A process and apparatus for spraying tile glaze

By coordinating the design of the moving mechanism and the clamping mechanism, the problems of uneven glaze surface and low production efficiency caused by vibration and unstable clamping in traditional ceramic tile glaze spraying are solved, realizing stable clamping and efficient automated production in the ceramic tile glaze spraying process.

CN121608263BActive Publication Date: 2026-04-10ZIBO SONGYUE CONSTR CERAMICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2026-01-30
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Traditional ceramic tile glaze spraying processes suffer from uneven glaze surfaces and low production efficiency due to vibration and unstable clamping during tile transport. This is especially true in the production of large-size or thin ceramic tiles, which are prone to breakage or misalignment.

Method used

This ceramic tile glaze spraying equipment employs a coordinated movement mechanism and a clamping mechanism. It achieves stable clamping and precise positioning of the ceramic tile through a motor-driven threaded rod and gear transmission system. Combined with a ratchet-locking block-torsion spring linkage design, it realizes automatic execution and locking of the clamping action, ensuring the stability of the ceramic tile position during the spraying process.

Benefits of technology

It achieves stable clamping and precise positioning of tiles throughout the spraying process, improving glaze uniformity and production efficiency, increasing automation and equipment utilization, and reducing labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a ceramic tile glaze spraying process and equipment and belongs to the technical field of ceramic tile production. The equipment comprises a base, a first conveying belt, a second conveying belt, a side plate, a horizontal plate, a spraying head, a moving mechanism and a clamping mechanism. The moving mechanism drives the U-shaped frame and the first straight gear to move by the motor driving screw rod, so that the movable seat moves stably along the T-shaped plate; the clamping mechanism triggers the clamping block to separate from the ratchet wheel by the vertical rod, and the rotating plate drives the rubber block to clamp the ceramic tile under the action of the torsional spring; the clamping block is relocked during the conveying process, and the displacement plate is pushed to reset the rotating plate to release the ceramic tile when the ceramic tile is moved to the second conveying belt. The process realizes the full-process automatic operation of the ceramic tile from feeding, automatic clamping, stable conveying, uniform spraying to automatic releasing, solves the problems of ceramic tile displacement and uneven spraying caused by the vibration of the traditional conveying belt, and has the advantages of stable clamping, uniform spraying, high automation degree, reliable operation and the like.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ceramic tile glaze spraying, and particularly relates to a ceramic tile glaze spraying process and equipment. BACKGROUND

[0002] As an important building and decoration material, ceramic tiles usually need to be glazed to improve their aesthetic appearance, stain resistance and durability. In the traditional glazing process, a conveying belt is usually used to continuously convey the ceramic tiles, and a fixed or movable spray head is used for glaze spraying. However, this method has obvious limitations in actual production. On the one hand, the ceramic tiles may be slightly displaced or vibrated due to mechanical vibration, speed fluctuation or uneven belt tension during the operation of the conveying belt, which affects the uniformity and consistency of the glazing, and problems such as uneven glaze thickness, edge missing spraying or glaze accumulation may occur. On the other hand, the traditional clamping or positioning method relies on manual or simple mechanical fixation, and it is difficult to achieve rapid, accurate and stable clamping and release of the ceramic tiles in high-speed continuous operation, especially in the production of large-size or thin ceramic tiles. The unstable clamping may cause the ceramic tiles to be damaged or displaced, further reducing the production yield and efficiency.

[0003] In addition, the existing spraying equipment often lacks a mechanism for dynamically and stably holding the ceramic tiles during spraying. The ceramic tiles are in a "free" or "semi-fixed" state during conveying and spraying, and it is difficult to completely isolate the influence of external vibration and transmission errors. Although some individual solutions attempt to use pneumatic or electric clamps with independent drive mechanisms to achieve the grabbing and moving of the ceramic tiles, the structure is complex, the cost is high, and the coordination and reliability of the clamping and release actions are still insufficient, especially in the cyclic operation, it is difficult to achieve efficient and continuous clamping-spraying-release automation process.

[0004] Therefore, there is an urgent need for a glaze spraying process and equipment that can achieve stable clamping, accurate positioning and automatic release during the conveying and spraying of ceramic tiles, to overcome the problems of uneven glaze, low production efficiency and other problems caused by vibration, inaccurate positioning and unreliable clamping in the prior art, so as to meet the needs of large-scale production of high-quality ceramic tiles. SUMMARY

[0005] The present application aims to provide a ceramic tile glaze spraying process and equipment to achieve uniform spraying of ceramic tiles.

[0006] In order to achieve the above object, the present application provides the following technical scheme: a ceramic tile glaze spraying equipment, comprising a base, one end of the base is provided with a first conveying belt, the other end of the base is provided with a second conveying belt, the ceramic tile is conveyed to the base through the first conveying belt, the sprayed ceramic tile is conveyed away through the second conveying belt, the top end of the base is fixedly connected with a side plate in symmetry, the top end of the side plate is fixedly connected with a horizontal plate, the outer wall of the horizontal plate is provided with a spray head for spraying glaze, the ceramic tile is moved by a moving mechanism.

[0007] As a further scheme of the present application: the moving mechanism comprises a T-shaped plate, the T-shaped plate is fixedly connected to the top end of the base in symmetry and located on one side of the side plate, the outer wall of the T-shaped plate is slidably connected with a movable seat, the bottom end of the movable seat is provided with a T-shaped groove for sliding of the T-shaped plate, one end of the base is provided with a motor, the output end of the motor is connected with a threaded rod, the inside of the base is slidably connected with a U-shaped frame extending to the top end of the base, the threaded rod penetrates the U-shaped frame, the top end of the U-shaped frame is rotatably connected with a first straight gear, the outer wall of the first straight gear contacts the side plate and the movable seat, two movable seats clamp the ceramic tile through a clamping mechanism.

[0008] As a further scheme of the present application: the clamping mechanism comprises a fixed frame, the fixed frame is fixedly connected to one end of the top of the base in symmetry, the other end of the top of the base is fixedly connected with a fixed plate in symmetry, a recess is formed in the side of the top end of the base, the bottom end of the movable seat is provided with a rotating groove in symmetry, the inner wall of the rotating groove is rotatably connected with a rotating plate, one end of the rotating plate is fixedly connected with a rubber block, the top end of the rotating plate is fixedly connected with a rotating rod, the outer wall of the rotating rod is fixedly connected with a ratchet wheel, the outer wall of the rotating rod is fixedly connected with a second straight gear above the ratchet wheel, a torsional spring is connected between the second straight gear and the movable seat on the outer wall of the rotating rod, a clamping block is slidably connected in the inside of the movable seat on one side of the ratchet wheel, a spring is connected between the clamping block and the movable seat, the outer wall of the clamping block is rotatably connected with a connecting rod, one end of the connecting rod is rotatably connected with a vertical rod, the bottom end of the vertical rod extends to the bottom end of the movable seat, the top end of the vertical rod extends above the movable seat, a displacement plate is slidably connected in the inside of the movable seat on the outer wall of the second straight gear, the displacement plate extends out of the movable seat.

[0009] As a further scheme of the present application: the outer wall of the U-shaped frame is provided with a threaded hole, the threaded hole matches the threaded rod.

[0010] As a further scheme of the present application: the outer wall of the side plate and the movable seat is provided with a first tooth groove, the first tooth groove engages with the first straight gear.

[0011] As a further scheme of the present application: the outer wall of the T-shaped plate is in close fit with the inner wall of the T-shaped groove.

[0012] As a further scheme of the present application: one end of the clamping block is in clamping fit with the ratchet wheel.

[0013] As a further scheme of the present application: the outer wall of the displacement plate is provided with a second gear slot, and the second gear slot is in mesh with the second spur gear.

[0014] As a further scheme of the present application: the top end and the bottom end of the vertical rod are provided with semicircular surfaces; and one end of the displacement plate extending out of the movable seat is provided with an inclined surface.

[0015] A spraying process of a ceramic tile glaze spraying device, comprising the following steps:

[0016] Step one, feeding and clamping: start the first conveying belt to convey the ceramic tile to be sprayed to the fixed position at one end of the base; at the same time, start the motor to drive the threaded rod to rotate, thereby driving the U-shaped frame and the first spur gear to move towards the ceramic tile; the first spur gear is in mesh with the first gear slot on the side plate and the movable seat, thereby driving the two movable seats to move synchronously towards the two sides of the ceramic tile along the T-shaped plate; when the movable seats move to the two sides of the ceramic tile, the top end of the vertical rod contacts and is pressed down by the fixed frame, the clamping block is pulled by the connecting rod to disengage from the ratchet wheel, the torsional spring releases the torque, the second spur gear and the rotating rod are driven to rotate, the rotating plate drives the rubber block to turn outwards, and the ceramic tile is clamped on both sides.

[0017] Step two, spraying and moving: after clamping, the motor is reversed to drive the movable seat to move the ceramic tile at a constant speed towards the second conveying belt; during the movement, the spray head sprays the glaze evenly downwards to complete the spraying of the surface of the ceramic tile; at this time, the clamping block is re-engaged into the ratchet wheel under the action of the spring to lock the position of the rotating plate, thereby preventing the ceramic tile from loosening during the movement.

[0018] Step three, unloading and resetting: when the front end of the ceramic tile moves above the second conveying belt, the bottom end of the vertical rod disengages from the surface of the base, and then the displacement plate contacts and is pushed to slide inwards, thereby driving the second spur gear to rotate through the second gear slot, so that the rotating plate is turned back into the rotating groove, and the rubber block is separated from the ceramic tile; the ceramic tile falls onto the second conveying belt and is sent away; the movable seat continues to move to reset, thereby preparing for the clamping and spraying cycle of the next ceramic tile.

[0019] Compared with the prior art, the present application has the following advantages:

[0020] 1. The ceramic tile is stably clamped and accurately positioned during the whole spraying process.

[0021] The application makes the ceramic tile in the clamping state of the movable seat in the whole process of receiving from the first conveying belt, spraying and transferring to the second conveying belt through the cooperation of the moving mechanism and the clamping mechanism. The clamping mechanism adopts the linkage design of ratchet block-torsional spring, cooperates with the contact triggering mechanism of the vertical rod and the fixed frame and the base, realizes the automatic execution and locking of the clamping action, effectively avoids the displacement of the ceramic tile caused by the vibration of the traditional conveying belt, ensures the high stability of the position of the ceramic tile in the glazing process, and significantly improves the uniformity of the glaze and the completeness of the edge coverage.

[0022] 2. The automation degree and production continuity of the spraying operation are improved.

[0023] The device realizes the reciprocating movement of the movable seat on the T-shaped guide rail through the transmission system of the motor, threaded rod, U-shaped frame and first straight gear, and forms the full-automatic circulation process of "feeding-clamping-transferring-spraying-releasing-resetting" in combination with the automatic clamping and releasing functions of the clamping mechanism. The efficient and continuous processing of the ceramic tile can be realized without manual intervention, the labor intensity is greatly reduced, and the production rhythm and equipment utilization rate are improved.

[0024] 3. The reliability and self-adaptive ability of the clamping mechanism are enhanced.

[0025] The cooperation design of the rotating plate and the rubber block in the clamping mechanism can adapt to the clamping requirements of ceramic tiles with different thicknesses. The rubber material provides sufficient clamping force and avoids damage to the tile surface. The locking mechanism of the ratchet and the block ensures that the clamping state is irreversible during the transferring process, preventing the ceramic tile from loosening or falling off during movement. The trigger release design of the vertical rod and the displacement plate ensures that the ceramic tile can be smoothly and automatically released when it reaches the second conveying belt, avoiding jamming or collision and improving the reliability of system operation.

[0026] 4. The structure is compact, stable in operation and easy to integrate into the existing production line.

[0027] The overall structure of the device is based on the modular design of the base, side plate, cross plate and the like. The moving mechanism and the clamping mechanism are integrated in a limited space, the layout is reasonable, and the movement trajectory is clear. The sliding cooperation of the T-shaped guide rail and the movable seat ensures the stability of movement, and the motor-threaded rod transmission mode has high control precision and fast response. At the same time, the first conveying belt and the second conveying belt can be connected to the existing conveying system of the production line, which is convenient for implementation and integration, has good engineering applicability and popularization value.

[0028] In summary, the application optimizes the positioning, clamping and transferring mode of the ceramic tile in the spraying process in a systematic way, effectively solves the problems of uneven glaze and low production efficiency caused by vibration and unstable clamping in the traditional process, realizes the high-uniformity, high-automation and high-reliability ceramic glaze spraying production, and has obvious technical advancement and practical benefits. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 is a structural schematic diagram of the application;

[0030] Figure 2 is a schematic diagram of the installation of the movable seat of the application;

[0031] Figure 3 is a structural schematic diagram of the movable seat of the application;

[0032] Figure 4 is a schematic diagram of the internal structure of the base of the application;

[0033] Figure 5 is a schematic diagram of the installation of the rotating plate of the application;

[0034] Figure 6 is a schematic diagram of the internal structure of the movable seat of the application;

[0035] Figure 7 is a structural schematic diagram of the vertical rod of the application;

[0036] Figure 8 is a schematic diagram of the installation of the displacement plate of the application.

[0037] In the figure: 1, base; 2, first conveying belt; 3, second conveying belt; 4, side plate; 5, cross plate; 6, spray head; 7, moving mechanism; 701, movable seat; 702, T-shaped plate; 703, T-shaped slot; 704, motor; 705, threaded rod; 706, U-shaped frame; 707, first spur gear; 8, clamping mechanism; 801, fixed frame; 802, fixed plate; 803, groove; 804, rubber block; 805, rotating plate; 806, rotating rod; 807, ratchet wheel; 808, clamping block; 809, spring; 810, connecting rod; 811, vertical rod; 812, second spur gear; 813, torsion spring; 814, displacement plate; 815, rotating slot. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0039] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "arrangement" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. The embodiments will be described below according to the overall structure of the present application.

[0040] Please refer to Figures 1 to 8 In the embodiment of the present application, a ceramic tile glaze spraying device comprises a base 1, one end of the base 1 is provided with a first conveying belt 2, the other end of the base 1 is provided with a second conveying belt 3, the ceramic tile is conveyed to the base 1 through the first conveying belt 2, and the sprayed ceramic tile is conveyed away through the second conveying belt 3. The top end of the base 1 is fixedly connected with a side plate 4 in symmetry, the top end of the side plate 4 is fixedly connected with a horizontal plate 5, the outer wall of the horizontal plate 5 is provided with a spray head 6 for spraying the glaze, the ceramic tile is moved by a moving mechanism 7, the moving mechanism 7 comprises a T-shaped plate 702, the T-shaped plate 702 is fixedly connected to the top end of the base 1 and located on one side of the side plate 4 in symmetry, the outer wall of the T-shaped plate 702 is slidably connected with a movable seat 701, the bottom end of the movable seat 701 is provided with a T-shaped groove 703 for sliding of the T-shaped plate 702, one end of the base 1 is provided with a motor 704, the output end of the motor 704 is connected with a threaded rod 705, the inside of the base 1 is slidably connected with a U-shaped frame 706 extending to the top end of the base 1, the threaded rod 705 penetrates the U-shaped frame 706, the top end of the U-shaped frame 706 is rotatably connected with a first straight gear 707, the outer wall of the first straight gear 707 is in contact with the side plate 4 and the movable seat 701, and the two movable seats 701 clamp the ceramic tile through a clamping mechanism 8.

[0041] In the embodiment, the motor 704 is started, the motor 704 is operated to drive the threaded rod 705 to rotate, the threaded rod 705 is rotated to drive the U-shaped frame 706 to displace, the U-shaped frame 706 is displaced to drive the first spur gear 707 to synchronously displace, the first spur gear 707 is displaced along the side plate 4 to rotate, the first spur gear 707 is displaced and rotated at the same time, thereby driving the movable seat 701 to displace, so that the distance of the displacement of the movable seat 701 is twice the distance of the displacement of the first spur gear 707, at this time, the T-shaped plate 702 and the T-shaped groove 703 relatively slide to make the movable seat 701 stably slide; the first conveying belt 2 is operated to convey the ceramic tile to one end of the base 1, the two movable seats 701 are displaced to be close to the ceramic tile, the movable seat 701 is automatically clamped to the ceramic tile through the cooperation of the parts in the clamping mechanism 8, the movable seat 701 is displaced towards the second conveying belt 3, the ceramic tile is synchronously displaced, in the movement process of the ceramic tile, the nozzle 6 is connected with the glaze supply system through the electromagnetic valve, when the movable seat 701 drives the ceramic tile to move to the spraying area, the nozzle is opened by the control system to realize uniform spraying. The movable seat 701 is displaced to drive the ceramic tile to move to the second conveying belt 3, the ceramic tile is automatically released, and the second conveying belt 3 conveys the sprayed ceramic tile away; the design is convenient for the ceramic tile to stably displace during the spraying process, so that the glaze is uniformly sprayed on the ceramic tile.

[0042] Please refer to Figures 4 to 8 , the clamping mechanism 8 comprises a fixed frame 801, the fixed frame 801 is symmetrically and fixedly connected to one end of the top of the base 1, the other end of the top of the base 1 is symmetrically and fixedly connected with a fixed plate 802, a recess 803 is formed in one side of the top of the base 1 and located at the fixed plate 802, rotating grooves 815 are symmetrically formed in the bottom end of the movable seat 701, rotating plates 805 are rotatably connected to the inner walls of the rotating grooves 815, rubber blocks 804 are fixedly connected to one end of the rotating plates 805, rotating rods 806 are fixedly connected to the top ends of the rotating plates 805, ratchets 807 are fixedly connected to the outer walls of the rotating rods 806, second spur gears 812 are fixedly connected to the outer walls of the rotating rods 806 and located above the ratchets 807, torsional springs 813 are connected between the second spur gears 812 and the movable seat 701 and located on the outer walls of the rotating rods 806, clamping blocks 808 are slidably connected to the inner sides of the movable seat 701 and located on one side of the ratchets 807, springs 809 are connected between the clamping blocks 808 and the movable seat 701, connecting rods 810 are rotatably connected to the outer walls of the clamping blocks 808, vertical rods 811 are rotatably connected to one end of the connecting rods 810, the bottom ends of the vertical rods 811 extend to the bottom end of the movable seat 701, the top ends of the vertical rods 811 extend above the movable seat 701, displacement plates 814 are slidably connected to the inner sides of the movable seat 701 and located on the outer walls of the second spur gears 812, and the displacement plates 814 extend out of the movable seat 701.

[0043] In the embodiment, when the movable seat 701 moves towards the tiles on the first conveying belt 2, the rotating plate 805 rotates into the rotating groove 815 at this time, the clamping block 808 is displaced under the elastic force of the spring 809 to clamp the ratchet wheel 807, and the torsional spring 813 is in a deformed state.

[0044] When the movable seat 701 moves to the two sides of the tiles, the bottom end of the vertical rod 811 is separated from the top end of the base 1 at this time, and the top end of the vertical rod 811 is in contact with the fixed frame 801, the fixed frame 801 pushes the vertical rod 811 to displace, the vertical rod 811 displacement drives the clamping block 808 to displace to press the spring 809, the clamping block 808 is displaced from the ratchet wheel 807, the second spur gear 812 is rotated under the torsional force of the torsional spring 813 at this time, the second spur gear 812 drives the rotating rod 806 and the ratchet wheel 807 to rotate synchronously, the rotating rod 806 drives the rotating plate 805 to rotate, the rotating plates 805 on the two sides rotate to clamp the tiles through the rubber blocks 804, and the second spur gear 812 drives the displacement plate 814 to displace, one end of the displacement plate 814 is displaced out of the movable seat 701.

[0045] When the movable seat 701 moves towards the second conveying belt 3, the movable seat 701 drives the tiles to displace synchronously through the rotating plate 805 at this time, the fixed frame 801 is separated from the vertical rod 811, the clamping block 808 is displaced to be clamped with the ratchet wheel 807 under the elastic force of the spring 809, and the bottom end of the vertical rod 811 is in contact with the top end of the base 1 at this time, the vertical rod 811 has no space to move downward, so that the clamping block 808 and the ratchet wheel 807 are clamped, thereby fixing the ratchet wheel 807, the rotating rod 806 and the rotating plate 805, to prevent loosening during clamping the tiles.

[0046] When one end of the tile moves to the second conveying belt 3, the bottom end of the vertical rod 811 moves above the groove 803 and is separated from the base 1 at this time, and then the movable seat 701 continues to move until the displacement plate 814 is in contact with the fixed plate 802, the displacement plate 814 is displaced under the force, the displacement plate 814 drives the second spur gear 812 to rotate, the second spur gear 812 rotates the rotating plate 805 through the rotating rod 806 to rotate into the rotating groove 815 and is separated from the tile, after being separated, the tile is conveyed away through the second conveying belt 3; the movable seat 701 is displaced towards the first conveying belt 2 again; the design facilitates the movable seat 701 to automatically clamp and fix the tiles on the first conveying belt 2, prevents the tiles from loosening during movement, and automatically releases the tiles when the tiles move to the second conveying belt 3.

[0047] It should be noted that the motor 704 controls the forward and reverse rotation through the PLC or the sensor to realize the forward movement, the backward movement and the stop of the movable seat.

[0048] Please refer to Figures 1 to 4 , the outer wall of the U-shaped frame 706 is provided with a threaded hole matched with the threaded rod 705.

[0049] In this embodiment: the motor 704 operates to drive the threaded rod 705 to rotate, the threaded rod 705 rotates to drive the U-shaped frame 706 to displace, and the U-shaped frame 706 displaces to drive the first spur gear 707 to perform synchronous displacement operation.

[0050] Please refer to Figures 1 to 4 , the outer wall of the side plate 4 and the movable seat 701 is provided with a first tooth groove matched with the first spur gear 707.

[0051] In this embodiment: the first spur gear 707 displaces along the side plate 4 to rotate, and the first spur gear 707 rotates while displacing to drive the movable seat 701 to displace, so that the displacement distance of the movable seat 701 is twice the displacement distance of the first spur gear 707.

[0052] Please refer to Figures 1 to 4 , the outer wall of the T-shaped plate 702 is matched with the inner wall of the T-shaped groove 703.

[0053] In this embodiment: the T-shaped plate 702 slides in the T-shaped groove 703 to make the movable seat 701 slide stably.

[0054] Please refer to Figures 4 to 8 , one end of the clamping block 808 is clamped with the ratchet wheel 807.

[0055] In this embodiment: the clamping block 808 is displaced by the spring 809 to clamp the ratchet wheel 807, so that the ratchet wheel 807 can only rotate in one direction.

[0056] Please refer to Figures 4 to 8 , the outer wall of the displacement plate 814 is provided with a second tooth groove matched with the second spur gear 812.

[0057] In this embodiment: the second spur gear 812 rotates to drive the displacement plate 814 to displace, so that one end of the displacement plate 814 displaces out of the movable seat 701.

[0058] Please refer to Figures 4 to 8 , the top end and the bottom end of the vertical rod 811 are provided with semicircular surfaces; and one end of the displacement plate 814 extending out of the movable seat 701 is provided with an inclined surface.

[0059] In this embodiment: when the vertical rod 811 contacts with the fixed frame 801, the fixed frame 801 contacts with the semicircular surface to push the vertical rod 811 to displace downward.

[0060] A spraying process of a ceramic tile glaze spraying device, comprising the following steps:

[0061] Step one, feeding and clamping: start the first conveying belt 2 to convey the ceramic tile to be sprayed to the fixed position at one end of the base 1; at the same time, start the motor 704 to drive the threaded rod 705 to rotate, drive the U-shaped frame 706 and the first spur gear 707 to move towards the ceramic tile; the first spur gear 707 is engaged with the first tooth groove on the movable seat 701 and the side plate 4, to drive the two movable seats 701 to move synchronously towards the two sides of the ceramic tile along the T-shaped plate 702; when the movable seat 701 moves to the two sides of the ceramic tile, the top end of the vertical rod 811 contacts and is pressed down by the fixed frame 801, the clamping block 808 is pulled away from the ratchet wheel 807 through the connecting rod 810, the torsional spring 813 releases the torque, drives the second spur gear 812 and the rotating rod 806 to rotate, so that the rotating plate 805 drives the rubber block 804 to flip outward to clamp the two sides of the ceramic tile;

[0062] Step two, spraying and moving: after clamping, the motor 704 is reversed to drive the movable seat 701 to move the ceramic tile at a constant speed towards the second conveying belt 3; during the movement, the spray head 6 sprays the glaze evenly downwards to complete the spraying of the surface of the ceramic tile; at this time, the clamping block 808 is re-clamped into the ratchet wheel 807 under the action of the spring 809, to lock the position of the rotating plate 805 and prevent the ceramic tile from loosening during movement;

[0063] Step three, unloading and resetting: when the front end of the ceramic tile moves above the second conveying belt 3, the bottom end of the vertical rod 811 is separated from the surface of the base 1, and then the displacement plate 814 contacts and is pushed to slide inward, to drive the second spur gear 812 to rotate through the second tooth groove, so that the rotating plate 805 rotates back into the rotating groove 815, and the rubber block 804 is separated from the ceramic tile; the ceramic tile falls onto the second conveying belt 3 and is sent away; the movable seat 701 continues to reset and move, to prepare for the clamping and spraying cycle of the next ceramic tile.

[0064] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A tile enamel spraying apparatus, characterized by, The utility model relates to a ceramic tile spraying device, including base (1), one end of base (1) is provided with first conveying belt (2), the other end of base (1) is provided with second conveying belt (3), and ceramic tile is conveyed to base (1) through first conveying belt (2), and the ceramic tile after spraying is conveyed away through second conveying belt (3), and the top end of base (1) is fixedly connected with side plate (4) in symmetry, the top end of side plate (4) is fixedly connected with horizontal plate (5), and the outer wall of horizontal plate (5) is installed with the spray head (6) for spraying glaze, and ceramic tile is moved by moving mechanism (7) and is moved operation; The utility model relates to a ceramic tile spraying device, including base (1), one end of base (1) is provided with first conveying belt (2), the other end of base (1) is provided with second conveying belt (3), and ceramic tile is conveyed to base (1) through first conveying belt (2), and the ceramic tile after spraying is conveyed away through second conveying belt (3), and the top end of base (1) is fixedly connected with side plate (4) in symmetry, the top end of side plate (4) is fixedly connected with horizontal plate (5), and the outer wall of horizontal plate (5) is installed with the spray head (6) for spraying glaze, and ceramic tile is moved by moving mechanism (7) and is moved operation; The utility model relates to a ceramic tile spraying device, including base (1), one end of base (1) is provided with first conveying belt (2), the other end of base (1) is provided with second conveying belt (3), and ceramic tile is conveyed to base (1) through first conveying belt (2), and the ceramic tile after spraying is conveyed away through second conveying belt (3), and the top end of base (1) is fixedly connected with side plate (4) in symmetry, the top end of side plate (4) is fixedly connected with horizontal plate (5), and the outer wall of horizontal plate (5) is installed with the spray head (6) for spraying glaze, and ceramic tile is moved by moving mechanism (7) and is moved operation; The moving mechanism (7) includes T-shaped plate (702), T-shaped plate (702) is fixedly connected to the top end of base (1) and is located one side of side plate (4), the outer wall of T-shaped plate (702) is slidably connected with movable seat (701), the bottom of movable seat (701) is provided with T-shaped groove (703) for the sliding of T-shaped plate (702), one end of base (1) is installed with motor (704), the output of motor (704) is connected with threaded rod (705), the inside of base (1) is slidably connected with U-shaped frame (706) extending to the top end of base (1), threaded rod (705) penetrates U-shaped frame (706), the top end of U-shaped frame (706) is rotatably connected with first straight gear (707), the outer wall of first straight gear (707) contacts side plate (4) and movable seat (701), and two movable seats (701) are clamped ceramic tile through clamping mechanism (8) and are clamped operation, The clamping mechanism (8) includes a fixed frame (801), which is symmetrically fixedly connected to one top end of the base (1). A fixed plate (802) is symmetrically fixedly connected to the other top end of the base (1). A groove (803) is provided on one side of the fixed plate (802) at the top of the base (1). A rotating groove (815) is symmetrically provided at the bottom end of the movable seat (701). A rotating plate (805) is rotatably connected to the inner wall of the rotating groove (815). A rubber block (804) is fixedly connected to one end of the rotating plate (805). A rotating rod (806) is fixedly connected to the top of the rotating plate (805). A ratchet (807) is fixedly connected to the outer wall of the rotating rod (806). A second spur gear (812) is fixedly connected to the outer wall of the rotating rod (806) above the ratchet (807). A torsion spring (813) is connected between the two spur gears (812) and the movable seat (701) on the outer wall of the rotating rod (806). A locking block (808) is slidably connected inside the movable seat (701) on one side of the ratchet (807). A spring (809) is connected between the locking block (808) and the movable seat (701). A connecting rod (810) is rotatably connected to the outer wall of the locking block (808). A vertical rod (811) is rotatably connected to one end of the connecting rod (810). The bottom end of the vertical rod (811) extends to the bottom end of the movable seat (701), and the top end of the vertical rod (811) extends to the top of the movable seat (701). A displacement plate (814) is slidably connected inside the movable seat (701) on the outer wall of the second spur gear (812). The displacement plate (814) extends out of the movable seat (701).

2. A tile glaze spraying apparatus according to claim 1, wherein The outer wall of the U-shaped frame (706) is provided with a threaded hole, which matches the threaded rod (705).

3. A tile glaze spraying apparatus according to claim 1, wherein The outer walls of the side plate (4) and the movable seat (701) are both provided with first tooth grooves, which mesh with the first spur gear (707).

4. A tile glaze spraying apparatus according to claim 1, wherein The outer wall of the T-shaped plate (702) is in contact with the inner wall of the T-shaped groove (703).

5. A tile glaze spraying apparatus according to claim 1, wherein One end of the locking block (808) engages with the ratchet (807).

6. A tile glaze spraying apparatus as defined in claim 1, wherein The outer wall of the displacement plate (814) is provided with a second tooth groove, which meshes with the second spur gear (812).

7. A tile glaze spraying apparatus as defined in claim 1, wherein The top and bottom ends of the vertical rod (811) are provided with semi-circular surfaces; the end of the displacement plate (814) extending out of the movable seat (701) is provided with an inclined surface.

8. A spraying process of a tile enamel spraying apparatus according to any one of claims 1 to 7, characterized in that, Includes the following steps: Step 1, Loading and Clamping: Start the first conveyor belt (2) to transport the tile to be sprayed to a fixed position at one end of the base (1); at the same time, start the motor (704) to drive the threaded rod (705) to rotate, which will drive the U-shaped frame (706) and the first spur gear (707) to move towards the tile; the first spur gear (707) meshes with the first tooth groove on the side plate (4) and the movable seat (701), which will drive the movable seats (701) on both sides to move towards the sides of the tile along the T-shaped plate (702); when the movable seats (701) move to the sides of the tile, the top of the vertical rod (811) contacts the fixed frame (801) and is pressed down, which will pull the clamp (808) to disengage from the ratchet (807) through the connecting rod (810), and the torsion spring (813) will release the torque, which will drive the second spur gear (812) and the rotating rod (806) to rotate, so that the rotating plate (805) will drive the rubber block (804) to flip outward and clamp the sides of the tile; Step 2, Spraying and Transfer: After clamping, the motor (704) reverses and drives the movable seat (701) to move the tile at a constant speed toward the second conveyor belt (3); during the movement, the nozzle (6) sprays glaze downwards evenly to complete the tile surface spraying; at this time, the locking block (808) is re-engaged into the ratchet (807) under the action of the spring (809), locking the position of the rotating plate (805) to prevent the tile from loosening during the movement; Step 3, Unloading and Resetting: When the front end of the tile moves above the second conveyor belt (3), the bottom end of the vertical rod (811) detaches from the surface of the base (1). Then the displacement plate (814) contacts the fixed plate (802) and is pushed to slide inward. The second spur gear (812) is driven to rotate through the second tooth groove, so that the rotating plate (805) rotates back into the rotating groove (815), and the rubber block (804) separates from the tile. The tile falls onto the second conveyor belt (3) and is sent away. The movable seat (701) continues to reset and move, ready to perform the clamping and spraying cycle of the next tile.

Citation Information

Patent Citations

  • Spraying equipment for ceramic tile production

    CN113856965A

  • Automatic glaze hanging treatment equipment for ceramic cup

    CN121374812A