Bamboo material circular sawing machine capable of automatically feeding and preventing jamming
By designing an automatic feeding and anti-jamming bamboo circular saw, and adopting a pushing buffer, anti-clogging and cleaning mechanism, the problem of saw blade jamming during bamboo and wood cutting has been solved, achieving stable cutting and safe production.
Patent Information
- Application Number
- CN202610115641.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-28
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2046-01-28
AI Technical Summary
Traditional circular saws are prone to jamming when cutting bamboo and wood boards due to differences in the hardness of bamboo nodes, which affects processing efficiency and safety.
An automatic feeding and anti-jamming bamboo circular saw was designed. It adopts a pushing buffer mechanism, an anti-clogging mechanism, and a cleaning mechanism. Through mechanical adaptive feeding, it prevents the saw blade from jamming and effectively cleans up debris, ensuring smooth cutting of the saw blade.
This effectively avoids saw blade jamming caused by differences in bamboo node hardness, improving processing efficiency and safety, and extending the service life of the saw blade.
Smart Images

Figure CN121572407A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of circular saw technology, specifically to an automatic feeding and jam-proof circular saw for bamboo. Background Technology
[0002] In the bamboo and wood processing process, the circular saw is the basic equipment for cutting and slitting boards. However, when cutting bamboo boards made of bamboo strips or bamboo pieces glued together, due to the inherent physical properties of the material, the traditional circular saw has significant defects in practical applications, which seriously affect processing efficiency, finished product quality and operational safety.
[0003] Bamboo itself has significant inhomogeneity; the density and hardness of the bamboo nodes are much higher than those of the bamboo flesh. This causes the saw blade to encounter periodic and non-linear resistance abrupt changes during the cutting of bamboo and wood panels. Traditional feeding systems, whether manually pushed or driven by a constant-speed motor-screw or hydraulic cylinder, are all rigid feeds. When the saw blade encounters hard bamboo nodes, the huge instantaneous cutting resistance is directly transmitted to the entire transmission chain, causing the saw blade speed to drop sharply or even stop completely, resulting in jamming. This not only damages the saw blade and chipps the edges of the workpiece, producing waste, but may also cause serious personal safety accidents due to the accidental flying of materials or debris. To address this, we propose an automatic feeding, jamming-proof circular bamboo saw. Summary of the Invention
[0004] The purpose of this invention is to provide an automatic feeding and anti-jamming bamboo circular saw to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic feeding and anti-jamming bamboo circular saw, comprising a workbench, a bracket fixedly installed at the bottom of the workbench, a cutting slit opened on the workbench, a cutting saw blade disposed in the cutting slit, an L-shaped support plate fixedly installed near one side of the bottom of the workbench, a motor fixedly installed at the bottom of the inner wall of the L-shaped support plate, support plates provided on both the front and rear sides of the cutting saw blade, the support plates fixedly installed at the bottom of the workbench, a rotating shaft passing through the support plate, and the rotating shaft rotatably connected to the support plate via a bearing, the cutting saw blade fixedly sleeved on the outer wall of the rotating shaft, the rotating shaft being drivenly connected to the output end of the motor, cleaning mechanisms provided on both the front and rear sides of the cutting saw blade, multiple chip removal grooves opened on the outer wall of the cutting saw blade, two cutting tables slidably connected to the top of the workbench near the other side, a pushing buffer mechanism provided at the bottom of the cutting table, a fixing component provided at the top of the cutting table, and an anti-clogging mechanism provided in the cutting slit.
[0006] Preferably, a main synchronous pulley is fixedly installed at the output end of the motor, a driven synchronous pulley is fixedly sleeved on the outer wall of the rotating shaft, a synchronous belt is driven by the outer walls of the main synchronous pulley and the driven synchronous pulley, a T-shaped groove is opened at the bottom end of the cutting table, a T-shaped clamping plate is installed at the top of the worktable, and the T-shaped clamping plate is slidably connected to the T-shaped groove. By setting the T-shaped clamping plate and the T-shaped groove, the cutting table can be limited, making the movement of the cutting table more stable.
[0007] Preferably, the pushing buffer mechanism includes a hydraulic cylinder, a connecting frame, and a connecting box. The two cutting tables are respectively fixedly installed at both ends of the connecting frame. The worktable has a moving groove, and the connecting frame moves through the moving groove. An L-shaped support plate is fixedly installed at the bottom of the worktable near the other side. The hydraulic cylinder is fixedly installed on the inner wall of the L-shaped support plate. The piston rod of the hydraulic cylinder moves through one side of the L-shaped support plate. The connecting box is fixedly installed at one end of the piston rod of the hydraulic cylinder. A connecting slide plate is fixedly installed at the bottom of the connecting frame. The connecting slide plate is slidably connected to the inner wall of the connecting box. Two sets of extrusion components are provided at the bottom of the connecting box. A limit rod is fixedly installed on the inner wall of the connecting box. The limit rod moves through the connecting slide plate. A spring is surrounded on the outer wall of the limit rod. The spring is fixedly installed between one side of the connecting slide plate and the inner wall of the connecting box. A damper is also fixedly installed between one side of the connecting slide plate and the inner wall of the connecting box. The extrusion assembly includes a conical abutment plate and an abutment frame. A telescopic opening is provided at the bottom of the connecting box, through which the conical abutment plate movably passes. An adjustment groove is provided at the bottom of the connecting box, into which the abutment frame is inserted. A fixing frame is fixedly installed at the bottom of the connecting box. A screw is rotatably connected to the bottom of the fixing frame via a bearing seat. A pressure plate is slidably connected to the inner wall of the abutment frame. The screw movably passes through the pressure plate and is threadedly connected to a threaded hole at the bottom of the abutment frame. A rotating plate is fixedly installed at the bottom of the screw. A limiting rod is fixedly installed at the bottom of the conical abutment plate. The limiting rod is movable... The device is connected to the bottom of the pressure plate and the abutment frame. The outer wall of the limiting rod is surrounded by a spring. The spring is fixedly installed between the bottom of the conical abutment plate and the top of the pressure plate. A pressure sensor is fixedly installed between the pressure plate and the bottom of the inner wall of the abutment frame. By setting a screw, the abutment frame can be moved up or down when the screw rotates, thereby adjusting the compression degree of the spring and thus adjusting the friction between the connecting slide plate and the conical abutment plate when they slide relative to each other, reducing the limitations of the device. By setting a pressure sensor, the pressure on the conical abutment plate can be monitored in real time.
[0008] Preferably, the bottom of the connecting slide plate is provided with a long inclined surface and a short inclined surface on the left and right sides, respectively. Friction plates are fixedly installed on the right inclined surface of the conical abutment plate and the long inclined surface of the connecting slide plate, and lubrication plates are fixedly installed on the left inclined surface of the conical abutment plate and the short inclined surface of the connecting slide plate. The friction plates can be made of asbestos fiber friction material, and the lubrication plates can be made of PTFE board. By setting the long inclined surface and the friction plate, the friction between the conical abutment plate and the connecting slide plate can be increased, so that the connecting box can push the bamboo board for cutting operation through the friction between the conical abutment plate and the connecting slide plate. By setting the short inclined surface and the lubrication plate, after the bamboo board is cut, the connecting slide plate can easily make the conical abutment plate slide relative to each other under the reset force of the spring and the damper, reducing the friction between the conical abutment plate and the connecting slide plate, so that the connecting slide plate can automatically reset.
[0009] Preferably, a locking block is fixedly installed on the outer wall of the conical abutment, and a limiting slot is opened on the inner wall of the telescopic opening. The locking block is inserted into the limiting slot. By setting the locking block and the limiting slot, the conical abutment can be limited.
[0010] Preferably, the anti-clogging mechanism includes a rack plate, and multiple connecting shafts pass through the inner wall of the moving groove and the inner wall of the cutting slit. The connecting shafts are rotatably connected to the worktable through bearings. A gear is installed at one end of the connecting shaft, and the rack plate is fixedly installed on one side of the connecting frame. The gear meshes with the rack plate. Multiple stirring plates are installed near the outer wall of the other end of the connecting shaft, and the stirring plates are arranged in the cutting slit.
[0011] Preferably, a support slot is provided on one side of the inner wall of the movable groove, and one end of the rack plate is inserted into the support slot. By setting the support slot, the rack plate can be supported and limited, making the rack plate more stable during use.
[0012] Preferably, the cleaning mechanism includes a piston guide tube, a fixed rod is fixedly connected between the outer wall of the piston guide tube and the bottom end of the workbench, a second support plate is fixedly installed at the bottom end of the workbench, a second rotating shaft is rotatably connected to the front of the second support plate via a bearing seat, the first rotating shaft and the second rotating shaft are drively connected, a turntable is fixedly installed at one end of the second rotating shaft, a connecting rod is fixedly installed near the outer edge of the front of the turntable, a connecting plate is rotatably sleeved on the outer wall of the connecting rod via a bearing, a top rod is hinged to the bottom end of the connecting plate, the top rod movably passes through one end of the piston guide tube, a piston plate is installed at one end of the top rod, the piston plate is slidably connected to the inner wall of the piston guide tube, a nozzle is connected to the other end of the piston guide tube, the nozzle nozzle is aligned with the outer wall of the cutting saw blade, an air suction pipe is connected to one side of the piston guide tube, a one-way valve is installed in the air suction pipe, and a two-way valve is installed in the pipe of the piston guide tube.
[0013] Preferably, a main synchronous pulley 2 is fixedly installed at one end of the rotating shaft 1, and a driven synchronous pulley 2 is fixedly installed at one end of the rotating shaft 2. A synchronous belt 2 is sleeved on the outer wall of the main synchronous pulley 2 and the driven synchronous pulley 2. A baffle is provided on one side of the cutting saw blade. The baffle is fixedly installed at the bottom of the workbench. By setting the baffle, the motor can be protected to a certain extent.
[0014] Preferably, the fixing component includes a second fixing frame, which is fixedly installed on the top of the cutting table. A second hydraulic cylinder is fixedly installed on the top of the second fixing frame. The piston rod of the second hydraulic cylinder moves through the top of the second fixing frame, and a second pressure plate is fixedly installed at the bottom of the piston rod of the second hydraulic cylinder. The second pressure plate is slidably connected to the inner wall of the second fixing frame.
[0015] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention, through a push-buffer mechanism, achieves fully mechanical adaptive feeding and overload protection. When the saw blade encounters hard points such as bamboo nodes on bamboo or wooden boards, causing a sudden increase in cutting resistance, the inclined friction pair between the connecting slide plate and the conical stop plate will slide relative to each other. This sliding process forces the conical stop plate compression spring to move down, and drives the connecting slide plate compression spring to activate the damper to move back. This converts the sudden resistance into the potential energy and heat energy consumption of the mechanical components, rather than directly impacting the saw blade spindle. This automatically and quickly slows down or even pauses the feed speed, providing valuable grinding time for the high-speed rotating saw blade, allowing it to gradually cut off hard parts with a stable cutting force, and avoiding the phenomenon of the saw blade getting stuck.
[0016] 2. This invention, through its anti-clogging mechanism, actively and continuously solves the problem of chip accumulation in the cutting kerf. The feed motion of the cutting table directly drives the rack plate to move linearly through the connecting frame. The rack plate precisely meshes and drives multiple gears to rotate, ultimately causing the stirring plate located in the narrow cutting kerf to rotate synchronously. The stirring plate continuously stirs between the saw blade and the table surface, promptly breaking up and guiding away the newly generated chips, effectively preventing them from accumulating in the limited space and being compacted by subsequent materials. This eliminates the possibility of forming dense wood chip blocks due to poor chip removal and avoids the phenomenon of the chip blocks causing huge squeezing force on the side of the saw blade, which could lead to seizing.
[0017] 3. This invention, through its cleaning mechanism, efficiently maintains the optimal working condition of the saw blade. Utilizing the rotation of the cutting spindle as a power source, a piston-type air pump is driven by a synchronous belt. The periodic high-pressure airflow generated by the air pump is directly sprayed onto the surface of the saw blade and deep into the chip groove through an aligned nozzle. This powerful airflow can thoroughly blow away fine dust, debris, moist resin, and coolant residue adhering to the cutting edge, significantly improving the smoothness of the cut surface, suppressing the tendency to jam caused by increased friction coefficient and chip groove blockage, and extending the service life of the saw blade. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the workbench, cutting saw blade, and L-shaped support plate of the present invention. Figure 3 For the present invention Figure 2 Enlarged structural diagram of section A in the middle; Figure 4 This is a schematic diagram of the cutting saw blade, the second synchronous pulley, and the motor of the present invention; Figure 5 This is a schematic diagram of the structure of the workbench, connecting frame, and connecting box of the present invention; Figure 6 For the present invention Figure 5 Enlarged structural diagram of section B in the middle; Figure 7 This is a schematic diagram of the connecting box, the abutment frame, the pressure plate, and the conical abutment of the present invention; Figure 8 For the present invention Figure 7 Enlarged structural diagram of section C; Figure 9 This is a schematic diagram of the top structure of the connector box of the present invention; Figure 10 This is a schematic diagram of the structure of the workbench, cutting table, fixing frame 2, and pressure plate 2 of the present invention; Figure 11 This is a schematic diagram of the workbench, cutting saw blade, and toothed plate of the present invention. Figure 12 For the present invention Figure 11 Enlarged overall structural diagram of section D.
[0019] The attached diagram lists the components represented by each number as follows: 1. Workbench; 2. Support frame; 3. Cutting saw blade; 4. Cutting kerf; 5. L-shaped support plate one; 6. Motor; 7. Shaft one; 8. Support plate one; 9. Main synchronous pulley one; 10. Synchronous belt one; 11. Driven synchronous pulley one; 12. Main synchronous pulley two; 13. Synchronous belt two; 14. Driven synchronous pulley two; 15. Shaft two; 16. Turntable; 17. Piston guide; 18. Connecting rod; 19. Connecting plate; 20. Push rod; 21. Piston plate; 22. Suction pipe; 23. Nozzle; 24. Fixing rod; 25. One-way valve one; 26. One-way valve two; 27. Chip discharge trough; 28. Connecting frame; 29. Moving groove; 30. Cutting table; 31. Connecting box; 32. Connecting slide plate; 33. 34. Conical stop plate; 35. Friction plate; 36. Lubrication plate; 37. Telescopic port; 38. Fixed frame one; 39. Stop frame; 40. Limiting rod one; 41. Spring one; 42. Pressure plate one; 43. Screw; 44. Rotating plate; 45. Pressure sensor; 46. Locking block; 47. Limiting slot; 48. Limiting rod two; 49. Spring two; 50. Damper; 51. L-shaped support plate two; 52. Hydraulic cylinder one; 53. Rack plate; 54. Gear; 55. Coupling shaft; 56. Stirring plate; 57. Support slot; 58. Fixed frame two; 59. Hydraulic cylinder two; 60. Pressure plate two; 61. Support plate two; 62. Baffle; 63. Adjusting groove; 64. T-shaped locking plate; 65. T-shaped sliding groove. Detailed Implementation
[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0021] This invention provides a technical solution: such as Figures 1-12The automatic feeding and anti-jamming bamboo circular saw shown includes a workbench 1, a bracket 2 fixedly installed at the bottom of the workbench 1, a cutting slit 4 on the workbench 1, a cutting saw blade 3 installed in the cutting slit 4, an L-shaped support plate 5 fixedly installed near one side of the bottom of the workbench 1, a motor 6 fixedly installed at the bottom of the inner wall of the L-shaped support plate 5, support plates 8 on the front and rear sides of the cutting saw blade 3, support plates 8 fixedly installed at the bottom of the workbench 1, a rotating shaft 7 passing through the support plate 8, and the rotating shaft 7 rotatably connected to the support plate 8 through a bearing, the cutting saw blade 3 fixedly sleeved on the outer wall of the rotating shaft 7, the rotating shaft 7 being drivenly connected to the output end of the motor 6, a cleaning mechanism on the front and rear sides of the cutting saw blade 3, multiple chip removal grooves 27 on the outer wall of the cutting saw blade 3, two cutting tables 30 slidably connected to the top of the workbench 1 near the other side, a pushing buffer mechanism at the bottom of the cutting table 30, a fixing component at the top of the cutting table 30, and an anti-clogging mechanism in the cutting slit 4.
[0022] Furthermore, a main synchronous pulley 9 is fixedly installed at the output end of the motor 6, and a driven synchronous pulley 11 is fixedly sleeved on the outer wall of the rotating shaft 7. A synchronous belt 10 is sleeved on the outer wall of the main synchronous pulley 9 and the driven synchronous pulley 11. A T-shaped groove 64 is opened at the bottom of the cutting table 30, and a T-shaped clamping plate 63 is installed at the top of the worktable 1. The T-shaped clamping plate 63 and the T-shaped groove 64 are slidably connected. By setting the T-shaped clamping plate 63 and the T-shaped groove 64, the cutting table 30 can be limited, making the movement of the cutting table 30 more stable.
[0023] Furthermore, the pushing and buffering mechanism includes a hydraulic cylinder 51, a connecting frame 28, and a connecting box 31. Two cutting tables 30 are respectively fixedly installed at both ends of the connecting frame 28. The worktable 1 has a moving groove 29, through which the connecting frame 28 movably passes. An L-shaped support plate 50 is fixedly installed at the bottom of the worktable 1 near the other side. The hydraulic cylinder 51 is fixedly installed on the inner wall of the L-shaped support plate 50, and the piston rod of the hydraulic cylinder 51 movably passes through one side of the L-shaped support plate 50. The connecting box 31 is fixedly installed on the movable part of the hydraulic cylinder 51. At one end of the plug rod, a connecting slide plate 32 is fixedly installed at the bottom of the connecting frame 28. The connecting slide plate 32 is slidably connected to the inner wall of the connecting box 31. Two sets of extrusion components are provided at the bottom of the connecting box 31. A limit rod 47 is fixedly installed on the inner wall of the connecting box 31. The limit rod 47 moves through the connecting slide plate 32. A spring 48 surrounds the outer wall of the limit rod 47. The spring 48 is fixedly installed between one side of the connecting slide plate 32 and the inner wall of the connecting box 31. A damper 49 is also fixedly installed between one side of the connecting slide plate 32 and the inner wall of the connecting box 31. The extrusion assembly includes a conical abutment plate 33 and an abutment frame 38. A telescopic opening 36 is provided at the bottom of the connecting box 31, through which the conical abutment plate 33 movably passes. An adjustment groove 62 is provided at the bottom of the connecting box 31, into which the abutment frame 38 is inserted. A fixing frame 37 is fixedly installed at the bottom of the connecting box 31, and a screw 42 is rotatably connected to the bottom of the fixing frame 37 via a bearing seat. A pressure plate 41 is slidably connected to the inner wall of the abutment frame 38. The screw 42 movably passes through the pressure plate and is threadedly connected to a threaded hole at the bottom of the abutment frame 38. A rotating plate 43 is fixedly installed at the bottom of the screw 42. A limiting rod 39 is fixedly installed at the bottom of the conical abutment plate 33, and the limiting rod 39 movably passes through the pressure plate 38. The bottom end of the plate 41 and the bottom end of the frame 38 are connected, and the outer wall of the limiting rod 39 is surrounded by a spring 40. The spring 40 is fixedly installed between the bottom end of the conical plate 33 and the top end of the pressure plate 41. A pressure sensor 44 is fixedly installed between the pressure plate 41 and the bottom end of the inner wall of the frame 38. By setting a screw 42, the frame 38 can be moved up or down when the screw 42 rotates, thereby adjusting the compression degree of the spring 40, thereby adjusting the friction between the connecting slide plate 32 and the conical plate 33 when they slide relative to each other, reducing the limitations of the device. By setting a pressure sensor 44, the pressure on the conical plate 33 can be monitored in real time.
[0024] Furthermore, long and short inclined surfaces are respectively provided on the left and right sides of the bottom of the connecting slide plate 32. Friction plates 34 are fixedly installed on the right inclined surface of the conical abutment plate 33 and the long inclined surface of the connecting slide plate 32, and lubrication plates 35 are fixedly installed on the left inclined surface of the conical abutment plate 33 and the short inclined surface of the connecting slide plate 32. The friction plates 34 can be made of asbestos fiber friction material, and the lubrication plates 35 can be made of PTFE board. By setting the long inclined surface and the friction plates 34, the friction between the conical abutment plate 33 and the connecting slide plate 32 can be increased, so that the connecting box 31 can push the bamboo board for cutting operation through the friction between the conical abutment plate 33 and the connecting slide plate 32. By setting the short inclined surface and the lubrication plates 35, after the bamboo board is cut, the connecting slide plate 32 can easily make the conical abutment plate 33 slide relative to each other under the reset force of the spring 48 and the damper 49, reducing the friction between the conical abutment plate 33 and the connecting slide plate 32, so that the connecting slide plate 32 can automatically reset.
[0025] Furthermore, a locking block 45 is fixedly installed on the outer wall of the conical abutment plate 33, and a limiting groove 46 is opened on the inner wall of the telescopic port 36. The locking block 45 is inserted into the limiting groove 46. By setting the locking block 45 and the limiting groove 46, the conical abutment plate 33 can be limited.
[0026] Furthermore, the anti-clogging mechanism includes a rack plate 52, and multiple connecting shafts 54 pass through the inner wall of the moving groove 29 and the inner wall of the cutting slit 4. The connecting shafts 54 are rotatably connected to the worktable 1 through bearings. A gear 53 is installed at one end of the connecting shaft 54. The rack plate 52 is fixedly installed on one side of the connecting frame 28. The gear 53 meshes with the rack plate 52. Multiple stirring plates 55 are installed near the outer wall of the other end of the connecting shaft 54. The stirring plates 55 are set in the cutting slit 4.
[0027] Furthermore, a support slot 56 is provided on one side of the inner wall of the moving groove 29. One end of the rack plate 52 is inserted into the support slot 56. By setting the support slot 56, the rack plate 52 can be supported and limited, making the rack plate 52 more stable during use.
[0028] Furthermore, the cleaning mechanism includes a piston guide 17, with a fixed rod 24 fixedly connected between the outer wall of the piston guide 17 and the bottom end of the worktable 1. A support plate 60 is fixedly installed at the bottom end of the worktable 1. A rotating shaft 15 is rotatably connected to the front of the support plate 60 via a bearing seat. The rotating shaft 7 is drively connected to the rotating shaft 15. A turntable 16 is fixedly installed at one end of the rotating shaft 15. A connecting rod 18 is fixedly installed near the outer edge of the front of the turntable 16. A connecting plate 19 is rotatably sleeved on the outer wall of the connecting rod 18 via a bearing. A top rod 20 is hinged to the bottom of the connecting plate 19. The top rod 20 movably passes through one end of the piston guide tube 17. A piston plate 21 is installed at one end of the top rod 20. The piston plate 21 is slidably connected to the inner wall of the piston guide tube 17. A nozzle 23 is connected to the other end of the piston guide tube 17. The nozzle 23 is aimed at the outer wall of the cutting saw blade 3. An air suction pipe 22 is connected to one side of the piston guide tube 17. A one-way valve 25 is installed in the air suction pipe 22. A two-way valve 26 is installed in the pipe of the piston guide tube 17.
[0029] Furthermore, a main synchronous pulley 12 is fixedly installed at one end of the rotating shaft 17, and a driven synchronous pulley 14 is fixedly installed at one end of the rotating shaft 15. A synchronous belt 13 is sleeved on the outer wall of the main synchronous pulley 12 and the driven synchronous pulley 14. A baffle 61 is provided on one side of the cutting saw blade 3. The baffle 61 is fixedly installed at the bottom of the workbench 1. By setting the baffle 61, the motor 6 can be protected to a certain extent.
[0030] Furthermore, the fixing component includes a fixing frame 2 57, which is fixedly installed on the top of the cutting table 30. A hydraulic cylinder 2 58 is fixedly installed on the top of the fixing frame 2 57. The piston rod of the hydraulic cylinder 2 58 moves through the top of the fixing frame 2 57, and a pressure plate 2 59 is fixedly installed at the bottom of the piston rod of the hydraulic cylinder 2 58. The pressure plate 2 59 is slidably connected to the inner wall of the fixing frame 2 57.
[0031] Working principle: Before the equipment is started, the bamboo and wooden board to be cut is placed horizontally on two synchronously movable cutting tables 30, and is firmly pressed into the fixed frame 57 by the fixed component, namely the pressure plate 59 driven by the hydraulic cylinder 58, to ensure that the workpiece does not shift during the process of pushing. The motor 6 is started, and the power is transmitted to the rotating shaft 7 through the synchronous belt 10, which drives the cutting saw blade 3 to rotate at high speed, preparing for cutting. Subsequently, the main hydraulic cylinder 51 is activated, and its piston rod pushes the connecting box 31 forward at a constant speed toward the cutting saw blade 3. Inside the connecting box 31, the thrust is transmitted through the frictional engagement between the extrusion assembly and the inclined surface of the connecting slide plate 32. Specifically, the bottom of the connecting slide plate 32 is designed with two inclined surfaces, one long and one short. Initially, its long inclined surface is in close contact with the corresponding friction plate 34 on the first conical abutment plate 33. The resulting static friction drives the connecting slide plate 32, the connecting frame 28, and even the entire cutting table 30 and the bamboo board to feed smoothly toward the saw blade and begin normal cutting. When the saw blade cuts into the uniform material part of the bamboo board, the cutting resistance is stable, and the system maintains the above-mentioned constant speed feeding state. Once the saw blade encounters an abnormally hard point such as a bamboo node, the cutting resistance will suddenly increase. This increased resistance will act in the opposite direction on the entire feeding system, attempting to hinder the cutting table 30 from moving forward. At this time, the connecting box 31 still wants to move forward under the push of the hydraulic cylinder 51, while the connecting slide plate 32, due to the huge reverse resistance transmitted from the bamboo board through the cutting table 30, is between itself and the first conical abutment plate 33. The static friction is broken, and the two slide relative to each other. The connecting slide plate 32 presses the conical abutment plate 33 downward along its long inclined surface, forcing the conical abutment plate 33 to move downward against the elastic force of the spring 40. This process consumes some energy and provides an initial buffer stroke. At the same time, the connecting slide plate 32 slides backward (against the feed direction) relative to the connecting box 31, compressing the second spring 48 and activating the damper 49, further absorbing the impact energy, significantly slowing down the feed speed, and even causing a brief feed pause. This buffering mechanism allows the high-speed rotating saw blade to have grinding time, rather than forcibly resisting the hard point, thereby avoiding the saw blade from stopping or jamming due to torque overload. As the hydraulic cylinder 51 continues to apply pressure, the connecting slide plate 32 finally slides away from the first conical abutment plate 33 and continues its buffer stroke under the reaction force of the second spring 48 until its long inclined surface contacts the corresponding inclined surface of the second conical abutment plate 33. At this time, the impact peak has passed, and the system resumes a smooth feed under the friction of the second pressing component until the hard bamboo joint is completely cut off.
[0032] While feeding and buffering, the anti-clogging mechanism operates synchronously. The movement of the connecting frame 28 drives the rack plate 52 on its side to move synchronously. The rack plate 52 drives multiple gears 53 to rotate. The gears 53 drive the stirring plate 55 located in the cutting slit 4 to rotate continuously through the connecting shaft 54. The stirring plate 55 continuously stirs in the narrow space between the saw blade and the cutting slit 4, effectively breaking up and removing any sawdust that may accumulate, preventing the chips from being compacted in the gap to form a dense block, thereby eliminating the risk of secondary clogging caused by poor chip removal. In addition, the multiple chip removal grooves 27 designed on the cutting saw blade 3 body actively throw out the chips in the tooth grooves by centrifugal force during rotation, enhancing the autonomous chip removal capability. The rotational power of the rotating shaft 7 is transmitted to the rotating shaft 15 through the synchronous belt 13, driving the turntable 16 to rotate. The connecting rod 18 on the turntable 16 converts the rotational motion into the linear reciprocating motion of the top rod 20 through the connecting plate 19, driving the piston plate 21 to reciprocate within the piston guide 17. When the piston plate 21 moves upward, the one-way valve 25 opens to draw in air; when it moves downward, the one-way valve 25 closes and the one-way valve 26 opens, spraying compressed air at high speed onto the surface of the cutting saw blade 3 through the nozzle 23. This pulsed airflow can effectively blow away the attached chips on the surface of the saw blade and deep in the chip removal grooves 27, keeping the saw blade teeth clean and sharp, reducing the risk of resin adhesion due to frictional heat, and ensuring smooth cutting from another perspective, preventing jamming.
[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0034] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic feeding and anti-jamming bamboo circular saw, comprising a workbench (1), wherein a bracket (2) is fixedly installed at the bottom end of the workbench (1), characterized in that: A cutting slit (4) is provided on the workbench (1), and a cutting saw blade (3) is provided in the cutting slit (4). An L-shaped support plate (5) is fixedly installed on one side of the bottom of the workbench (1). A motor (6) is fixedly installed on the bottom of the inner wall of the L-shaped support plate (5). Support plates (8) are provided on the front and rear sides of the cutting saw blade (3). The support plates (8) are fixedly installed on the bottom of the workbench (1). A rotating shaft (7) passes through the support plate (8), and the rotating shaft (7) is rotatably connected to the support plate (8) through a bearing. Next, the cutting saw blade (3) is fixedly sleeved on the outer wall of the rotating shaft (7). The rotating shaft (7) is connected to the output end of the motor (6). The front and rear sides of the cutting saw blade (3) are equipped with cleaning mechanisms. Multiple chip removal grooves (27) are opened on the outer wall of the cutting saw blade (3). Two cutting tables (30) are slidably connected to the top of the worktable (1) near the other side. The bottom of the cutting table (30) is equipped with a pushing buffer mechanism. The top of the cutting table (30) is equipped with a fixing component. An anti-clogging mechanism is provided in the cutting seam (4).
2. The automatic feeding and anti-jamming bamboo circular saw machine according to claim 1, characterized in that: The output end of the motor (6) is fixedly installed with a main synchronous pulley (9), the outer wall of the rotating shaft (7) is fixedly fitted with a slave synchronous pulley (11), the outer wall of the main synchronous pulley (9) and the slave synchronous pulley (11) is fitted with a synchronous belt (10), the bottom end of the cutting table (30) is provided with a T-shaped groove (64), the top of the worktable (1) is installed with a T-shaped clamping plate (63), and the T-shaped clamping plate (63) is slidably connected with the T-shaped groove (64).
3. The automatic feeding and anti-jamming bamboo circular saw machine according to claim 1, characterized in that: The push buffer mechanism includes a hydraulic cylinder (51), a connecting frame (28), and a connecting box (31). Two cutting tables (30) are fixedly installed at both ends of the connecting frame (28). The workbench (1) has a moving groove (29), and the connecting frame (28) moves through the moving groove (29). An L-shaped support plate (50) is fixedly installed at the bottom of the workbench (1) near the other side. The hydraulic cylinder (51) is fixedly installed on the inner wall of the L-shaped support plate (50). The piston rod of the hydraulic cylinder (51) moves through one side of the L-shaped support plate (50). The connecting box (31) is fixedly installed on the piston rod of the hydraulic cylinder (51). At the end, a connecting slide plate (32) is fixedly installed at the bottom of the connecting frame (28). The connecting slide plate (32) is slidably connected to the inner wall of the connecting box (31). Two sets of extrusion components are provided at the bottom of the connecting box (31). A limit rod two (47) is fixedly installed on the inner wall of the connecting box (31). The limit rod two (47) moves through the connecting slide plate (32). A spring two (48) surrounds the outer wall of the limit rod two (47). The spring two (48) is fixedly installed between one side of the connecting slide plate (32) and the inner wall of the connecting box (31). A damper (49) is also fixedly installed between one side of the connecting slide plate (32) and the inner wall of the connecting box (31). The extrusion assembly includes a conical abutment plate (33) and an abutment frame (38). The bottom end of the connecting box (31) has a telescopic opening (36), through which the conical abutment plate (33) movably passes. The bottom end of the connecting box (31) has an adjustment groove (62), into which the abutment frame (38) is inserted. A fixing frame (37) is fixedly installed at the bottom end of the connecting box (31). A screw (42) is rotatably connected to the bottom end of the fixing frame (37) via a bearing seat. A pressure plate (41) is slidably connected to the inner wall of the abutment frame (38), through which the screw (42) movably passes. The pressure plate is threadedly connected to the threaded hole at the bottom of the abutment frame (38). A rotating plate (43) is fixedly installed at the bottom of the screw (42). A limiting rod (39) is fixedly installed at the bottom of the conical abutment plate (33). The limiting rod (39) moves through the pressure plate (41) and the bottom of the abutment frame (38). A spring (40) surrounds the outer wall of the limiting rod (39). The spring (40) is fixedly installed between the bottom of the conical abutment plate (33) and the top of the pressure plate (41). A pressure sensor (44) is fixedly installed between the pressure plate (41) and the bottom of the inner wall of the abutment frame (38).
4. The automatic feeding and anti-jamming bamboo circular saw machine according to claim 3, characterized in that: The bottom of the connecting slide plate (32) is provided with a long slope and a short slope respectively. The right slope of the conical abutment plate (33) and the long slope of the connecting slide plate (32) are both fixedly installed with friction plates (34). The left slope of the conical abutment plate (33) and the short slope of the connecting slide plate (32) are both fixedly installed with lubrication plates (35).
5. The automatic feeding and anti-jamming bamboo circular saw machine according to claim 3, characterized in that: The outer wall of the conical stop plate (33) is fixedly installed with a locking block (45), and the inner wall of the telescopic opening (36) is provided with a limiting slot (46), and the locking block (45) is inserted into the limiting slot (46).
6. The automatic feeding and anti-jamming bamboo circular saw machine according to claim 3, characterized in that: The anti-clogging mechanism includes a rack plate (52), and multiple connecting shafts (54) pass through the inner wall of the moving groove (29) and the inner wall of the cutting groove (4). The connecting shafts (54) are rotatably connected to the worktable (1) through bearings. A gear (53) is installed at one end of the connecting shaft (54). The rack plate (52) is fixedly installed on one side of the connecting frame (28). The gear (53) meshes with the rack plate (52). Multiple stirring plates (55) are installed near the outer wall of the other end of the connecting shaft (54). The stirring plates (55) are set in the cutting groove (4).
7. The automatic feeding and anti-jamming bamboo circular saw machine according to claim 6, characterized in that: A support slot (56) is provided on one side of the inner wall of the movable groove (29), and one end of the rack plate (52) is inserted into the support slot (56).
8. The automatic feeding and anti-jamming bamboo circular saw machine according to claim 1, characterized in that: The cleaning mechanism includes a piston guide tube (17), and a fixed rod (24) is fixedly connected between the outer wall of the piston guide tube (17) and the bottom end of the workbench (1). A support plate (60) is fixedly installed at the bottom end of the workbench (1). A rotating shaft (15) is rotatably connected to the front of the support plate (60) through a bearing seat. The rotating shaft (7) is connected to the rotating shaft (15) in a transmission manner. A turntable (16) is fixedly installed at one end of the rotating shaft (15). A connecting rod (18) is fixedly installed near the outer edge of the front of the turntable (16). A connecting plate (19) is rotatably sleeved on the outer wall of the connecting rod (18) through a bearing. 19) A top rod (20) is hinged at the bottom end. The top rod (20) moves through one end of the piston guide tube (17). A piston plate (21) is installed at one end of the top rod (20). The piston plate (21) is slidably connected to the inner wall of the piston guide tube (17). A nozzle (23) is connected to the other end of the piston guide tube (17). The nozzle (23) is aligned with the outer wall of the cutting saw blade (3). An air suction pipe (22) is connected to one side of the piston guide tube (17). A one-way valve (25) is installed in the air suction pipe (22). A one-way valve (26) is installed in the pipe of the piston guide tube (17).
9. The automatic feeding and anti-jamming bamboo circular saw machine according to claim 8, characterized in that: One end of the rotating shaft (7) is fixedly installed with a main synchronous wheel (12), and one end of the rotating shaft (15) is fixedly installed with a secondary synchronous wheel (14). The outer walls of the main synchronous wheel (12) and the secondary synchronous wheel (14) are fitted with a synchronous belt (13). A baffle (61) is provided on one side of the cutting saw blade (3), and the baffle (61) is fixedly installed at the bottom of the workbench (1).
10. The automatic feeding and anti-jamming bamboo circular saw according to claim 1, characterized in that: The fixing component includes a second fixing frame (57), which is fixedly installed on the top of the cutting table (30). A second hydraulic cylinder (58) is fixedly installed on the top of the second fixing frame (57). The piston rod of the second hydraulic cylinder (58) moves through the top of the second fixing frame (57), and a second pressure plate (59) is fixedly installed at the bottom of the piston rod of the second hydraulic cylinder (58). The second pressure plate (59) is slidably connected to the inner wall of the second fixing frame (57).
Citation Information
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