second linear drive assembly and the second lifting assembly to drive the second clamping assembly to clamp the second gear from the second vibrating feeding assembly;
[0194] Step S242: Control the second linear drive assembly to move the second clamping assembly to the second installation position so that the second clamping assembly is located directly above the developing roller of the toner cartridge module;
[0195] Step S243: Control the second lifting assembly to drive the second clamping assembly to descend, so as to install the second gear on the developing roller.
[0196] In this embodiment of the application, steps S241 to S243 are used to automatically install the second gear onto the developing roller.
[0197] In some embodiments, step S260 includes, but is not limited to, steps S261 to S263.
[0198] Step S261: Control the third linear drive assembly and the third lifting assembly to drive the third clamping assembly to clamp the third gear from the third vibrating feeding assembly;
[0199] Step S262: Control the third linear drive assembly to move the third clamping assembly to the third installation position so that the third clamping assembly is directly above the stirring roller of the toner cartridge module;
[0200] Step S263: Control the third lifting assembly to drive the third clamping assembly to descend so as to install the third gear on the stirring roller.
[0201] In this embodiment of the application, steps S261 to S263 are used to automatically install the third gear onto the stirring roller.
[0202] In some embodiments, step S340 may include steps S341 to S342.
[0203] Step S341: Control the fourth linear drive component to move the powder filling pipe to the powder filling position so that the powder filling pipe is directly above the filling port;
[0204] Step S342: Control the fourth lifting component to drive the powder filling pipe to descend, so that the powder filling pipe is inserted into the filling port and powder is filled.
[0205] The control clamping module performs a clamping operation on the toner cartridge module, including:
[0206] The fifth lifting assembly is controlled to drive the clamping component to descend so that the clamping component abuts against the cover plate.
[0207] In some embodiments, step S360 includes steps S361 to S363.
[0208] Step S361: Control the fifth linear drive assembly and the sixth lifting assembly to drive the fourth clamping assembly to clamp the cover plate from the fourth vibrating feeding assembly;
[0209] Step S362: Control the fifth linear drive component to drive the fourth clamping component to the cover position so that the fourth clamping component is directly above the filling port of the toner cartridge module;
[0210] Step S363: Control the sixth lifting component to drive the fourth clamping component to descend so as to install the cover plate at the filling port.
[0211] In this embodiment of the application, steps S361 to S363 are used to automatically install the cover plate onto the filling port.
[0212] A third aspect of this application provides a production control device for toner cartridge modules. The device includes a memory and a processor. The memory stores a computer program, and the processor executes the computer program to implement the production control method for toner cartridge modules according to any one of the first aspects of this application. This production control device can be any smart terminal, including tablet computers and desktop computers.
[0213] Reference Figure 10 , Figure 10 This is a schematic diagram of the electronic module of a production control device for a toner cartridge module, according to one embodiment. The production control device for the toner cartridge module includes:
[0214] The processor 801 can be implemented using a general-purpose CPU (Central Processing Unit), microprocessor, application-specific integrated circuit (ASIC), or one or more integrated circuits, and is used to execute relevant programs to implement the technical solutions provided in the embodiments of this application.
[0215] The memory 802 can be implemented as a read-only memory (ROM), static storage device, dynamic storage device, or random access memory (RAM). The memory 802 can store the operating system and other applications. When the technical solutions provided in the embodiments of this specification are implemented through software or firmware, the relevant program code is stored in the memory 802 and is called and executed by the processor 801 to execute the production control method for the toner cartridge module of this application.
[0216] The 803 input / output interface is used to implement information input and output.
[0217] The communication interface 804 is used to enable communication and interaction between this device and other devices. Communication can be achieved through wired means (such as USB, Ethernet cable, etc.) or wireless means (such as mobile network, WIFI, Bluetooth, etc.).
[0218] Bus 805 transmits information between various components of the device (e.g., processor 801, memory 802, input / output interface 803, and communication interface 804);
[0219] The processor 801, memory 802, input / output interface 803, and communication interface 804 are connected to each other within the device via bus 805.
[0220] According to a fourth aspect of this application, a computer-readable storage medium stores a computer program that, when executed by a processor, implements the production control method for a toner cartridge module according to any one of the first aspects of this application.
[0221] Memory, as a non-transitory computer-readable storage medium, can be used to store non-transitory software programs and non-transitory computer-executable programs. Furthermore, memory may include high-speed random access memory, and may also include non-transitory memory, such as at least one disk storage device, flash memory device, or other non-transitory solid-state storage device. In some embodiments, memory may optionally include memory remotely located relative to the processor, and these remote memories can be connected to the processor via a network. Examples of such networks include, but are not limited to, the Internet, intranets, local area networks, mobile communication networks, and combinations thereof.
[0222] The embodiments described in this application are for the purpose of more clearly illustrating the technical solutions of the embodiments of this application, and do not constitute a limitation on the technical solutions provided by the embodiments of this application. As those skilled in the art will know, with the evolution of technology and the emergence of new application scenarios, the technical solutions provided by the embodiments of this application are also applicable to similar technical problems.
[0223] Those skilled in the art will understand that the technical solutions shown in the figures do not constitute a limitation on the embodiments of this application, and may include more or fewer steps than shown, or combine certain steps, or different steps.
[0224] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs.
[0225] Those skilled in the art will understand that all or some of the steps in the methods disclosed above, as well as the functional modules / units in the systems and devices, can be implemented as software, firmware, hardware, or suitable combinations thereof.
[0226] The terms “first,” “second,” “third,” “fourth,” etc. (if present) in the specification and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms “comprising” and “having,” and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0227] It should be understood that in this application, "at least one (item)" means one or more, and "more than one" means two or more. "And / or" is used to describe the mapping relationship between the mapped objects, indicating that three relationships can exist. For example, "A and / or B" can represent three cases: only A exists, only B exists, and both A and B exist simultaneously, where A and B can be singular or plural. The character " / " generally indicates that the preceding and following mapped objects are in an "or" relationship. "At least one (item) of the following" or similar expressions refer to any combination of these items, including any combination of single or plural items. For example, at least one (item) of a, b, or c can represent: a, b, c, "a and b", "a and c", "b and c", or "a and b and c", where a, b, and c can be single or multiple.
[0228] In the embodiments provided in this application, it should be understood that the disclosed systems and methods can be implemented in other ways. For example, the system embodiments described above are merely illustrative; for instance, the division of the units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection through some interfaces, devices, or units, and may be electrical, mechanical, or other forms.
[0229] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.
[0230] Furthermore, the functional units in the various embodiments of this application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit.
[0231] If the integrated unit is implemented as a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or all or part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes multiple instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods of the various embodiments of this application. The aforementioned storage medium includes various media capable of storing programs, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.
[0232] The preferred embodiments of the present application have been described above with reference to the accompanying drawings, but this does not limit the scope of the claims of the present application. Any modifications, equivalent substitutions, and improvements made by those skilled in the art without departing from the scope and substance of the embodiments of the present application shall be within the scope of the claims of the present application.
Claims
1. A production control method for a toner cartridge module, characterized in that, A module production equipment for toner cartridges, the toner cartridge module production equipment includes a gear assembly device, a first turntable, a second turntable, and a powder filling device; the gear assembly device includes a first gear assembly module, a second gear assembly module, and a third gear assembly module arranged at intervals along the periphery of the second turntable; the powder filling device includes a powder filling module, a capping module, and a pressing module arranged at intervals along the periphery of the first turntable. The production control method for the toner cartridge module includes: The toner cartridge module is transported to the first turntable, and the first turntable and the toner filling device are controlled to perform toner filling operation on the toner cartridge module; the toner cartridge module is equipped with a toner compartment and a developing roller, and a stirring roller and a toner feeding roller are installed inside the toner compartment, and a marking part is provided on one side of the toner compartment; a filling port is provided on one side of the toner cartridge module. The toner cartridge module that has completed the toner filling operation is transported to the second turntable, and a first image of the toner cartridge module is acquired; Based on the first image, the first position of the marking part is determined. Based on the first position and preset shape information, the positions of the first gear of the powder feeding roller, the second gear of the developing roller, and the third gear of the stirring roller are determined. The preset shape information represents the relative positions between the stirring roller, the powder feeding roller, and the marking part. Based on the positions of the first gear, the second gear, and the third gear, the second turntable and the gear assembly device are controlled to perform gear assembly operations on the toner cartridge module. The step of controlling the second turntable and the gear assembly device to perform gear assembly operations on the toner cartridge module based on the positions of the first gear, the second gear, and the third gear includes: Based on the position of the first gear and the first installation position when the first gear assembly module performs gear installation, a first rotation angle is determined, and the second turntable is controlled to rotate by the first rotation angle so that the toner cartridge module moves to the first installation position. The first gear assembly module is controlled to install the first gear onto the toner cartridge module's toner delivery roller. Based on the position of the second gear and the second installation position when the second gear assembly module performs gear installation, a second rotation angle is determined, and the second turntable is controlled to rotate by the second rotation angle so that the toner cartridge module moves to the second installation position. The second gear assembly module is controlled to install the second gear onto the developing roller of the toner cartridge module. Based on the position of the third gear and the third installation position when the third gear assembly module performs gear installation, a third rotation angle is determined, and the second turntable is controlled to rotate by the third rotation angle so that the toner cartridge module moves to the third installation position. The control module for the third gear assembly installs the third gear onto the stirring roller of the toner cartridge module. The control of the first turntable and the toner filling device to fill the toner cartridge module includes: Acquire a second image of the toner cartridge module on the first turntable; The second position of the identifier is determined based on the second image, and the filling position of the filling port is determined based on the second position and the preset shape information. The preset shape information is also used to characterize the relative position between the filling port and the identifier. A fourth rotation angle is determined based on the filling position and the toner filling position of the toner filling module, and the first turntable is controlled to rotate by the fourth rotation angle so that the toner cartridge module moves to the toner filling position; The toner filling module is controlled to fill the toner cartridge module with toner. Based on the filling position and the capping position of the capping module, a fifth rotation angle is determined, and the first turntable is controlled to rotate by the fifth rotation angle so that the toner cartridge module that has completed filling moves to the capping position. The control module installs the cover plate onto the filling port of the toner cartridge module; A sixth rotation angle is determined based on the filling position and the pressing position of the pressing module. The first turntable is controlled to rotate by the sixth rotation angle so that the toner cartridge module after the cover plate installation is completed moves to the pressing position. The clamping module is controlled to clamp the toner cartridge module so that the cover plate is securely engaged with the filling port.
2. The production control method for toner cartridge modules according to claim 1, characterized in that, The first gear assembly module includes a first vibration feeding component, a first linear drive component, a first lifting component, and a first clamping component. The first clamping component is mounted on the first lifting component, and the first lifting component is mounted on the first linear drive component. The control module for mounting the first gear onto the toner cartridge module includes: Control the first linear drive component and the first lifting component to drive the first clamping component to clamp the first gear from the first vibrating feeding component; The first linear drive component is controlled to move the first clamping component to the first installation position, so that the first clamping component is located directly above the toner delivery roller of the toner cartridge module; The first lifting assembly is controlled to drive the first clamping assembly to descend, so as to install the first gear onto the powder feeding roller.
3. The production control method for toner cartridge modules according to claim 1, characterized in that, The second gear assembly module includes a second vibratory feeding assembly, a second linear drive assembly, a second lifting assembly, and a second clamping assembly; the second clamping assembly is mounted on the second lifting assembly, and the second lifting assembly is mounted on the second linear drive assembly. The control module for assembling the second gear installs the second gear onto the developing roller of the toner cartridge module, including: Control the second linear drive component and the second lifting component to drive the second clamping component to clamp the second gear from the second vibrating feeding component; The second linear drive component is controlled to move the second clamping component to the second mounting position, so that the second clamping component is located directly above the developing roller of the toner cartridge module; The second lifting assembly is controlled to drive the second clamping assembly to descend, so as to mount the second gear onto the developing roller.
4. The production control method for toner cartridge modules according to claim 1, characterized in that, The third gear assembly module includes a third vibration feeding assembly, a third linear drive assembly, a third lifting assembly, and a third clamping assembly; the third clamping assembly is mounted on the third lifting assembly, and the third lifting assembly is mounted on the third linear drive assembly. The control module for mounting the third gear onto the stirring roller of the toner cartridge module includes: The third linear drive assembly and the third lifting assembly are controlled to drive the third clamping assembly to clamp the third gear from the third vibratory feeding assembly; The third linear drive assembly is controlled to move the third clamping assembly to the third mounting position, so that the third clamping assembly is located directly above the stirring roller of the toner cartridge module; The third lifting assembly is controlled to drive the third clamping assembly to descend, so as to install the third gear onto the stirring roller.
5. The production control method for toner cartridge modules according to claim 1, characterized in that, The powder filling module includes a powder filling pipe, a fourth linear drive assembly, and a fourth lifting assembly. The powder filling pipe is connected to the fourth lifting assembly, and the fourth lifting assembly is installed on the fourth linear drive assembly. The pressing module includes a fifth lifting assembly and a pressing member. The fifth lifting assembly is located at the pressing position, and the pressing member is installed on the fifth lifting assembly. The control of the toner filling module to fill the toner cartridge module includes: The fourth linear drive component is controlled to move the powder filling pipe to the powder filling position so that the powder filling pipe is directly above the filling port; The fourth lifting component is controlled to drive the powder filling pipe to descend, so that the powder filling pipe is inserted into the filling port and powder is filled. The control of the clamping module to clamp the toner cartridge module includes: The fifth lifting assembly is controlled to drive the clamping member to descend so that the clamping member abuts against the cover plate.
6. The production control method for toner cartridge modules according to claim 5, characterized in that, The cover-loading module includes a fourth vibration feeding component, a fifth linear drive component, a sixth lifting component, and a fourth clamping component; The control module for installing the cover plate onto the filling port of the toner cartridge module includes: The fifth linear drive assembly and the sixth lifting assembly are controlled to drive the fourth clamping assembly to clamp the cover plate from the fourth vibrating feeding assembly; The fifth linear drive component is controlled to move the fourth clamping component to the cover position, so that the fourth clamping component is located directly above the filling port of the toner cartridge module; The sixth lifting assembly is controlled to drive the fourth clamping assembly to descend, so as to install the cover plate at the filling port.
7. A production control device for toner cartridge modules, characterized in that, The device includes a memory and a processor, wherein the memory stores a computer program, and the processor executes the computer program to implement the production control method for the toner cartridge module according to any one of claims 1 to 6.
8. A computer-readable storage medium storing a computer program, characterized in that, When the computer program is executed by the processor, it implements the production control method for the toner cartridge module according to any one of claims 1 to 6.
Citation Information
Patent Citations
Toner cartridge production line
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Selenium drum capable of adjusting torque of powder feeding roller
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