Compensation intelligent equipment
By using AGV logistics systems and six-axis industrial robot automatic loading and unloading systems, the limitations of manual operation efficiency and safety hazards in the formation of tantalum capacitors have been solved, realizing automated material transfer and continuous processes, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202511790956.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-02-27
AI Technical Summary
The current tantalum capacitor formation process relies on manual operation, which poses risks of defective products being mixed in, personal injury, and low production efficiency.
By using an AGV logistics system and a six-axis industrial robot in conjunction with an automatic loading and unloading system, the automatic transfer of materials and the seamless connection of the chemical formation process are realized, eliminating the time interval of manual auxiliary processes.
It improved production efficiency, reduced the risk of personal injury, ensured product quality stability, and prevented the production of defective products.
Smart Images

Figure CN121573373A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of electronic manufacturing technology, and in particular to an intelligent equipment for chemical transformation. Background Technology
[0002] In the electronics manufacturing industry, the supplementary formation process for products such as tantalum capacitors currently relies heavily on manual labor to complete core auxiliary operations. The product frames awaiting formation must be manually moved from the raw material area to the supplementary formation machine, and then manually loaded into the formation tank. After the supplementary formation process is completed, the formed product frames must be manually removed from the formation tank and moved to the finished product area. The entire production process lacks an automated system and is highly dependent on manual labor. The existing manual operation mode of supplementary chemical formation production has the following technical defects: On the one hand, during manual handling and loading / unloading, the product frames to be formed and those that have been formed are prone to management chaos due to human error in distinguishing between them and the lack of fixed handling paths, which increases the risk of defective products being mixed into finished products; on the other hand, the chemical forming liquid used in the chemical forming tank for supplementary chemical formation is corrosive, and there is an inevitable risk of contact during manual operation, which can easily cause personal injury. In addition, there is an unavoidable process interval between manual loading / unloading and handling, which makes it impossible to achieve continuous production and seriously restricts the improvement of production efficiency of supplementary chemical formation. Therefore, this invention proposes an intelligent supplementary chemical formation device to solve the problems existing in the prior art. Summary of the Invention
[0003] To address the aforementioned problems, this invention proposes an intelligent supplementary chemical formation device. This device eliminates the time intervals of manual auxiliary processes, enabling seamless integration of material transfer, loading and unloading with the supplementary chemical formation process. It completely breaks through the efficiency limitations of manual operation and maximizes the overall production efficiency of the process.
[0004] To achieve the objectives of this invention, the invention is implemented through the following technical solution: an intelligent replenishment formation device, comprising an AGV logistics system, a replenishment formation machine, and an automatic loading and unloading system, wherein the automatic loading and unloading system comprises a six-axis industrial robot and a gripper located at the output end of the six-axis industrial robot, the AGV logistics system comprises an AGV trolley and a positioning and placement mechanism, and the replenishment formation machine comprises a frame and a formation tank located within the frame, as well as a formation liquid circulation system for supplying liquid to the formation tank, for replenishment formation process; The AGV trolley is used to transport the product material frame to be formed from the raw material area to the positioning and placement mechanism, and then transport the product material frame that has been formed to the finished product area from the positioning and placement mechanism. The six-axis industrial robot, in conjunction with the pick-and-place gripper, is used to sequentially load the product material frame to be formed from the positioning and placement mechanism to the forming tank, and then sequentially unload the product material frame that has been formed to the positioning and placement mechanism.
[0005] A further improvement is made in that: the pick-and-place gripper includes a base plate and a guide rail. The guide rail is located at the upper and lower ends of one side of the base plate, and clamping plates are movably mounted on the upper and lower ends of the guide rail. The clamping plates are equipped with clamping arms, and the inner side of the clamping arms is equipped with clamping points adapted to the product material frame. A bidirectional cylinder is located at the middle position of one side of the base plate, and the two output ends of the bidirectional cylinder are respectively connected to two sets of clamping plates. The pick-and-place gripper is equipped with a linkage arm with an angle.
[0006] A further improvement is that: positioning points are provided in the machine frame at both sides of the formation tank, and the positioning points are used to position the product material frame; a fixed on-potential is provided in the machine frame at the outer side of the formation tank, and a movable on-potential is provided in the machine frame at the inner side of the formation tank; the fixed on-potential and the movable on-potential are used to contact the product material frame to energize it.
[0007] A further improvement is that the active potential includes a fixed block and a spring frame. The spring frame is elastically and movably installed on one side inside the fixed block, and one side of the spring frame is provided with a power-on point for contacting the product material frame. Both ends of the spring frame are provided with shafts extending out of the fixed block, and rollers are provided on the shafts. The linkage arm is adapted to the rollers.
[0008] A further improvement is made in that: the formation liquid circulation system includes a formation liquid tank, a liquid pump and a filter. The input end of the liquid pump is connected to the formation liquid tank through a pipe, and the output end of the liquid pump is connected to the filter through a pipe. The output end of the filter is connected to a liquid supply pipe, and the liquid supply pipe is connected to the formation tank. The overflow end of the formation tank is connected to a liquid return pipe, and the liquid return pipe is connected to the formation liquid tank.
[0009] A further improvement is that a drain pipe with a valve, a replenishment pipe, and a heater are connected to the lower side of one side of the formation liquid tank.
[0010] Further improvements include: the top of the frame is equipped with a power supply and an exhaust vent, one end of the frame is equipped with a heating system, the outer side of the frame is equipped with a manual door, and the upper and lower ends of the inner side of the frame are equipped with sliding doors.
[0011] A further improvement is that: two sets of pulling cylinders are provided at both ends of the inner side of the frame, and the output ends of the two sets of pulling cylinders at each end are respectively connected to the two sets of movable doors through connecting blocks.
[0012] A further improvement is that the positioning and placement mechanism includes a workstation frame, a side clamping assembly, and an end corner clamping assembly. The side clamping assembly includes a first clamping cylinder and a clamping plate. The first clamping cylinder is located on the workstation frame, and the clamping plate is located at the output end of the first clamping cylinder.
[0013] A further improvement is that the corner clamp assembly includes an inclined track, a sliding plate, a corner block, and a second clamping cylinder. The inclined track and the second clamping cylinder are both inclinedly mounted on the workstation frame. The sliding plate is movably mounted on the inclined track. The corner block is located at the inner end of the sliding plate. The output end of the second clamping cylinder is connected to the sliding plate.
[0014] The beneficial effects of this invention are as follows: 1. This invention uses AGV carts to automatically transport the material frames of products to be formed from the raw material area to the positioning and placement mechanism, and the material frames of products that have been formed from the positioning and placement mechanism to the finished product area. In conjunction with a six-axis industrial robot and a pick-and-place gripper, the material frames are precisely loaded and unloaded between the positioning and placement mechanism and the formation tank. This eliminates the time interval of manual auxiliary processes, and makes the material transfer, loading and unloading and supplementary formation processes seamlessly connected. It completely breaks the efficiency limitations of manual operation and maximizes the overall production efficiency of the process.
[0015] 2. The formation tank of the supplementary formation machine of this invention is filled with corrosive formation liquid. The AGV trolley replaces the manual labor to complete the long-distance transportation of the material frame. The six-axis industrial robot, in conjunction with the pick-and-place gripper, completes the loading and unloading docking of the material frame with the formation tank. The staff does not need to approach the formation tank and the corrosive formation liquid. The direct contact path between personnel and dangerous materials is cut off from the operation process, which fundamentally reduces the risk of personal injury and improves the safety level of supplementary formation production.
[0016] 3. The positioning and placement mechanism of this invention achieves precise positioning of the material frame through a first clamping cylinder, a clamping plate, a second clamping cylinder, a sliding plate, and corner blocks. The pick-and-place grippers are driven by bidirectional cylinders to stably hold the material frame with the clamping arms and clamping points. The AGV trolley transports the material frame in a fixed direction along a fixed path without human intervention. This effectively avoids operational errors when manually distinguishing, transporting, or loading / unloading material frames, prevents confusion in the management of material frames awaiting formation and those that have already been formed, reduces the outflow of defective products due to human error, and ensures product quality stability. Attached Figure Description
[0017] Figure 1 This is the front view of the present invention; Figure 2 This is a schematic diagram of the automatic loading and unloading system of the present invention; Figure 3 This is a schematic diagram of the gripper of the present invention; Figure 4 This is a schematic diagram of the outer side of the chemical formation machine of the present invention; Figure 5 This is a schematic diagram of the inner side of the chemical formation machine of the present invention; Figure 6 This is a schematic diagram of the internal structure of the chemical formation machine of the present invention; Figure 7 This is a schematic diagram of the formation tank of the present invention; Figure 8 This is a schematic diagram of the active on-state potential of the present invention; Figure 9 This is a schematic diagram of the positioning and placement mechanism of the present invention.
[0018] The components include: 1. Six-axis industrial robot; 2. Picking and placing gripper; 3. AGV trolley; 4. Positioning and placing mechanism; 5. Frame; 6. Formation tank; 7. Base plate; 8. Guide rail; 9. Clamping plate; 10. Grip arm; 11. Grip point; 12. Two-way cylinder; 13. Linkage arm; 14. Positioning point; 15. Fixed contact point; 16. Movable contact point; 17. Fixed block; 18. Spring holder; 19. Power point; 20. Roller; 21. Formation... 21. Liquid tank; 22. Liquid pump; 23. Filter; 24. Liquid supply pipe; 25. Liquid return pipe; 26. Liquid drain pipe; 27. Liquid replenishment pipe; 28. Heater; 29. Power supply; 30. Exhaust vent; 31. Heating system; 32. Manual door; 33. Movable door; 34. Pull cylinder; 35. Connecting block; 36. Workstation frame; 37. First clamping cylinder; 38. Clamping plate; 39. Slide plate; 40. Corner block; 41. Second clamping cylinder. Detailed Implementation
[0019] To enhance understanding of the present invention, the present invention will be further described in detail below with reference to embodiments. These embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.
[0020] Example 1 according to Figure 1 , 2 As shown in 3, 4, 5, 6, 7, 8, and 9, this embodiment proposes an intelligent supplementary chemical formation device, including an AGV logistics system, a supplementary chemical formation machine, and an automatic loading and unloading system. The automatic loading and unloading system includes a six-axis industrial robot 1 and a pick-and-place gripper 2 located at the output end of the six-axis industrial robot 1. The AGV logistics system includes an AGV trolley 3 and a positioning and placement mechanism 4. The supplementary chemical formation machine includes a frame 5 and a chemical formation tank 6 located in the frame 5, as well as a chemical formation liquid circulation system that supplies liquid to the chemical formation tank 6 for the supplementary chemical formation process. The AGV trolley 3 is used to transport the product material frame to be formed from the raw material area to the positioning and placement mechanism 4, and then transport the product material frame that has been formed to the finished product area from the positioning and placement mechanism 4. The six-axis industrial robot 1, in conjunction with the pick-and-place gripper 2, is used to sequentially load the product material frame to be formed from the positioning and placement mechanism 4 to the forming tank 6, and then sequentially unload the product material frame that has been formed to the positioning and placement mechanism 4. After receiving the instruction, the AGV trolley 3 grabs the product frame to be formed from the raw material area, transports it along the preset path to the positioning and placement mechanism 4, and completes the initial positioning of the frame. The six-axis industrial robot 1 drives the pick-and-place gripper 2 to move to the positioning and placement mechanism 4 according to the positioning signal. The pick-and-place gripper 2 clamps the product frame to be formed, and then moves it precisely to the top of the forming tank 6 and puts the frame into the forming tank 6 to complete the loading. After the supplementary forming process is completed, the six-axis industrial robot 1 drives the pick-and-place gripper 2 to extend into the forming tank 6 to grab the formed product frame and transport it to the positioning and placement mechanism 4. Finally, the AGV trolley 3 transports the formed product frame on the positioning and placement mechanism 4 to the finished product area, realizing the automatic material flow and loading / unloading connection of the entire supplementary forming process.
[0021] The pick-and-place gripper 2 includes a base plate 7 and a guide rail 8. The guide rail 8 is located at the upper and lower ends of one side of the base plate 7, and clamping plates 9 are movably mounted on both the upper and lower ends of the guide rail 8. The clamping plates 9 are provided with clamping arms 10, and the inner side of the clamping arms 10 is provided with clamping points 11 that are adapted to the product material frame. A bidirectional cylinder 12 is provided at the middle position of one side of the base plate 7, and the two output ends of the bidirectional cylinder 12 are respectively connected to the two sets of clamping plates 9. The pick-and-place gripper 2 is provided with a linkage arm 13 with an angle. The pick-and-place gripper 2 is fixedly connected to the output end of the six-axis industrial robot 1 via the base plate 7. When it is necessary to pick up the material frame, the bidirectional cylinder 12 receives the action command and its two output ends retract synchronously, driving the two sets of clamping plates 9 to slide towards each other along the guide rail 8. The clamping plates 9 drive the clamping arms 10 to move synchronously, so that the clamping points 11 on the inner side of the clamping arms 10 are close to the outer wall of the product material frame and clamp the material frame. When it is necessary to release the material frame, the two output ends of the bidirectional cylinder 12 extend synchronously, driving the clamping plates 9 to slide in the opposite direction along the guide rail 8, and the clamping arms 10 and clamping points 11 are separated from the material frame. At the same time, during the process of the material frame being placed into the formation tank 6, the linkage arm 13 on the pick-and-place gripper 2 contacts the roller 20 of the movable energized potential 16 as the six-axis industrial robot 1 moves, providing the opening and contact conditions for the energizing action of the movable energized potential 16.
[0022] Positioning points 14 are provided in the machine frame 5 at both sides of the formation tank 6, and the positioning points 14 are used to position the product material frame. A fixed on-potential 15 is provided in the machine frame 5 at the outer side of the formation tank 6, and a movable on-potential 16 is provided in the machine frame 5 at the inner side of the formation tank 6. The fixed on-potential 15 and the movable on-potential 16 are used to contact the product material frame to energize it. When the six-axis industrial robot 1 moves the material frame to be formed towards the forming tank 6, the two sides of the material frame first contact the positioning point 14 in the machine frame 5. The positioning point 14 achieves precise positioning of the material frame in the forming tank 6 through physical limiting, ensuring that the contact position of the material frame corresponds with the fixed on-potential 15 and the movable on-potential 16. After the material frame is positioned, the movable on-potential 16 is released under the trigger of the linkage arm 13 and reset after the linkage arm 12 leaves, moving towards the material frame so that the energized point 19 of the movable on-potential 16 contacts one side of the material frame. At the same time, the other side of the material frame naturally contacts the fixed on-potential 15. The fixed on-potential 15 and the movable on-potential 16 form an energizing circuit, providing a stable current for the supplementary forming process of the material frame in the forming tank 6.
[0023] The movable energizing point 16 includes a fixed block 17 and a spring frame 18. The spring frame 18 is elastically and movably installed inside the fixed block 17 on one side, and one side of the spring frame 18 is provided with an energizing point 19 for contacting the product material frame. Both ends of the spring frame 18 are provided with shafts extending out of the fixed block 17, and rollers 20 are provided on the shafts. The linkage arm 13 is adapted to the rollers 20. The movable energizing point 16 is fixed in the machine frame 5 by the fixed block 17. When the pick-and-place gripper 2 moves the material frame towards the forming tank 6, the linkage arm 13 gradually contacts the rollers 20 on the shaft of the spring frame 18 as the material frame moves. The angled structure of the linkage arm 13 generates a lateral thrust on the rollers 20, pushing the spring frame 18 to slide towards the material frame in the fixed block 17 against the elastic force until the energizing point 19 on the spring frame 18 opens. After the linkage arm 12 leaves, the spring frame 18 resets, and the energizing point 19 is in close contact with the material frame, realizing energization.
[0024] The formation liquid circulation system includes a formation liquid tank 21, a liquid pump 22, and a filter 23. The input end of the liquid pump 22 is connected to the formation liquid tank 21 through a pipe, and the output end of the liquid pump 22 is connected to the filter 23 through a pipe. The output end of the filter 23 is connected to a liquid supply pipe 24, and the liquid supply pipe 24 is connected to the formation tank 6. The overflow end of the formation tank 6 is connected to a return pipe 25, and the return pipe 25 is connected to the formation liquid tank 21. Before the replenishment formation process starts, the liquid pump 22 starts and draws the formation liquid from the formation liquid tank 21 through the pipeline and delivers the formation liquid to the filter 23. The filter 23 filters the impurities in the formation liquid to ensure that the purity of the formation liquid meets the process requirements. The filtered formation liquid is delivered to the formation tank 6 through the liquid supply pipe 24 to provide the required liquid environment for the replenishment formation process of the material frame. When the formation liquid in the formation tank 6 reaches the preset liquid level, the excess formation liquid flows out from the overflow end and flows back to the formation liquid tank 21 through the liquid return pipe 25, forming the recycling of the formation liquid and maintaining the stability of the liquid level in the formation tank 6.
[0025] The lower side of the formation liquid tank 21 is connected to a drain pipe 26 with a valve, a replenishment pipe 27, and a heater 28. During the formation liquid circulation process, the heater 28 continuously heats the formation liquid in the formation liquid tank 21, and the temperature of the formation liquid is monitored in real time by a temperature sensor to ensure that the temperature of the formation liquid is maintained within the range required for the replenishment process. When the formation liquid needs to be replaced, the valve on the drain pipe 26 is opened, and the old formation liquid in the formation liquid tank 21 is discharged through the drain pipe 26. When the liquid level in the formation liquid tank 21 is lower than the preset value due to evaporation, loss, or other reasons, new liquid is replenished into the formation liquid tank 21 through the replenishment pipe 27 to ensure the normal liquid supply of the formation liquid circulation system.
[0026] The top of the frame 5 is equipped with a power supply 29 and an exhaust vent 30, and one end of the frame 5 is equipped with a heating system 31. The outer side of the frame 5 is equipped with a manual door 32, and the upper and lower ends of the inner side of the frame 5 are equipped with sliding doors 33. The power supply 29 provides power to the electrical components inside the supplementary formation machine, such as the fixed on-state power supply 15, the movable on-state power supply 16, and the heating system 31. When the supplementary formation process is in progress, the heating system 31 is activated to deliver hot air into the frame 5, regulating the temperature and humidity inside the frame 5 and creating a stable environment for the supplementary formation process. The moisture and heat generated inside the frame 5 due to the process are discharged through the exhaust vent 30 at the top, preventing abnormal environmental parameters inside the frame 5 from affecting the process quality. When the equipment requires routine maintenance and repair, the operator can open the manual door 32 on the outside to operate it. During automatic operation, the sliding door 33 can close or open the inside of the frame 5 by sliding, reducing the interference of the external environment on the process inside the frame 5 while coordinating with the loading and unloading actions.
[0027] Two sets of pulling cylinders 34 are provided at both ends of the inner side of the frame 5, and the output ends of the two sets of pulling cylinders 34 at each end are respectively connected to the two sets of movable doors 33 through connecting blocks 35. When the six-axis industrial robot 1 needs to load or unload materials into the chemical formation tank 6, the pulling cylinder 34 receives the action command, and its output end drives the movable door 33 to slide to both sides along the sliding track on the inner side of the frame 5 through the connecting blocks 35, so that the movable door 33 opens, providing a channel for the gripper 2 and the material frame to enter and exit; after the loading or unloading action is completed, the output end of the pulling cylinder 34 extends and retracts in the opposite direction, and drives the movable door 33 to reset and close through the connecting blocks 35, so as to seal the inside of the frame 5 and maintain the stability of the process environment such as temperature and humidity inside the frame 5.
[0028] Example 2 according to Figure 1 , 2 As shown in 3, 4, 5, 6, 7, 8, and 9, this embodiment proposes an intelligent supplementary chemical formation device, including an AGV logistics system, a supplementary chemical formation machine, and an automatic loading and unloading system. The automatic loading and unloading system includes a six-axis industrial robot 1 and a pick-and-place gripper 2 located at the output end of the six-axis industrial robot 1. The AGV logistics system includes an AGV trolley 3 and a positioning and placement mechanism 4. The supplementary chemical formation machine includes a frame 5 and a chemical formation tank 6 located in the frame 5, as well as a chemical formation liquid circulation system that supplies liquid to the chemical formation tank 6 for the supplementary chemical formation process. The AGV trolley 3 is used to transport the product material frame to be formed from the raw material area to the positioning and placement mechanism 4, and then transport the product material frame that has been formed to the finished product area from the positioning and placement mechanism 4. The six-axis industrial robot 1, in conjunction with the pick-and-place gripper 2, is used to sequentially load the product material frame to be formed from the positioning and placement mechanism 4 to the forming tank 6, and then sequentially unload the product material frame that has been formed to the positioning and placement mechanism 4. After receiving the instruction, the AGV trolley 3 grabs the product frame to be formed from the raw material area, transports it along the preset path to the positioning and placement mechanism 4, and completes the initial positioning of the frame. The six-axis industrial robot 1 drives the pick-and-place gripper 2 to move to the positioning and placement mechanism 4 according to the positioning signal. The pick-and-place gripper 2 clamps the product frame to be formed, and then moves it precisely to the top of the forming tank 6 and puts the frame into the forming tank 6 to complete the loading. After the supplementary forming process is completed, the six-axis industrial robot 1 drives the pick-and-place gripper 2 to extend into the forming tank 6 to grab the formed product frame and transport it to the positioning and placement mechanism 4. Finally, the AGV trolley 3 transports the formed product frame on the positioning and placement mechanism 4 to the finished product area, realizing the automatic material flow and loading / unloading connection of the entire supplementary forming process.
[0029] The positioning and placement mechanism 4 includes a workstation frame 36, a side clamping assembly, and an end corner clamping assembly. The side clamping assembly includes a first clamping cylinder 37 and a clamping plate 38. The first clamping cylinder 37 is mounted on the workstation frame 36, and the clamping plate 38 is located at the output end of the first clamping cylinder 37. The positioning and placement mechanism 4 provides a placement station for the material frame through the workstation frame 36. When the AGV trolley 3 transports the material frame to be formed onto the workstation frame 36, the first clamping cylinder 37 of the side clamping assembly is activated, and its output end pushes the clamping plate 38 to move to the side of the material frame until the clamping plate 38 is in close contact with the side wall of the material frame. The lateral clamping force achieves lateral positioning of the material frame on the workstation frame 36, preventing the material frame from shifting during the subsequent gripping process of the six-axis industrial robot 1, and ensuring that the pick-and-place gripper 2 can accurately clamp the material frame.
[0030] The corner clamping assembly includes an inclined track, a sliding plate 39, corner blocks 40, and a second clamping cylinder 41. Both the inclined track and the second clamping cylinder 41 are obliquely mounted on the workstation frame 36. The sliding plate 39 is movably mounted on the inclined track, and the corner blocks 40 are located at the inner end of the sliding plate 39. The output end of the second clamping cylinder 41 is connected to the sliding plate 39. While the side clamping assembly performs lateral positioning of the material frame, the second clamping cylinder 41 of the corner clamping assembly is activated. Its output end pushes the sliding plate 39 to slide along the inclined track on the workstation frame 36. The sliding plate 39 drives the inner corner blocks 40 to move towards the corner of the material frame until the corner blocks 40 are tightly fitted against the corner of the material frame. The material frame is positioned from the corner direction by the oblique clamping force. The side clamping assembly and the corner clamping assembly cooperate to apply clamping force to the material frame from different directions, achieving precise and stable positioning of the material frame on the workstation frame 36, providing a precise positioning reference for the subsequent loading action of the six-axis industrial robot 1.
[0031] This intelligent replenishment and re-formation equipment automatically transports the material frames of products to be formed from the raw material area to the positioning and placement mechanism 4 via AGV carts 3, and the material frames of products that have completed formation from the positioning and placement mechanism 4 to the finished product area. In conjunction with a six-axis industrial robot 1 and grippers 2, it precisely loads and unloads the material frames between the positioning and placement mechanism 4 and the formation tank 6. This eliminates the time intervals of manual auxiliary processes, making material transfer, loading and unloading, and the replenishment and re-formation process seamlessly connected. It completely breaks through the efficiency limitations of manual operation and maximizes the overall production efficiency. Furthermore, the formation tank 6 of the replenishment and re-formation machine contains corrosive forming liquid. The AGV cart 3 replaces manual labor for long-distance transport of the material frames, and the six-axis industrial robot 1, in conjunction with the grippers 2, completes the loading and unloading docking of the material frames with the formation tank 6. Workers do not need to approach the formation tank 6 or the corrosive forming liquid, thus cutting off the direct contact path between personnel and hazardous materials in the workflow, fundamentally reducing the risk of personal injury and improving the safety level of replenishment and re-formation production. Meanwhile, the positioning and placement mechanism 4 achieves precise positioning of the material frame through the first clamping cylinder 37, clamping plate 38, second clamping cylinder 41, sliding plate 39, and corner block 40. The pick-and-place gripper 2 drives the clamping arm 10 and clamping point 11 to stably clamp the material frame through the bidirectional cylinder 12. The AGV trolley 3 transports the material frame in a fixed direction without human intervention. This effectively avoids operational errors when manually distinguishing, transporting, or loading and unloading material frames, prevents confusion in the management of material frames to be formed and those that have been formed, reduces the outflow of defective products due to human error, and ensures the stability of product quality.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A re-chemicalizing intelligent device, comprising an AGV logistics system, a re-chemicalizing machine and an automatic loading and unloading system, characterized in that: The automatic feeding and discharging system comprises a six-axis industrial robot (1) and a taking and placing gripper (2) arranged at the output end of the six-axis industrial robot (1), the AGV logistics system comprises an AGV trolley (3) and a positioning and placing mechanism (4), the complementary formation machine comprises a machine frame (5) and a formation groove (6) arranged in the machine frame (5), and a formation liquid circulating system for supplying liquid to the formation groove (6) is arranged for the complementary formation process; The AGV trolley (3) is used for carrying product frames to be formed from a raw material area to the positioning and placing mechanism (4) and subsequently carrying product frames that have been formed from the positioning and placing mechanism (4) to a finished product area, and the six-axis industrial robot (1) cooperates with the taking and placing gripper (2) to sequentially feed product frames to be formed from the positioning and placing mechanism (4) to the formation groove (6) and subsequently sequentially discharge product frames that have been formed to the positioning and placing mechanism (4).
2. The intelligent device for supplementing and optimizing health according to claim 1, wherein: The taking and placing gripper (2) comprises a bottom plate (7) and guide rails (8) arranged at the upper and lower ends of one side of the bottom plate (7), and the guide rails (8) at the upper and lower ends are both movably provided with clamping plates (9), the clamping plates (9) are provided with clamping arms (10), the inner side of the clamping arms (10) is provided with clamping points (11) matched with the product frames, a two-way air cylinder (12) is arranged at the middle position of one side of the bottom plate (7), and the two ends of the two-way air cylinder (12) are respectively connected with two groups of clamping plates (9), and the taking and placing gripper (2) is provided with a linkage arm (13) with an oblique angle.
3. The intelligent device of claim 2, wherein: The machine frame (5) at the positions on both sides of the formation groove (6) is provided with positioning points (14) for positioning the product frames, the machine frame (5) at the position on the outside of the formation groove (6) is provided with a fixed power supply point (15), and the machine frame (5) at the position on the inside of the formation groove (6) is provided with a movable power supply point (16), and the fixed power supply point (15) cooperates with the movable power supply point (16) to contact the product frames for power supply.
4. The intelligent device of claim 3, wherein: The movable power supply point (16) comprises a fixed block (17) and a spring holder (18), the spring holder (18) is elastically movably mounted on one side of the inside of the fixed block (17), one side of the spring holder (18) is provided with a power supply point (19) for contacting the product frames, the two ends of the spring holder (18) are provided with shaft rods extending out of the fixed block (17), the shaft rods are provided with rollers (20), and the linkage arm (13) is matched with the rollers (20).
5. The intelligent device of claim 1, wherein: The formation liquid circulating system comprises a formation liquid tank (21), a liquid pump (22) and a filter (23), the input end of the liquid pump (22) is connected with the formation liquid tank (21) through a pipeline, the output end of the liquid pump (22) is connected with the filter (23) through a pipeline, the output end of the filter (23) is connected with a liquid supply pipe (24), the liquid supply pipe (24) is connected with the formation groove (6), the overflow end of the formation groove (6) is connected with a liquid return pipe (25), and the liquid return pipe (25) is connected with the formation liquid tank (21).
6. The intelligent device of claim 5, wherein: The lower side of the formation liquid tank (21) is connected with a liquid discharge pipe (26) with a valve, a liquid supplement pipe (27) and a heater (28).
7. The intelligent device of claim 1, wherein: The top of the machine frame (5) is provided with a power supply (29) for supplying electric energy and an air outlet (30), and one end of the machine frame (5) is provided with a warm air system (31), the outer side of the machine frame (5) is provided with a manual door (32), and the upper and lower ends of the inner side of the machine frame (5) are both slidingly provided with movable doors (33).
8. The intelligent device of claim 7, wherein: Both ends of the machine frame (5) are provided with two groups of pull air cylinders (34), and the output ends of the two groups of pull air cylinders (34) at each end are connected to two groups of movable doors (33) through connecting blocks (35) respectively.
9. The intelligent device of claim 1, wherein: The positioning and placing mechanism (4) comprises a work station frame (36) and a side clamping assembly and an end corner clamping assembly, the side clamping assembly comprises a first clamping air cylinder (37) and a clamping plate (38), the first clamping air cylinder (37) is arranged on the work station frame (36), and the clamping plate (38) is arranged on the output end of the first clamping air cylinder (37).
10. The intelligent device of claim 9, wherein: The end corner clamping assembly comprises an inclined track, a sliding plate (39), a corner block (40) and a second clamping air cylinder (41), the inclined track and the second clamping air cylinder (41) are both arranged obliquely on the work station frame (36), the sliding plate (39) is movably arranged on the inclined track, the corner block (40) is arranged on the inner end of the sliding plate (39), and the output end of the second clamping air cylinder (41) is connected to the sliding plate (39).