A concrete leveling device for riverbank protection in water conservancy projects
By designing a leveling device adapted to the slope protection of water conservancy and river engineering, and utilizing synchronous adjustment components and double-sided limiting structures, efficient leveling and smoothing of concrete slope protection has been achieved. This solves the problems of high dependence on boundary molds and cumbersome transfer operations in existing technologies, thereby improving construction efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-29
- Publication Date
- 2026-03-31
AI Technical Summary
Existing concrete leveling devices for slope protection in water conservancy and river engineering rely heavily on boundary molds, have limited smoothing effects, and are cumbersome to transfer, making it difficult to meet the convenience and efficiency requirements of large-scale slope protection operations.
A leveling device comprising a movable frame, a leveling structure, and a double-sided limiting structure is designed. The coordinated movement of the leveling structure and the double-sided limiting structure is achieved through a synchronous adjustment component. Equipped with a leveling conveyor belt and a smoothing mechanism, it can flexibly adjust the leveling width and precisely define the boundary, thereby improving the smoothing effect and efficiency.
It achieves efficient leveling and smoothing of concrete slope protection, improves the adaptability of construction scenarios, surface forming quality and construction precision, and reduces equipment transportation and storage costs.
Smart Images

Figure CN121575756B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of concrete leveling technology, specifically to a concrete leveling device for riverbank protection in water conservancy projects. Background Technology
[0002] As is well known, riverbank protection in water conservancy projects is a slope protection system that combines ecological protection and engineering safety. It aims to prevent water erosion, stabilize the bank slope, and improve the ecological environment. It often uses hard materials such as cement or masonry. The concrete leveling device for riverbank protection in water conservancy projects is a mechanized equipment used for sloping concrete construction to automatically complete processes such as leveling and smoothing.
[0003] A search revealed Chinese patent application CN202510415629.0, which discloses a concrete leveling device for riverbank protection in water conservancy projects. The device is described as comprising a leveling frame with symmetrically arranged grooves. Movable frames are slidably connected to each groove, and limit plates are fixedly connected to the bottom of each movable frame. Pressure rods are slidably connected to each movable frame. Symmetrically arranged rotating rods are rotatably connected to the top of the leveling frame, and extrusion plates are fixedly connected to each rotating rod. First strong magnetic blocks are fixedly connected inside each extrusion plate. Support plates are fixedly connected to the top of the leveling frame adjacent to the extrusion plates, and second strong magnetic blocks are fixedly connected to one side of each support plate. Chinese patent application CN2024... Patent 11538589.0 discloses a construction process for cast-in-place concrete slope protection slabs. The process generally includes surveying and setting out, erecting templates for the cast-in-place concrete slope protection slabs on the slope, fixing pre-tied reinforcing mesh to the cast-in-place concrete slope protection slabs, and pouring concrete. After the concrete is poured, the construction worker only needs to turn the handwheel to rotate the lead screw. Due to the limiting position of the first support rod, the nut on the lead screw and the first support rod can move along the first slotted hole, thereby moving the second cover plate above the first support plate. Secondly, due to the limitation of the guide rod, the second cover plate can be horizontally positioned between the first support plate and the side wall of the pre-poured cast-in-place concrete slope protection slab, thus allowing the lower surface of the second cover plate to smooth the concrete poured within the template area.
[0004] While the aforementioned existing technical solutions can assist in the leveling of slopes in water conservancy and river engineering, they all require the installation of mold structures to define the concrete boundaries before the slope leveling operation can be completed. This results in the leveling mechanism being overly dependent on the boundary molds, and the direction of the leveling movement being relatively singular. The leveling effect needs further improvement. In reality, the slope protection operation area is often large, requiring the boundary molds to frequently switch operating positions. However, the transfer operation of the leveling mechanism in the above technical solutions is cumbersome, and there is still considerable room for improvement in operational convenience. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a concrete leveling device for riverbank protection in water conservancy projects. This device can be used in conjunction with concrete leveling operations for riverbank protection in water conservancy projects. At the same time, the boundary mold and the leveling structure can move in tandem, further enhancing the leveling effect and improving the leveling efficiency.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a concrete leveling device for riverbank protection in water conservancy engineering, comprising a movable frame and a leveling structure. The movable frame is equipped with a powered track and a synchronous adjustment component. The leveling structure includes a first conveyor frame and a second conveyor frame, both mounted on the synchronous adjustment component and rotatably connected to each other. A first servo motor is mounted on the second conveyor frame for adjusting the angle of the first conveyor frame relative to the second conveyor frame. Leveling conveyor belts are installed inside both the first and second conveyor frames. Multiple actuating plates are installed outside both leveling conveyor belts. Second servo motors are mounted on both the first and second conveyor frames. Smoothing mechanisms are installed outside both the first and second conveyor frames. The two second servo motors are used to drive the movement of the two leveling conveyor belts and also to drive the two smoothing mechanisms. A double-sided limiting structure is mounted on the synchronous adjustment component, and both the first and second conveyor frames are connected to the double-sided limiting structure.
[0007] Preferably, the synchronous adjustment assembly includes a first follower bending frame, a second follower bending frame, a fixed inner support, and two electric telescopic rods. The fixed inner support is fixedly connected inside the movable frame. Both electric telescopic rods are installed inside the fixed inner support. The actuators of both electric telescopic rods are connected to synchronous shafts. Both synchronous shafts are rotatably connected inside the fixed inner support. The two synchronous shafts are respectively fixedly connected to the first drive bending frame and the second drive bending frame. The first drive bending frame and the second drive bending frame are rotatably connected to a side mounting frame. A sliding joint frame is slidably connected to the first conveyor frame. A transfer frame is fixedly connected to the second conveyor frame. The sliding joint frame and the transfer frame are rotatably connected to the two side mounting frames. The two side mounting frames are rotatably connected to the first follower bending frame and the second follower bending frame. The first follower bending frame and the second follower bending frame are rotatably installed on the left and right sides of the movable frame, respectively.
[0008] Preferably, both the first and second conveyor frames are equipped with drive pulleys and driven pulleys. The two leveling conveyor belts are respectively connected to the two drive pulleys and the two driven pulleys. The output shafts of the two second servo motors are respectively connected to the linkage shafts in the two drive pulleys.
[0009] Preferably, both smoothing mechanisms include an outer frame and a transmission turntable. The two outer frames are fixedly connected to the first conveyor frame and the second conveyor frame, respectively. An outer smoothing plate, a middle smoothing plate, and an inner smoothing plate are slidably connected within each of the two outer frames. A transmission vertical sleeve is fixedly connected to the top of each of the two inner smoothing plates. A transmission rod is connected within each of the two transmission vertical sleeves. The two transmission rods are fixedly connected to the two transmission turntables, respectively. The two transmission turntables are fixedly connected to the two linkage shafts, respectively. A transmission rack is fixedly connected to each of the two middle smoothing plates and the two outer smoothing plates. A drive rack is fixedly connected to each of the two inner smoothing plates and the two middle smoothing plates. All four transmission racks are meshed with linkage gears. The four drive racks mesh with the four linkage gears, respectively. Two gear shafts are fixedly connected within each of the two outer frames, and the four linkage gears are rotatably connected to the four gear shafts, respectively.
[0010] Preferably, the double-sided limiting structure includes a first side limiting frame and a second side limiting frame. The first side limiting frame and the second side limiting frame are respectively equipped with a first connecting shaft and a second connecting shaft. The first connecting shaft and the second connecting shaft are slidably connected to a sliding sleeve frame. The two sliding sleeve frames are fixedly connected to a telescopic bending rod. The two telescopic bending rods are slidably connected to a fixed mounting cylinder. The two fixed mounting cylinders are fixedly connected to a transfer mounting frame. The two transfer mounting frames are rotatably connected to the first following bending frame and the second following bending frame, respectively. The two transfer mounting frames are rotatably connected to the first driving bending frame and the second driving bending frame, respectively. The first side limiting frame and the second side limiting frame are fixedly connected to a portal-shaped rod. The two portal-shaped rods are each provided with a connecting shaft section. The first conveying frame and the second conveying frame are fixedly connected to a guide sleeve. The two guide sleeves are respectively fitted over the two connecting shaft sections.
[0011] Preferably, the first connecting shaft and the second connecting shaft are both fixedly connected to a first half-rod head and a second half-rod head. The first side limiting frame and the second side limiting frame are both provided with a first positioning groove and a second positioning groove. The two first half-rod heads are respectively disposed in the two first positioning grooves, and the two second half-rod heads are respectively disposed in the two second positioning grooves. The two first positioning pressure frames are fixedly connected to the two first positioning grooves and are respectively matched with the two first half-rod heads. The two second positioning pressure frames are fixedly connected to the two second positioning grooves and are respectively matched with the two second half-rod heads.
[0012] Preferably, the first conveyor frame is provided with a covering groove and an extension frame, both of which are fixedly connected to rails, and both of the rails are slidably connected to rail sleeves, which are fixedly connected to the sliding frame.
[0013] Preferably, the outer trowel, middle trowel, and inner trowel are all provided with double-sided slopes, and the outer trowel and inner trowel are each provided with a feeding slope at their respective ends that are far apart from each other. A cantilever frame is fixedly connected to the second conveyor frame, the first servo motor is mounted on the cantilever frame, a rear extension frame is fixedly connected to the first conveyor frame, a rotating cylinder is fixedly connected inside the rear extension frame, the rotating cylinder is rotatably connected to the cantilever frame, and the rotating cylinder is connected to the output shaft of the first servo motor.
[0014] Preferably, both the first and second side limiting frames are provided with double-sided chamfered edges, and both sides of the movable frame are fixedly connected to rotating ring seats. The first and second follower bending frames are rotatably connected to the two rotating ring seats respectively. The first follower bending frame is longer than the second follower bending frame, the first driving bending frame is longer than the second driving bending frame, and the first side limiting frame is longer than the second side limiting frame.
[0015] Preferably, a counterweight stabilizing frame is installed at the rear end of the mobile frame, and two bogies are installed on the counterweight stabilizing frame. Each of the two bogies is equipped with a steering wheel, and the two steering wheels are distributed in a triangular pattern with the powered track inside the mobile frame.
[0016] Compared with the prior art, the present invention provides a concrete leveling device for riverbank protection in water conservancy projects, which has the following beneficial effects:
[0017] (1). In this invention, a driving leveling operation system adapted to concrete construction is constructed through the design of the leveling structure. It can complete the foundation leveling operation in conjunction with the concrete construction process. At the same time, the relative angle between the two leveling conveyor belts can be adjusted as needed during the operation, which can realize the flexible adaptation of the single leveling width, effectively improve the scene adaptability of the leveling operation, and realize the flexible adjustment of the leveling operation parameters.
[0018] (2). In this invention, the design of the smoothing mechanism can be used to perform auxiliary smoothing treatment on the concrete after it has been leveled by the leveling conveyor belt, which can significantly optimize the surface forming quality of the concrete, ensure that the concrete slope protection achieves a complete forming effect, meet the construction quality standards of the slope protection project, and make the surface forming quality excellent.
[0019] (3). In this invention, the double-sided limiting structure design can accurately limit the double-sided boundary of the concrete to be constructed, ensuring that the concrete leveling and smoothing operations are always carried out in an orderly manner within the preset construction area, avoiding construction deviations caused by boundary offsets, improving the accuracy and standardization of construction, and achieving precise control of the work area.
[0020] (4). In this invention, the integrated installation of the leveling structure and the double-sided limiting structure on the mobile frame is realized through the design of the synchronous adjustment component. This not only ensures the coordinated operation of the leveling structure and the double-sided limiting structure and improves the overall construction efficiency, but also facilitates the combination and storage of equipment and reduces the transportation and storage costs of the equipment. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of the entire invention;
[0022] Figure 2 For the present invention Figure 1 A magnified schematic diagram of the partial structure at point A in the middle;
[0023] Figure 3 This is a three-dimensional structural diagram of the cooperation between the second side limiting frame, the second connecting shaft, and the connecting shaft segment of the present invention;
[0024] Figure 4 This is a three-dimensional structural diagram showing the assembly of the second side limiting frame, the second connecting shaft, and the first half-rod head of the present invention.
[0025] Figure 5 This is a partial cross-sectional three-dimensional structural diagram of the outer frame, outer plaster plate, and middle plaster plate of the present invention.
[0026] Figure 6 This is a three-dimensional structural diagram showing the assembly of the outer frame, outer plaster plate, and middle plaster plate of the present invention.
[0027] Figure 7 This is a three-dimensional structural diagram of the cooperation between the mobile frame, the powered track, and the second follower bending frame of the present invention;
[0028] Figure 8 This is a three-dimensional structural diagram of the synchronous shaft, electric telescopic rod, and fixed inner support of the present invention.
[0029] Figure 9 This is a three-dimensional structural diagram of the invention viewed from below.
[0030] Figure 10 For the present invention Figure 9 A magnified view of the structure at point B in the middle;
[0031] Figure 11 For the present invention Figure 9 A magnified schematic diagram of the structure at point C in the middle;
[0032] Figure 12 For the present invention Figure 9 A magnified schematic diagram of the local structure at point D;
[0033] Figure 13This is a bottom-view three-dimensional structural diagram of the mobile frame, powered tracks, and synchronous shaft of the present invention.
[0034] Figure 14 This is a three-dimensional structural diagram of the cooperation between the leveling conveyor belt, the actuating plate, and the second servo motor of the present invention.
[0035] Figure 15 This is a three-dimensional structural diagram of the synchronous adjustment component controlling the leveling structure and the double-sided limiting structure to rise in coordination according to the present invention;
[0036] Figure 16 This is a schematic diagram illustrating the overall principle of the concrete forming process of this invention.
[0037] In the diagram: 1. Moving frame; 2. Power track; 3. First conveyor frame; 4. Second conveyor frame; 5. First servo motor; 6. Leveling conveyor belt; 7. Actuating plate; 8. Second servo motor; 9. Synchronous shaft; 10. Electric telescopic rod; 11. First follower bending frame; 12. Second follower bending frame; 13. Fixed inner support; 14. First drive bending frame; 15. Second drive bending frame; 16. Side mounting frame; 17. Sliding frame; 18. Transfer frame; 19. Drive pulley; 20. Driven pulley; 21. Linkage shaft; 22. Outer frame; 23. Transmission turntable; 24. Outer trowel plate; 25. Middle trowel plate; 26. Inner trowel plate; 27. Transmission vertical sleeve; 28. Transmission rod; 29. Transmission rack; 30. Drive rack; 31. Linkage gear 32. Gear shaft; 33. First side limiting bracket; 34. Second side limiting bracket; 35. First connecting shaft; 36. Second connecting shaft; 37. Sliding sleeve bracket; 38. Telescopic bending rod; 39. Fixed mounting cylinder; 40. Transfer bracket; 41. Portal rod; 42. Connecting shaft section; 43. Guide sleeve; 44. First half rod head; 45. Second half rod head; 46. First positioning groove; 47. Second positioning groove; 48. First positioning pressure bracket; 49. Second positioning pressure bracket; 50. Covering groove; 51. Outer frame; 52. Track bar; 53. Track sleeve; 54. Double-sided slope; 55. Feed slope; 56. Cantilever frame; 57. Rear extension frame; 58. Rotating cylinder; 59. Double-sided chamfer; 60. Rotary ring seat; 61. Bogie; 62. Steering wheel. Detailed Implementation
[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0039] For examples, please refer to Figures 1-16A concrete leveling device for riverbank protection in water conservancy projects includes a mobile frame 1 and a leveling structure. The mobile frame 1 is equipped with a powered track 2 and a synchronous adjustment assembly. The leveling structure includes a first conveyor frame 3 and a second conveyor frame 4, both mounted on the synchronous adjustment assembly. The synchronous adjustment assembly includes a first follower bending frame 11, a second follower bending frame 12, a fixed inner support 13, and two electric telescopic rods 10. The fixed inner support 13 is fixedly connected to the mobile frame 1. The two electric telescopic rods 10 are both installed within the fixed inner support 13. The actuators of the two electric telescopic rods 10 are connected to synchronous shafts 9, which are rotatably connected to the fixed inner support 13. The two synchronous shafts 9 are respectively fixedly connected to a first drive bending frame 14 and a second drive bending frame 15. Both the first drive bending frame 14 and the second drive bending frame 15 are rotatably connected to a side mounting frame 16. The first conveyor frame 3 slides on... The first conveyor frame 3 is equipped with a sliding frame 17, a covering groove 50 and an extension frame 51. Both the covering groove 50 and the extension frame 51 are fixedly connected to rails 52. Each rail 52 is slidably connected to a rail sleeve 53. Both rail sleeves 53 are fixedly connected to the sliding frame 17. The second conveyor frame 4 is fixedly connected to a transfer frame 18. The sliding frame 17 and the transfer frame 18 are rotatably connected to two side transfer frames 16, respectively. The two side transfer frames 16 are rotatably connected to a first following bending frame 11 and a second following bending frame 12, respectively. The first following bending frame 11 and the second following bending frame 12 are rotatably installed on the left and right sides of the mobile frame 1, respectively. Through the design of the synchronous adjustment component, the leveling structure and the double-sided limiting structure are integrated on the mobile frame 1. This not only ensures the coordinated operation of the leveling structure and the double-sided limiting structure and improves the overall construction efficiency, but also facilitates the combination and storage of the equipment and reduces the transportation and storage costs of the equipment.
[0040] It should be further explained that the first conveyor frame 3 and the second conveyor frame 4 are rotatably connected to each other. A first servo motor 5 is mounted on the second conveyor frame 4, and a cantilever frame 56 is fixedly connected to it. The first servo motor 5 is mounted on the cantilever frame 56. A rear extension frame 57 is fixedly connected to the first conveyor frame 3, and a rotating cylinder 58 is fixedly connected inside the rear extension frame 57. The rotating cylinder 58 is rotatably connected to the cantilever frame 56 and connected to the output shaft of the first servo motor 5. The first servo motor 5 is used for angle adjustment of the first conveyor frame 3 relative to the second conveyor frame 4. Leveling conveyor belts 6 are installed inside both the first conveyor frame 3 and the second conveyor frame 4. Multiple actuating plates 7 are installed outside both leveling conveyor belts 6. Through the design of the leveling structure, a suitable leveling effect is achieved. The driving leveling system for concrete construction can complete foundation leveling operations in conjunction with the concrete construction process. Simultaneously, the relative angle between the two leveling conveyor belts 6 can be adjusted as needed during operation, enabling flexible adaptation of the leveling width per pass. This effectively improves the adaptability of the leveling operation to different scenarios and allows for flexible adjustment of leveling parameters. Both the first conveyor frame 3 and the second conveyor frame 4 are equipped with second servo motors 8, and smoothing mechanisms are installed outside both the first conveyor frame 3 and the second conveyor frame 4. The two second servo motors 8 are used to drive the movement of the two leveling conveyor belts 6. Drive pulleys 19 and driven pulleys 20 are installed inside both the first conveyor frame 3 and the second conveyor frame 4. The two leveling conveyor belts 6 are respectively connected to the two drive pulleys 19 for transmission. The conveyor belt 6 is connected to two driven pulleys 20. The output shafts of the two second servo motors 8 are connected to the linkage shafts 21 inside the two drive pulleys 19. The two second servo motors 8 are also used to drive the two smoothing mechanisms. Both smoothing mechanisms include an outer frame 22 and a transmission turntable 23. The two outer frames 22 are fixedly connected to the first conveyor frame 3 and the second conveyor frame 4, respectively. An outer smoothing plate 24, a middle smoothing plate 25, and an inner smoothing plate 26 are slidably connected inside the two outer frames 22. A transmission vertical sleeve 27 is fixedly connected to the top of each of the two inner smoothing plates 26. A transmission rod 28 is connected inside each of the two transmission vertical sleeves 27. The two transmission rods 28 are fixedly connected to the two transmission turntables 23, respectively. The two transmission turntables 23 are fixedly connected to the two drive pulleys 24 and 25, respectively. The linkage shaft 21 is fixedly connected. Two intermediate screed plates 25 and two outer screed plates 24 are each fixedly connected to a transmission rack 29. Two inner screed plates 26 and two intermediate screed plates 25 are each fixedly connected to a drive rack 30. All four transmission racks 29 are meshed with linkage gears 31. The four drive racks 30 mesh with the four linkage gears 31 respectively. Two gear shafts 32 are fixedly connected inside each of the two outer frames 22. The four linkage gears 31 are rotatably connected to the four gear shafts 32 respectively. Through the design of the smoothing mechanism, auxiliary smoothing treatment can be performed on the concrete after it has been leveled by the leveling conveyor belt 6. This significantly optimizes the surface forming quality of the concrete, ensures that the concrete slope protection achieves a complete forming effect, and meets the construction quality standards of the slope protection project.The outer trowel 24, the middle trowel 25, and the inner trowel 26 are all equipped with double-sided slopes 54. The outer trowel 24 and the inner trowel 26 each have a feed slope 55 at their far ends, facilitating relative insertion with the concrete during movement.
[0041] Furthermore, the synchronous adjustment assembly is equipped with a double-sided limiting structure. Both the first conveyor frame 3 and the second conveyor frame 4 are connected to the double-sided limiting structure. The double-sided limiting structure includes a first side limiting frame 33 and a second side limiting frame 34. A first connecting shaft 35 and a second connecting shaft 36 are respectively installed on the first side limiting frame 33 and the second side limiting frame 34. Both the first connecting shaft 35 and the second connecting shaft 36 are slidably connected to a sliding sleeve frame 37. Both sliding sleeve frames 37 are fixedly connected to telescopic bending rods 38. Both telescopic bending rods 38 are slidably connected to fixed mounting cylinders 39. Both fixed mounting cylinders 39 are fixedly connected to intermediate mounting frames 40. The two intermediate mounting frames 40 are rotatably connected to the first following bending frame 11 and the second following bending frame 12, respectively. The first and second drive bending frames 14 and 15 are rotatably connected to each other. Both the first and second side limiting frames 33 and 34 are fixedly connected to portal-shaped rods 41. Each portal-shaped rod 41 has a connecting shaft section 42. Both the first and second conveying frames 3 and 4 are fixedly connected to guide sleeves 43, which are respectively fitted over the two connecting shaft sections 42. Through the design of the double-sided limiting structure, precise boundary definition can be achieved for the concrete to be constructed, ensuring that concrete leveling and smoothing operations are always carried out in an orderly manner within the preset construction area. This avoids construction deviations caused by boundary offsets, improves the accuracy and standardization of construction, and achieves precise control of the work area. The first connecting shaft 35 and the second connecting shaft 36 are both fixedly connected to the first half-rod head 44 and... The second half-pole head 45, the first side limiting bracket 33, and the second side limiting bracket 34 are all provided with a first positioning groove 46 and a second positioning groove 47. The two first half-pole heads 44 are respectively positioned in the two first positioning grooves 46, and the two second half-pole heads 45 are respectively positioned in the two second positioning grooves 47. A first positioning pressure bracket 48 is fixedly connected to each of the two first positioning grooves 46, and the two first positioning pressure brackets 48 are respectively matched with the two first half-pole heads 44. A second positioning pressure bracket 49 is fixedly connected to each of the two second positioning grooves 47, and the two second positioning pressure brackets 49 are respectively matched with the two second half-pole heads 45. This achieves a corresponding installation structure for the first connecting shaft 35 and the second connecting shaft 36, facilitating the manufacturing and assembly of the corresponding structure. Both the first side limiting frame 33 and the second side limiting frame 34 are provided with double-sided chamfered corners 59. When the first side limiting frame 33 and the second side limiting frame 34 move relative to the concrete, the double-sided chamfered corners 59 can be matched with the concrete to form a lateral drive, so as to facilitate the concentrated drive of the scattered concrete on the side. Both sides of the moving frame 1 are fixedly connected with rotating ring seats 60. The first follower bending frame 11 and the second follower bending frame 12 are rotatably connected to the two rotating ring seats 60 respectively. The first follower bending frame 11 is longer than the second follower bending frame 12, the first drive bending frame 14 is longer than the second drive bending frame 15, and the first side limiting frame 33 is longer than the second side limiting frame 34, which provides structural convenience for the staggered installation of the first conveying frame 3 and the second conveying frame 4. A counterweight stabilizing frame is installed at the rear end of the moving frame 1.Two bogies 61 are mounted on the counterweight stabilizing frame, and each bogie 61 is equipped with a steering wheel 62. The two steering wheels 62 and the powered track 2 inside the moving frame 1 are arranged in a triangular pattern, which improves the stability of the moving frame 1 relative to the ground and ensures the safe movement of the moving frame 1.
[0042] The first servo motor, the second servo motor, and the electric telescopic rod in this embodiment are all commercially available conventional devices known to those skilled in the art. In this invention, we simply use them without making any improvements to their structure or function. Their setting method, installation method, and electrical connection method can be easily explained by those skilled in the art by following the instructions for use. Therefore, we will not elaborate on them here.
[0043] In summary, the working principle of this concrete leveling device for riverbank protection in water conservancy projects is as follows: Before use, a battery is first installed inside the mobile frame 1 to power the track 2, serving as the power supply component for its operation. Simultaneously, a central controller is installed inside the mobile frame 1, connecting the first servo motor 5, two second servo motors 8, and two electric telescopic rods 10 to the battery and central controller. The battery provides power to these components, while the central controller controls their operation. This process clears unnecessary debris and gravel from the riverbank protection area, marks the construction boundary, and ensures... The construction area is flat and free of obstacles, providing a basic condition for the movement and operation of the concrete leveling device for the riverbank protection of this water conservancy project. The power system corresponding to the control track 2 is powered on and activated, driving the concrete leveling device to the construction area. During movement, the steering wheel 62 can be used to adjust the orientation of the moving frame 1. In the moving state, the retraction of the actuator rod is controlled by the coordinated operation of two electric telescopic rods 10. The operation of the electric telescopic rods 10 enables the linkage of the drive linkage installed on its actuator rod. The movement of the drive linkage drives the corresponding synchronous shaft 9 to rotate relative to the fixed inner support 13. Therefore, the coordinated operation of the two electric telescopic rods 10 enables the coordinated rotation of the two synchronous shafts 9. The two synchronous shafts 9 rotate in combination to form the linkage rotation of the first drive bending frame 14 and the second drive bending frame 15. Since the first drive bending frame 14 and the second drive bending frame 15 are respectively rotatably connected to the two side mounting frames 16, and the two side mounting frames 16 are respectively rotatably connected to the sliding frame 17 and the adapter frame 18, and the first follower bending frame 11 and the second follower bending frame 12 are respectively rotatably mounted on both sides of the movable frame 1 through two rotating ring seats 60 and linked with the side mounting frames 16, the rotation of the first drive bending frame 14 and the second drive bending frame 15 will drive the two side mounting frames 16 to move in linkage. Therefore, when the first drive bending frame 14 and the second drive bending frame 15 are controlled to rotate and rise in combination, the coordinated movement of the two side mounting frames 16 can be achieved, ultimately realizing the leveling of the structure. When the working surface is raised, the two intermediate mounting frames 40 also rise as the first drive bending frame 14 and the second drive bending frame 15 rotate and rise together. Therefore, through the combined transmission action of the fixed mounting cylinder 39 and the telescopic bending rod 38, the double-sided limiting structure can be raised relative to the working surface. This facilitates the overall movement and position adjustment of the concrete leveling device for the riverbank protection of the water conservancy project. During the raising process of the leveling structure and the double-sided limiting structure, because the rotational raising diameter of the leveling structure is larger than that of the double-sided limiting structure, and the rotation radius of the leveling structure is larger than that of the double-sided limiting structure, the height of the leveling structure in the raised state is higher than that of the double-sided limiting structure. This avoids interference between the leveling structure and the double-sided limiting structure, and also prevents interference when the moving frame moves.The leveling structure and the double-sided limiting structure interfere with the ground.
[0044] After adjustment, the leveling structure should be aligned with the starting position of construction. The steering wheel 62 and the powered track 2 should be adjusted to form an equilateral triangular support distribution to ensure that the concrete leveling device for the riverbank protection of the water conservancy project travels in a straight line on the working surface when the powered track 2 moves. After adjustment, confirm that the moving frame 1 has no tendency to slide laterally on the slope. If the slope of the working surface is large and the moving frame 1 shows a tendency to slide laterally on the slope, lateral traction can be added at a higher position of the concrete leveling device for the riverbank protection of the water conservancy project, as shown in the attached diagram. Figure 16 As shown, a lateral traction rope is connected to its right side. A counterweight vehicle is placed at the top of the slope of the water conservancy river channel engineering slope, connecting the lateral traction rope to the counterweight vehicle to control the mobile frame 1 from lateral sliding or offset on the working surface. The arrow indicates the direction of travel of the mobile frame 1. Based on the required width of the working surface, two electric telescopic rods 10 are activated. The actuators of the two electric telescopic rods 10 extend and drive two synchronous shafts 9 to rotate within the fixed inner support 13. The two synchronous shafts 9 drive the first drive bending frame 14 and the second drive bending frame 15 to rotate synchronously and collaboratively. Finally, the leveling structure and the double-sided limiting structure are lowered together. During the lowering process, because the height of the leveling structure is higher than that of the double-sided limiting structure at any given time, the double-sided limiting structure will fall together with the leveling structure. That is, the leveling structure will land on the double-sided limiting structure at the same time as the double-sided limiting structure. Due to the sliding connection between the sliding frame 17 and the first conveyor frame 3 and the fixed connection between the adapter frame 18 and the second conveyor frame 4, the first servo is activated. When the output shaft of the first servo motor 5 drives the first conveyor frame 3 to rotate via the rotating cylinder 58 on the extension frame 57, the rotating cylinder 58 is rotatably connected to the cantilever frame 56, thereby driving the first conveyor frame 3 to rotate relative to the second conveyor frame 4. This fine-tunes the relative angle between the two leveling conveyor belts 6. During the adjustment process, the leveling width needs to be calibrated through the boundary line of the construction area to ensure compatibility. Furthermore, when there is a change in the relative angle between the first conveyor frame 3 and the second conveyor frame 4, the sliding frame 17 will form a relative sliding adjustment relative to the first conveyor frame 3 to make the first conveyor... The relative position between the first conveyor frame 3 and the second conveyor frame 4 can be adaptively adjusted. During the process of the relative angle change between the first conveyor frame 3 and the second conveyor frame 4, the connection between the connecting shaft section 42 and the guide sleeve 43 will drive the double-sided limiting structure to move together, so that the relative distance between the two portal rods 41 will be adjusted accordingly, thereby achieving the corresponding adjustment of the distance between the first side limiting frame 33 and the second side limiting frame 34, so that the relative distance between the first side limiting frame 33 and the second side limiting frame 34 can be adapted to the distance between the two leveling conveyor belts 6.
[0045] During leveling operations, two second servo motors 8 are activated. The output shafts of the two second servo motors 8 drive two linkage shafts 21 to rotate, which in turn drive two drive pulleys 19 to rotate. The drive pulleys 19 drive the driven pulleys 20 to rotate synchronously via the leveling conveyor belt 6. The initial operating speed of the leveling conveyor belt 6 is preset, and it is recommended that the operating speed of the leveling conveyor belt 6 be adjusted according to the concrete slump, generally controlled between 0.5 m / s and 1 m / s. The speed calibration function of the central controller ensures that the two leveling conveyor belts 6 operate synchronously. A special external concrete spreading device is used to evenly spread the concrete to the area to be constructed. In actual operation, the travel speed of the mobile frame 1 can be used to achieve the desired concrete speed. Following the concrete placement, and to avoid the impact of the moving track 2 on the concrete, the unobstructed space between the mobile frame 1 and the two leveling conveyor belts 6 can be selected as the placement position. This placement position should be one where the moving track 2 has already passed and the two leveling conveyor belts 6 are about to pass, meaning the area has been compacted by the moving track and the leveling conveyor belts can immediately cover it. During placement, the concrete thickness should be slightly higher than the design thickness to allow for leveling and avoid local accumulation or gaps. The power system within the mobile frame 1 is activated, controlling the moving track 2 to move slowly and uniformly. A speed of 0.2 m / min to 0.3 m / min is recommended for the moving track 2. Multiple actuating plates 7 on the leveling conveyor belts 6 rotate with the leveling conveyor belts 6, affecting the concrete. Preliminary paving and leveling are performed to distribute the accumulated concrete to a preset thickness, ensuring uniform concrete distribution. While the leveling conveyor belt 6 levels the foundation, the output shaft of the second servo motor 8 drives the transmission turntable 23 to rotate via the linkage shaft 21. The transmission turntable 23 drives the transmission rod 28 to perform circular motion. The transmission rod 28 drives the inner trowel plate 26 to reciprocate within the outer frame 22 via the transmission vertical sleeve 27. The drive rack 30 on the inner trowel plate 26 drives the corresponding linkage gear 31 to rotate on the gear shaft 32. This rotating linkage gear 31 drives the transmission rack 29 on the middle trowel plate 25 to move, causing the middle trowel plate 25 to slide synchronously relative to the inner trowel plate 26. Similarly, the drive rack 30 on the middle trowel plate 25... The corresponding linkage gear 31 is driven to rotate, and the rotation of the linkage gear 31 drives the transmission rack 29 on the outer trowel plate 24 to move, ultimately realizing the coordinated reciprocating motion of the outer trowel plate 24, the middle trowel plate 25 and the inner trowel plate 26. The coordinated reciprocating motion of the outer trowel plate 24, the middle trowel plate 25 and the inner trowel plate 26 performs secondary smoothing treatment on the concrete after it has been leveled by the leveling conveyor belt 6. Since the outer trowel plate 24, the middle trowel plate 25 and the inner trowel plate 26 are all equipped with double-sided slopes 54, and the feed slopes 55 of the outer trowel plate 24 and the inner trowel plate 26 at opposite ends are adapted to the direction of equipment travel, it is convenient to cut smoothly into the concrete surface, eliminate the traces of the agitator plate 7, compact the concrete surface, and improve the forming quality of the concrete surface.
[0046] During operation, the powered track 2 moves the mobile frame 1. The counterweight stabilizing frame, bogie 61, and steering wheels 62 work together to stabilize and support the mobile frame 1. The bogie 61 can be adjusted relative to the counterweight stabilizing frame to change the direction of the mobile frame 1, thus enabling continuous concrete leveling. The construction status is monitored in real time, with a focus on observing the surface flatness of the concrete after passing through the outer frame 22. To facilitate quantitative testing of flatness, a 2-meter straightedge can be used for phased sampling. The boundary of the double-sided limiting structure effectively prevents concrete from overflowing into the preset construction area. The stability of the concrete leveling device for the riverbank protection is checked in real time to ensure that the counterweight stabilizing frame does not shake and the powered track 2 does not slip, preventing overall equipment displacement during operation. After the construction of one area is completed, the concrete placement is stopped, and the concrete leveling device for the riverbank protection continues to move a certain distance to ensure that the leveling conveyor belt 6 and the smoothing mechanism complete the leveling and smoothing of the remaining concrete. After leveling the surface, shut down the second servo motor 8 and the power system inside the moving frame 1. Then, drive the synchronous adjustment component through the electric telescopic rod 10 to control the lifting of the leveling mechanism and the double-sided limit structure. After the leveling mechanism and the double-sided limit structure are lifted, adjust the position of the moving frame 1 relative to the working surface. After the moving frame 1 is in place relative to the new working surface, repeat the above operation process to continue the operation. After all construction areas are completed and the moving frame 1 is moved to the temporary storage area, shut down the first servo motor 5, the second servo motor 8, the electric telescopic rod 10 and the power system inside the moving frame 1 in sequence, and cut off the overall main power supply. If the equipment is not used for a long time, it should be cleaned and maintained as necessary. Clean the concrete residue on the leveling conveyor belt 6, rinse the outer trowel 24, the middle trowel 25 and the inner trowel 26 with clean water to remove the concrete attached to the surfaces of the three, clean the impurities on the power track 2 and the steering wheel 62, check the lubrication of each moving part, and add matching lubricating oil to the corresponding moving parts if necessary.
[0047] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A hydraulic river engineering slope protection concrete leveling device, comprising a moving frame, characterized in that, Also include the leveling structure, the moving frame is installed with power track, the moving frame is installed with synchronous adjusting assembly, the leveling structure includes first conveying frame and second conveying frame, the first conveying frame and the second conveying frame are installed on the synchronous adjusting assembly, the first conveying frame and the second conveying frame are rotatably connected with each other, a first servo motor is installed on the second conveying frame, the first servo motor is used for the angle adjustment of the first conveying frame relative to the second conveying frame, a leveling conveyor belt is installed in the first conveying frame and the second conveying frame, a plurality of poking plates are installed outside the two leveling conveyor belts, a second servo motor is installed on the first conveying frame and the second conveying frame, a troweling mechanism is installed outside the first conveying frame and the second conveying frame, two second servo motors are used for the movement drive of two leveling conveyor belts respectively, two second servo motors are also used for the drive of two troweling mechanisms respectively, a double-side limiting structure is installed on the synchronous adjusting assembly, and the first conveying frame and the second conveying frame are connected with the double-side limiting structure; The first conveying frame and the second conveying frame are rotatably connected with each other, a first servo motor is installed on the second conveying frame, the first servo motor is used for the angle adjustment of the first conveying frame relative to the second conveying frame, a leveling conveyor belt is installed in the first conveying frame and the second conveying frame, a plurality of poking plates are installed outside the two leveling conveyor belts, a second servo motor is installed on the first conveying frame and the second conveying frame, a troweling mechanism is installed outside the first conveying frame and the second conveying frame, two second servo motors are used for the movement drive of two leveling conveyor belts respectively, two second servo motors are also used for the drive of two troweling mechanisms respectively, a double-side limiting structure is installed on the synchronous adjusting assembly, and the first conveying frame and the second conveying frame are connected with the double-side limiting structure; The first conveying frame and the second conveying frame are rotatably connected with each other, a first servo motor is installed on the second conveying frame, the first servo motor is used for the angle adjustment of the first conveying frame relative to the second conveying frame, a leveling conveyor belt is installed in the first conveying frame and the second conveying frame, a plurality of poking plates are installed outside the two leveling conveyor belts, a second servo motor is installed on the first conveying frame and the second conveying frame, a troweling mechanism is installed outside the first conveying frame and the second conveying frame, two second servo motors are used for the movement drive of two leveling conveyor belts respectively, two second servo motors are also used for the drive of two troweling mechanisms respectively, a double-side limiting structure is installed on the synchronous adjusting assembly, and the first conveying frame and the second conveying frame are connected with the double-side limiting structure; 2. The hydraulic riverway engineering slope protection concrete leveling device according to claim 1, characterized in that, The synchronous adjusting assembly comprises a first follow-up bending frame, a second follow-up bending frame, a fixed inner support and two electric telescopic rods, the fixed inner support is fixedly connected in the moving frame, the two electric telescopic rods are both mounted in the fixed inner support, the operating rods of the two electric telescopic rods are both connected with synchronous shafts, the two synchronous shafts are both rotatably connected in the fixed inner support, the two synchronous shafts are both fixedly connected with a first driving bending frame and a second driving bending frame, the first driving bending frame and the second driving bending frame are both rotatably connected with side rotating frames, the first conveying frame is slidably connected with a sliding connecting frame, the second conveying frame is fixedly connected with a rotating connecting frame, the sliding connecting frame and the rotating connecting frame are both rotatably connected with the two side rotating frames, the two side rotating frames are rotatably connected with the first follow-up bending frame and the second follow-up bending frame respectively, and the first follow-up bending frame and the second follow-up bending frame are rotatably mounted on the left and right sides of the moving frame.
3. The hydraulic riverway construction slope protection concrete leveling device according to claim 2, characterized in that, The double-side limiting structure comprises a first side limiting frame and a second side limiting frame, the first side limiting frame and the second side limiting frame are respectively provided with a first connecting shaft and a second connecting shaft, the first connecting shaft and the second connecting shaft are both slidably connected with sliding sleeve frames, the two sliding sleeve frames are both fixedly connected with telescopic bending rods, the two telescopic bending rods are both slidably connected with fixed mounting cylinders, the two fixed mounting cylinders are both fixedly connected with middle rotating frames, the two middle rotating frames are rotatably connected with the first follow-up bending frame and the second follow-up bending frame respectively, the two middle rotating frames are rotatably connected with the first driving bending frame and the second driving bending frame respectively, the first side limiting frame and the second side limiting frame are both fixedly connected with door-shaped rods, the two door-shaped rods are both provided with connecting shaft sections, the first conveying frame and the second conveying frame are both fixedly connected with guide sleeves, and the two guide sleeves are respectively sleeved on the two connecting shaft sections.
4. The hydraulic riverway construction slope protection concrete leveling device according to claim 3, characterized in that, The first connecting shaft and the second connecting shaft are both fixedly connected with first half rod heads and second half rod heads, the first side limiting frame and the second side limiting frame are both provided with first positioning grooves and second positioning grooves, the two first half rod heads are respectively arranged in the two first positioning grooves, the two second half rod heads are respectively arranged in the two second positioning grooves, the two first positioning grooves are both fixedly connected with first positioning pressing frames, the two first positioning pressing frames are respectively matched with the two first half rod heads, the two second positioning grooves are both fixedly connected with second positioning pressing frames, and the two second positioning pressing frames are respectively matched with the two second half rod heads.
5. The hydraulic riverway construction slope protection concrete leveling device according to claim 4, characterized in that, The first conveying frame is provided with a cladding groove and an outer extension frame, the cladding groove and the outer extension frame are both fixedly connected with track strips, the two track strips are both slidably connected with track sleeves, and the two track sleeves are both fixedly connected with the sliding connecting frame.
6. The hydraulic riverway construction slope protection concrete leveling device according to claim 5, characterized in that, The outer smearing flat plate, the middle smearing flat plate and the inner smearing flat plate are all provided with double-side slope surfaces, the outer smearing flat plate and the inner smearing flat plate are both provided with feeding slope surfaces at the ends away from each other, the second conveying frame is fixedly connected with a cantilever frame, the first servo motor is mounted on the cantilever frame, the first conveying frame is fixedly connected with a rear extension frame, the rear extension frame is fixedly connected with a rotating cylinder, the rotating cylinder is rotatably connected with the cantilever frame, and the rotating cylinder is connected with the output shaft of the first servo motor.
7. The hydraulic riverway construction slope protection concrete leveling device according to claim 6, characterized in that, The first side limiting support and the second side limiting support are provided with double-sided cut-in chamfers, both sides of the moving frame are fixedly connected with rotating ring seats, the first follow-up bent frame and the second follow-up bent frame are respectively connected with the rotating ring seats, the first follow-up bent frame is longer than the second follow-up bent frame, the first driving bent frame is longer than the second driving bent frame, and the first side limiting support is longer than the second side limiting support.
8. The hydraulic riverway construction slope protection concrete leveling device according to claim 7, characterized in that, The rear end of the moving frame is provided with a counterweight stabilizing frame, two bogies are installed on the counterweight stabilizing frame, two steering wheels are installed on the two bogies, and the two steering wheels are distributed in a triangular form with the power caterpillar belt in the moving frame.
Citation Information
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