Product potting method and product potting structure

Abstract

The invention discloses a product filling and sealing method and a product filling and sealing structure, and the product filling and sealing method comprises the following steps: S10, providing a bottle body containing a to-be-permeated product, placing the bottle body in a containing bag, and vacuumizing the containing bag to a vacuum state to obtain a vacuum containing bag containing the bottle body; s20, a tank body with an opening is adopted to place the vacuum containing bag containing the bottle body into the tank body, and a hydrogen storage sheet is added into the tank body; and S30, hydrogen-rich water is injected into the tank body to be mixed with the hydrogen storage sheet, the opening turned edge of the tank body is sealed through a sealing cover plate, and the sealed hydrogen permeation tank is obtained. The vacuum-packaged bottle body is placed in the tank body, so that the bottle body cannot float up when hydrogen-rich water is injected into the tank body, external water and impurities are effectively isolated, the device is safer and more sanitary, the automatic filling efficiency is higher, part of air is prevented from remaining on the top of the tank body, the permeation efficiency of hydrogen and the hydrogen concentration in a product are improved, and the product quality is improved. And the hydrogen enrichment effect of the product is better.

Description

Technical Field

[0001] This invention relates to the field of hydrogen-rich technology, specifically to a product potting method and product potting structure. Background Technology

[0002] Hydrogen-rich saline solution and hydrogen-rich beverages, as novel functional products, have attracted widespread attention in the medical, health, and sports nutrition fields due to their potential antioxidant, anti-inflammatory, and other biological effects. The core of these products lies in permeating hydrogen molecules into a liquid and storing and transporting them through appropriate packaging to maintain an effective concentration of permeated hydrogen molecules. Currently, a common method for preparing hydrogen-rich liquid products involves encapsulating bottled saline solution or beverages in high-barrier metal cans and injecting hydrogen-rich water to permeate the liquid. However, in traditional filling processes, some air remains at the top of the can just before sealing, which reduces the hydrogen permeation efficiency and the hydrogen concentration in the liquid, thus affecting the product's efficacy. Summary of the Invention

[0003] This invention aims to at least partially solve one of the technical problems in related technologies. Therefore, one object of this invention is to provide a product potting method, comprising: S10. Provide a bottle containing the product to be permeated, place the bottle in a container bag, and vacuum the container bag to obtain a vacuum container bag containing the bottle; S20. A can with an opening is used to place the vacuum containment bag containing the bottle into the can, and a hydrogen storage plate is added into the can. S30. Inject hydrogen-rich water into the tank and mix it with the hydrogen storage plate. Seal the opening of the tank with a sealing cover to obtain a packaged hydrogen permeation tank.

[0004] Preferably, the bottle has a capacity of 100ml or more, and the product to be permeated includes any one of physiological saline, beverage, or food.

[0005] Preferably, the hydrogen content of the hydrogen storage plate is greater than 0.1 grams by weight, and the hydrogen purity of the hydrogen storage plate is greater than or equal to 95%.

[0006] Preferably, the hydrogen concentration of the hydrogen-rich water is 3ppm-4ppm, and the hydrogen concentration after the hydrogen-rich water and the hydrogen storage plate are mixed and dissolved is 5ppm-7ppm.

[0007] Preferably, in step S10, the method further includes: The bottle is placed in a container bag and the container bag is evacuated to a vacuum state. A traceability label is then coated on the surface of the evacuated container bag to obtain a vacuum container bag with a traceability label on its surface and containing the bottle.

[0008] Preferably, S30 specifically includes: The can containing the vacuum containment bag is placed on a filling machine, and hydrogen-rich water is injected into the can to wrap the vacuum containment bag and mix it with the hydrogen storage sheet; When the hydrogen-rich water overflows to the opening of the tank, the sealing cover is placed over the opening of the tank, and the edge of the sealing cover is rolled and sealed with the edge of the tank to obtain the encapsulated hydrogen permeation tank.

[0009] Preferably, the capacity of the can is greater than or equal to 330ml, and the diameter of the can is greater than or equal to 58mm and the height is greater than or equal to 146mm.

[0010] Preferably, the bottle body and the containment bag are made of a hydrogen-permeable material.

[0011] Preferably, the method further includes: After the hydrogen storage plate in the hydrogen permeation tank is completely dissolved in the hydrogen-rich water, and after the hydrogen molecules in the hydrogen-rich water have completely permeated into the product to be permeated, the hydrogen concentration of the permeated product is measured. If the hydrogen concentration of the permeated product is greater than or equal to 4 ppm, it is determined that the permeation product meets the permeation termination condition.

[0012] Another object of the present invention is to provide a product potting structure, which is obtained by the above-described product potting method and includes: The tank body is filled with hydrogen-rich water; A bottle body, which is disposed within the container and contains the product to be permeated; A vacuum containment bag is used to wrap around the surface of the bottle and is sealed by the hydrogen-rich water, so that the hydrogen molecules of the hydrogen-rich water can permeate into the product to be permeated through the vacuum containment bag and the bottle in sequence.

[0013] The above-described solution of the present invention has at least the following beneficial effects: The product filling and sealing method provided by this invention involves placing a bottle containing the product to be permeated into a receiving bag, and then vacuuming the receiving bag to seal the bottle. The vacuum-sealed receiving bag containing the bottle is then placed into a canister, and a hydrogen storage plate is added to the canister. Hydrogen-rich water is then injected into the canister to mix with the hydrogen storage plate and expel air from the canister. Finally, a sealing cap is used to seal the opening of the canister, resulting in a sealed hydrogen permeation canister. This vacuum-sealed bottle prevents the bottle from floating when hydrogen-rich water is injected into the canister, effectively isolating it from external water and impurities, making it safer and more hygienic. It also increases automated filling efficiency and avoids residual air at the top of the canister, improving hydrogen permeation efficiency and hydrogen concentration in the product, thus enhancing the hydrogen-rich effect of the product.

[0014] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0016] Figure 1 This is a schematic flowchart of the product potting method provided in the embodiments of the present invention; Figure 2 This is a structural flow diagram of the product potting method provided in the embodiments of the present invention; Figure 3 This is a schematic diagram of the product potting structure provided in the embodiments of the present invention; Figure 4 This is a cross-sectional view of the product potting structure provided in the embodiments of the present invention; The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0017] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0018] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "circumferential," and "radial," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0020] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0021] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0022] The product potting method and product potting structure of the present invention will be described in detail below with reference to the accompanying drawings.

[0023] Reference Figure 1 and Figure 2 As shown, the product potting method provided in this embodiment of the invention includes: S10. Provide a bottle 20 containing the product to be permeated, place the bottle 20 in a container bag, and vacuum the container bag to obtain a vacuum container bag 30 containing the bottle 20.

[0024] In this embodiment, the product to be permeated includes any one of physiological saline, beverage, or food. The physiological saline and beverage can be products packaged in bottle 20. Bottle 20 and the container bag are made of hydrogen-permeable material, such as plastic, like PET (Polyethylene terephthalate). The container bag can also be made of the same material as bottle 20. The capacity of bottle 20 is greater than or equal to 100ml. After placing bottle 20 in the container bag, the container bag can be vacuum-sealed by vacuuming, or the container bag can be shrinked by heat shrinking, thus vacuum-sealing bottle 20 inside the container bag. In some alternative solutions, when the product to be permeated is food, the vacuum-sealed food can be directly placed in the container 10, such as vacuum-sealed preserved eggs, braised food, vegetables, etc., thus eliminating the need for a separate container bag for vacuuming, which simplifies the filling and sealing process. As a preferred embodiment, S10 above further includes: placing the bottle 20 in a container bag and drawing the container bag into a vacuum state, coating the surface of the vacuum-drawn container bag with a traceability label, and obtaining a vacuum container bag 30 with a traceability label on its surface and containing the bottle 20.

[0025] In this embodiment, the traceability label may include product identification (such as name and specifications), manufacturer information (such as name and address), production details (such as production date and batch), and textual information such as shelf life and storage conditions, so that the traceability label can make the subsequent management and traceability of the product more controllable; when the bottle 20 is placed in the container bag and vacuuming is performed, the process of coating the traceability label on the surface of the container bag can be performed simultaneously, so as to improve the filling efficiency.

[0026] S20. A can 10 with an opening is used to place a vacuum containment bag 30 containing a bottle 20 into the can 10, and a hydrogen storage plate is added into the can 10.

[0027] In this embodiment, by inserting the vacuum-sealed bag 30 into the tank 10 through the opening, the space occupied by the bottle 20 and the vacuum-sealed bag 30 within the tank 10 is reduced, and the packaging integrity of the product to be permeated is not affected. Preferably, the hydrogen storage sheet is a metallic hydrogen storage material with magnesium hydride as the main component, which has hydrogen release characteristics in both pyrolysis (300-400℃) and hydrolysis modes. By adding the hydrogen storage sheet into the tank 10, the hydrogen sheet can be hydrolyzed in the hydrogen-rich water to generate more hydrogen when hydrogen-rich water is added subsequently. The hydrogen content of the hydrogen tablet is greater than 0.1 grams by weight, and the hydrogen purity of the hydrogen storage tablet is greater than or equal to 95%. Optionally, the capacity of the can 10 is greater than or equal to 330 ml, and the diameter of the can 10 is greater than or equal to 58 mm and the height is greater than or equal to 146 mm. The capacity of the can 10 should be set according to the volume of the bottle 20. When the product to be permeated is 100 ml of physiological saline, the capacity of the can 10 can be 330 ml to ensure that the vacuum container bag 30 can be completely placed in the can 10 for better consistency after filling.

[0028] S30. Inject hydrogen-rich water into the tank 10 and mix it with the hydrogen storage plate. Then, use a sealing cover to roll and seal the opening of the tank 10 to obtain a sealed hydrogen permeation tank.

[0029] In this embodiment, by placing the vacuum containment bag 30 inside the tank 10, buoyancy caused by air inside the bottle 20 can be avoided during the injection of hydrogen-rich water. This ensures that the vacuum containment bag 30 sinks into the tank 10, and that the hydrogen-rich water injected into the tank 10 completely fills the tank 10, thus completely encapsulating the vacuum containment bag 30. It can be understood that S40 specifically includes: placing the tank 10 containing the vacuum containment bag 30 on a filling and sealing machine, and injecting hydrogen-rich water into the tank 10. Water is wrapped in a vacuum containment bag 30 and mixed with hydrogen storage plates. When the hydrogen-rich water overflows to the outside of the opening of the tank 10, the sealing cover is placed on the opening of the tank 10, and the edge of the sealing cover is rolled and sealed with the edge of the tank 10 to obtain a sealed hydrogen permeation tank. In this process, by injecting hydrogen-rich water into the tank 10 and allowing the hydrogen-rich water to overflow the tank 10, the air inside the tank 10 can be completely expelled, avoiding residual air inside the tank 10, improving the hydrogen permeation efficiency and the hydrogen concentration in the product, and making the hydrogen-rich effect of the product better.

[0030] In a preferred embodiment, the hydrogen concentration of the hydrogen-rich water is 3ppm-4ppm, and the hydrogen concentration after the hydrogen-rich water and the hydrogen storage tablet are mixed and dissolved is 5ppm-7ppm. By adding hydrogen-rich water and the hydrogen storage tablet to the tank 10 for mixing and dissolution, the amount of hydrogen storage tablet used can be reduced, which is lower in cost than adding pure water. Furthermore, adding hydrogen-rich water can allow hydrogen to permeate into the product to be permeated more quickly, and can keep the hydrogen storage tablet continuously dissolved in the hydrogen-rich water to achieve continuous hydrogen permeation.

[0031] Optionally, the method provided in this embodiment of the invention further includes: after the hydrogen storage plate in the hydrogen permeation tank is completely dissolved into hydrogen-rich water, and after the hydrogen molecules in the hydrogen-rich water have completely permeated into the product to be permeated, the hydrogen concentration of the permeated product is measured. If the hydrogen concentration of the permeated product is greater than or equal to 4 ppm, it is determined that the permeated product meets the permeation termination condition.

[0032] In this embodiment, during actual production, sampling tests can be conducted on the hydrogen permeation tank. By measuring the hydrogen permeation time at different times, the hydrogen concentration in the hydrogen water is measured at multiple different time periods. After measuring the hydrogen concentration of the corresponding product at each time period, a control group is set up for comparison. When it is determined that the hydrogen concentration in the permeated product is greater than or equal to 4 ppm and the hydrogen concentration in the hydrogen-rich water is less than 1 ppm, the hydrogen permeation of the product meets the permeation termination condition. Then, the hydrogen-permeated product can be stored and shipped to ensure that the hydrogen concentration of the hydrogen-rich product after leaving the factory meets the usage requirements.

[0033] The product filling and sealing method provided by this invention involves placing a bottle 20 containing the product to be permeated into a container bag, and then vacuuming the container bag to seal the bottle 20. The vacuum container bag 30 containing the bottle 20 is then placed into a tank 10, and a hydrogen storage plate is added to the tank 10. Hydrogen-rich water is then injected into the tank 10 to mix with the hydrogen storage plate and expel air from the tank 10. Finally, a sealing cap is used to seal the opening of the tank 10, resulting in a sealed hydrogen permeation tank. By placing the vacuum-sealed bottle 20 into the tank 10, the bottle 20 will not float to the top when hydrogen-rich water is injected into the tank 10, effectively isolating it from external water and impurities, making it safer and more hygienic. The automated filling process is more efficient, and it avoids residual air at the top of the tank 10, improving hydrogen permeation efficiency and hydrogen concentration in the product, thus enhancing the hydrogen enrichment effect of the product.

[0034] Reference Figure 3 and Figure 4As shown, the product filling structure provided in the embodiment of the present invention is processed by the product filling method described above, including: a can 10, a bottle 20 and a vacuum containment bag 30. The can 10 is filled with hydrogen-rich water; the bottle 20 is disposed inside the can 10 and contains the product to be permeated; the vacuum containment bag 30 is wrapped around the surface of the bottle 20 and sealed by the hydrogen-rich water, so that the hydrogen molecules of the hydrogen-rich water permeate into the product to be permeated through the vacuum containment bag 30 and the bottle 20 in sequence.

[0035] In this embodiment, by packaging the product to be permeated in a vacuum containment bag 30 and placing it inside the canister 10, the hydrogen-rich water can completely enclose the vacuum containment bag 30, preventing the bottle 20 from rising due to buoyancy. This results in higher efficiency during the filling process and prevents air from entering the canister 10. When hydrogen molecules in the hydrogen-rich water permeate into the product to be permeated, the hydrogen permeation efficiency and the hydrogen concentration in the product are improved, making the hydrogen-rich effect of the product better.

[0036] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0037] The above description is merely a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformations made using the contents of the present invention's specification and drawings under the inventive concept of the present invention, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.

Claims

1. A product potting method, characterized in that, include: S10. Provide a bottle containing the product to be permeated, place the bottle in a container bag, and vacuum the container bag to obtain a vacuum container bag containing the bottle; S20. A can with an opening is used to place the vacuum containment bag containing the bottle into the can, and a hydrogen storage plate is added into the can. S30. Inject hydrogen-rich water into the tank and mix it with the hydrogen storage plate. Seal the opening of the tank with a sealing cover to obtain a packaged hydrogen permeation tank.

2. The product potting method according to claim 1, characterized in that, The bottle has a capacity of 100ml or more, and the product to be permeated includes any one of physiological saline, beverage or food.

3. The product potting method according to claim 1, characterized in that, The hydrogen storage plate has a hydrogen content greater than 0.1 grams by weight, and the hydrogen purity of the hydrogen storage plate is greater than or equal to 95%.

4. The product potting method according to claim 1, characterized in that, The hydrogen concentration of the hydrogen-rich water is 3ppm-4ppm, and the hydrogen concentration after the hydrogen-rich water is mixed and dissolved with the hydrogen storage plate is 5ppm-7ppm.

5. The product potting method according to claim 1, characterized in that, Specifically, S10 also includes: The bottle is placed in a container bag and the container bag is evacuated to a vacuum state. A traceability label is then coated on the surface of the evacuated container bag to obtain a vacuum container bag with a traceability label on its surface and containing the bottle.

6. The product potting method according to claim 1, characterized in that, Specifically, S30 includes: The can containing the vacuum containment bag is placed on a filling machine, and hydrogen-rich water is injected into the can to wrap the vacuum containment bag and mix it with the hydrogen storage sheet; When the hydrogen-rich water overflows to the opening of the tank, the sealing cover is placed over the opening of the tank, and the edge of the sealing cover is rolled and sealed with the edge of the tank to obtain the encapsulated hydrogen permeation tank.

7. The product potting method according to claim 1, characterized in that, The capacity of the container is greater than or equal to 330ml, and the diameter of the container is greater than or equal to 58mm and the height is greater than or equal to 146mm.

8. The product potting method according to claim 1, characterized in that, The bottle and the containment bag are made of a hydrogen-permeable material.

9. The product potting method according to claim 1, characterized in that, The method further includes: After the hydrogen storage plate in the hydrogen permeation tank is completely dissolved in the hydrogen-rich water, and after the hydrogen molecules in the hydrogen-rich water have completely permeated into the product to be permeated, the hydrogen concentration of the permeated product is measured. If the hydrogen concentration of the permeated product is greater than or equal to 4 ppm, it is determined that the permeation product meets the permeation termination condition.

10. A product potting structure, characterized in that, The product potting structure is obtained by the product potting method as described in any one of claims 1 to 9, including: The tank body is filled with hydrogen-rich water; A bottle body, which is disposed within the container and contains the product to be permeated; A vacuum containment bag is used to wrap around the surface of the bottle and is sealed by the hydrogen-rich water, so that the hydrogen molecules of the hydrogen-rich water can permeate into the product to be permeated through the vacuum containment bag and the bottle in sequence.

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