Multifunctional operation platform for bearing fault diagnosis

Abstract

The invention relates to the technical field of bearings, in particular to a multifunctional operating platform for bearing fault diagnosis, which comprises supporting legs and a workbench, the workbench is arranged at the upper ends of the supporting legs, a positioning mechanism is arranged on the workbench, a fixing block is arranged in the positioning mechanism, a supporting rod is arranged on the fixing block, a supporting ring is arranged on the supporting rod, and a bearing body is arranged on the supporting ring. Side plates are arranged on the two sides of the fixed block, rotating blocks are arranged on one sides of the side plates, threaded rods are arranged on the rotating blocks, clamping rings are arranged at one ends of the threaded rods, a processing mechanism is arranged on the workbench, a servo motor is arranged in the processing mechanism, a transmission rod is fixedly installed at the output end of the servo motor through a coupler, and a diagnosis assembly is arranged at one end of the transmission rod; the bearing body can be positioned through the positioning mechanism, the transmission rod is driven to rotate through the servo motor, the diagnosis assembly is driven to work through the transmission rod, the pulley is attached to the inner ring wall of the bearing to move, and then the working quality of the device is improved.

Description

Technical Field

[0001] This invention relates to the field of bearing technology, specifically to a multifunctional operating platform for bearing fault diagnosis. Background Technology

[0002] Bearings are essential basic components of various mechanical equipment. Their precision, performance, lifespan, and reliability play a decisive role in the precision, performance, lifespan, and reliability of the main machine. Among mechanical products, bearings are high-precision products, requiring comprehensive support from theories of many disciplines such as mathematics and physics.

[0003] In response, Chinese patent application number CN222232055U discloses a multifunctional operating platform for bearing fault diagnosis, relating to the field of bearing testing. The platform includes a diagnostic operating platform with through holes on its upper surface, a positioning component on its surface, and an electronic stethoscope on its upper surface. The positioning component includes a first electric push rod fixedly installed on the lower surface of the platform. By using the positioning component, the bearing is placed on the upper surface of a rotating plate. Then, the electric push rod is activated, causing the peripheral positioning plates to slide outwards and press against the inside of the bearing, thus fixing it in place. Simultaneously, the pressure plate above moves downwards, causing the pressure plate to slide downwards and fix the upper part of the bearing, thereby limiting and fixing the bearing in multiple directions. This allows the device to fix and limit bearings of different sizes, expanding the applicability of the operating platform, improving its inventiveness, and enhancing the positioning effect on the bearing.

[0004] However, existing multi-functional operating platforms for bearing fault diagnosis cannot directly determine whether the bearing has cracks because bearings need to be diagnosed during the production process. This results in poor diagnostic results.

[0005] Therefore, in order to solve the above problems, a multi-functional operating platform for bearing fault diagnosis is proposed. Summary of the Invention

[0006] The purpose of this invention is to provide a multi-functional operating platform for bearing fault diagnosis, in order to solve the problem mentioned in the background art of the prior art for bearing fault diagnosis. Since bearings need to be diagnosed during the production process, the existing devices use ultrasound to diagnose positive faults in bearings. This method cannot directly determine whether there are cracks in the bearing, thus leading to poor diagnostic results.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a multi-functional operating platform for bearing fault diagnosis, comprising: a support leg and a worktable; the worktable is provided at the upper end of the support leg; a positioning mechanism is provided on the worktable; a fixing block is provided inside the positioning mechanism; a support rod is provided on the fixing block; a support ring is provided on the support rod; a bearing body is provided on the support ring; side plates are provided on both sides of the fixing block; a rotating block is provided on one side of the side plate; a threaded rod is provided on the rotating block; a clamping ring is provided at one end of the threaded rod; and a processing mechanism is provided on the worktable; a servo motor is provided inside the processing mechanism; a transmission rod is fixedly installed at the output end of the servo motor via a coupling; a diagnostic component is provided at one end of the transmission rod; the bearing body can be positioned using the positioning mechanism; and the bearing body is positioned by the support rod and support ring within the mechanism. The bearing is supported by a rotating block that drives a threaded rod to rotate, which in turn drives a clamping ring to hold and position the bearing body. A processing mechanism then diagnoses the bearing body. A servo motor drives a transmission rod to rotate, which in turn drives the diagnostic components, causing the pulley to move against the inner ring wall of the bearing. If a crack is found, the spring rod will vibrate, and the vibration force will be transmitted through a transmission rod and a connecting rod to a vibration sensor for reception and recording. The core principle of this vibration sensor is to convert mechanical vibration into a measurable electrical signal. It mainly consists of two parts: mechanical reception and electromechanical conversion. This case uses a relative mechanical reception method: a spring connects the contact rod to the object being measured, and a recording pen plots a vibration curve on a paper tape, reflecting the relative vibration between the object being measured and a reference body, thereby improving the working quality of the device.

[0008] Preferably, the diagnostic component includes a vibration sensor, which is fixedly mounted on the transmission rod. The vibration sensor can detect and record cracks in the bearing body.

[0009] Preferably, connecting rods are fixedly installed on both sides of the vibration sensor, and a transmission rod is fixedly installed at one end of the connecting rod to transmit force to the connecting rod.

[0010] Preferably, a spring rod is fixedly installed at one end of the transmission rod, and a stop plate is fixedly installed at the other end of the spring rod. The spring rod touches the object, thereby causing vibration.

[0011] Preferably, a bracket is fixedly installed on the abutment plate, and a pulley is fixedly installed inside the bracket via a rotating rod. One side of the pulley is in contact with the inner ring of the bearing body, so that the pulley directly contacts the bearing body, thereby transmitting vibration through the pulley and the spring rod.

[0012] Preferably, the fixing block is fixedly installed on the workbench, one end of the support rod is fixedly installed on the fixing block, the support ring is fixedly installed on the support rod by bolts, and the bearing body is placed on the support ring. The fixing block can support the support rod, and the support rod can support the support ring.

[0013] Preferably, the bottom end of the side plate is fixedly mounted on the workbench by bolts, the rotating block is fixedly mounted on the threaded rod, one end of the threaded rod passes through the side plate, and the clamping ring is fixedly connected to the threaded rod through a rotating shaft. One side of the clamping ring is in contact with the outer ring of the bearing body. The rotating block can drive the threaded rod to rotate, and the threaded rod drives the clamping ring to work.

[0014] Preferably, the servo motor is fixedly mounted on the fixed block by bolts, and one end of the transmission rod passes through the support ring and is rotatably mounted on the inner ring of the bearing body. The servo motor can drive the transmission rod to rotate, thereby driving the diagnostic component to rotate.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. By setting up a positioning mechanism to position the bearing body according to the bearing size, compared with the existing structure, the present invention adopts a structure of fixing block, support rod, support ring, rotating block, threaded rod, clamping ring, etc. The bearing body can be supported by the support ring and clamped and positioned by the clamping ring. This structure is simple and effective, thereby improving the inventiveness of the device.

[0017] 2. By incorporating a processing mechanism, the bearing body can be diagnosed as needed. Compared to existing structures, this invention employs a servo motor, transmission rod, and diagnostic components. The diagnostic components include a vibration sensor, whose core principle is to convert mechanical vibration into a measurable electrical signal. This signal is then connected to the object being tested via a spring-loaded contact rod. A recording pen plots a vibration curve on a paper tape, reflecting the relative vibration between the object being tested and a reference body. This allows for the recording of cracks on the bearing body, thereby identifying whether the bearing body is damaged and improving the device's operational quality. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of the present invention and these drawings without creative effort.

[0019] Figure 1 This is a front view schematic diagram of the structure of the present invention;

[0020] Figure 2 This is a front view schematic diagram of the main body of the invention;

[0021] Figure 3 This is a front sectional view of the positioning mechanism of the present invention;

[0022] Figure 4 This is a front cross-sectional view of the processing mechanism of the present invention;

[0023] Figure 5 This is a schematic cross-sectional view of the diagnostic component of the present invention.

[0024] In the diagram: 1. Support leg; 2. Worktable; 3. Positioning mechanism; 31. Fixing block; 32. Support rod; 33. Support ring; 34. Bearing body; 35. Side plate; 36. Rotating block; 37. Threaded rod; 38. Clamping ring; 4. Processing mechanism; 41. Servo motor; 42. Transmission rod; 43. Diagnostic component; 431. Vibration sensor; 432. Connecting rod; 433. Conducting rod; 434. Spring rod; 435. Support plate; 436. Bracket; 437. Pulley. Detailed Implementation

[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0026] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0027] Please see Figures 1-5One embodiment provided by the present invention:

[0028] The servo motor 41 and vibration sensor 431 used in this application are products that can be purchased directly from the market. Their principles and connection methods are existing technologies well known to those skilled in the art, so they will not be described in detail here.

[0029] A multi-functional operating platform for bearing fault diagnosis includes: a support leg 1 and a worktable 2. The worktable 2 is located on the upper end of the support leg 1. The worktable 2 is provided on the worktable 2. The positioning mechanism 3 has a fixing block 31 inside the positioning mechanism 3. The fixing block 31 has a support rod 32. The support rod 32 has a support ring 33. The support ring 33 has a bearing body 34. Side plates 35 are provided on both sides of the fixing block 31. A rotating block 36 is provided on one side of the side plate 35. The rotating block 36 has a threaded rod 37. One end of the threaded rod 37 has a clamping ring 38. The worktable 2 has a processing mechanism 4. The processing mechanism 4 has a servo motor 41 inside. The output end of the servo motor 41 is fixedly mounted with a transmission rod 42 through a coupling. One end of the transmission rod 42 has a diagnostic... Component 43 allows the bearing body 34 to be placed on the support ring 33. Rotating the rotating block 36 drives the threaded rod 37 to rotate, and the threaded rod 37, through the rotating shaft, drives the clamping ring 38 to clamp and position the bearing body 34. Then, the servo motor 41 is started to drive the transmission rod 42 to rotate, thereby driving the diagnostic component 43 to work. During this process, the transmission rod 42 drives the vibration sensor 431 to rotate, causing the pulley 437 to move on the inner ring of the bearing body 34. When there is a crack in the inner ring, the spring rod 434 on one side of the pulley 437 will vibrate. The force is then transmitted through the spring rod 434 to the connecting rod 431 via the transmission rod 432, and recorded by the vibration sensor 431, thus completing the work.

[0030] As a further step of the present invention, the diagnostic component 43 is provided with a vibration sensor 431, which is fixedly mounted on the transmission rod 42. By setting this component, the vibration sensor 431 can record the cracks on the bearing body 34.

[0031] As a further step of the present invention, connecting rods 432 are fixedly installed on both sides of the vibration sensor 431, and a transmission rod 433 is fixedly installed at one end of the connecting rod 432. By setting this component, the force can be transmitted to the connecting rod 432 through the transmission rod 433.

[0032] As a further step of the present invention, a spring rod 434 is fixedly installed at one end of the transmission rod 433, and a stop plate 435 is fixedly installed at one end of the spring rod 434. By setting this component, the spring rod 434 can contact the pulley 437 and the bearing body 34 through the pulley 437.

[0033] As a further step of the present invention, a bracket 436 is fixedly installed on the abutment plate 435, and a pulley 437 is fixedly installed in the bracket 436 through a rotating rod, and one side of the pulley 437 is in contact with the inner ring of the bearing body 34. By setting this component, the pulley 437 can directly contact the bearing body 34.

[0034] As a further step of the present invention, the fixing block 31 is fixedly installed on the workbench 2, one end of the support rod 32 is fixedly installed on the fixing block 31, the support ring 33 is fixedly installed on the support rod 32 by bolts, and the bearing body 34 is placed on the support ring 33. By setting this component, the support rod 32 can be supported by the fixing block 31, and the support ring 33 can be supported by the support rod 32.

[0035] As a further step of the present invention, the bottom end of the side plate 35 is fixedly mounted on the workbench 2 by bolts, the rotating block 36 is fixedly mounted on the threaded rod 37, one end of the threaded rod 37 passes through the side plate 35, and the clamping ring 38 is fixedly connected to the threaded rod 37 through a rotating shaft, and one side of the clamping ring 38 is in contact with the outer ring of the bearing body 34. By setting this component, the threaded rod 37 can be rotated by the rotating block 36.

[0036] As a further step of the present invention, the servo motor 41 is fixedly mounted on the fixing block 31 by bolts, and one end of the transmission rod 42 passes through the support ring 33 and is rotatably mounted on the inner ring of the bearing body 34. By setting this component, the transmission rod 42 can be driven to rotate by the servo motor 41.

[0037] Working principle: When the multi-functional operating platform for bearing fault diagnosis is needed, the device is supported by the support leg 1 and powered on by the existing power supply. The bearing body 34 can be placed on the support ring 33 as needed. The rotating block 36 drives the threaded rod 37 to rotate. The threaded rod 37 drives the clamping ring 38 to clamp and position the bearing body 34 through the rotating shaft. The servo motor 41 is then started to drive the transmission rod 42 to rotate, thereby driving the diagnostic component 43 to work. During this process, the transmission rod 42 drives the vibration sensor 431 to rotate, thereby causing the pulley 437 to move on the inner ring of the bearing body 34. When there is a crack in the inner ring, the spring rod 434 on one side of the pulley 437 will vibrate. The force is transmitted from the spring rod 434 to the connecting rod 431 through the transmission rod 432, and the vibration sensor 431 records the vibration, thus completing the work.

[0038] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Those skilled in the art can readily implement the present invention based on the accompanying drawings and the above description. However, any modifications, alterations, or variations made by those skilled in the art without departing from the scope of the present invention, utilizing the disclosed technical content, are equivalent embodiments of the present invention. Furthermore, any modifications, alterations, or variations made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the present invention.

Claims

1. A multi-functional operating platform for bearing fault diagnosis, comprising: Support leg (1) and worktable (2), wherein the upper end of the support leg (1) is provided with worktable (2); The feature is that: a positioning mechanism (3) is provided on the workbench (2), a fixed block (31) is provided in the positioning mechanism (3), a support rod (32) is provided on the fixed block (31), a support ring (33) is provided on the support rod (32), a bearing body (34) is provided on the support ring (33), and side plates (35) are provided on both sides of the fixed block (31), a rotating block (36) is provided on one side of the side plate (35), a threaded rod (37) is provided on the rotating block (36), a clamping ring (38) is provided at one end of the threaded rod (37), and a processing mechanism (4) is provided on the workbench (2), a servo motor (41) is provided in the processing mechanism (4), a transmission rod (42) is fixedly installed at the output end of the servo motor (41) through a coupling, and a diagnostic component (43) is provided at one end of the transmission rod (42).

2. The multi-functional operating platform for bearing fault diagnosis according to claim 1, characterized in that: The diagnostic component (43) includes a vibration sensor (431), which is fixedly mounted on the transmission rod (42).

3. The multi-functional operating platform for bearing fault diagnosis according to claim 2, characterized in that: The vibration sensor (431) has connecting rods (432) fixedly installed on both sides, and a transmission rod (433) is fixedly installed at one end of the connecting rods (432).

4. The multi-functional operating platform for bearing fault diagnosis according to claim 3, characterized in that: A spring rod (434) is fixedly installed at one end of the transmission rod (433), and a stop plate (435) is fixedly installed at the other end of the spring rod (434).

5. The multifunctional operating platform for bearing fault diagnosis according to claim 4, characterized in that: A bracket (436) is fixedly installed on the support plate (435). A pulley (437) is fixedly installed inside the bracket (436) via a rotating rod, and one side of the pulley (437) is in contact with the inner ring of the bearing body (34).

6. The multi-functional operating platform for bearing fault diagnosis according to claim 1, characterized in that: The fixing block (31) is fixedly installed on the workbench (2), one end of the support rod (32) is fixedly installed on the fixing block (31), the support ring (33) is fixedly installed on the support rod (32) by bolts, and the bearing body (34) is placed on the support ring (33).

7. The multi-functional operating platform for bearing fault diagnosis according to claim 1, characterized in that: The bottom end of the side plate (35) is fixedly installed on the workbench (2) by bolts. The rotating block (36) is fixedly installed on the threaded rod (37). One end of the threaded rod (37) passes through the side plate (35). The clamping ring (38) is fixedly connected to the threaded rod (37) through the rotating shaft, and one side of the clamping ring (38) is in contact with the outer ring of the bearing body (34).

8. A multi-functional operating platform for bearing fault diagnosis according to claim 1, characterized in that: The servo motor (41) is fixedly mounted on the fixed block (31) by bolts, and one end of the transmission rod (42) passes through the support ring (33) and is rotatably mounted on the inner ring of the bearing body (34).

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